CN102618930B - A kind of preparation method of AlN crystal - Google Patents
A kind of preparation method of AlN crystal Download PDFInfo
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Abstract
一种AlN晶体的制备方法,它涉及一种晶体的制备方法。本发明要解决现有采用PVT法制备AlN单晶的方法中,异质籽晶与AlN晶体的晶格失配较大,得到AlN晶体缺陷密度高的问题。方法:一、将AlN粉末置于坩埚中、将籽晶固定在坩埚顶部,在氮气气氛下,升温至1800~2000℃,保温1~5小时;二、将预烧结后的AlN粉末在氮气气氛中加热升温至2150~2300℃,保温反应8~20小时,降至室温。零微管SiC作为异质籽晶,可以降低AlN晶体的缺陷密度,同时由于偏角度SiC籽晶偏离面一定角度,缺陷遗传的几率也将显著降低,从而最终减少缺陷对器件性能的不利影响。本发明的AlN晶体用于半导体器件。
A method for preparing AlN crystals relates to a method for preparing crystals. The present invention aims to solve the problem that in the existing method for preparing AlN single crystal by using the PVT method, the lattice mismatch between the heterogeneous seed crystal and the AlN crystal is relatively large, and the obtained AlN crystal has a high defect density. Method: 1. Put the AlN powder in the crucible, fix the seed crystal on the top of the crucible, raise the temperature to 1800-2000°C in a nitrogen atmosphere, and keep it warm for 1-5 hours; 2. Put the pre-sintered AlN powder in a nitrogen atmosphere Heating in medium temperature to 2150-2300°C, keeping it warm for 8-20 hours, and cooling down to room temperature. Zero-micropipe SiC as a heterogeneous seed can reduce the defect density of AlN crystals, and at the same time due to the off-angle SiC seed deviates from At a certain angle, the probability of defect inheritance will also be significantly reduced, thereby ultimately reducing the adverse effects of defects on device performance. The AlN crystal of the present invention is used in semiconductor devices.
Description
技术领域technical field
本发明涉及一种晶体的制备方法。The invention relates to a method for preparing crystals.
背景技术Background technique
AlN晶体是第三代半导体材料的典型代表之一,具有宽带隙(6.2eV)、高热导率(330W/m·K)、高电阻率、良好的紫外透过率、高电子饱和迁移率与较高的抗辐射能力,因而更适合用于制造高温、高频、抗辐射及大功率器件,诸如高能效光电子器件、高功率电子器件、固态激光探测器、高密度固态存储器等等。AlN crystal is one of the typical representatives of the third-generation semiconductor materials, with wide bandgap (6.2eV), high thermal conductivity (330W/m K), high resistivity, good ultraviolet transmittance, high electron saturation mobility and Higher radiation resistance, so it is more suitable for the manufacture of high temperature, high frequency, radiation resistance and high power devices, such as high energy efficiency optoelectronic devices, high power electronic devices, solid state laser detectors, high density solid state memory and so on.
目前,生长AlN晶体的方法主要包括:氢化物气相外延法(HVPE)、分子束外延法(MBE)、金属有机物气相外延法(MOCVD)和物理气相传输法(PVT)等。HVPE法生长速率较高(最高可达100μm/h),具有杂质自清洁效应,可以制备出厚度较大的AlN薄膜;MBE法生长速率缓慢(约为1μm/h),生长过程便于控制,利用这种技术可以制备出几十个原子层的AlN单晶薄膜;MOCVD法沉积温度低,生长温度范围宽,适宜批量生产,利用这种方法可以制备出AlN薄膜;在PVT法中,原料在高温区蒸发,利用蒸汽的扩散和气相的输运,在低温区生长为晶体。使用该方法可利用晶体原料自发成核生长出单晶,也可利用籽晶,使晶体原料升华后在籽晶上沉积而生长出单晶。PVT法具有生长速率快、结晶完整性好等优点,大量研究证明,PVT法是制备大尺寸AlN晶体的最有效途径之一。Currently, methods for growing AlN crystals mainly include: hydride vapor phase epitaxy (HVPE), molecular beam epitaxy (MBE), metal organic vapor phase epitaxy (MOCVD) and physical vapor transport (PVT). The HVPE method has a high growth rate (up to 100 μm/h), has the self-cleaning effect of impurities, and can prepare AlN films with a large thickness; the MBE method has a slow growth rate (about 1 μm/h), and the growth process is easy to control. This technology can prepare AlN single crystal thin films with dozens of atomic layers; the MOCVD method has low deposition temperature and wide growth temperature range, which is suitable for mass production. AlN thin films can be prepared by this method; Evaporate in the low temperature zone, use the diffusion of steam and the transport of gas phase, and grow into crystals in the low temperature zone. Using this method, the crystal raw material can be used to nucleate spontaneously to grow a single crystal, and the seed crystal can also be used to sublimate the crystal raw material and deposit it on the seed crystal to grow a single crystal. The PVT method has the advantages of fast growth rate and good crystal integrity. A large number of studies have proved that the PVT method is one of the most effective ways to prepare large-sized AlN crystals.
一般来说,PVT法生长AlN晶体需要选择合适的籽晶,这就应当考虑到籽晶与AlN晶体的晶格匹配(纤锌矿结构:)、热匹配(热膨胀系数αa=4.15x10-6/K,αc=5.27×10-6/K)等因素。显然,采用AlN作为同质籽晶来生长AlN单晶将达到十分理想的效果,由于两者间不存在晶格失配与热失配。然而,国内外相关机构对于AlN单晶的研究尚处于实验室探索阶段,只有美国Crystal IS公司、俄罗斯N-Crystals公司等少数机构可以制备出直径为2英寸的AlN单晶。因此,采用异质籽晶生长AlN晶体是必要的。大量研究证明,使用单晶硅、蓝宝石、碳化硅作为衬底或籽晶,可以制备出AlN薄膜或AlN体单晶。其中,单晶硅属于金刚石结构,与AlN晶格失配较大,热膨胀系数(α=2.59×10-6K)也与AlN相差较大;蓝宝石具有纤锌矿结构(),热膨胀系数(αa=8.5x10-6/K,αc=7.3×10-6/K)与AlN同样存在较大的晶格失配与热失配;碳化硅(6H-SiC)的晶胞参数()、热膨胀系数(αa=4.3×10-6/K,αc=4.7×10-6/K)与AlN均较为接近。相比较而言,SiC更有利于AlN晶体的生长,而且可以作为PVT法生长AlN晶体的籽晶材料。In general, PVT growth of AlN crystals requires selection of a suitable seed crystal, which should take into account the lattice matching between the seed crystal and the AlN crystal (wurtzite structure: ), thermal matching (thermal expansion coefficient α a =4.15x10 -6 /K, α c =5.27×10 -6 /K) and other factors. Obviously, using AlN as a homogeneous seed crystal to grow AlN single crystal will achieve a very ideal effect, because there is no lattice mismatch and thermal mismatch between the two. However, the research on AlN single crystals by relevant domestic and foreign institutions is still in the laboratory exploration stage. Only a few institutions such as Crystal IS in the United States and N-Crystals in Russia can prepare AlN single crystals with a diameter of 2 inches. Therefore, it is necessary to grow AlN crystals with heterogeneous seeds. A large number of studies have proved that AlN thin films or AlN bulk single crystals can be prepared using single crystal silicon, sapphire, and silicon carbide as substrates or seed crystals. Among them, single crystal silicon belongs to the diamond structure, which has a large lattice mismatch with AlN, and its thermal expansion coefficient (α=2.59×10 -6 K) is also quite different from AlN; sapphire has a wurtzite structure ( ), thermal expansion coefficient (α a =8.5x10 -6 /K, α c =7.3×10 -6 /K) and AlN also have large lattice mismatch and thermal mismatch; silicon carbide (6H-SiC) Cell parameters( ), thermal expansion coefficient (α a =4.3×10 -6 /K, α c =4.7×10 -6 /K) are relatively close to AlN. In comparison, SiC is more conducive to the growth of AlN crystals, and can be used as a seed crystal material for growing AlN crystals by PVT method.
同时,由于SiC籽晶与AlN存在一定的晶格失配与热失配,通过在SiC衬底上外延生长一层AlN缓冲层,可以大大缓解这一不利因素。SiC/AlN复合籽晶就是通过金属有机物化学气相沉积法(MOCVD),在SiC衬底上外延生长AlN缓冲层制备而成的。At the same time, since there is a certain lattice mismatch and thermal mismatch between the SiC seed crystal and AlN, this unfavorable factor can be greatly alleviated by epitaxially growing an AlN buffer layer on the SiC substrate. The SiC/AlN composite seed crystal is prepared by epitaxially growing an AlN buffer layer on a SiC substrate by metal-organic chemical vapor deposition (MOCVD).
CN102046857A公开了一种AlN块状单晶的生产方法;具体公开了方法如下:通过利用升华方法在充当晶种的六方单晶材料的表面上生长AlN单晶来提供AlN块状单晶的步骤,所述表面为相对于C面以10°到80°的角度倾斜的晶面;所述六方单晶材料为AlN、SiC、GaN或ZnO;所述六方单晶为SiC基板并且所述SiC基板的表面为(01-15)面;所提供的AlN块状单晶的生长面为(10-12)面。CN102046857A discloses a method for producing AlN bulk single crystals; the method is specifically disclosed as follows: a step of providing AlN bulk single crystals by growing AlN single crystals on the surface of a hexagonal single crystal material serving as a seed crystal by using a sublimation method, The surface is a crystal plane inclined at an angle of 10° to 80° relative to the C plane; the hexagonal single crystal material is AlN, SiC, GaN or ZnO; the hexagonal single crystal is a SiC substrate and the SiC substrate The surface is the (01-15) plane; the growth plane of the provided AlN bulk single crystal is the (10-12) plane.
发明内容Contents of the invention
本发明的目的是为了解决现有采用物理气相传输法(PVT)制备AlN单晶的方法中,采用异质籽晶时,异质籽晶与AlN晶体的晶格失配较大,得到的AlN晶体缺陷密度高的问题,本发明提供了一种AlN晶体的制备方法。The purpose of the present invention is to solve the problem that in the existing method of preparing AlN single crystal by physical vapor transport (PVT), when heterogeneous seed crystals are used, the lattice mismatch between heterogeneous seed crystals and AlN crystals is large, and the obtained AlN To solve the problem of high density of crystal defects, the present invention provides a method for preparing AlN crystals.
本发明采用物理气相传输法制备AlN单晶,AlN晶体的制备方法是通过以下步骤实现的:The present invention adopts physical vapor transport method to prepare AlN single crystal, and the preparation method of AlN crystal is realized through the following steps:
一、将AlN粉末置于坩埚中,然后将籽晶固定在坩埚顶部,籽晶与AlN粉末的距离不大于10mm,再把坩埚放到单晶生长炉中,向坩埚内通入氮气,在1个大气压的氮气气氛下,以50℃/h~200℃/h的升温速率,加热升温至1800℃~2000℃,并保温1~5小时,完成AlN粉末的预烧结;1. Put the AlN powder in the crucible, and then fix the seed crystal on the top of the crucible. The distance between the seed crystal and the AlN powder is not more than 10mm, and then put the crucible in the single crystal growth furnace, and pass nitrogen gas into the crucible. Under a nitrogen atmosphere of 1 atmospheric pressure, heat up to 1800°C to 2000°C at a heating rate of 50°C/h to 200°C/h, and keep it warm for 1 to 5 hours to complete the pre-sintering of the AlN powder;
二、将坩埚内预烧结后的AlN粉末在1个大气压的高纯氮气气氛下,以50℃/h~200℃/h的升温速率,加热升温至2150℃~2500℃,进行保温反应8~20小时,再以50℃/h~200℃/h的降温速率,降至室温,得到AlN晶体;2. Heat the pre-sintered AlN powder in the crucible to 2150°C to 2500°C at a heating rate of 50°C/h to 200°C/h under a high-purity nitrogen atmosphere of 1 atmosphere pressure, and perform a heat preservation reaction for 8~ 20 hours, and then lowered to room temperature at a cooling rate of 50°C/h to 200°C/h to obtain AlN crystals;
步骤一中所述籽晶为零微管偏角度SiC籽晶或SiC/AlN复合籽晶,其中零微管偏角度SiC籽晶的晶型为6H-,偏角度是指SiC偏离面0°~8°的角度。The seed crystal described in step 1 is a zero micropipe off-angle SiC seed crystal or a SiC/AlN composite seed crystal, wherein the crystal form of the zero micropipe off-angle SiC seed crystal is 6H-, and the off-angle means that SiC deviates from The angle of the surface is 0°~8°.
本发明的AlN晶体的制备方法中所述的物理气相传输法为本领域技术人员的公知常识。采用本领域技术人员公知的晶体生长炉即可。The physical vapor transport method described in the preparation method of the AlN crystal of the present invention is common knowledge of those skilled in the art. A crystal growth furnace known to those skilled in the art can be used.
本发明的AlN晶体的制备方法采用物理气相传输法制备AlN晶体,通过将AlN粉末置于坩埚底部,将籽晶置于坩埚顶部,首先逐步升温预烧结,除去AlN粉末的杂质,之后使用经预烧结的AlN粉末作为起始原料,在一定压力的氮气气氛下,升高温度,通过AlN粉末的升华和气相的输运,在籽晶上沉积AlN晶体。制备出的AlN晶体具有缺陷密度低、直径跨度大等优异特性,所述AlN晶体应用于各种类型的半导体器件。The preparation method of the AlN crystal of the present invention adopts the physical vapor phase transport method to prepare the AlN crystal, by placing the AlN powder on the bottom of the crucible, placing the seed crystal on the top of the crucible, first gradually raising the temperature for pre-sintering, removing the impurities of the AlN powder, and then using the pre-treated The sintered AlN powder is used as the starting material, under a certain pressure of nitrogen atmosphere, the temperature is raised, and the AlN crystal is deposited on the seed crystal through the sublimation of the AlN powder and the transport of the gas phase. The prepared AlN crystal has excellent characteristics such as low defect density and large diameter span, and the AlN crystal is applied to various types of semiconductor devices.
SiC是最为成熟的第三代半导体材料之一,大尺寸(2、3、4英寸)、缺陷密度低(零微管)的SiC晶体已实现工业化生产。使用零微管偏角度SiC籽晶或SiC/AlN复合籽晶生长AlN晶体,将有利于得到高质量的AlN晶体,这表现在:1.微管缺陷是SiC晶体的典型缺陷,在以SiC为籽晶的AlN晶体生长过程中,存在微管缺陷的SiC籽晶会导致AlN晶体出现位错、层错等晶体缺陷,严重影响AlN晶体质量,因此,如果选择零微管SiC作为籽晶,可以有效地降低AlN晶体的缺陷密度。2.使用零微管SiC籽晶,在面生长AlN晶体,SiC籽晶所存在的缺陷(如位错、层错等)将很大程度上沿生长面遗传给AlN晶体,如果SiC籽晶偏离面一定角度(范围介于0-8°),缺陷遗传的几率将显著降低,从而AlN晶体的质量得到进一步提高。3.由零微管、偏角度的SiC籽晶制备出的SiC/AlN复合籽晶,其AlN缓冲层将有效缓解SiC与AlN的热失配与晶格失配,有利于降低AlN晶体的缺陷密度。SiC is one of the most mature third-generation semiconductor materials. SiC crystals with large sizes (2, 3, and 4 inches) and low defect density (zero micropipes) have been industrialized. Using zero micropipe off-angle SiC seed crystal or SiC/AlN composite seed crystal to grow AlN crystal will help to obtain high-quality AlN crystal, which is shown in: 1. Micropipe defect is a typical defect of SiC crystal. During the AlN crystal growth process of the seed crystal, the SiC seed crystal with micropipe defects will cause crystal defects such as dislocations and stacking faults in the AlN crystal, which seriously affects the quality of the AlN crystal. Therefore, if SiC with zero micropipes is selected as the seed crystal, it can Effectively reduce the defect density of AlN crystal. 2. Using a zero micropipe SiC seed, the If the AlN crystal is grown on the surface, the defects (such as dislocations, stacking faults, etc.) in the SiC seed crystal will be largely inherited to the AlN crystal along the growth plane. If the SiC seed crystal deviates from If the surface is at a certain angle (ranging from 0-8°), the probability of defect inheritance will be significantly reduced, so that the quality of AlN crystals will be further improved. 3. The SiC/AlN composite seed crystal prepared from SiC seed crystal with zero micropipe and off-angle, its AlN buffer layer will effectively alleviate the thermal mismatch and lattice mismatch between SiC and AlN, which is beneficial to reduce the defects of AlN crystal density.
本发明制备的AlN晶体应用于各种类型的半导体器件。The AlN crystal prepared by the invention is applied to various types of semiconductor devices.
附图说明Description of drawings
图1是本发明所用试验装置原理图,其中1是反应室外壁,2是感应线圈,3是保温材料,4是坩埚,5是ALN粉末,6是籽晶。Fig. 1 is the schematic diagram of the test device used in the present invention, wherein 1 is the outer wall of the reaction chamber, 2 is the induction coil, 3 is the insulation material, 4 is the crucible, 5 is the ALN powder, and 6 is the seed crystal.
具体实施方式Detailed ways
本发明技术方案不局限于以下所列举的具体实施方式,还包括各具体实施方式之间的任意组合。The technical solution of the present invention is not limited to the specific embodiments listed below, but also includes any combination of the specific embodiments.
具体实施方式一:本实施方式AlN晶体的制备方法是通过以下步骤实现的:Specific implementation mode 1: The preparation method of AlN crystal in this implementation mode is realized through the following steps:
一、将AlN粉末置于坩埚中,然后将籽晶固定在坩埚顶部,籽晶与AlN粉末的距离不大于10mm,再把坩埚放到单晶生长炉中,向坩埚内通入氮气,在1个大气压的氮气气氛下,以50℃/h~200℃/h的升温速率,加热升温至1800℃~2000℃,并保温1~5小时,完成AlN粉末的预烧结;1. Put the AlN powder in the crucible, and then fix the seed crystal on the top of the crucible. The distance between the seed crystal and the AlN powder is not more than 10mm, and then put the crucible in the single crystal growth furnace, and pass nitrogen gas into the crucible. Under a nitrogen atmosphere of 1 atmospheric pressure, heat up to 1800°C to 2000°C at a heating rate of 50°C/h to 200°C/h, and keep it warm for 1 to 5 hours to complete the pre-sintering of the AlN powder;
二、将坩埚内预烧结后的AlN粉末在1个大气压的高纯氮气气氛下,以50℃/h~200℃/h的升温速率,加热升温至2150℃~2500℃,进行保温反应8~20小时,再以50℃/h~200℃/h的降温速率,降至室温,得到AlN晶体;2. Heat the pre-sintered AlN powder in the crucible to 2150°C to 2500°C at a heating rate of 50°C/h to 200°C/h under a high-purity nitrogen atmosphere of 1 atmosphere pressure, and perform a heat preservation reaction for 8~ 20 hours, and then lowered to room temperature at a cooling rate of 50°C/h to 200°C/h to obtain AlN crystals;
步骤一中所述籽晶为零微管偏角度SiC籽晶或SiC/AlN复合籽晶,其中零微管偏角度SiC籽晶的晶型为6H-,偏角度是指SiC偏离面0°~8°的角度。The seed crystal described in step 1 is a zero micropipe off-angle SiC seed crystal or a SiC/AlN composite seed crystal, wherein the crystal form of the zero micropipe off-angle SiC seed crystal is 6H-, and the off-angle means that SiC deviates from The angle of the surface is 0°~8°.
SiC是最为成熟的第三代半导体材料之一,大尺寸(2、3、4英寸)、缺陷密度低(零微管)的SiC晶体已实现工业化生产。本实施方式中,使用零微管偏角度SiC籽晶或SiC/AlN复合籽晶生长AlN晶体,将有利于得到高质量的AlN晶体,将有利于得到高质量的AlN晶体,这表现在:1.微管缺陷是SiC晶体的典型缺陷,在以SiC为籽晶的AlN晶体生长过程中,存在微管缺陷的SiC籽晶会导致AlN晶体出现位错、层错等晶体缺陷,严重影响AlN晶体质量,因此,如果选择零微管SiC作为籽晶,可以有效地降低AlN晶体的缺陷密度。2.使用零微管SiC籽晶,在面生长AlN晶体,SiC籽晶所存在的缺陷(如位错、层错等)将很大程度上沿生长面遗传给AlN晶体,如果SiC籽晶偏离面一定角度(范围介于0-8°),缺陷遗传的几率将显著降低,从而AlN晶体的质量得到进一步提高。3.由零微管偏角度的SiC籽晶制备出的SiC/AlN复合籽晶,其AlN缓冲层将有效缓解SiC与AlN的热失配与晶格失配,有利于降低AlN晶体的缺陷密度。SiC is one of the most mature third-generation semiconductor materials. SiC crystals with large sizes (2, 3, and 4 inches) and low defect density (zero micropipes) have been industrialized. In this embodiment, using zero micropipe off-angle SiC seed crystals or SiC/AlN composite seed crystals to grow AlN crystals will help to obtain high-quality AlN crystals, which will be beneficial to obtain high-quality AlN crystals, which are shown in: 1 .Micropipe defects are typical defects of SiC crystals. During the growth process of AlN crystals with SiC as seeds, SiC seed crystals with micropipe defects will cause crystal defects such as dislocations and stacking faults in AlN crystals, which seriously affect AlN crystals. Therefore, if SiC with zero micropipes is selected as the seed crystal, the defect density of AlN crystal can be effectively reduced. 2. Using a zero micropipe SiC seed, the If the AlN crystal is grown on the surface, the defects (such as dislocations, stacking faults, etc.) in the SiC seed crystal will be largely inherited to the AlN crystal along the growth plane. If the SiC seed crystal deviates from If the surface is at a certain angle (ranging from 0-8°), the probability of defect inheritance will be significantly reduced, so that the quality of AlN crystals will be further improved. 3. The SiC/AlN composite seed crystal prepared from the SiC seed crystal with zero micropipe off-angle, its AlN buffer layer will effectively alleviate the thermal mismatch and lattice mismatch between SiC and AlN, which is beneficial to reduce the defect density of AlN crystal .
具体实施方式二:本实施方式与具体实施方式一不同的是:步骤一中控制籽晶与AlN粉末的距离为5~9mm。其它与具体实施方式一不同。Embodiment 2: This embodiment is different from Embodiment 1 in that: in step 1, the distance between the seed crystal and the AlN powder is controlled to be 5-9 mm. Others are different from the first embodiment.
具体实施方式三:本实施方式与具体实施方式一或二不同的是:步骤一中SiC/AlN复合籽晶是通过金属有机物化学气相沉积法,在零微管偏角度SiC衬底上外延生长AlN缓冲层制备而成。其它与具体实施方式一或二相同。Embodiment 3: The difference between this embodiment and Embodiment 1 or 2 is that in Step 1, the SiC/AlN composite seed crystal is epitaxially grown AlN on a SiC substrate with zero micropipe off-angle by metal-organic chemical vapor deposition. The buffer layer is prepared. Others are the same as in the first or second embodiment.
具体实施方式四:本实施方式与具体实施方式一至三之一不同的是:步骤一中所述籽晶的直径为1英寸、2英寸或3英寸。其它与具体实施方式一至三之一相同。Embodiment 4: This embodiment is different from Embodiment 1 to Embodiment 3 in that: the diameter of the seed crystal in step 1 is 1 inch, 2 inches or 3 inches. Others are the same as those in the first to third specific embodiments.
具体实施方式五:本实施方式与具体实施方式一至四之一不同的是:步骤一中所述零微管偏角度SiC的偏角度是指SiC偏离4°~6°的角度。其它与具体实施方式一至四之一相同。Specific embodiment five: the difference between this embodiment and one of the specific embodiments one to four is: the off angle of SiC with zero micropipe off angle described in step one refers to the deviation of SiC from 4 ° ~ 6 ° angle. Others are the same as one of the specific embodiments 1 to 4.
具体实施方式六:本实施方式与具体实施方式一至五之一不同的是:步骤一中所述零微管偏角度SiC的偏角度是指SiC偏离8°的角度。其它与具体实施方式一至五之一相同。Embodiment 6: The difference between this embodiment and one of Embodiments 1 to 5 is that the zero micropipe deviation angle SiC deviation angle in step 1 refers to the deviation of SiC from 8° angle. Others are the same as one of the specific embodiments 1 to 5.
具体实施方式七:本实施方式与具体实施方式一至六之一不同的是:步骤二中加热升温至2200℃~2450℃,进行保温反应8~20小时。其它与具体实施方式一至六之一相同。Embodiment 7: This embodiment is different from Embodiment 1 to Embodiment 6 in that: in step 2, the temperature is raised to 2200° C. to 2450° C., and the heat preservation reaction is carried out for 8 to 20 hours. Others are the same as one of the specific embodiments 1 to 6.
具体实施方式八:本实施方式与具体实施方式一至七之一不同的是:步骤二中加热升温至2250℃~2400℃进行保温反应8~20小时。其它与具体实施方式一至七之一相同。Embodiment 8: This embodiment differs from Embodiments 1 to 7 in that: in step 2, the temperature is raised to 2250° C. to 2400° C. for heat preservation reaction for 8 to 20 hours. Others are the same as one of the specific embodiments 1 to 7.
具体实施方式九:本实施方式与具体实施方式一至八之一不同的是:步骤二中加热升温至2300℃,进行保温反应8~20小时。其它与具体实施方式一至八之一相同。Embodiment 9: This embodiment is different from Embodiment 1 to Embodiment 8 in that: in step 2, the temperature is raised to 2300° C., and the heat preservation reaction is carried out for 8 to 20 hours. Others are the same as one of the specific embodiments 1 to 8.
采用以下实施例验证本发明的有益效果:Adopt the following examples to verify the beneficial effects of the present invention:
实施例一:Embodiment one:
本实施例AlN晶体的制备方法是通过以下步骤实现的:The preparation method of AlN crystal in this embodiment is realized through the following steps:
一、将200gAlN粉末5置于坩埚4的底部,利用环氧AB胶将籽晶6固定在坩埚4顶部,籽晶与AlN粉末的距离为5mm,再把坩埚4放到单晶生长炉中,向坩埚4内通入高纯氮气,在1个大气压的氮气气氛下,以100℃/h的升温速率,加热升温至1800℃,并保温2小时,完成AlN粉末的预烧结;步骤一中所述籽晶为直径为2英寸的零微管6H-SiC籽晶,SiC偏离面1°;1. Put 200g of AlN powder 5 at the bottom of the crucible 4, fix the seed crystal 6 on the top of the crucible 4 with epoxy AB glue, the distance between the seed crystal and the AlN powder is 5mm, and then put the crucible 4 in the single crystal growth furnace, Introduce high-purity nitrogen gas into the crucible 4, and heat up to 1800°C at a heating rate of 100°C/h under a nitrogen atmosphere of 1 atmosphere pressure, and heat it for 2 hours to complete the pre-sintering of the AlN powder; The above-mentioned seed crystal is a zero micropipe 6H-SiC seed crystal with a diameter of 2 inches, and the SiC deviates from Face 1°;
二、将坩埚内预烧结后的AlN粉末在1个大气压的高纯氮气气氛下,以100℃/h的升温速率,加热升温至2200℃,进行保温反应10小时,再以100℃/h的降温速率,降至室温,得到AlN晶体。2. Heat the pre-sintered AlN powder in the crucible to 2200°C at a heating rate of 100°C/h under a high-purity nitrogen atmosphere of 1 atmosphere pressure, and carry out a heat preservation reaction for 10 hours, and then heat it at a temperature of 100°C/h. The cooling rate is lowered to room temperature to obtain AlN crystals.
本实施例中高纯氮气的体积百分比纯度为99.999%,所用原料均为市售产品。The volume percent purity of the high-purity nitrogen gas in this example is 99.999%, and the raw materials used are all commercially available products.
实施例二:Embodiment two:
本实施例AlN晶体的制备方法是通过以下步骤实现的:The preparation method of AlN crystal in this embodiment is realized through the following steps:
一、将200gAlN粉末5置于坩埚4的底部,利用环氧AB胶将籽晶6固定在坩埚4顶部,籽晶与AlN粉末的距离为8mm,再把坩埚4放到单晶生长炉中,向坩埚4内通入高纯氮气,在1个大气压的氮气气氛下,以50℃/h的升温速率,加热升温至1900℃,并保温2小时,完成AlN粉末的预烧结;步骤一中所述籽晶为直径为2英寸的零微管6H-SiC籽晶,SiC偏离面1°;1. Place 200g of AlN powder 5 at the bottom of the crucible 4, fix the seed crystal 6 on the top of the crucible 4 with epoxy AB glue, the distance between the seed crystal and the AlN powder is 8mm, and then put the crucible 4 in the single crystal growth furnace, Introduce high-purity nitrogen gas into the crucible 4, and heat up to 1900°C at a heating rate of 50°C/h under a nitrogen atmosphere of 1 atmosphere pressure, and heat it for 2 hours to complete the pre-sintering of the AlN powder; The above-mentioned seed crystal is a zero micropipe 6H-SiC seed crystal with a diameter of 2 inches, and the SiC deviates from Face 1°;
二、将坩埚内预烧结后的AlN粉末在1个大气压的高纯氮气气氛下,以50℃/h的升温速率,加热升温至2250℃,进行保温反应8小时,再以50℃/h的降温速率,降至室温,得到AlN晶体。2. Heat the pre-sintered AlN powder in the crucible to 2250°C at a heating rate of 50°C/h under a high-purity nitrogen atmosphere of 1 atmosphere pressure, and conduct a heat preservation reaction for 8 hours, and then heat it at a temperature of 50°C/h The cooling rate is lowered to room temperature to obtain AlN crystals.
本实施例中高纯氮气的体积百分比纯度为99.999%,所用原料均为市售产品。The volume percent purity of the high-purity nitrogen gas in this example is 99.999%, and the raw materials used are all commercially available products.
实施例三:Embodiment three:
本实施例AlN晶体的制备方法是通过以下步骤实现的:The preparation method of AlN crystal in this embodiment is realized through the following steps:
一、将200gAlN粉末5置于坩埚4的底部,利用环氧AB胶将籽晶6固定在坩埚4顶部,籽晶与AlN粉末的距离为5mm,再把坩埚4放到单晶生长炉中,向坩埚4内通入高纯氮气,在1个大气压的氮气气氛下,以150℃/h的升温速率,加热升温至2000℃,并保温1小时,完成AlN粉末的预烧结;步骤一中所述籽晶为直径为2英寸的零微管6H-SiC籽晶,SiC偏离面1°;1. Put 200g of AlN powder 5 at the bottom of the crucible 4, fix the seed crystal 6 on the top of the crucible 4 with epoxy AB glue, the distance between the seed crystal and the AlN powder is 5mm, and then put the crucible 4 in the single crystal growth furnace, Introduce high-purity nitrogen into the crucible 4, and heat up to 2000°C at a heating rate of 150°C/h under a nitrogen atmosphere of 1 atmospheric pressure, and keep it warm for 1 hour to complete the pre-sintering of the AlN powder; The above-mentioned seed crystal is a zero micropipe 6H-SiC seed crystal with a diameter of 2 inches, and the SiC deviates from Face 1°;
二、将坩埚内预烧结后的AlN粉末在1个大气压的高纯氮气气氛下,以150℃/h的升温速率,加热升温至2500℃,进行保温反应8小时,再以150℃/h的降温速率,降至室温,得到AlN晶体。2. Heat the pre-sintered AlN powder in the crucible to 2500°C at a heating rate of 150°C/h under a high-purity nitrogen atmosphere of 1 atmosphere pressure, and conduct a heat preservation reaction for 8 hours. The cooling rate is lowered to room temperature to obtain AlN crystals.
本实施例中高纯氮气的体积百分比纯度为99.999%,所用原料均为市售产品。The volume percent purity of the high-purity nitrogen gas in this example is 99.999%, and the raw materials used are all commercially available products.
实施例四:Embodiment four:
本实施例AlN晶体的制备方法是通过以下步骤实现的:The preparation method of AlN crystal in this embodiment is realized through the following steps:
一、将200gAlN粉末5置于坩埚4的底部,利用环氧AB胶将籽晶6固定在坩埚4顶部,籽晶与AlN粉末的距离为6mm,再把坩埚4放到单晶生长炉中,向坩埚4内通入高纯氮气,在1个大气压的氮气气氛下,以150℃/h的升温速率,加热升温至2000℃,并保温2小时,完成AlN粉末的预烧结;步骤一中所述籽晶为直径为2英寸的零微管6H-SiC籽晶,SiC偏离面2°;1. Put 200g of AlN powder 5 on the bottom of the crucible 4, fix the seed crystal 6 on the top of the crucible 4 with epoxy AB glue, the distance between the seed crystal and the AlN powder is 6mm, and then put the crucible 4 in the single crystal growth furnace, Introduce high-purity nitrogen into the crucible 4, and heat up to 2000°C at a heating rate of 150°C/h under a nitrogen atmosphere of 1 atmospheric pressure, and keep it warm for 2 hours to complete the pre-sintering of the AlN powder; The above-mentioned seed crystal is a zero micropipe 6H-SiC seed crystal with a diameter of 2 inches, and the SiC deviates from Face 2°;
二、将坩埚内预烧结后的AlN粉末在1个大气压的高纯氮气气氛下,以150℃/h的升温速率,加热升温至2400℃,进行保温反应8小时,再以150℃/h的降温速率,降至室温,得到AlN晶体。2. Heat the pre-sintered AlN powder in the crucible to 2400°C at a heating rate of 150°C/h under a high-purity nitrogen atmosphere of 1 atmosphere pressure, and carry out a heat preservation reaction for 8 hours, and then heat it at a temperature of 150°C/h. The cooling rate is lowered to room temperature to obtain AlN crystals.
本实施例中高纯氮气的体积百分比纯度为99.999%,所用原料均为市售产品。The volume percent purity of the high-purity nitrogen gas in this example is 99.999%, and the raw materials used are all commercially available products.
实施例五:Embodiment five:
本实施例AlN晶体的制备方法是通过以下步骤实现的:The preparation method of AlN crystal in this embodiment is realized through the following steps:
一、将200gAlN粉末5置于坩埚4的底部,利用环氧AB胶将籽晶6固定在坩埚4顶部,籽晶与AlN粉末的距离为3mm,再把坩埚4放到单晶生长炉中,向坩埚4内通入高纯氮气,在1个大气压的氮气气氛下,以150℃/h的升温速率,加热升温至1900℃,并保温2小时,完成AlN粉末的预烧结,其中控制籽晶与AlN粉末的距离为0~10mm;步骤一中所述籽晶为直径为2英寸的零微管6H-SiC籽晶,SiC偏离面3.4°;1. Place 200g of AlN powder 5 at the bottom of the crucible 4, fix the seed crystal 6 on the top of the crucible 4 with epoxy AB glue, the distance between the seed crystal and the AlN powder is 3 mm, and then put the crucible 4 in the single crystal growth furnace, Introduce high-purity nitrogen gas into the crucible 4, and heat up to 1900°C at a heating rate of 150°C/h under a nitrogen atmosphere of 1 atmosphere pressure, and keep it warm for 2 hours to complete the pre-sintering of AlN powder, in which the seed crystal The distance from the AlN powder is 0-10 mm; the seed crystal described in step 1 is a zero micropipe 6H-SiC seed crystal with a diameter of 2 inches, and the SiC deviates from Face 3.4°;
二、将坩埚内预烧结后的AlN粉末在1个大气压的高纯氮气气氛下,以150℃/h的升温速率,加热升温至2300℃,进行保温反应12小时,再以150℃/h的降温速率,降至室温,得到AlN晶体。2. Heat the pre-sintered AlN powder in the crucible to 2300°C at a heating rate of 150°C/h under a high-purity nitrogen atmosphere of 1 atmosphere pressure, and carry out a heat preservation reaction for 12 hours. The cooling rate is lowered to room temperature to obtain AlN crystals.
本实施例中高纯氮气的体积百分比纯度为99.999%,所用原料均为市售产品。The volume percent purity of the high-purity nitrogen gas in this example is 99.999%, and the raw materials used are all commercially available products.
实施例六:Embodiment six:
本实施例与实施例五的区别是:步骤一中所述籽晶为直径为2英寸的零微管6H-SiC籽晶,SiC偏离面3.5°,其它与实施例五相同。The difference between this embodiment and Embodiment 5 is that the seed crystal described in step 1 is a zero micropipe 6H-SiC seed crystal with a diameter of 2 inches, and the SiC deviates from Surface 3.5 °, others are identical with embodiment five.
实施例七:Embodiment seven:
本实施例与实施例五的区别是:步骤一中所述籽晶为直径为2英寸的零微管6H-SiC籽晶,SiC偏离面4°,其它与实施例五相同。The difference between this embodiment and Embodiment 5 is that the seed crystal described in step 1 is a zero micropipe 6H-SiC seed crystal with a diameter of 2 inches, and the SiC deviates from Face 4 °, other is identical with embodiment five.
实施例八:Embodiment eight:
本实施例与实施例五的区别是:步骤一中所述籽晶为直径为2英寸的零微管6H-SiC籽晶,SiC偏离面6.5°,其它与实施例五相同。The difference between this embodiment and Embodiment 5 is that the seed crystal described in step 1 is a zero micropipe 6H-SiC seed crystal with a diameter of 2 inches, and the SiC deviates from Face 6.5 °, others are identical with embodiment five.
实施例九:Embodiment nine:
本实施例与实施例五的区别是:步骤一中所述籽晶为直径为2英寸的零微管6H-SiC籽晶,SiC偏离面8°,其它与实施例五相同。The difference between this embodiment and Embodiment 5 is that the seed crystal described in step 1 is a zero micropipe 6H-SiC seed crystal with a diameter of 2 inches, and the SiC deviates from Face 8 °, other is identical with embodiment five.
上述实施例中,使用零微管偏角度SiC籽晶生长AlN晶体,将有利于得到高质量的AlN晶体,这表现在:1.微管缺陷是SiC晶体的典型缺陷,在以SiC为籽晶的AlN晶体生长过程中,存在微管缺陷的SiC籽晶会导致AlN晶体出现位错、层错等晶体缺陷,严重影响AlN晶体质量,因此,如果选择零微管SiC作为籽晶,可以有效地降低AlN晶体的缺陷密度。2.使用零微管SiC籽晶,在面生长AlN晶体,SiC籽晶所存在的缺陷(如位错、层错等)将很大程度上沿生长面遗传给AlN晶体,如果SiC籽晶偏离面一定角度(范围介于0-8°),缺陷遗传的几率将显著降低,从而AlN晶体的质量得到进一步提高。In the above-mentioned embodiment, using zero micropipe off-angle SiC seed crystal to grow AlN crystal will help to obtain high-quality AlN crystal, which is shown in: 1. Micropipe defect is a typical defect of SiC crystal, when SiC is used as seed crystal During the AlN crystal growth process, the SiC seed crystal with micropipe defects will cause crystal defects such as dislocations and stacking faults in the AlN crystal, which will seriously affect the quality of the AlN crystal. Therefore, if SiC with zero micropipes is selected as the seed crystal, it can effectively Reduce the defect density of AlN crystals. 2. Using a zero micropipe SiC seed, the If the AlN crystal is grown on the surface, the defects (such as dislocations, stacking faults, etc.) in the SiC seed crystal will be largely inherited to the AlN crystal along the growth plane. If the SiC seed crystal deviates from If the surface is at a certain angle (ranging from 0-8°), the probability of defect inheritance will be significantly reduced, so that the quality of AlN crystals will be further improved.
实施例十:Embodiment ten:
本实施例与实施例五的区别是:步骤一中所述籽晶为直径为1英寸的零微管6H-SiC/AlN复合籽晶,SiC偏离面4°,本实施例中零微管6H-SiC/AlN复合籽晶是通过金属有机物化学气相沉积法(MOCVD),在零微管6H-SiC衬底上外延生长AlN缓冲层制备而成。其它与实施例五相同。The difference between this embodiment and Embodiment 5 is that the seed crystal described in step 1 is a zero-micropipe 6H-SiC/AlN composite seed crystal with a diameter of 1 inch, and the SiC deviates from Face 4°, the zero micropipe 6H-SiC/AlN composite seed crystal in this embodiment is prepared by epitaxially growing an AlN buffer layer on the zero micropipe 6H-SiC substrate by metal organic chemical vapor deposition (MOCVD). Others are the same as in Embodiment five.
实施例十一:Embodiment eleven:
本实施例与实施例五的区别是:步骤一中所述籽晶为直径为2英寸的零微管6H-SiC/AlN复合籽晶,SiC偏离面8°,本实施例中零微管6H-SiC/AlN复合籽晶是通过金属有机物化学气相沉积法(MOCVD),在零微管6H-SiC衬底上外延生长AlN缓冲层制备而成。其它与实施例五相同。The difference between the present embodiment and the fifth embodiment is that the seed crystal described in step 1 is a zero micropipe 6H-SiC/AlN composite seed crystal with a diameter of 2 inches, and the SiC deviates from 8°, the zero micropipe 6H-SiC/AlN composite seed crystal in this embodiment is prepared by epitaxially growing an AlN buffer layer on the zero micropipe 6H-SiC substrate by metal organic chemical vapor deposition (MOCVD). Others are the same as in Embodiment five.
实施例十二:Embodiment 12:
本实施例与实施例五的区别是:步骤一中所述籽晶为直径为3英寸的零微管6H-SiC/AlN复合籽晶,SiC偏离面8°,本实施例中零微管6H-SiC/AlN复合籽晶是通过金属有机物化学气相沉积法(MOCVD),在零微管6H-SiC衬底上外延生长AlN缓冲层制备而成。其它与实施例五相同。The difference between this embodiment and Embodiment 5 is that the seed crystal described in step 1 is a zero micropipe 6H-SiC/AlN composite seed crystal with a diameter of 3 inches, and the SiC deviates from 8°, the zero micropipe 6H-SiC/AlN composite seed crystal in this embodiment is prepared by epitaxially growing an AlN buffer layer on the zero micropipe 6H-SiC substrate by metal organic chemical vapor deposition (MOCVD). Others are the same as in Embodiment five.
上述实施例中,使用SiC/AlN复合籽晶生长AlN晶体,将有利于得到高质量的AlN晶体,由零微管、偏角度的SiC籽晶制备出的SiC/AlN复合籽晶,其AlN缓冲层将有效缓解SiC与AlN的热失配与晶格失配,有利于降低AlN晶体的缺陷密度。In the above examples, the use of SiC/AlN composite seed crystals to grow AlN crystals will help to obtain high-quality AlN crystals. The SiC/AlN composite seed crystals prepared from SiC seed crystals with zero micropipes and off-angles have AlN buffer The layer will effectively alleviate the thermal mismatch and lattice mismatch between SiC and AlN, which is beneficial to reduce the defect density of AlN crystal.
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