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CN102625502B - A heater for vacuum hot pressing furnace - Google Patents

A heater for vacuum hot pressing furnace Download PDF

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Publication number
CN102625502B
CN102625502B CN201110031509.9A CN201110031509A CN102625502B CN 102625502 B CN102625502 B CN 102625502B CN 201110031509 A CN201110031509 A CN 201110031509A CN 102625502 B CN102625502 B CN 102625502B
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heating plate
heater
horizontal heating
holes
heater housing
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CN102625502A (en
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胡丹萍
孔祥伟
礼宾
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Northeastern University China
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Northeastern University China
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Abstract

本发明涉及一种加热器,具体涉及一种用于真空热压炉的加热器。该加热器内部为空腔,加热器外壳内部有碳毡保温层,在加热器内部的四个侧壁面上,通过电极杆和支撑杆将竖直加热板和加热器外壳相连,在加热器内部的上壁面和下壁面上,均通过电极杆和支撑杆将水平加热板1和水平加热板2与加热器外壳相连。提高了加热效率,缩短了加热时间。

Figure 201110031509

The invention relates to a heater, in particular to a heater used in a vacuum hot pressing furnace. The interior of the heater is a cavity, and there is a carbon felt insulation layer inside the heater shell. On the four side walls inside the heater, the vertical heating plate and the heater shell are connected through electrode rods and support rods. On the upper wall and the lower wall, the horizontal heating plate 1 and the horizontal heating plate 2 are connected to the heater shell through electrode rods and support rods. The heating efficiency is improved and the heating time is shortened.

Figure 201110031509

Description

一种用于真空热压炉的加热器A heater for vacuum hot pressing furnace

技术领域 technical field

 本发明涉及一种加热器,具体涉及一种用于真空热压炉的加热器。 The invention relates to a heater, in particular to a heater used in a vacuum hot-press furnace.

背景技术 Background technique

金属、陶瓷及一些难熔金属中间化合物粉末,需要经过加热烧结成为具有一定密度和一定机械性能的材料。粉状材料置于真空和保护性气氛中的高碳模具中,经高温加热到软化状态时,加压成型。真空热压炉将真空、热压成型、高温烧结结合在一起,主要适用于粉末冶金、功能陶瓷等新材料的高温热成型。随着科学技术的飞跃,常压下的高温烧结工艺已经无法满足新材料生产的需求。于是慢慢出现了真空热压这种新工艺。 Metals, ceramics and some refractory metal intermediate compound powders need to be heated and sintered to become materials with certain density and certain mechanical properties. The powdery material is placed in a high-carbon mold in a vacuum and protective atmosphere, and when it is heated to a softened state at a high temperature, it is molded under pressure. Vacuum hot pressing furnace combines vacuum, hot pressing forming and high temperature sintering together, and is mainly suitable for high temperature hot forming of new materials such as powder metallurgy and functional ceramics. With the leap of science and technology, the high-temperature sintering process under normal pressure can no longer meet the needs of new material production. So a new process of vacuum hot pressing gradually appeared.

目前加热器的加热板为条形或柱形,温度场均温性差,热效率低。很难有效的以热辐射的传热方式将通过模具将热量传递给模具内的粉末物质。 At present, the heating plate of the heater is strip-shaped or column-shaped, and the average temperature of the temperature field is poor, and the thermal efficiency is low. It is difficult to effectively transfer heat through the mold to the powder substance in the mold by means of thermal radiation heat transfer.

发明内容 Contents of the invention

针对目前真空热压炉存在的问题,本发明提供一种用于真空热压炉的加热器,有效解决了热效率低,温度场均温性差的问题。  Aiming at the problems existing in the current vacuum hot-press furnace, the invention provides a heater for the vacuum hot-press furnace, which effectively solves the problems of low thermal efficiency and poor temperature field uniformity. the

本发明用于真空热压炉的加热器,该加热器内部为空腔,加热器外壳内部有碳毡保温层,在加热器内部的四个侧壁面上,通过电极杆和支撑杆将竖直加热板和加热器外壳相连,在加热器内部的上壁面和下壁面上,均通过电极杆和支撑杆将水平加热板1和水平加热板2与加热器外壳相连。 The present invention is used for a heater of a vacuum hot-pressing furnace. The inside of the heater is a cavity, and there is a carbon felt insulation layer inside the heater shell. The heating plate is connected to the heater shell, and the horizontal heating plate 1 and the horizontal heating plate 2 are connected to the heater shell through electrode rods and support rods on the upper wall and the lower wall inside the heater.

所述的竖直加热板的一个对角线上,设置有三个孔,电极杆穿过两端的孔,将竖直加热板和加热器外壳相连,支撑杆穿过中间的孔,将竖直加热板固定在加热器外壳上。 One diagonal of the vertical heating plate is provided with three holes, the electrode rods pass through the holes at both ends, and the vertical heating plate is connected with the heater shell, and the support rod passes through the hole in the middle, and the vertical heating plate is connected to each other. The plate is secured to the heater housing.

所述的水平加热板1的一个对角线上设置有两个孔,电极杆穿过两个孔,将水平加热板1和加热器外壳相连,另一个对角线上设置有两个孔,支撑杆穿过两个孔,将水平加热板1和加热器外壳相连。 Two holes are arranged on one diagonal of the horizontal heating plate 1, and the electrode rod passes through the two holes to connect the horizontal heating plate 1 and the heater shell, and two holes are arranged on the other diagonal, The support rod passes through two holes, and connects the horizontal heating plate 1 and the heater shell.

所述的水平加热板2的一个对角线上设置有两个孔,电极杆穿过两个孔,将水平加热板2和加热器外壳相连,在水平加热板2上搭接两个石墨挡板,石墨挡板与水平加热板2中间设置有绝缘垫片,支撑杆将石墨挡板、水平加热板2和加热器外壳相连。 Two holes are arranged on a diagonal of the horizontal heating plate 2, and the electrode rod passes through the two holes to connect the horizontal heating plate 2 and the heater shell, and two graphite shields are overlapped on the horizontal heating plate 2 An insulating gasket is arranged between the graphite baffle and the horizontal heating plate 2, and the support rod connects the graphite baffle, the horizontal heating plate 2 and the heater shell.

所述的电极杆与碳毡保温层和加热器外壳相接的部位,设置有第一绝缘套,支撑杆与碳毡保温层和加热器外壳相接的部位,设置有第二绝缘套和石墨管,且石墨管对称设置在第二绝缘套两侧。 The position where the electrode rod is connected with the carbon felt insulation layer and the heater shell is provided with a first insulating sleeve, and the position where the support rod is connected with the carbon felt insulation layer and the heater shell is provided with a second insulation sleeve and graphite tube, and the graphite tubes are arranged symmetrically on both sides of the second insulating sleeve.

本发明与现有技术相比较显著的特点和产生的有益效果是:提高了加热器的温度调节能力和温度场的均温性,由于采取了保温、隔热措施,减小了热量的损失,提高了加热效率,缩短了加热时间。 Compared with the prior art, the remarkable features and beneficial effects of the present invention are: the temperature regulation ability of the heater and the temperature uniformity of the temperature field are improved, and the heat loss is reduced due to the measures of heat preservation and heat insulation. The heating efficiency is improved and the heating time is shortened.

附图说明 Description of drawings

图1为本发明的结构示意图; Fig. 1 is a structural representation of the present invention;

图2为图1的俯视图; Fig. 2 is the top view of Fig. 1;

图3为竖直加热板的结构示意图; Fig. 3 is the structural representation of vertical heating plate;

图4为图3的A-A视图; Fig. 4 is the A-A view of Fig. 3;

图5为水平加热板1的结构示意图; Fig. 5 is the structural representation of horizontal heating plate 1;

图6为图5的B-B视图; Fig. 6 is the B-B view of Fig. 5;

图7为水平加热板2的结构示意图; Fig. 7 is the structural representation of horizontal heating plate 2;

图8为图7的C-C视图; Fig. 8 is the C-C view of Fig. 7;

图中:1加热器外壳、2碳毡保温层、3接头、4第一绝缘套、5电极杆、6电极螺母、7竖直加热板、8第二绝缘套、9石墨管、10支撑杆、11第一螺母、12绝缘垫片、13石墨挡板、14第二螺母、15水平加热板1、16水平加热板2、17模具。 In the figure: 1 heater shell, 2 carbon felt insulation layer, 3 joint, 4 first insulating sleeve, 5 electrode rod, 6 electrode nut, 7 vertical heating plate, 8 second insulating sleeve, 9 graphite tube, 10 support rod , 11 first nut, 12 insulating gasket, 13 graphite baffle, 14 second nut, 15 horizontal heating plate 1, 16 horizontal heating plate 2, 17 mould.

具体实施方式 Detailed ways

下面结合附图对本发明做进一步说明。 The present invention will be further described below in conjunction with the accompanying drawings.

本发明用于真空热压炉的加热器,该加热器内部为空腔,在内部中心位置设置有模具17,加热器外壳1内部有碳毡保温层2,在加热器内部的四个侧壁面上,通过电极杆5和支撑杆10将竖直加热板7和加热器外壳1相连,竖直加热板7的一个对角线上,设置有三个孔,电极杆5穿过两端的孔,将竖直加热板7和加热器外壳1相连,电极杆5穿过加热器外壳1和碳毡保温层2,通过2个电极螺母6把竖直加热板7固定在加热器外壳1上,且竖直加热板7和加热器外壳1存在间隙,电极杆5与碳毡保温层2和加热器外壳1接触的部位装配有第一绝缘套4,电极杆5的一端与接头3靠螺纹相连,接头3的另一端与加热器外部的水冷电极相接,支撑杆10穿过中间的孔,将竖直加热板7固定在加热器外壳1上。支撑杆10穿过加热器外壳1和碳毡保温层2,通过2个第一螺母11固定竖直加热板7,支撑杆10与碳毡保温层2和加热器外壳1接触的部位布置有第二绝缘套8和石墨管9。第二绝缘套8的两侧安装2个石墨管9,石墨管9搭接在第二绝缘套8上。 The present invention is used for the heater of vacuum hot-pressing furnace, and the inside of the heater is a cavity, and a mold 17 is arranged at the inner center position, and a carbon felt insulation layer 2 is arranged inside the heater shell 1, and four side wall surfaces inside the heater are Above, the vertical heating plate 7 is connected to the heater shell 1 through the electrode rod 5 and the support rod 10. On a diagonal line of the vertical heating plate 7, three holes are arranged, and the electrode rod 5 passes through the holes at both ends, and the The vertical heating plate 7 is connected with the heater shell 1, the electrode rod 5 passes through the heater shell 1 and the carbon felt insulation layer 2, and the vertical heating plate 7 is fixed on the heater shell 1 by two electrode nuts 6, and the vertical There is a gap between the straight heating plate 7 and the heater shell 1, and the electrode rod 5 is equipped with a first insulating sleeve 4 at the contact part of the carbon felt insulation layer 2 and the heater shell 1, and one end of the electrode rod 5 is connected with the joint 3 by threads, and the joint The other end of 3 is connected with the water-cooled electrode outside the heater, and the support rod 10 passes through the hole in the middle to fix the vertical heating plate 7 on the heater shell 1 . The support rod 10 passes through the heater shell 1 and the carbon felt insulation layer 2, and the vertical heating plate 7 is fixed by two first nuts 11. The position where the support rod 10 contacts the carbon felt insulation layer 2 and the heater shell 1 is arranged with a Two insulating sleeves 8 and graphite tubes 9. Two graphite tubes 9 are installed on both sides of the second insulating sleeve 8 , and the graphite tubes 9 are overlapped on the second insulating sleeve 8 .

在加热器内部的上壁面和下壁面上,均通过电极杆5和支撑杆10将水平加热板115和水平加热板216与加热器外壳1相连。水平加热板115的一个对角线上设置有两个孔,电极杆5穿过两个孔,将水平加热板115和加热器外壳1相连,另一个对角线上设置有两个孔,支撑杆10穿过两个孔,将水平加热板115和加热器外壳1相连。水平加热板115的电极杆5和支撑杆10安装方式与竖直加热板7相同,水平加热板216的一个对角线上设置有两个孔,电极杆5穿过两个孔,将水平加热板216和加热器外壳1相连,在水平加热板216中部搭接两个石墨挡板13,石墨挡板13与水平加热板216中间有绝缘垫片12,支撑杆10通过第二螺母14将石墨挡板13、水平加热板216和加热器外壳1相连,水平加热板216的电极杆5和支撑杆10安装方式与竖直加热板7相同。 Both the horizontal heating plate 115 and the horizontal heating plate 216 are connected to the heater shell 1 through the electrode rod 5 and the supporting rod 10 on the upper wall surface and the lower wall surface inside the heater. One diagonal of the horizontal heating plate 115 is provided with two holes, the electrode rod 5 passes through the two holes, and the horizontal heating plate 115 is connected with the heater shell 1, and the other diagonal is provided with two holes to support The rods 10 pass through the two holes and connect the horizontal heating plate 115 to the heater housing 1 . The electrode bar 5 of horizontal heating plate 115 and support bar 10 installation mode are identical with vertical heating plate 7, and two holes are arranged on a diagonal of horizontal heating plate 216, and electrode bar 5 passes through two holes, and horizontal heating plate 216 is provided with two holes. The plate 216 is connected to the heater shell 1, and two graphite baffles 13 are lapped in the middle of the horizontal heating plate 216. There is an insulating gasket 12 between the graphite baffle 13 and the horizontal heating plate 216, and the support rod 10 connects the graphite through the second nut 14 The baffle plate 13, the horizontal heating plate 216 are connected to the heater housing 1, and the installation method of the electrode rod 5 and the supporting rod 10 of the horizontal heating plate 216 is the same as that of the vertical heating plate 7.

工作过程:将粉状材料置于模具17中,通过连接在电极杆5外侧的水冷电极给竖直加热板7、水平加热板115和水平加热板216加热,加热板以热辐射的传热方式通过模具17将热量传递给模具17内的粉状材料,经高温加热到软化状态。提高了加热效率,缩短了加热时间。 Working process: put the powdery material in the mold 17, and heat the vertical heating plate 7, the horizontal heating plate 115 and the horizontal heating plate 216 through the water-cooled electrode connected to the outside of the electrode rod 5, and the heating plate adopts the heat transfer method of heat radiation The heat is transferred to the powdery material in the mold 17 through the mold 17, and heated to a softened state through high temperature. The heating efficiency is improved and the heating time is shortened.

Claims (4)

1. the heater for vacuum hotpressing stove, this heater inside is cavity, it is characterized in that there is carbon felt heat-insulation layer heater housing inside, on four side wall surfaces of heater inside, by electrode stem, with support bar, vertical heating plate is connected with heater housing, on the upper wall surface and lower wall surface of heater inside, all by electrode stem, with support bar, horizontal heating plate 1 is connected with heater housing with horizontal heating plate 2; Electrode stem and the position that carbon felt heat-insulation layer and heater housing join, be provided with the first insulating case, and support bar and the position that carbon felt heat-insulation layer and heater housing join, be provided with the second insulating case and graphite-pipe, and graphite-pipe is symmetricly set on the second insulating case both sides; Described horizontal heating plate and the vertically flat shape of heating plate are S types.
2. a kind of heater for vacuum hotpressing stove as claimed in claim 1, it is characterized in that on a diagonal of vertical heating plate, be provided with three holes, electrode stem is through the hole at two ends, vertical heating plate is connected with heater housing, support bar, through middle hole, is fixed on vertical heating plate on heater housing.
3. a kind of heater for vacuum hotpressing stove as claimed in claim 1, it is characterized in that being provided with two holes on a diagonal of horizontal heating plate 1, electrode stem is through two holes, horizontal heating plate 1 is connected with heater housing, on another diagonal, be provided with two holes, support bar, through two holes, is connected horizontal heating plate 1 with heater housing.
4. a kind of heater for vacuum hotpressing stove as claimed in claim 1, it is characterized in that being provided with two holes on a diagonal of horizontal heating plate 2, electrode stem is through two holes, horizontal heating plate 2 is connected with heater housing, on horizontal heating plate 2, overlap two carbon barriers, in the middle of carbon barrier and horizontal heating plate 2, be provided with insulation spacer, support bar is connected carbon barrier, horizontal heating plate 2 with heater housing.
CN201110031509.9A 2011-01-29 2011-01-29 A heater for vacuum hot pressing furnace Expired - Fee Related CN102625502B (en)

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Application Number Priority Date Filing Date Title
CN201110031509.9A CN102625502B (en) 2011-01-29 2011-01-29 A heater for vacuum hot pressing furnace

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CN102625502B true CN102625502B (en) 2014-03-05

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CN103442466A (en) * 2013-05-31 2013-12-11 镇江天信电器有限公司 Stainless steel electric heater for passenger car

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JPH05271751A (en) * 1992-03-26 1993-10-19 Daido Steel Co Ltd Method for controlling temperature in vacuum furnace
JP2001221577A (en) * 2000-02-03 2001-08-17 Toho Gas Co Ltd Vacuum furnace
CN201273775Y (en) * 2008-09-10 2009-07-15 姜堰市光明化工厂 Radiation heating structure of reduction furnace

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