CN102623114A - Equipment for synchronously producing multiple fiber insulating sleeves with ultraviolet light curing technology - Google Patents
Equipment for synchronously producing multiple fiber insulating sleeves with ultraviolet light curing technology Download PDFInfo
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- CN102623114A CN102623114A CN2012101134324A CN201210113432A CN102623114A CN 102623114 A CN102623114 A CN 102623114A CN 2012101134324 A CN2012101134324 A CN 2012101134324A CN 201210113432 A CN201210113432 A CN 201210113432A CN 102623114 A CN102623114 A CN 102623114A
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- heating
- light
- reflector
- source system
- fluorescent tube
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- 238000005516 engineering process Methods 0.000 title claims abstract description 15
- 239000000835 fiber Substances 0.000 title description 6
- 239000011248 coating agent Substances 0.000 claims abstract description 38
- 238000000576 coating method Methods 0.000 claims abstract description 38
- 239000003365 glass fiber Substances 0.000 claims abstract description 19
- 239000011347 resin Substances 0.000 claims abstract description 17
- 229920005989 resin Polymers 0.000 claims abstract description 17
- 238000010438 heat treatment Methods 0.000 claims description 42
- 206010015993 Eyelid oedema Diseases 0.000 claims description 15
- 230000002757 inflammatory effect Effects 0.000 claims description 15
- 238000004519 manufacturing process Methods 0.000 claims description 14
- 238000003848 UV Light-Curing Methods 0.000 claims description 9
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 9
- 229910052782 aluminium Inorganic materials 0.000 claims description 9
- 238000001816 cooling Methods 0.000 claims description 9
- 238000009413 insulation Methods 0.000 claims description 9
- 238000012856 packing Methods 0.000 claims description 9
- 230000001105 regulatory effect Effects 0.000 claims description 9
- 230000001360 synchronised effect Effects 0.000 claims description 9
- 239000011148 porous material Substances 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 2
- 239000000463 material Substances 0.000 description 8
- 238000001723 curing Methods 0.000 description 7
- 238000000016 photochemical curing Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 239000011159 matrix material Substances 0.000 description 3
- 238000012958 reprocessing Methods 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- 239000003085 diluting agent Substances 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 238000003847 radiation curing Methods 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 239000000523 sample Substances 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 235000019628 coolness Nutrition 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000009740 moulding (composite fabrication) Methods 0.000 description 1
- 239000013307 optical fiber Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000002310 reflectometry Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Images
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- Surface Treatment Of Glass Fibres Or Filaments (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The invention discloses equipment for synchronously producing multiple glass fiber insulating sleeves with an ultraviolet light curing technology, which comprises a blank pipe guide device, a coating device, a light source system, a sleeve traction device and a resin mixing and preheating kettle, wherein the blank pipe guide device is positioned at the foremost end, and the coating device is positioned at the rear of the blank pipe guide device; the light source system is positioned above the coating device, and the sleeve traction device is positioned at the rearmost end; and the resin mixing and preheating kettle is positioned at the inclined top of the coating device and is communicated with the coating device through a feed pipe. The light source system comprises a hood, a central fluorescent tube and reflectors, and the central fluorescent tube can generate ultraviolet light. The hood forms a closed box shape, and the central fluorescent tube and the reflectors are arranged in the hood. The number of the reflectors is at least two, and the reflectors are uniformly distributed in the same plane. The cross section of each reflector is semielliptical, and one focal point of all reflectors is superposed. The central fluorescent tube is positioned at the superposed focal point. According to the equipment, the utilization ratio of light sources and energy sources is increased.
Description
Technical field
The present invention relates to producd fibers bushing apparatus technical field, particularly relate to a kind of equipment with UV-curing technology synchronous production plurality of fibers insulating sleeve.
Background technology
The method production that present domestic glass fibre sleeve generally adopts solvent type insulating varnish to cure through heating, its shortcoming have " two-supremes one is low ", i.e. highly energy-consuming, high pollution, poor efficiency.And adopt UV-curing technology and solvent-free photocurable formulation well to address the above problem, have the advantage of " two low height " such as low power consuming, low pollution, high efficiency.Patent CN 101665656A discloses a kind of prescription and preparation technology who is used to produce the ultraviolet curable insulating paint of glass fiber insulating sleeve; But accomplish sending into from the tubulose glass; The coating of photocureable coating; Radiation curing to the integrated production of cutting off, pack is online, needs specially, the uv equipment of tubulose efficiently.Curing about the tubular material surface coating; U.S. Pat 20020155229 A1 disclose a kind of ultraviolet light polymerization equipment that is applicable to single continuous tubular material; But what be primarily aimed at is the curing of single tubing (like optical fiber) and thin coating film (＜50 μ m), does not solidify when being suitable for many tubing.Be applied to of the requirement of glassfiber insulation flexible pipe because of mechanical property and insulation property; To the photocuring matrix resin molecular weight, the consumption of reactive diluent, the thickness (about 100 μ m) of filming etc. strict requirement is all arranged, use the equipment that fiber optic, light is solidified can not satisfy of the requirement of glassfiber insulation flexible pipe to film thickness and mechanical property.In addition; The flourishing country of foreign technology is useful on the uv equipment of complex three-dimensional configurations such as automobile, wood furniture; But be applied on the ultraviolet light polymerization product of tubular materials such as glass fibre sleeve, enamelled wire, cost performance is not high, and is unfavorable for the raising of efficient.A kind ofly be applicable to continuous production curing glass fiber hose insulating sleeve; System and the proposition of way of comprise surface-coated, solidifying the photocuring of many tubing still belong to the first time, and the equipment that is used for photocuring technology producd fibers insulating sleeve is not seen relevant manufacturer production and report yet.
Summary of the invention
Technical problem to be solved by this invention is to above-mentioned needs of the prior art and a kind of equipment with many glass fiber insulating sleeves of UV-curing technology synchronous production of designing; This equipment is through mixed with resin and preheat still to the coating unit continuous feeding; When the glass fiber insulating sleeve embryonic tube in coating unit after applying; The high reflective aluminum reflector that is employed in two of even distributions of the center fluorescent tube that is positioned at the center or above half elliptic cross section on every side carries out ultraviolet reflection and solidifies, thus many glass fiber insulating sleeves of synchronous production.
The technical problem that the present invention requires to solve can realize through following technical scheme:
A kind of equipment with many glass fiber insulating sleeves of UV-curing technology synchronous production comprises base pipe guiding arrangement, coating unit, light-source system, sleeve pipe draw-gear, mixed with resin and preheats still that said base pipe guiding arrangement is positioned at foremost; Said coating unit is positioned at base pipe guiding arrangement rear, and said light-source system is positioned at the coating unit top, and said sleeve pipe draw-gear is positioned at rearmost end; Said mixed with resin with preheat the oblique upper that still is positioned at coating unit; It is communicated with coating unit through feed pipe, and said light-source system comprises light shield, can produce center fluorescent tube, the reflector of ultraviolet light, and said light shield forms the case shape of a sealing; Said center fluorescent tube and reflector are in light shield; Said reflector is at least two, in same horizontal plane, evenly distributes, and said reflector shape of cross section is the semiellipse shape; And one of them focus of all reflectors overlaps, and said center fluorescent tube is positioned at the along of said coincidence.
Said light-source system also comprises cooling system, and said light-source system also comprises cooling system, and said cooling system comprises fin, blower fan, ajutage, fan housing; Said fin has fin, after its two ends are fixed on reflector, between said reflector the space is arranged; Said blower fan is positioned at each reflector gap; The blower fan front end is connected with ajutage, is covered with fan housing on the ajutage, and said reflector is high reflective aluminum reflector.
Said coating unit has two-layer, and internal layer is for being coated with inflammatory blepharoedema, and skin is a heating bowl; Be inlaid with the heating packing ring in the heating base of said heating bowl bottom, the heating packing ring comprises inside and outside heating ring, and said heating bowl has the hole with the bottom that is coated with inflammatory blepharoedema; Being used for the base pipe passes through; The quantity in hole and the center in hole identical with the quantity of heating panel and another focus of heating panel are positioned on the same vertical curve, and the pore size in said hole can be regulated, and the inside and outside heating ring of said heating packing ring lays respectively at the both sides in said hole; Said being coated with has the solid thermal insulation medium between inflammatory blepharoedema and heating bowl; The said inflammatory blepharoedema top that is coated with is provided with takeoff knife, has on the said takeoff knife and the corresponding hole of base apertures, and the aperture in hole also can be regulated on the said takeoff knife.
The upper and lower of said light-source system all is equipped with the heating muff that temperature can be regulated.
Owing to adopted as above technical scheme, the present invention has following characteristics:
Overcome the low shortcoming of photocuring light source utilization ratio of the tubular material of traditional multiple light courcess-single tube material, adopted the mode of single fluorescent tube-many tubing to improve the utilization rate of light source, the energy.
Description of drawings
Fig. 1 connects sketch map for primary structure of the present invention.
Fig. 2 is the plan structure sketch map of light-source system of the present invention.
Fig. 3 is a coating unit plan structure sketch map of the present invention.
Fig. 4 is a coating unit cutaway view of the present invention.
Embodiment
For technological means, creation characteristic that the present invention is realized, reach purpose and effect and be easy to understand and understand, below in conjunction with concrete diagram, further set forth the present invention.
As shown in Figure 1, the present invention includes base pipe guiding arrangement 100, coating unit 200, light-source system 300, sleeve pipe draw-gear 400, mixed with resin with preheat still 500.Base pipe guiding arrangement 100 is positioned at foremost; Its rear is provided with coating unit 200; Light-source system 300 be positioned at coating unit 200 directly over, sleeve pipe draw-gear 400 is positioned at the rear of coating unit 200, mixed with resin with preheat the oblique upper that still 500 is positioned at coating unit 200; Be communicated with coating unit 200 through feed pipe 600, guarantee photocureable coating without interruption.
As shown in Figure 2, light-source system 300 of the present invention comprises light shield 310, center fluorescent tube 320, high reflective aluminum reflector 330, fin 340, blower fan 350, ajutage 360, fan housing 370.Light shield 310 surrounds a case shape; High reflective aluminum reflector 330 has three; Being shaped as cross section is that half elliptic cylinder constitutes; A focal line of oval cylinder is as the position of the center line of center fluorescent tube 320, and an other focal line respectively is 120 degree arranges, as the position of center line of glass fiber tubulose base material.The reflector of this single fluorescent tube-many tubing-center fluorescent tube design is the reflectivity properties according to ellipse; Be that the light that sent by the center fluorescent tube 320 that can produce linear ultraviolet light (being a focus of elliptic cylinder) is after high reflective aluminum reflector 330 reflections; Evenly focus to glass fiber tubulose substrate surface (being another focus), accomplish the curing of photocureable coating at substrate surface.Use high reflective aluminum reflector 330, its reflecting rate can reach more than 90%, guarantees the uniformity of irradiation to substrate surface light intensity.High reflective aluminum reflector 330 quantity can be distributed in around the center fluorescent tube 320 for more than two or three.
Light-source system 300 has also comprised the wind formula cooling system that is used for 320 coolings of center fluorescent tube, comprises the fin 340 as the band fin formula of copper matrix, is fixed on the outside of high reflective aluminum reflector 330, uses the mode of spot welding that both are combined closely.Blower fan 350 is positioned at the intersection gap of half and half elliptoid reflector 330, is connected with ajutage 360 before the blower fan, is covered with fan housing 370 before the ajutage 360, and the wind that blower fan 350 is heaved blows on the center fluorescent tube 320 360 through ajutage 360.Fan housing 370 is to reduce in the exhausting cooling procedure, and dust gets into the damage of 300 pairs of ultraviolet lamps of light-source system.Blower fan 350 residing position decentre fluorescent tubes 320 are nearest, help the cooling of center fluorescent tube 320, simultaneously base material do not had direct wind again.
Light-source system 300 can be divided into multilayer as required, the arranging as previously mentioned of each layer, and the mode that multilayer is arranged has improved the irradiation length of tubulose base material, has prolonged exposure time, improves the efficient of the radiation curing of sleeve pipe.
Like Fig. 3, shown in Figure 4; Requirement for mechanical properties such as the pliability that satisfies insulating sleeve, intensity; The matrix resin that is used to prepare curing glass fiber insulation sleeve pipe need reach certain HMW, and the amount of the reactive diluent of the small-molecular weight in the prescription can not be too much, and this often is accompanied by the rising of viscosity; And then the thickness that causes filming rises, and is unfavorable for producing.The rising of temperature can reduce the viscosity of resin, be to reduce the viscosity of resin, adopts the mode to the resin heating, heated type coating unit 200 be positioned at light-source system 300 under,
The heating muff 700 of filming that the below of light-source system 300 has temperature to regulate, the reprocessing heating muff 800 that the top has temperature to regulate.The heating muff 700 of filming is used to improve curing temperature, and then improves the conversion ratio of cured film and be used to reduce the thickness of filming, and temp probe places the inboard monitoring of sleeve pipe heating-up temperature; Reprocessing heating muff 800 is equipped with in the top of light-source system, is used for the thick reprocessing of filming of photocuring to reduce thick internal stress of filming and to can be used for the hot curing in light-Re dual cure later stage.
Production procedure: glass fiber base pipe gets into coating unit 200 through 100 guiding of base pipe guiding arrangement; Japanning in coating unit 200, through the thickness of takeoff knife 250 adjusting paint films, the back is just like light-source system 300; The base pipe that applies light-cured resin is through light-source system 300 film-formings; After 400 guiding of sleeve pipe draw-gear are collected rolling, whole process of production just is through with.
More than show and described basic principle of the present invention, principal character and advantage of the present invention.The technical staff of the industry should understand; The present invention is not restricted to the described embodiments; That describes in the foregoing description and the specification just explains principle of the present invention; The present invention also has various changes and modifications under the prerequisite that does not break away from spirit and scope of the invention, and these variations and improvement all fall in the scope of the invention that requires protection.The present invention requires protection range to be defined by appending claims and equivalent thereof.
Claims (4)
1. the equipment with many glass fiber insulating sleeves of UV-curing technology synchronous production is characterized in that, comprises base pipe guiding arrangement, coating unit, light-source system, sleeve pipe draw-gear, mixed with resin and preheats still; Said base pipe guiding arrangement is positioned at foremost, and said coating unit is positioned at base pipe guiding arrangement rear, and said light-source system is positioned at the coating unit top; Said sleeve pipe draw-gear is positioned at rearmost end, said mixed with resin with preheat the oblique upper that still is positioned at coating unit, it is communicated with coating unit through feed pipe; Said light-source system comprises light shield, can produce center fluorescent tube, the reflector of ultraviolet light; Said light shield forms the case shape of a sealing, and said center fluorescent tube and reflector are in light shield, and said reflector is at least two; In same horizontal plane, evenly distribute; Said reflector shape of cross section is the semiellipse shape, and one of them focus coincidence of all reflectors, and said center fluorescent tube is positioned at the along of said coincidence.
2. the equipment with many glass fiber insulating sleeves of UV-curing technology synchronous production as claimed in claim 1 is characterized in that said light-source system also comprises cooling system; Said cooling system comprises fin, blower fan, ajutage, fan housing, and said fin has fin, after its two ends are fixed on reflector; Between said reflector the space is arranged, said blower fan is positioned at each reflector gap, and the blower fan front end is connected with ajutage; Be covered with fan housing on the ajutage, said reflector is high reflective aluminum reflector.
3. the equipment with many glass fiber insulating sleeves of UV-curing technology synchronous production as claimed in claim 1 is characterized in that said coating unit has two-layer; Internal layer is for being coated with inflammatory blepharoedema, and skin is a heating bowl, is inlaid with the heating packing ring in the heating base of said heating bowl bottom; The heating packing ring comprises inside and outside heating ring; Said heating bowl has the hole with the bottom that is coated with inflammatory blepharoedema, is used for the base pipe and passes through, and the quantity in hole and the center in hole identical with the quantity of heating panel and another focus of heating panel are positioned on the same vertical curve; The pore size in said hole can be regulated; The inside and outside heating ring of said heating packing ring lays respectively at the both sides in said hole, and said being coated with has the solid thermal insulation medium between inflammatory blepharoedema and heating bowl, and the said inflammatory blepharoedema top that is coated with is provided with takeoff knife; Have on the said takeoff knife and the corresponding hole of base apertures, the aperture in hole also can be regulated on the said takeoff knife.
4. like claim 1 or 2 or 3 described equipment, it is characterized in that the upper and lower of said light-source system all is equipped with the heating muff that temperature can be regulated with many glass fiber insulating sleeves of UV-curing technology synchronous production.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210113432.4A CN102623114B (en) | 2012-04-17 | 2012-04-17 | Equipment for synchronously producing multiple fiber insulating sleeves with ultraviolet light curing technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210113432.4A CN102623114B (en) | 2012-04-17 | 2012-04-17 | Equipment for synchronously producing multiple fiber insulating sleeves with ultraviolet light curing technology |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102623114A true CN102623114A (en) | 2012-08-01 |
| CN102623114B CN102623114B (en) | 2014-01-29 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210113432.4A Expired - Fee Related CN102623114B (en) | 2012-04-17 | 2012-04-17 | Equipment for synchronously producing multiple fiber insulating sleeves with ultraviolet light curing technology |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106958747A (en) * | 2016-01-10 | 2017-07-18 | 豪雅冠得股份有限公司 | Light irradiation device |
| CN108940725A (en) * | 2018-09-27 | 2018-12-07 | 沂源县锦阳电工材料有限公司 | A kind of the resin outer lining process units and its method of glass fibre sleeve |
| CN110251696A (en) * | 2019-07-30 | 2019-09-20 | 瑞智康生物技术（昆山）有限公司 | A disinfection and sterilization device heated by focusing light energy |
| CN112695515A (en) * | 2019-10-22 | 2021-04-23 | 奇麟光电股份有限公司 | Composite fiber manufacturing system with photocuring function and method for manufacturing composite fiber |
| CN114628094A (en) * | 2022-05-16 | 2022-06-14 | 深圳市华创威实业有限公司 | Automatic curing device for glass fiber insulating tube |
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| US4710638A (en) * | 1986-02-10 | 1987-12-01 | Fusion Systems Corporation | Apparatus for treating coatings |
| JPS63123464A (en) * | 1986-11-11 | 1988-05-27 | Sumitomo Electric Ind Ltd | Coater of linear object |
| US20020012252A1 (en) * | 2000-06-22 | 2002-01-31 | Carter R. Sykes | Lamp structure, having elliptical reflectors, for uniformly irradiating surfaces of optical fiber and method of use thereof |
| CN102171526A (en) * | 2008-10-03 | 2011-08-31 | 诺信公司 | Ultraviolet curing apparatus for continuous material |
| CN202584961U (en) * | 2012-04-17 | 2012-12-05 | 池州九华汉高电工材料有限公司 | Device using ultraviolet light curing technology to synchronously produce a number of fiber insulating sleeves |
-
2012
- 2012-04-17 CN CN201210113432.4A patent/CN102623114B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4710638A (en) * | 1986-02-10 | 1987-12-01 | Fusion Systems Corporation | Apparatus for treating coatings |
| JPS63123464A (en) * | 1986-11-11 | 1988-05-27 | Sumitomo Electric Ind Ltd | Coater of linear object |
| US20020012252A1 (en) * | 2000-06-22 | 2002-01-31 | Carter R. Sykes | Lamp structure, having elliptical reflectors, for uniformly irradiating surfaces of optical fiber and method of use thereof |
| CN102171526A (en) * | 2008-10-03 | 2011-08-31 | 诺信公司 | Ultraviolet curing apparatus for continuous material |
| CN202584961U (en) * | 2012-04-17 | 2012-12-05 | 池州九华汉高电工材料有限公司 | Device using ultraviolet light curing technology to synchronously produce a number of fiber insulating sleeves |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106958747A (en) * | 2016-01-10 | 2017-07-18 | 豪雅冠得股份有限公司 | Light irradiation device |
| CN108940725A (en) * | 2018-09-27 | 2018-12-07 | 沂源县锦阳电工材料有限公司 | A kind of the resin outer lining process units and its method of glass fibre sleeve |
| CN108940725B (en) * | 2018-09-27 | 2023-11-10 | 河北三阳盛业玻璃钢集团有限公司 | Device and method for producing resin outer lining of glass fiber sleeve |
| CN110251696A (en) * | 2019-07-30 | 2019-09-20 | 瑞智康生物技术（昆山）有限公司 | A disinfection and sterilization device heated by focusing light energy |
| CN112695515A (en) * | 2019-10-22 | 2021-04-23 | 奇麟光电股份有限公司 | Composite fiber manufacturing system with photocuring function and method for manufacturing composite fiber |
| CN114628094A (en) * | 2022-05-16 | 2022-06-14 | 深圳市华创威实业有限公司 | Automatic curing device for glass fiber insulating tube |
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| CN102623114B (en) | 2014-01-29 |
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