CN102620671A - Method and device for measuring pixel pitches of image sensor by utilizing line light source - Google Patents
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Abstract
利用线光源的图像传感器像素间距测量方法与装置属于以采用光学方法为特征的计量设备领域中用于计量长度、宽度或厚度的领域;本方法是以线光源为目标得到线状图像,在频域中寻找像素间距的取值范围,并根据与像素间距相关的实际调制传递函数曲线与理论调制传递函数曲线在最小二乘条件下重合度最好,利用搜索算法计算得到像素间距;本装置在该装置光轴方向与图像传感器行或列方向所确定的平面内,线光源呈弯曲状,且所述的线光源上任意位置都准焦成像到图像传感器表面;采用本发明测量图像传感器像素间距,有利于减小单次测量结果之间的误差,进而提高测量结果重复性。
The method and device for measuring the pixel pitch of an image sensor using a line light source belong to the field of measuring length, width or thickness in the field of measuring equipment characterized by the use of optical methods; Find the value range of the pixel pitch in the domain, and according to the best coincidence between the actual modulation transfer function curve and the theoretical modulation transfer function curve related to the pixel pitch under the least squares condition, the pixel pitch is calculated by using the search algorithm; the device is in In the plane determined by the optical axis direction of the device and the row or column direction of the image sensor, the line light source is curved, and any position on the line light source is quasi-focused and imaged on the surface of the image sensor; the pixel pitch of the image sensor is measured by using the present invention , which is beneficial to reduce the error between single measurement results, thereby improving the repeatability of measurement results.
Description
技术领域 technical field
利用线光源的图像传感器像素间距测量方法与装置属于以采用光学方法为特征的计量设备领域中用于计量长度、宽度或厚度的领域,尤其涉及一种以线光源为目标,在频域利用线光源像来测量图像传感器像素间距的测量方法与装置。The method and device for measuring the pixel pitch of an image sensor using a line light source belong to the field of measuring length, width or thickness in the field of measuring equipment characterized by the use of optical methods, and in particular relate to a line light source as the target, using line in the frequency domain A measurement method and device for measuring the pixel pitch of an image sensor by using a light source image.
背景技术 Background technique
图像传感器像素间距是精密测量领域非常重要的一项技术指标。例如,将一个尺寸大小已知的目标通过光学系统成像,根据目标像所占图像传感器像素数,以及像素间距,即可知道目标像的大小,最后通过目标像的尺寸与目标尺寸做商,就可以标定该光学系统的横向放大率;另外,对一幅图像进行频谱分析,只有知道像素间距,才可能准确获得该图像的频谱。Image sensor pixel pitch is a very important technical indicator in the field of precision measurement. For example, if a target with a known size is imaged through an optical system, the size of the target image can be known according to the number of pixels of the image sensor occupied by the target image and the pixel pitch, and finally the size of the target image can be compared with the target size to obtain The lateral magnification of the optical system can be calibrated; in addition, when performing spectrum analysis on an image, it is possible to accurately obtain the spectrum of the image only if the pixel pitch is known.
然而,很多图像传感器的产品说明书,只给出了图像传感器的像元尺寸,而没有给出像素间距,如陕西维视图像的MV-1300UM型工业数字相机,产品说明书只给了像元的尺寸是5.2μm×5.2μm;又如武汉高德的IR113型非制冷焦平面机芯,它的像元尺寸是25μm×25μm,虽然同时给出填充因子>80%,但是仍然无法根据一个不确定的填充因子数值来得到像素间距。如果我们利用上述图像传感器去标定光学系统的横向放大率或获得某图像的频谱,像素间距必定成为技术瓶颈。所以,测量图像传感器的像素间距显得十分重要。However, the product manuals of many image sensors only give the pixel size of the image sensor, but not the pixel pitch, such as the MV-1300UM industrial digital camera of Shaanxi Vision Image, the product manual only gives the pixel size It is 5.2μm×5.2μm; another example is Wuhan Gaode’s IR113 uncooled focal plane core, its pixel size is 25μm×25μm, although it also gives a fill factor > 80%, but it still cannot be based on an uncertain Fill factor value to get pixel pitch. If we use the above-mentioned image sensor to calibrate the lateral magnification of the optical system or obtain the spectrum of an image, the pixel pitch must become a technical bottleneck. Therefore, it is very important to measure the pixel pitch of the image sensor.
一、图像传感器像素间距测量方法背景技术1. Background Technology of Image Sensor Pixel Pitch Measurement Method
对于图像传感器像素间距的测量方法,首先想到的就是在理论上,可以利用一个投影到图像传感器表面且长度可知的线状图像,除以该线状图像所覆盖的像素个数,得到像素间距。在理想状态下,这种方法具有以下两个特点:For the measurement method of the pixel pitch of the image sensor, the first thing that comes to mind is that in theory, a linear image projected onto the surface of the image sensor and whose length is known can be divided by the number of pixels covered by the linear image to obtain the pixel pitch. Ideally, this method has the following two characteristics:
1)将线光源完全覆盖到的像素,其灰度值作为基准灰度值。1) The gray value of the pixel completely covered by the line light source is used as the reference gray value.
2)对于线光源不能完全覆盖到的边缘像素,根据其灰度值与基准灰度值的比值,来判断所能覆盖部分的比例大小。2) For the edge pixels that cannot be completely covered by the line light source, the proportion of the part that can be covered is judged according to the ratio of its gray value to the reference gray value.
然而这种方法却有着不可避免的干扰因素,严重影响测量结果的准确性。However, this method has inevitable interference factors, which seriously affect the accuracy of the measurement results.
1)如果完全覆盖到的像素饱和,则灰度值将保持255不变,不能完全覆盖到的边缘像素与完全覆盖的像素之间的灰度值将不再具有比例关系,线光源所覆盖边缘像素的比例判断就会出现错误。1) If the fully covered pixel is saturated, the gray value will remain unchanged at 255, and the gray value between the edge pixel that cannot be completely covered and the fully covered pixel will no longer have a proportional relationship, and the edge covered by the line light source There will be errors in judging the ratio of pixels.
2)对线光源成像的过程中,一定会有背景光、随机噪声以及图像传感器暗电流的影响,受这些干扰因素的影响,会使得线光源完全覆盖到的像素,灰度值也都不相同,这样就会对基准灰度值的判断带来困难。2) In the process of imaging the line light source, there must be background light, random noise, and dark current of the image sensor. Affected by these interference factors, the pixels completely covered by the line light source will have different gray values. , which will bring difficulties to the judgment of the reference gray value.
虽然这些缺点在理论上可以增大线光源的长度,通过用更多的像素来均摊误差得到弥补,但是增大线光源的长度也会带来新的问题:Although these shortcomings can theoretically increase the length of the line light source and compensate for the error by using more pixels to amortize the error, increasing the length of the line light source will also bring new problems:
1)对于畸变大的光学镜头,增大线光源的长度,可能会使线光源像在长度上发生严重形变,这种情况下,不仅不能均摊误差,而且反而会使像素个数的判断误差更大。1) For an optical lens with large distortion, increasing the length of the line light source may cause serious deformation of the line light source image in length. big.
2)光学系统调试过程中,会使图像传感器对不同视场下相同强度的目标具有不同的响应。这样又增加了基准灰度值的判断。2) During the debugging process of the optical system, the image sensor will have different responses to targets of the same intensity in different fields of view. This increases the judgment of the reference gray value.
正是由于这种方法具有上述一系列的问题,因此在实际操作过程中,这种方法很少被采用,取而代之的是另一系列的方法。It is precisely because this method has the above-mentioned series of problems, so in the actual operation process, this method is rarely used, and another series of methods are used instead.
2005年4月,军事工程学院学报第17卷第2号发表文章《基于联合傅里叶变换测量CCD图像采集系统的像素间距》,这篇文章介绍了一种利用对中心对称的两个正方形目标进行两次傅里叶变换的方法求得图像采集系统像素间距的方法。该方法首先在空间光调制器上输出一幅中心对称的两个正方形图像,通过傅里叶透镜成像,在CCD表面得到该幅图像的功率谱|S(u,v)|2,该功率谱经过图像采集系统放大p倍后得到实际功率谱|S′(u′,v′)|2;分别将|S(u,v)|2和实际功率谱|S′(u′,v′)|2再次显示在空间光调制器上,通过傅里叶透镜再次成像、图电采集系统放大,分别得到|S(u,v)|2的功率谱o(ξ,η)以及|S′(u′,v′)|2的功率谱o(ξ′,η′),这里,o(ξ′,η′)和o(ξ,η)均为中心为比较亮的正方形,对称在中心两侧为相对暗一些的正方形图样,而且o(ξ′,η′)经过p倍放大后就是o(ξ,η),因此,o(ξ,η)所占图像采集系统像素数D是o(ξ′,η′)所占图像采集系统像素数D′的p倍,所以,可以利用D和D′的比值标定出图像采集系统的放大倍率p;p值确定后,|S′(u′,v′)|2和o(ξ′,η′)相继可以确定,就能求出o(ξ′,η′)中两正方形之间的距离d′,最后利用d′/D′求出CCD图像采集系统的像素间距。这种方法的缺点是:o(ξ,η)和o(ξ′,η′)均不能保证正方形恰好正好覆盖到CCD图像采集系统的一个像素上,而且很大可能会横跨在两个像素,这对D和D′的判断就会带来困难,判断时均容易出现±1误差,从而使CCD图像采集系统的放大倍率p的标定结果存在误差,进而影响到o(ξ′,η′)中两个亮斑的间距d′的判断,由于利用了d′/D′,所以会使CCD图像采集系统像素间距的判断存在不可避免的误差。In April 2005, the Journal of Military Engineering Academy Vol. 17 No. 2 published an article "Measurement of Pixel Pitch of CCD Image Acquisition System Based on Joint Fourier Transform". This article introduced a method of using two square targets symmetrical to the center The method of obtaining the pixel pitch of the image acquisition system by performing two Fourier transforms. In this method, two center-symmetrical square images are first output on the spatial light modulator, imaged through a Fourier lens, and the power spectrum |S(u, v)| 2 of the image is obtained on the surface of the CCD, the power spectrum The actual power spectrum |S′(u′, v′ ) | 2 is obtained after the image acquisition system is magnified by p times; the |S(u, v)| | 2 is displayed on the spatial light modulator again, imaged again by the Fourier lens and amplified by the electrograph acquisition system, and the power spectrum o(ξ, η) and |S′( u′, v′)| 2 power spectrum o(ξ′, η′), here, both o(ξ′, η′) and o(ξ, η) are brighter squares in the center, symmetrical between the two The side is a relatively dark square pattern, and o(ξ′, η′) is o(ξ, η) after being enlarged by p times. Therefore, the number of pixels D of the image acquisition system occupied by o(ξ, η) is o( ξ', η') account for p times of the pixel number D' of the image acquisition system, so the ratio of D and D' can be used to calibrate the magnification p of the image acquisition system; after the value of p is determined, |S'(u' , v′)| 2 and o(ξ′, η′) can be determined successively, and the distance d′ between the two squares in o(ξ′, η′) can be obtained, and finally the d′/D′ can be used to obtain The pixel pitch of the CCD image acquisition system. The disadvantage of this method is that neither o(ξ, η) nor o(ξ′, η′) can guarantee that the square just covers one pixel of the CCD image acquisition system, and it is very likely that it will straddle two pixels , this will bring difficulties to the judgment of D and D′, and the error of ±1 will easily appear in the judgment, so that there will be errors in the calibration result of the magnification p of the CCD image acquisition system, and then affect o(ξ′, η′ In the judgment of the distance d' of two bright spots in ), due to the use of d'/D', there will be inevitable errors in the judgment of the pixel distance of the CCD image acquisition system.
2005年12月,军事工程学院学报第17卷第6号发表文章《基于圆孔夫琅和费衍射的CCD像素间距标定》,这篇文章介绍了一种利用夫琅和费衍射分布图来标定CCD像素间距的方法。该方法利用平行光照射置于准直物镜焦距处的圆孔,在准直物镜表面形成圆孔的夫琅和费衍射分布图,该分布图经准直物镜平行射出,入射到CCD表面形成该夫琅和费衍射分布图的像。根据圆孔的直径a,入射光波波长λ,以及准直物镜焦距f,即可得到圆孔夫琅和费衍射分布图中中央亮斑直径L=1.22fλ/a,再根据夫琅和费衍射分布图中中央亮斑的直径所占CCD像素的数目N′,得到CCD的像素间距为δ′=L/N′。这种方法的缺点是:不能保证中央亮斑的边缘正好落在CCD的一个像素上,而且很大可能会横跨在两个像素,这就对夫琅和费衍射分布图中中央亮斑直径所占CCD像素数目N′的判断带来困难,容易出现±1误差,使CCD像素间距的判断存在不可避免的误差。In December 2005, the Journal of the Academy of Military Engineering, Volume 17, No. 6 published an article "Calibration of CCD Pixel Pitch Based on Circular Fraunhofer Diffraction". The method of CCD pixel pitch. In this method, parallel light is used to irradiate a circular hole placed at the focal length of the collimating objective lens, and the Fraunhofer diffraction distribution pattern of the circular hole is formed on the surface of the collimating objective lens. An image of the Fraunhofer diffraction profile. According to the diameter a of the circular hole, the wavelength λ of the incident light, and the focal length f of the collimating objective lens, the diameter of the central bright spot in the Fraunhofer diffraction distribution diagram of the circular hole can be obtained L=1.22fλ/a, and then according to the Fraunhofer diffraction The diameter of the central bright spot in the distribution diagram occupies the number N' of CCD pixels, and the pixel pitch of the CCD is obtained as δ'=L/N'. The disadvantage of this method is: there is no guarantee that the edge of the central bright spot falls on one pixel of the CCD, and it is likely to span two pixels, which affects the diameter of the central bright spot in the Fraunhofer diffraction distribution diagram. The judgment of the number N' of CCD pixels occupied is difficult, and errors of ±1 are prone to occur, so that the judgment of the CCD pixel pitch has inevitable errors.
2008年6月,光子学报第37卷第6号发表文章《利用TFT-LCD像素机构衍射测试CCD图像采集系统的像素间距》,这篇文章介绍了一种利用薄膜晶体管液晶显示器(TFT-LCD)测试CCD图像采集系统像素间距的原理和方法。该方法首先通过TFT-LCD形成物方信号,根据TFT-LCD像元区域透光、非像元区域不透光的特性,可将其视为一个由相互垂直的两个周期矩形光栅构成的二维光栅,将其置于傅里叶透镜的前焦面,则在该傅里叶透镜的后焦面上可以获得二维光栅的频谱强度分布图。该频谱分布图为多级频谱分布形式,其中,零级频谱的中心位于谱面坐标原点处,各高级次频谱的分布形式及宽度与零级频谱相同,但强度随级次的升高而迅速降低,根据第m级频谱中心到原点的距离为|mλf/d|。通过CCD图像采集系统采集此二维光栅频谱强度分布图,并根据第m级频谱中心到原点所占像素数Nm,即可得到CCD图像采集系统的像素间距为|mλf/dNm|。这种方法也有同以上现有技术相同的缺点:不能保证零级频谱和第m级频谱中心正好落在CCD的一个像素上,因此,Nm同样会出现±1误差,使CCD图像采集系统像素间距的判断存在不可避免的误差。为了解决Nm存在±1误差的问题,文中采用了一种多次测量取平均值的方法,在不考虑放大倍数的情况下,求得的CCD图像采集系统的像素间距为:In June 2008, the Acta Photonica Sinica published an article "Using TFT-LCD Pixel Mechanism to Diffraction Test the Pixel Pitch of CCD Image Acquisition System" in Volume 37, No. 6. The principle and method of testing the pixel pitch of CCD image acquisition system. In this method, the object-side signal is first formed through the TFT-LCD. According to the characteristics of the TFT-LCD pixel area being transparent and the non-pixel area being opaque, it can be regarded as a binary system composed of two mutually perpendicular periodic rectangular gratings. If the two-dimensional grating is placed on the front focal plane of the Fourier lens, then the spectral intensity distribution map of the two-dimensional grating can be obtained on the back focal plane of the Fourier lens. The spectrum distribution diagram is a multi-level spectrum distribution form, in which the center of the zero-level spectrum is located at the origin of the spectrum surface coordinates, and the distribution form and width of each high-level spectrum are the same as the zero-level spectrum, but the intensity increases rapidly with the increase of the order Decrease, according to the distance from the center of the mth-level spectrum to the origin is |mλf/d|. The two-dimensional grating spectrum intensity distribution map is collected by the CCD image acquisition system, and according to the number N m of pixels occupied by the m-th order spectrum center to the origin, the pixel pitch of the CCD image acquisition system can be obtained as |mλf/dN m |. This method also has the same shortcoming as above prior art: can not guarantee that the center of the zero-order spectrum and the m-th order spectrum just falls on a pixel of the CCD, therefore, ±1 error can occur equally in N m , makes the pixel of the CCD image acquisition system There are inevitable errors in the judgment of spacing. In order to solve the problem of ±1 error in N m , a method of taking the average value of multiple measurements is adopted in this paper. Without considering the magnification, the obtained pixel pitch of the CCD image acquisition system is:
该方法在一定程度上缓解Nm的±1误差问题。This method alleviates the ±1 error problem of N m to a certain extent.
2008年10月,光电技术应用第29卷第5号发表文章《基于双向剪切干涉的CCD像素间距标定》,这篇文章介绍了一种通过双向剪切干涉两半场条纹宽度的相对关系来测量CCD图像采集系统像素间距的方法。该方法通过平行光照射楔形镜W,楔形镜W前、后表面的反射光由于楔形镜W的作用形成x轴正向的剪切,再经反射镜M1反射后透射过楔形镜W成像在CCD探测器上,该剪切干涉条纹的条纹宽度为d1=λR/(s+2nβR),其中,d1=N1q;同时,楔形镜W前、后表面的透射光经反射镜M2反射后又重新入射到楔形镜W上,形成x轴负向的剪切,该剪切干涉条纹的条纹宽度为d2=λR/(-s+2nβR),其中,d2=N2q。这两个方程均是关于CCD像素间距q、半径R、剪切量s的方程,将这两个方程构成方程组,可以得到CCD图像采集系统像素间距的表达式为:In October 2008, the article "CCD Pixel Pitch Calibration Based on Two-way Shear Interference" was published in Volume 29 No. 5 of Photoelectric Technology Application. A method for measuring the pixel pitch of a CCD image acquisition system. In this method, the wedge mirror W is irradiated with parallel light, and the reflected light on the front and rear surfaces of the wedge mirror W forms a shear in the positive direction of the x-axis due to the action of the wedge mirror W, and then is reflected by the mirror M1 and transmitted through the wedge mirror W to form an image On the CCD detector, the fringe width of the shear interference fringe is d 1 =λR/(s+2nβR), where d 1 =N 1 q; at the same time, the transmitted light from the front and rear surfaces of the wedge mirror W passes through the mirror M 2 After reflection, it is re-incident on the wedge mirror W, forming a shear in the negative direction of the x-axis, and the fringe width of the shear interference fringe is d 2 =λR/(-s+2nβR), where, d 2 =N 2 q . Both of these two equations are equations about CCD pixel spacing q, radius R, and shear amount s. Combining these two equations into a system of equations, the expression of the pixel spacing of the CCD image acquisition system can be obtained as:
其中,λ为入射光波的波长,n为楔形镜W的折射率,β为楔形镜W的楔角,均可由标定系统给定;N1、N2分别为x轴正负向相邻剪切干涉条纹宽度所覆盖CCD图像传感器的像素数,通过对N1、N2的测量,即可得到CCD图像采集系统像素间距q。这种方法的缺点是:不能保证相邻条纹恰好覆盖CCD的一个像素上,因此,N1、N2均会出现±1误差,使CCD图像采集系统像素间距的判断存在不可避免的误差。Among them, λ is the wavelength of the incident light wave, n is the refractive index of the wedge mirror W, and β is the wedge angle of the wedge mirror W, both of which can be given by the calibration system; The number of pixels of the CCD image sensor covered by the interference fringe width can be obtained by measuring N 1 and N 2 to obtain the pixel spacing q of the CCD image acquisition system. The disadvantage of this method is that it cannot guarantee that the adjacent stripes just cover one pixel of the CCD. Therefore, there will be ±1 error in both N 1 and N 2 , which makes the judgment of the pixel pitch of the CCD image acquisition system inevitable.
以上这四种方法的共同特征是:The common features of the above four methods are:
1)在图像传感器表面形成一个形状和大小均可知的图形;1) Form a figure with known shape and size on the surface of the image sensor;
2)图形具有明显的边界特征;2) The graph has obvious boundary features;
3)图形边界所对应像素的中心位置认为是图形的边界位置。3) The center position of the pixel corresponding to the graphic boundary is regarded as the boundary position of the graphic.
相比于理想的测量方法,这一系列方法的优点是:The advantages of this family of methods over ideal measurement methods are:
1)因为回避了基准灰度值的判断,并且回避了通过与基准灰度值的比例关系来判断边缘像素的过程,可以使这种方法可以承受较大干扰因素的影响;1) Because the judgment of the reference gray value is avoided, and the process of judging the edge pixels through the proportional relationship with the reference gray value is avoided, this method can withstand the influence of larger interference factors;
2)图像即使在一定程度上处于饱和状态,也在不影响图形边界位置的判断,对于图像的要求降低了。2) Even if the image is in a saturated state to a certain extent, it does not affect the judgment of the boundary position of the graphic, and the requirements for the image are reduced.
但是这种方法也有自身的问题:But this approach has its own problems:
对于像素个数的判断,只能是整数判断,每一侧的判断会存在±0.5个像素的误差,两个边缘就会存在±1个像素的误差,线光源长度越短,误差就会越大。For the judgment of the number of pixels, it can only be an integer judgment. There will be an error of ±0.5 pixels in the judgment of each side, and there will be an error of ±1 pixel in the two edges. The shorter the length of the line light source, the greater the error will be. big.
虽然这些缺点在理论上可以增大线光源的长度,通过用更多的像素来均摊误差得到弥补,但是增大线光源的长度同样会带来新的问题:Although these shortcomings can theoretically increase the length of the line light source and compensate for the error by using more pixels to amortize the error, increasing the length of the line light source will also bring new problems:
1)对于畸变大的光学镜头,增大线光源的长度,可能会使线光源像在长度上发生严重形变,这种情况下,不仅不能均摊误差,而且反而会使像素个数的判断误差更大;1) For an optical lens with large distortion, increasing the length of the line light source may cause serious deformation of the line light source image in length. big;
2)光学系统调试过程中,会使图像传感器对不同视场下相同强度的目标具有不同的响应。这样又增加了基准灰度值的判断。2) During the debugging process of the optical system, the image sensor will have different responses to targets of the same intensity in different fields of view. This increases the judgment of the reference gray value.
现有方法的共同缺点是,对于畸变大的光学镜头,不适合在大视场下进行测量;而小视场下的测量,单次测量结果之间误差较大,因此使得测量结果重复性差。The common disadvantage of the existing methods is that the optical lens with large distortion is not suitable for measurement in a large field of view; while the measurement in a small field of view has a large error between single measurement results, which makes the repeatability of the measurement results poor.
二、图像传感器像素间距测量装置背景技术2. Image Sensor Pixel Pitch Measuring Device Background Technology
国际专利分类号G01M 11/02光学性质的测试领域,有两项发明专利公开了动像调制传递函数测量装置的组成:International Patent Classification No. G01M 11/02 In the field of testing optical properties, two invention patents disclose the composition of the moving image modulation transfer function measurement device:
专利号ZL200810137150.1,授权公告日2010年09月29日,发明专利《动态目标调制传递函数测量方法与装置》,公开了一种高精度多功能的动像调制传递函数测量装置,该装置中也具有光源、光学系统以及图像传感器的结构,并且同样是光源经过光学系统成像到图像传感器表面。Patent No. ZL200810137150.1, authorized announcement date September 29, 2010, invention patent "Modulation Transfer Function Measurement Method and Device for Dynamic Objects", discloses a high-precision and multi-functional dynamic image modulation transfer function measurement device. It also has the structure of a light source, an optical system, and an image sensor, and the light source is also imaged to the surface of the image sensor through the optical system.
专利号ZL201010252619.3,授权公告日2012年01月11日,发明专利《动像调制传递函数测量装置》,在上一个专利所公开装置的基础上,进一步限定了装置中光学镜头的耦合方式以及测量的同步方式。Patent No. ZL201010252619.3, authorized announcement date January 11, 2012, invention patent "moving image modulation transfer function measurement device", on the basis of the device disclosed in the previous patent, it further limits the coupling method of the optical lens in the device and The synchronization method of the measurement.
但是这两项发明的特点是光源的运动轨迹是垂直于光轴的直线,对于有场曲的光学系统,光源运动的过程中,必然会造成图像的离焦,如果将这两项发明所公开的测量装置直接应用到本发明中,无法克服离焦造成的图像模糊问题以及图像灰度值变化问题,该问题会造成截止频率位置上的偏移,使测量结果的准确性受到影响。However, the characteristic of these two inventions is that the movement trajectory of the light source is a straight line perpendicular to the optical axis. For an optical system with field curvature, the image will inevitably be defocused during the movement of the light source. If these two inventions are disclosed If the measuring device is directly applied to the present invention, it cannot overcome the problem of image blur caused by defocusing and the problem of image gray value change. This problem will cause a shift in the position of the cutoff frequency, which will affect the accuracy of the measurement result.
发明内容 Contents of the invention
本发明就是针对上述现有测量方法不适合小视场范围内测量的问题,以及现有测量装置存在离焦的问题,提出了一种图像传感器像素间距频域测量方法与装置,该方法可以在小视场范围内提高测量结果重复性;该装置可以消除离焦对测量结果的影响。The present invention aims at the problem that the above-mentioned existing measurement method is not suitable for measurement in a small field of view, and the problem that the existing measurement device has defocus, and proposes a method and device for measuring the pixel pitch of an image sensor in the frequency domain. Improve the repeatability of measurement results within the field range; the device can eliminate the influence of defocus on measurement results.
本发明的目的是这样实现的:The purpose of the present invention is achieved like this:
利用线光源的图像传感器像素间距测量方法,步骤如下:The method for measuring the pixel pitch of an image sensor using a line light source, the steps are as follows:
a.在物方放置长度为h的线光源,方向与图像传感器行或列方向平行,计算线光源经过横向放大率为β的光学系统后,线光源像在图像传感器表面的理论运动位移为:d=h·β;a. Place a line light source with a length of h on the object side. The direction is parallel to the row or column direction of the image sensor. Calculate the theoretical movement displacement of the line light source image on the surface of the image sensor after the line light source passes through the optical system with a lateral magnification rate β: d=h·β;
b.根据第a步得到的理论运动位移d和线光源像频谱模型MTF(f)=|sin c(πfd)|,得到线光源像频谱的截止频率为:f=1/d;b. According to the theoretical motion displacement d obtained in step a and the line light source image spectrum model MTF(f)=|sin c(πfd)|, the cutoff frequency of the line light source image spectrum is: f=1/d;
c.图像传感器对线光源成像,作为初始点扩展函数图像,并将线光源像所在行或列的整行或整列信息提取出来,作为初始线扩展函数图像,该初始线扩展函数图像具有n个元素;c. The image sensor images the line light source as the initial point spread function image, and extracts the entire row or column information of the row or column where the line light source image is located, as the initial line spread function image, and the initial line spread function image has n element;
d.移除线光源并保持图像传感器曝光时间不变,图像传感器对背景成像,得到干扰图像,并将干扰图像中灰度值的最大值作为阈值;d. Remove the line light source and keep the exposure time of the image sensor unchanged. The image sensor images the background to obtain the interference image, and the maximum value of the gray value in the interference image is used as the threshold;
e.第c步得到的初始线扩展函数图像,将灰度值小于第d步所得阈值的像素的灰度值修正为0,得到修正线扩展函数图像,该修正线扩展函数图像具有同第c步得到的初始线扩展函数图像相同的元素个数n;e. For the initial line spread function image obtained in step c, the gray value of the pixel whose gray value is smaller than the threshold obtained in step d is corrected to 0 to obtain a corrected line spread function image, which has the same The same number of elements n as the initial line spread function image obtained in the first step;
f.对第e步得到的修正线扩展函数图像按间距为1进行离散傅里叶变换并取模,得到初始调制传递函数图像,该初始调制传递函数图像具有同第c步得到的初始线扩展函数图像相同的元素个数n,即n个离散频谱分量,按照空间频率从小到大的顺序分别为M0、M1、M2、...、Mn-1,在该顺序下,初始调制传递函数值第一次达到极小值所对应的调制传递函数值为Mi,其下脚标序号为i;f. Carry out discrete Fourier transform and modulo the modified line spread function image obtained in step e with a pitch of 1 to obtain an initial modulation transfer function image, which has the same initial line extension obtained in step c The number n of the same elements in the function image, that is, n discrete spectral components, are respectively M 0 , M 1 , M 2 , ..., M n-1 in the order of spatial frequency from small to large. In this order, the initial The modulation transfer function value corresponding to the modulation transfer function value reaching the minimum value for the first time is M i , and its subscript number is i;
g.根据第b步得到的截止频率值f与第f步得到的调制传递函数值为Mi-1和Mi+1所对应的空间频率频率值分别相等,即:f=(i-1)/(nlmin)和f=(i+1)/(nlmax),得到图像传感器的像素间距取值范围为:lmin=(i-1)/(nf)=(i-1)d/n=(i-1)hβ/n和lmax=(i+1)/(nf)=(i+1)d/n=(i+1)hβ/n;g. according to the cut-off frequency value f obtained in the b step and the modulation transfer function value obtained in the f step, the corresponding spatial frequency frequency values of M i-1 and M i+1 are equal respectively, namely: f=(i-1 )/(nl min ) and f=(i+1)/(nl max ), the value range of the pixel pitch of the image sensor is: l min =(i-1)/(nf)=(i-1)d /n=(i-1)hβ/n and lmax =(i+1)/(nf)=(i+1)d/n=(i+1)hβ/n;
h.根据第g步得到的像素间距取值范围,将像素间距平均分成N份,分别为l1、l2、...、lN,其中,l1=lmin、lN=lmax;h. According to the value range of the pixel pitch obtained in step g, divide the pixel pitch into N parts on average, namely l 1 , l 2 , ..., l N , where l 1 =l min , l N =l max ;
i.在第f步得到的n个调制传递函数值中选取K个作为比对数据,这K个调制传递函数值分别是MK1、MK2、...、MKK,将第h步得到的N个像素间距分别代入到以下公式:该公式所得到的N个值中,最小值所对应的像素间距l即为所求。i. Select K from the n modulation transfer function values obtained in step f as comparison data, and these K modulation transfer function values are M K1 , M K2 , ..., M KK respectively, and the obtained in step h The N pixel pitches of are substituted into the following formulas: Among the N values obtained by this formula, the pixel spacing l corresponding to the minimum value is the desired value.
上述利用线光源的图像传感器像素间距测量方法,第c步、第d步、第e步替换为:In the method for measuring the pixel pitch of an image sensor using a line light source, step c, step d, and step e are replaced by:
c’.图像传感器对线光源成像,作为初始点扩展函数图像;c'. The image sensor images the line light source as the initial point spread function image;
d’.移除线光源并保持图像传感器曝光时间不变,图像传感器对背景成像,得到干扰图像,并将干扰图像中灰度值的最大值作为阈值;d'. Remove the line light source and keep the exposure time of the image sensor unchanged, the image sensor images the background, obtains the interference image, and uses the maximum value of the gray value in the interference image as the threshold;
e’.第c’步得到的初始点扩展函数图像,将灰度值小于第d’步所得阈值的像素的灰度值修正为0,并将线光源像所在行或列的整行或整列信息提取出来,得到修正线扩展函数图像,该修正线扩展函数图像具有同第c步得到的初始线扩展函数图像相同的元素个数n。e'. The initial point spread function image obtained in step c', the gray value of the pixel whose gray value is smaller than the threshold obtained in step d' is corrected to 0, and the entire row or column of the row or column where the line light source image is located The information is extracted to obtain the corrected line spread function image, and the corrected line spread function image has the same element number n as the initial line spread function image obtained in step c.
利用线光源的图像传感器像素间距测量装置,包括线光源、光学系统、图像传感器,所述的线光源经过光学系统成像到图像传感器表面,并且,在该装置光轴方向与图像传感器行或列方向所确定的平面内,线光源呈弯曲状,且所述的线光源上任意位置都准焦成像到图像传感器表面。An image sensor pixel pitch measuring device utilizing a line light source, comprising a line light source, an optical system, and an image sensor, the line light source is imaged to the surface of the image sensor through the optical system, and, in the direction of the optical axis of the device and the row or column direction of the image sensor In the determined plane, the line light source is curved, and any position on the line light source is quasi-focused and imaged on the surface of the image sensor.
本发明的有益效果是:The beneficial effects of the present invention are:
1)本发明采用的测量方法区别于传统空域测量方法,该方法以线光源为目标得到线状图像,在频域中寻找像素间距的取值范围,并根据与像素间距相关的实际调制传递函数曲线与理论调制传递函数曲线在最小二乘条件下重合度最好,利用搜索算法计算得到像素间距;该特征使得采用长度短小的线光源时,会得到更高的截止频率,从而均摊截止频率的误差,使得单次测量结果之间的误差更小,进而提高测量结果重复性;1) The measurement method used in the present invention is different from the traditional spatial measurement method. This method takes the line light source as the target to obtain a linear image, searches for the value range of the pixel pitch in the frequency domain, and according to the actual modulation transfer function related to the pixel pitch The coincidence degree between the curve and the theoretical modulation transfer function curve is the best under the condition of least squares, and the pixel spacing is calculated by using the search algorithm; this feature makes it possible to obtain a higher cutoff frequency when using a short-length line light source, thereby amortizing the cutoff frequency Error, making the error between single measurement results smaller, thereby improving the repeatability of measurement results;
2)本发明采用的测量装置在该装置光轴方向与图像传感器行或列方向所确定的平面内,线光源呈弯曲状,且所述的线光源上任意位置都准焦成像到图像传感器表面;该特征使测量得到的调制传递函数曲线更接近真实曲线,实际测量得到的截止频率位置更加准确,可以进一步减小单次测量结果之间的误差,提高测量结果重复性。2) In the measuring device adopted by the present invention, in the plane determined by the optical axis direction of the device and the row or column direction of the image sensor, the line light source is curved, and any position on the line light source is quasi-focused and imaged on the surface of the image sensor ; This feature makes the measured modulation transfer function curve closer to the real curve, and the cutoff frequency position obtained by actual measurement is more accurate, which can further reduce the error between single measurement results and improve the repeatability of measurement results.
附图说明 Description of drawings
图1是利用线光源的图像传感器像素间距测量装置结构示意图Figure 1 is a schematic structural diagram of an image sensor pixel pitch measurement device using a line light source
图2是利用线光源的图像传感器像素间距测量装置平面光路图Figure 2 is a plane light path diagram of an image sensor pixel pitch measurement device using a line light source
图3是利用线光源的图像传感器像素间距测量方法流程图Fig. 3 is a flow chart of a method for measuring the pixel pitch of an image sensor using a line light source
图中:1线光源 2光学系统 3图像传感器In the figure: 1
具体实施方式 Detailed ways
下面结合附图对本发明具体实施例作进一步详细描述。The specific embodiments of the present invention will be further described in detail below in conjunction with the accompanying drawings.
图1为利用线光源的图像传感器像素间距测量装置结构示意图,其平面光路图如图2所示;该装置包括线光源1、光学系统2、图像传感器3,所述的线光源1经过光学系统2成像到图像传感器3表面,并且,在该装置光轴方向与图像传感器3行方向所确定的平面内,线光源1呈弯曲状,且所述的线光源1上任意位置都准焦成像到图像传感器3表面;其中,线光源1的横向长度为1.526mm,光学系统2的横向放大率为0.0557。Fig. 1 is a schematic structural diagram of an image sensor pixel pitch measuring device utilizing a line light source, and its planar optical path diagram is shown in Fig. 2; the device includes a line light source 1, an
利用线光源的图像传感器像素间距测量方法,流程图如图3所示,该方法步骤如下:The method for measuring the pixel pitch of an image sensor using a line light source, the flow chart is shown in Figure 3, and the steps of the method are as follows:
a.在物方放置长度为h=1.526mm的线光源1,方向与图像传感器3行方向平行,计算线光源1经过横向放大率为β=0.0557的光学系统2后,线光源像在图像传感器3表面的理论运动位移为:a. Place a line light source 1 with a length of h=1.526mm on the object side, and its direction is parallel to the direction of the
d=h·β=1.526×0.0557=0.085mm;d=h·β=1.526×0.0557=0.085mm;
b.根据第a步得到的理论运动位移d=0.085mm和线光源像频谱模型MTF(f)=|sin c(πfd)|,得到线光源像频谱的截止频率为:b. According to the theoretical motion displacement d=0.085mm obtained in step a and the line light source image spectrum model MTF(f)=|sin c(πfd)|, the cutoff frequency of the line light source image spectrum is obtained as:
c.图像传感器3对线光源1成像,作为初始点扩展函数图像,并将线光源像所在行的整行信息提取出来,作为初始线扩展函数图像,该初始线扩展函数图像具有n=1280个元素;c. The
d.移除线光源1并保持图像传感器3曝光时间不变,图像传感器3对背景成像,得到干扰图像,并将干扰图像中灰度值的最大值作为阈值,该阈值为10;d. Remove the line light source 1 and keep the exposure time of the
e.第c步得到的初始线扩展函数图像,将灰度值小于第d步所得阈值的像素的灰度值修正为0,得到修正线扩展函数图像,该修正线扩展函数图像具有同第c步得到的初始线扩展函数图像相同的元素个数n=1280;e. For the initial line spread function image obtained in step c, the gray value of the pixel whose gray value is smaller than the threshold obtained in step d is corrected to 0 to obtain a corrected line spread function image, which has the same The same element number n=1280 of the initial line spread function image that step obtains;
f.对第e步得到的修正线扩展函数图像按间距为1进行离散傅里叶变换并取模,得到初始调制传递函数图像,该初始调制传递函数图像具有同第c步得到的初始线扩展函数图像相同的元素个数n=1280,即1280个离散频谱分量,按照空间频率从小到大的顺序分别为M0、M1、M2、...、Mn-1,在该顺序下,初始调制传递函数值第一次达到极小值所对应的调制传递函数值为Mi,其下脚标序号为i;f. Carry out discrete Fourier transform and modulo the modified line spread function image obtained in step e with a pitch of 1 to obtain an initial modulation transfer function image, which has the same initial line extension obtained in step c The number of the same elements in the function image is n=1280, that is, 1280 discrete spectral components, which are respectively M 0 , M 1 , M 2 , ..., M n-1 in the order of spatial frequency from small to large, in this order , the MTF value corresponding to the initial MTF value reaching the minimum value for the first time is M i , and its subscript number is i;
g.根据第b步得到的截止频率值f=11.7647lp/mm与第f步得到的调制传递函数值为Mi-1和Mi+1所对应的空间频率频率值分别相等,即:f=(i-1)/(nlmin)和f=(i+1)/(nlmax),得到图像传感器的像素间距取值范围为:lmin=(i-1)/(nf)=(i-1)d/n=(i-1)hβ/n和lmax=(i+1)/(nf)=(i+1)d/n=(i+1)hβ/n;g. According to the cut-off frequency value f=11.7647lp/mm obtained in the b step and the modulation transfer function value obtained in the f step, the corresponding spatial frequency frequency values of M i-1 and M i+1 are respectively equal, namely: f =(i-1)/(nl min ) and f=(i+1)/(nl max ), the value range of the pixel pitch of the image sensor is: l min =(i-1)/(nf)=( i-1)d/n=(i-1)hβ/n and lmax =(i+1)/(nf)=(i+1)d/n=(i+1)hβ/n;
h.根据第g步得到的像素间距取值范围,将像素间距平均分成N份,分别为l1、l2、...、lN,其中,l1=lmin、lN=lmax;h. According to the value range of the pixel pitch obtained in step g, divide the pixel pitch into N parts on average, namely l 1 , l 2 , ..., l N , where l 1 =l min , l N =l max ;
i.按照空间频率从小到大的顺序,将第f步得到的n个调制传递函数值绘制成一条曲线,选取这条曲线上从M0开始到首个极大值,且不包括首个极小值的所有调制传递函数值,共K个作为比对数据,这K个调制传递函数值分别是MK1、MK2、...、MKK,将第h步得到的N个像素间距分别代入到以下公式:该公式所得到的N个值中,最小值所对应的像素间距l即为所求。i. According to the order of spatial frequency from small to large, draw the n modulation transfer function values obtained in step f into a curve, and select this curve from M 0 to the first maximum value, and does not include the first pole All the modulation transfer function values of small values, a total of K are used as comparison data, these K modulation transfer function values are M K1 , M K2 , ..., M KK respectively, and the N pixel spacings obtained in the hth step are respectively Substitute into the following formula: Among the N values obtained by this formula, the pixel spacing l corresponding to the minimum value is the desired value.
按照上面的思路对像素间距进行了100次测量,得到的测量结果列于下表:According to the above ideas, the pixel pitch was measured 100 times, and the obtained measurement results are listed in the following table:
上述利用线光源的图像传感器像素间距测量方法,第c步、第d步、第e步替换为:In the method for measuring the pixel pitch of an image sensor using a line light source, step c, step d, and step e are replaced by:
c’.图像传感器3对线光源1成像,作为初始点扩展函数图像;c'. The
d’.移除线光源1并保持图像传感器3曝光时间不变,图像传感器3对背景成像,得到干扰图像,并将干扰图像中灰度值的最大值作为阈值,该阈值为10;d'. Remove the line light source 1 and keep the exposure time of the
e’.第c’步得到的初始点扩展函数图像,将灰度值小于第d’步所得阈值的像素的灰度值修正为0,并将线光源像所在行的整行信息提取出来,得到修正线扩展函数图像,该修正线扩展函数图像具有同第c步得到的初始线扩展函数图像相同的元素个数n=1280。e'. From the initial point spread function image obtained in step c', the gray value of the pixel whose gray value is smaller than the threshold value obtained in step d' is corrected to 0, and the entire row information of the row where the line light source image is located is extracted, The corrected line spread function image is obtained, and the corrected line spread function image has the same number of elements n=1280 as the initial line spread function image obtained in step c.
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