CN102620872A - Sensor for measuring rotary machining torque and axial force - Google Patents
Sensor for measuring rotary machining torque and axial force Download PDFInfo
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- CN102620872A CN102620872A CN2012100688949A CN201210068894A CN102620872A CN 102620872 A CN102620872 A CN 102620872A CN 2012100688949 A CN2012100688949 A CN 2012100688949A CN 201210068894 A CN201210068894 A CN 201210068894A CN 102620872 A CN102620872 A CN 102620872A
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- 238000003754 machining Methods 0.000 title abstract 3
- 230000007704 transition Effects 0.000 claims abstract description 17
- 238000012545 processing Methods 0.000 claims description 16
- 125000004122 cyclic group Chemical group 0.000 claims description 2
- 238000005259 measurement Methods 0.000 abstract description 7
- 230000035945 sensitivity Effects 0.000 abstract description 6
- 238000010079 rubber tapping Methods 0.000 description 6
- 238000012360 testing method Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 239000011888 foil Substances 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000005553 drilling Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
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Abstract
The invention discloses a sensor for measuring rotary machining torque and axial force. A strain measuring principle is adopted, and the sensor is mainly used for measuring the torque and the axial force in a rotary machining process. The sensor consists of an elastic element (3), a bottom plate (1), a workpiece clamping device, a shell (4), a rubber protecting cover (5), positioning pins, screws and a plug (10), and is characterized in that: the elastic element is an integrally machined workpiece with a four-beam and four-post structure and respectively comprises an upper circular ring (a), four posts (b), a transition round disc (c), four beams (d) and a lower circular ring (e), wherein the four posts are respectively connected with the upper circular ring and the transition round disc to form the four beams of which the two ends are fixed mechanically, and are used for measuring the torque; and the four beams are respectively connected with the lower circular ring and the transition round disc to also form the four beams of which the two ends are fixed mechanically, and are used for measuring the axial force. The structure has high sensitivity and high eccentric load resistance, and can meet the requirements of different measurement ranges, different sensitivities and inherent frequency.
Description
Technical field
Patent of the present invention belongs to surveying instrument, is specifically related to a kind of sensor that turns round in-process gaging moment of torsion and axial force.
Background technology
In research boring, tapping, in vibrating drill, the vibrating and tapping, need to measure the moment of torsion and the axial force of processing, at present, the method for axial force of measuring axial force, tapping torque and the tapping of drilling moment and drilling has strain-type and piezoelectric type.The piezoelectric type survey sensor has good rigidity, sluggish little, natural frequency advantages of higher, is fit to the measurement of various dynamic force and moment.But measuring accuracy is not high under the lower situation of measure static or frequency.Strain gauge transducer is a kind of device that is widely used for ergometry and moment of torsion, and the difference of pressing flexible member has column type, drum type brake, radial, stud formula various ways.Column type and drum type brake are common flexible member forms, but when measuring little moment, exist the diameter wall thickness very little or cylinder of cylinder very thin, and natural frequency is low, is not suitable for moment of torsion and axial force that measuring vibrations adds man-hour; Because the restriction of shape can't address these problems through changing design parameter.The radial flexible member generally pastes foil gauge on spoke, measure axial force through shear stress.Stud formula flexible member is used for measuring moment of torsion, and some stud formula has substituted cylinder in order to solve the too thin problem of drum type brake barrel by several columns, measures the measurement of the shear stress realization moment on several columns with foil gauge; 4 studs of employing are also arranged, measure moment of torsion through measuring bending stress.If measure moment of torsion and axial force simultaneously, just the ability of unbalance loading is born in existence, a measured parameter sensitivity is low, problems such as two measured parameter phases mutual interference.
Summary of the invention
In aperture boring, tapping and vibrating drill, vibrating and tapping, measure a measured parameter poor sensitivity of moment of torsion and axial force existence in order to solve traditional column type, thin-walled cartridge type sensor; Carry not enough problems such as unbalance loading ability, invented a kind of compound transducer that can directly measure moment of torsion and axial force.This sensor is based on the principle of strain measurement, and its flexible member adopts four beams, four post one-piece constructions.
The technical scheme that patent of the present invention adopts is: this sensor is made up of flexible member, base plate, work holder, housing, preventing rubber cover, register pin, screw, plug.Flexible member is the whole workpiece of one four beam four rod structures; Four beams, four posts are the two ends fixed connection structure; Four posts are evenly distributed on the circle; The cross section of four posts is identical rectangle, and the long edge distribution circle of four column sections radially; One end of four posts is to go up annulus, and the long limit of four column sections equates that with the radial thickness of last annulus four posts are being fixedly connected of time processing with last annulus; The other end of four posts is transition disks, and an end of transition disk is a big disk, and the other end is concentric small column; Four posts also are being fixedly connected of time processing with big disk in the transition disk; Small column on the transition disk also is being fixedly connected of time processing with four beams, and four beams are evenly distributed on a plane vertical with the small column axle center, and the length direction of four beams along small column radially; The cross section of four beams also is a rectangle, the long limit of rectangle and the axis normal of small column; The other end of four beams is following annulus, and following annulus also is being fixedly connected of time processing with four beams.The following annulus of flexible member and base plate connect through pin, screw through the seam location.Work holder is made up of piece-holder dish and clamping screw, and the piece-holder dish is the plectane that has four convex edges, can be the plectane of cyclic convex edge also, and threaded hole is arranged on the convex edge, and four clamping screws are in threaded hole; The last annulus of flexible member and piece-holder dish also are through the seam location, connect through pin, screw.Housing is a torus, and an end connects through the following annulus of screw and flexible member, and plug is installed on housing.Axial force and moment are delivered to base plate through housing when preventing workpiece processing, influence sensor accuracy, are a preventing rubber cover between housing and the Workpiece clamping device.End at four posts posts 4 strainometers or 8 strainometers, is connected into full-bridge and is used to measure moment of torsion; Four beams post 4 strainometers or 8 strainometers near following annulus one end, are used to measure axial force.Two strain bridge circuit and plug connection are sent into information in the secondary instrument and to be handled.
The present invention has following characteristics:
1. the elastic body that will measure moment of torsion separates with the elastic body of measuring axial force, can reduce influencing each other, and two measured can reach suitable sensitivity;
2. adopt four rod structures,, increased the bendind rigidity of sensor, when measuring little moment of torsion, bear the unbalance loading ability and strengthen because the distribution circle diameter of four posts is bigger;
3. adopt optimal design method to change height, sectional dimension and the distribution circle diameter of four posts, change the length, sectional dimension of four beams etc., sensor just can satisfy different measurement ranges, different sensitivity and the requirement of natural frequency.
Description of drawings
Fig. 1 is the structure longitudinal sectional drawing of patent working example of the present invention in the accompanying drawing.
Fig. 2 is that the A-A of Fig. 1 is to sectional view.
Fig. 3 is that the B-B of Fig. 1 is to cut-open view.
Among the figure: 1. base plate 2. bottom plate screws 3. flexible members 4. housings 5. preventing rubber covers 6. piece-holder dishes 7. clamping screws 8 clamping disk screws 9. clamping disks 10. plugs, 11. bottom plate pins, 12. housing gib screws of pinning
Embodiment
Below in conjunction with accompanying drawing the structure and the principle of work of patent of the present invention are done further explain.
Embodiment, the structure of present embodiment is seen accompanying drawing.Structure comprises flexible member 3, base plate 1, piece-holder dish 6, housing 4, preventing rubber cover 5,10,4 bottom plate screws 2 of plug and 11,4 clamping disk screws 8 of two bottom plate pins and 9,4 housing gib screws 12 of two clamping disk pins.Flexible member is a whole workpiece; Respectively by four post b, four beam d, go up annulus a, transition disk c, annulus e form down, owing to being that integral body processes, four post b are formed through the line cutting processing by an annulus, the internal diameter of annulus, external diameter are identical with last annulus; Because be whole processing, four posts are fixedly connected with last annulus, transition disk, formed the fixing beam in two ends in 4 mechanics; Equally, four beams that are connected with transition disk small column also form a fixed connection with transition disk, following annulus, also form beam with both ends built-in in 4 mechanics.Flexible member is connected with base plate 1, and flexible member and base plate rotational-torsional when preventing to reverse with bottom plate pin 11 axially connect with bottom plate screw 2.Flexible member and piece-holder dish 6 transmit moment of torsion through clamping disk pin 9, connect through clamping disk screw 8.Housing 4 is connected with flexible member through housing gib screw 12 in order to protect and install plug 10.End at four posts posts 8 strainometers, is connected into full-bridge and is used to measure moment of torsion; Four beams post 8 strainometers near following annulus one end, are used to measure axial force.Two strain bridge circuit and plug connection are sent into information in the secondary instrument and to be handled.
During measurement, test specimen is placed on the piece-holder dish, regulates 4 clamping screws 7 test specimen is clamped.Four post b in the flexible member are used to measure moment of torsion, when cutters such as screw tap, drill bit processing test specimen, apply a moment to test specimen, and this moment is delivered on the flexible member through clamping device; Because four post distortion in the flexible member; The last annulus of flexible member produces angular displacement with respect to transition circle coiling center; Four post two ends in the flexible member all are to be fixedly connected, the structural symmetry of each post, and the distortion after stressed also is symmetrical; Carry out force analysis from middle incision of post, half of post is exactly the stress model of a semi-girder.The stiff end of semi-girder is the maximum position of stress, and strainometer is reserved the position of a processing radius of corner with regard to the end that is attached to beam.With semi-girder slightly different be to also have a very little plane torsion distortion on each post, the experimental result proof is should distortion very little to the sensor accuracy influence.Apply an axial force to test specimen man-hour when cutters such as screw tap, drill bit add equally, this axial force is delivered on the flexible member through clamping device, is delivered on four beam d by the last annulus a of flexible member, four post b, transition disk c; Four beams also are that two ends are fixed, the beam of structural symmetry, cut from the centre of each beam that to carry out force analysis also be a semi-girder open, and the maximum cross section of stress is at stiff end; Because the restriction in paster space, 8 foil gauges are attached to four beams by following annulus e one end.Four posts also produce strain when transmitting axial force, under responsive to axial force, should change direction on four posts is identical, in strain bridge, cancels out each other, and axial force is very little to the torque measurement influence.In order to prevent the influence to gauge circuit such as extraneous dust, smear metal, need gauge circuit is partially enclosed, enclosure portion of the present invention has adopted unitized construction; For plug 10 is installed, and be convenient to operation in carrying, when installing, housing 4 has adopted metal material; The influence of guard section has been adopted the TR thin rubber ring seal between housing 4 and the piece-holder dish 6 when transmitting in sensor in order to reduce moment of torsion and axial force.
Claims (2)
1. measure the sensor that moment of torsion and axial force are processed in revolution for one kind; Comprise flexible member (3), base plate (1), work holder, housing (4), preventing rubber cover (5), register pin, screw, plug (10) composition; It is characterized in that: the following annulus (e) of flexible member is located through seam with base plate, connects through pin, screw; Work holder is made up of piece-holder dish (6) and clamping screw (7), and the piece-holder dish is the plectane that has four convex edges, can be the plectane of cyclic convex edge also, and threaded hole is arranged on the convex edge, and four clamping screws are in threaded hole; The last annulus (a) of flexible member also is through the seam location with the piece-holder dish, connects through pin, screw; Housing is a torus, and an end connects through the following annulus of screw and flexible member, and plug is installed on housing; It between housing and the Workpiece clamping device preventing rubber cover.
2. a kind of sensor of measuring revolution processing moment of torsion and axial force according to claim 1, it is characterized in that: flexible member is the whole workpiece of one four beam four rod structures; Four beams, four posts are the two ends fixed connection structure; Four posts (b) are evenly distributed on the circle; The cross section of four posts is identical rectangle, and the long edge distribution circle of four column sections radially; One end of four posts is to go up annulus, and the long limit of four column sections equates that with the radial thickness of last annulus four posts are being fixedly connected of time processing with last annulus; The other end of four posts is transition disk (c), and an end of transition disk is a big disk, and the other end is concentric small column; Four posts also are being fixedly connected of time processing with big disk in the transition disk; Small column on the transition disk also is being fixedly connected of time processing with four beams (d), and four beams are evenly distributed on a plane vertical with the small column axle center, and the length direction of four beams along small column radially; The cross section of four beams also is a rectangle, the long limit of rectangle and the axis normal of small column; The other end of four beams is following annulus, and following annulus also is being fixedly connected of time processing with four beams.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201210068894 CN102620872B (en) | 2012-03-08 | 2012-03-08 | A Sensor for Measuring Rotary Processing Torque and Axial Force |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201210068894 CN102620872B (en) | 2012-03-08 | 2012-03-08 | A Sensor for Measuring Rotary Processing Torque and Axial Force |
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| Publication Number | Publication Date |
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| CN102620872A true CN102620872A (en) | 2012-08-01 |
| CN102620872B CN102620872B (en) | 2013-10-23 |
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| CN 201210068894 Expired - Fee Related CN102620872B (en) | 2012-03-08 | 2012-03-08 | A Sensor for Measuring Rotary Processing Torque and Axial Force |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103743502A (en) * | 2013-12-11 | 2014-04-23 | 西安交通大学 | Piezoresistive rotation two-component milling force sensor |
| CN104132042A (en) * | 2014-07-28 | 2014-11-05 | 南车株洲电力机车有限公司 | Suspension sensor positioning structure |
| CN106197786A (en) * | 2016-03-14 | 2016-12-07 | 山东大学 | A kind of test device and method of extract real-time drilling torque signal |
| CN110553769A (en) * | 2019-09-26 | 2019-12-10 | 深圳市鑫精诚科技有限公司 | Novel strain type pressure-torsion two-dimensional force sensor |
| CN111649853A (en) * | 2020-06-22 | 2020-09-11 | 天津大学 | A micro-torque measurement device based on torque sensor |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0553031A1 (en) * | 1992-01-24 | 1993-07-28 | Regie Nationale Des Usines Renault S.A. | Procedure for misfire detection in an internal combustion engine |
| EP0887135A1 (en) * | 1997-06-19 | 1998-12-30 | Emuge-Werk Richard Glimpel Fabrik für Präzisionswerkzeuge (vormals Moschkau & Glimpel) | Chuck for rigid tapping |
| CN101221093A (en) * | 2007-12-28 | 2008-07-16 | 天津百利二通机械有限公司 | Self-loading test mechanism of multi-slewing valve electrical device |
| CN201926527U (en) * | 2010-11-18 | 2011-08-10 | 东南大学 | Six-dimensional force sensor |
-
2012
- 2012-03-08 CN CN 201210068894 patent/CN102620872B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0553031A1 (en) * | 1992-01-24 | 1993-07-28 | Regie Nationale Des Usines Renault S.A. | Procedure for misfire detection in an internal combustion engine |
| EP0887135A1 (en) * | 1997-06-19 | 1998-12-30 | Emuge-Werk Richard Glimpel Fabrik für Präzisionswerkzeuge (vormals Moschkau & Glimpel) | Chuck for rigid tapping |
| CN101221093A (en) * | 2007-12-28 | 2008-07-16 | 天津百利二通机械有限公司 | Self-loading test mechanism of multi-slewing valve electrical device |
| CN201926527U (en) * | 2010-11-18 | 2011-08-10 | 东南大学 | Six-dimensional force sensor |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103743502A (en) * | 2013-12-11 | 2014-04-23 | 西安交通大学 | Piezoresistive rotation two-component milling force sensor |
| CN103743502B (en) * | 2013-12-11 | 2016-04-13 | 西安交通大学 | A kind of pressure resistance type rotates two component Milling Force sensors |
| CN104132042A (en) * | 2014-07-28 | 2014-11-05 | 南车株洲电力机车有限公司 | Suspension sensor positioning structure |
| CN104132042B (en) * | 2014-07-28 | 2017-02-15 | 南车株洲电力机车有限公司 | Suspension sensor positioning structure |
| CN106197786A (en) * | 2016-03-14 | 2016-12-07 | 山东大学 | A kind of test device and method of extract real-time drilling torque signal |
| CN106197786B (en) * | 2016-03-14 | 2018-12-07 | 山东大学 | A kind of test device and method of extract real-time drilling torque signal |
| CN110553769A (en) * | 2019-09-26 | 2019-12-10 | 深圳市鑫精诚科技有限公司 | Novel strain type pressure-torsion two-dimensional force sensor |
| CN111649853A (en) * | 2020-06-22 | 2020-09-11 | 天津大学 | A micro-torque measurement device based on torque sensor |
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| Publication number | Publication date |
|---|---|
| CN102620872B (en) | 2013-10-23 |
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Granted publication date: 20131023 Termination date: 20140308 |