CN102618773B - Preparation method of Ag/La1-xSrxCoO3 electrical contact composite material - Google Patents
Preparation method of Ag/La1-xSrxCoO3 electrical contact composite material Download PDFInfo
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Abstract
本发明涉及电接触复合材料的制备,旨在提供一种Ag/La1-xSrxCoO3电接触复合材料的制备方法。该方法包括:采用溶胶-凝胶法制备La1-xSrxCoO3体系导电陶瓷微纳粉体;将上述La1-xSrxCoO3微纳粉体与银粉在V型混粉器中混合均匀,La1-xSrxCoO3粉体占混合粉体总质量的8%~20%;将混合均匀后的粉体通过等静压压制成坯体,然后依次经过烧结、复压、复烧工艺,最后热挤压成型获得Ag/La1-xSrxCoO3电接触复合材料。本发明通过溶胶-凝胶法制得Ag/La1-xSrxCoO3电接触复合材料中的增强相La1-xSrxCoO3为纳米级粉末,其高比表面活性可改善电弧作用下电接触材料表面微熔池中的熔体粘度,综合提高电接触材料的电导率、机械强度、耐磨性、抗电弧烧蚀等性能,同时不存在加工、成型困难的问题。The invention relates to the preparation of electrical contact composite materials, and aims to provide a preparation method of Ag/La 1-x Sr x CoO 3 electrical contact composite materials. The method comprises: preparing a La 1-x Sr x CoO 3 system conductive ceramic micro-nano powder by using a sol-gel method; mixing the above-mentioned La 1-x Sr x CoO 3 micro-nano powder and silver powder in a V-shaped powder mixer Mix evenly, the La 1-x Sr x CoO 3 powder accounts for 8% to 20% of the total mass of the mixed powder; the uniformly mixed powder is pressed into a green body by isostatic pressing, and then sintered, repressed, Re-firing process, and finally hot extrusion molding to obtain Ag/La 1-x Sr x CoO 3 electrical contact composite material. In the present invention, the reinforcing phase La 1-x Sr x CoO 3 in the Ag/La 1-x Sr x CoO 3 electrical contact composite material prepared by the sol-gel method is a nanoscale powder, and its high specific surface activity can improve the performance of the electric arc. The melt viscosity in the micro-melt pool on the surface of the electrical contact material comprehensively improves the electrical conductivity, mechanical strength, wear resistance, arc ablation resistance and other properties of the electrical contact material, and there is no problem of processing and molding difficulties.
Description
技术领域 technical field
本发明涉及一种新型电接触复合材料的制备方法,具体的说,是一种Ag/La1-xSrxCoO3电接触复合材料的制备方法。The invention relates to a preparation method of a novel electrical contact composite material, specifically, a preparation method of an Ag/La 1-x Sr x CoO 3 electrical contact composite material.
背景技术 Background technique
电接触材料及元件是电力开关、电器、仪器仪表等电子工业设备的核心元件和关键材料,广泛应用于民用、工业、军事、航天、航空、信息等各个领域中。电接触材料及元件主要承担接通、断开电路及负载电流的作用,其性能直接影响着开关电器的可靠运行与寿命。同时,电接触材料又是开关电器中的关键材料,开关电器的主要性能以及寿命的长短,在很大程度上决定于电接触材料的好坏。目前,我国年消耗银基电接触材料已超过100亿元,而且市场需求持续快速增长。Electrical contact materials and components are the core components and key materials of electronic industrial equipment such as power switches, electrical appliances, instruments and meters, and are widely used in various fields such as civil, industrial, military, aerospace, aviation, and information. Electrical contact materials and components are mainly responsible for connecting and disconnecting circuits and load currents, and their performance directly affects the reliable operation and life of switching devices. At the same time, the electrical contact material is the key material in the switchgear. The main performance and life of the switchgear depend on the quality of the electrical contact material to a large extent. At present, my country's annual consumption of silver-based electrical contact materials has exceeded 10 billion yuan, and the market demand continues to grow rapidly.
迄今为止,Ag/CdO材料依然被认为是电接触性能最佳的首选材料。然而,Ag/CdO材料存在严重的环境问题,2003年2月欧盟颁布了关于《在电子电气设备中限制使用某些有害物质》(2002/95/EC-RoHS指令)、《废旧电气电子设备》(2002/96/EC-WEEE指令)2个重要指令。因此,世界各国大力发展新体系环保型电接触材料,其中最具代表性的有Ag/SnO2材料、Ag/导电陶瓷材料等。我国电接触材料生产企业众多,但在Ag/SnO2电接触材料方面与国外还存在较大差距,为满足国民经济发展需求,综合性能优良的新体系环保电接触材料亟待开发。So far, Ag/CdO material is still considered as the material of choice with the best electrical contact performance. However, Ag/CdO materials have serious environmental problems. In February 2003, the European Union promulgated the "Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment" (2002/95/EC-RoHS Directive), "Waste Electrical and Electronic Equipment" (2002/96/EC-WEEE directive) 2 important directives. Therefore, countries around the world are vigorously developing new systems of environmentally friendly electrical contact materials, the most representative of which are Ag/SnO 2 materials, Ag/conductive ceramic materials, etc. There are many manufacturers of electrical contact materials in my country, but there is still a big gap between Ag/SnO2 electrical contact materials and foreign countries. In order to meet the needs of national economic development, a new system of environmentally friendly electrical contact materials with excellent comprehensive performance needs to be developed urgently.
发明内容 Contents of the invention
本发明要解决的技术问题是,克服现有技术的不足,提供一种新型的Ag/La1-xSrxCoO3电接触复合材料的制备方法。The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a novel preparation method of Ag/La1-xSrxCoO3 electrical contact composite material.
为解决技术问题,本发明的解决方案是:For solving technical problem, solution of the present invention is:
提供一种Ag/La1-xSrxCoO3电接触复合材料的制备方法,具体包括如下步骤:A method for preparing an Ag/La 1-x Sr x CoO 3 electrical contact composite material is provided, specifically comprising the following steps:
(1)采用溶胶-凝胶法制备La1-xSrxCoO3体系导电陶瓷微纳粉体;(1) La 1-x Sr x CoO 3 system conductive ceramic micro-nano powder was prepared by sol-gel method;
(2)将上述La1-xSrxCoO3微纳粉体与银粉在V型混粉器中混合均匀,La1-xSrxCoO3粉体占混合粉体总质量的8%~20%;(2) Mix the above-mentioned La 1-x Sr x CoO 3 micro-nano powder and silver powder in a V-shaped powder mixer, and the La 1-x Sr x CoO 3 powder accounts for 8% to 20% of the total mass of the mixed powder. %;
(3)将混合均匀后的粉体通过等静压压制成坯体,然后依次经过烧结、复压、复烧工艺,最后热挤压成型获得Ag/La1-xSrxCoO3电接触复合材料。(3) The uniformly mixed powder is pressed into a green body by isostatic pressing, then sintered, repressed, and refired in sequence, and finally hot-extruded to obtain Ag/La 1-x Sr x CoO 3 electrical contact composite Material.
2、根据权利要求1所述Ag/La1-xSrxCoO3电接触复合材料的制备方法,其特征在于,2. The preparation method of the Ag/La 1-x Sr x CoO 3 electrical contact composite material according to claim 1, characterized in that,
步骤(1)中所采用溶胶-凝胶法制备La1-xSrxCoO3体系导电陶瓷微纳粉体的方法是:将La(NO3)3、Sr(NO3)2、Co(NO3)2·6H2O按化学计量比溶入去离子水中,在充分搅拌下加入适量柠檬酸作螯合剂,用氨水或乙二胺调节溶液pH值至6~10,有利于形成溶胶。在静置陈化的过程中通过一定温度的水浴保温、蒸发掉多余溶剂后形成湿凝胶,然后在120℃干燥12h得到干凝胶,在空气或氧气气氛中600℃~800℃烧结,升温速率1~10℃/min,保温2~6h,即可得到黑色La1-xSrxCoO3纳米粉体。The sol-gel method used in step (1) to prepare La 1-x Sr x CoO 3 system conductive ceramic micro-nano powder is: La(NO 3 ) 3 , Sr(NO 3 ) 2 , Co(NO 3 ) Dissolve 2 ·6H 2 O in deionized water according to the stoichiometric ratio, add an appropriate amount of citric acid as a chelating agent under full stirring, and adjust the pH value of the solution to 6-10 with ammonia water or ethylenediamine, which is conducive to the formation of a sol. In the process of static aging, a wet gel is formed after a certain temperature of water bath is kept warm to evaporate excess solvent, and then dried at 120°C for 12 hours to obtain a dry gel, which is sintered at 600°C to 800°C in an air or oxygen atmosphere, and the temperature is raised The rate is 1-10° C./min, and the temperature is kept for 2-6 hours to obtain black La 1-x Sr x CoO 3 nanometer powder.
其中,La1-xSrxCoO3导电陶瓷中X的取值为0.1~0.9,螯合剂柠檬酸用量与溶胶中金属离子的总量之比N/J为1∶1~2∶1,陈化过程中的水浴温度为30℃~90℃,最后得到的La1-xSrxCoO3粉体分散后单个粒径为20~50nm,团聚的大颗粒粒径为50~500nm。Among them, the value of X in La 1-x Sr x CoO 3 conductive ceramics is 0.1-0.9, and the ratio N/J of the amount of chelating agent citric acid to the total amount of metal ions in the sol is 1:1-2:1. The temperature of the water bath in the melting process is 30°C-90°C, and the finally obtained La 1-x Sr x CoO 3 powder is dispersed with a single particle size of 20-50nm and agglomerated large particles with a particle size of 50-500nm.
本发明中,步骤(2)中所述混粉工艺中,La1-xSrxCoO3粉体的粒径范围为50~500nm,银粉的粒径范围为0.01~50μm,混粉时间1~6h;In the present invention, in the powder mixing process described in step (2) , the particle size range of the La 1-x Sr x CoO powder is 50-500 nm, the particle size range of the silver powder is 0.01-50 μm, and the powder mixing time is 1-50 nm. 6h;
本发明中,步骤(3)中所述等静压压强范围100~500MPa;In the present invention, the isostatic pressure range described in step (3) is 100-500MPa;
本发明中,步骤(3)中所述烧结工艺,是指在氩气气氛保护下烧结,烧结温度700~900℃,烧结时间2~10h;In the present invention, the sintering process described in step (3) refers to sintering under the protection of argon atmosphere, the sintering temperature is 700-900°C, and the sintering time is 2-10h;
本发明中,步骤(3)中所述复压工艺,是在500~800℃下进行热压,压强范围300~800MPa,保温(压)时间10~90min;In the present invention, the repressing process described in step (3) is to carry out hot pressing at 500-800°C, the pressure range is 300-800MPa, and the heat preservation (pressing) time is 10-90min;
本发明中,步骤(3)中所述复烧工艺,是指在氢气气氛保护下再次烧结,烧结温度700~900℃,烧结时间2~10h;In the present invention, the re-firing process described in step (3) refers to re-sintering under the protection of a hydrogen atmosphere, the sintering temperature is 700-900 ° C, and the sintering time is 2-10 hours;
本发明中,步骤(3)中所述热挤压成型工艺中,模具预热温度300~800℃,坯料温度300~800℃,挤压比范围为10~100,挤压速度为1~10cm/min。In the present invention, in the hot extrusion molding process described in step (3), the mold preheating temperature is 300-800°C, the billet temperature is 300-800°C, the extrusion ratio range is 10-100, and the extrusion speed is 1-10cm /min.
与现有Ag/SnO2电接触复合材料相比,本发明的有益效果是:Compared with the existing Ag/SnO electric contact composite material, the beneficial effects of the present invention are:
通过溶胶-凝胶法制得Ag/La1-xSrxCoO3电接触复合材料中的增强相La1-xSrxCoO3为纳米级粉末,其高比表面活性可改善电弧作用下电接触材料表面微熔池中的熔体粘度,综合提高电接触材料的电导率、机械强度、耐磨性、抗电弧烧蚀等性能,同时不存在加工、成型困难的问题。Reinforcing phase La 1-x Sr x CoO 3 in Ag/La 1- x Sr x CoO 3 electrical contact composite prepared by sol-gel method as nanoscale powder, its high specific surface activity can improve electrical contact under arc action The melt viscosity in the micro-melting pool on the surface of the material comprehensively improves the electrical conductivity, mechanical strength, wear resistance, arc ablation resistance and other properties of the electrical contact material, and at the same time there is no problem of difficult processing and molding.
La1-xSrxCoO3属于钙钛矿结构的系列高温超导陶瓷,已报导的室温电阻率低至10-5Ω·cm量级,与电接触材料的电阻率(10-6Ω·cm量级)相近。而SnO2的电阻率为93Ω·cm,通过实验,Ag/La1-xSrxCoO3材料的电接触性能优于Ag/SnO2。La 1-x Sr x CoO 3 belongs to a series of high-temperature superconducting ceramics with a perovskite structure. The reported room temperature resistivity is as low as 10 -5 Ω·cm, and the resistivity of electrical contact materials (10 -6 Ω·cm cm level) is similar. The resistivity of SnO2 is 93Ω·cm. Through experiments, the electrical contact performance of Ag/La 1-x Sr x CoO 3 material is better than that of Ag/SnO 2 .
本发明通过表面载银技术在La1-xSrxCoO3表面预先覆盖上银层,改善了增强相与银基体的润湿性;确保Ag/La1-xSrxCoO3电接触材料受电弧侵蚀后表面不会出现严重的La1-xSrxCoO3偏聚,更重要的是La1-xSrxCoO3增强相会提前在Ag熔点(960℃)附近分解,从而使Ag/La1-xSrxCoO3的工作性能类似于Ag/CdO,在发生电弧时具有显著的吹弧、灭弧作用,延长材料的使用寿命。The present invention pre-covers a silver layer on the surface of La 1-x Sr x CoO 3 through the surface silver loading technology, which improves the wettability of the reinforcement phase and the silver matrix; ensures that the Ag/La 1-x Sr x CoO 3 electrical contact material is protected After arc erosion, no serious segregation of La 1-x Sr x CoO 3 will appear on the surface, and more importantly, the reinforcement phase of La 1-x Sr x CoO 3 will decompose in advance near the melting point of Ag (960℃), so that the Ag/ The working performance of La 1-x Sr x CoO 3 is similar to that of Ag/CdO, and it has a significant arc blowing and arc extinguishing effect when an arc occurs, prolonging the service life of the material.
本发明通过选择综合性能优良的增强相材料La1-xSrxCoO3,不仅提高了电接触复合材料中增强相的掺量,还扩展了电接触材料的电寿命。一般而言,相比Ag/SnO2材料,Ag/La1-xSrxCoO3可节约用银3%~8%。The invention not only increases the dosing amount of the reinforcing phase in the electrical contact composite material, but also extends the electrical life of the electrical contact material by selecting the reinforcing phase material La 1-x Sr x CoO 3 with excellent comprehensive performance. Generally speaking, compared with Ag/SnO 2 material, Ag/La 1-x Sr x CoO 3 can save 3%-8% of silver.
具体实施方式 Detailed ways
以下通过实例进一步对本发明进行描述。The present invention is further described by examples below.
本发明提供的Ag/La1-xSrxCoO3电接触复合材料的制备方法,具体包括如下步骤:The preparation method of the Ag/La1-xSrxCoO3 electrical contact composite material provided by the present invention specifically comprises the following steps:
(1)采用溶胶-凝胶法制备La1-xSrxCoO3体系导电陶瓷微纳粉体;(1) La 1-x Sr x CoO 3 system conductive ceramic micro-nano powder was prepared by sol-gel method;
(2)将上述La1-xSrxCoO3微纳粉体与银粉在V型混粉器中混合均匀,La1-xSrxCoO3粉体占混合粉体总质量的8%~20%;(2) Mix the above-mentioned La 1-x Sr x CoO 3 micro-nano powder and silver powder in a V-shaped powder mixer, and the La 1-x Sr x CoO 3 powder accounts for 8% to 20% of the total mass of the mixed powder. %;
(3)将混合均匀后的粉体通过等静压压制成坯体,然后依次经过烧结、复压、复烧工艺,最后热挤压成型获得Ag/La1-xSrxCoO3电接触复合材料。(3) The uniformly mixed powder is pressed into a green body by isostatic pressing, then sintered, repressed, and refired in sequence, and finally hot-extruded to obtain Ag/La 1-x Sr x CoO 3 electrical contact composite Material.
步骤(1)中所采用溶胶-凝胶法制备La1-xSrxCoO3体系导电陶瓷微纳粉体的方法是:将La(NO3)3、Sr(NO3)2、Co(NO3)2·6H2O按化学计量比溶入去离子水中,在充分搅拌下加入适量柠檬酸作螯合剂,用氨水或乙二胺调节溶液pH值至6~10,有利于形成溶胶。在静置陈化的过程中通过一定温度的水浴保温、蒸发掉多余溶剂后形成湿凝胶,然后在120℃干燥12h得到干凝胶,在空气或氧气气氛中600℃~800℃烧结,升温速率1~10℃/min,保温2~6h,即可得到黑色La1-xSrxCoO3纳米粉体。其中,La1-xSrxCoO3导电陶瓷中X的取值为0.1~0.9,螯合剂柠檬酸用量与溶胶中金属离子的总量之比N/J为1∶1~2∶1,陈化过程中的水浴温度为30℃~90℃,最后得到的La1-xSrxCoO3粉体分散后单个粒径为20~50nm,团聚的大颗粒粒径为50~500nm。The sol-gel method used in step (1) to prepare La 1-x Sr x CoO 3 system conductive ceramic micro-nano powder is: La(NO 3 ) 3 , Sr(NO 3 ) 2 , Co(NO 3 ) Dissolve 2 ·6H 2 O in deionized water according to the stoichiometric ratio, add an appropriate amount of citric acid as a chelating agent under full stirring, and adjust the pH value of the solution to 6-10 with ammonia water or ethylenediamine, which is conducive to the formation of a sol. In the process of static aging, a wet gel is formed after a certain temperature of water bath is kept warm to evaporate excess solvent, and then dried at 120°C for 12 hours to obtain a dry gel, which is sintered at 600°C to 800°C in an air or oxygen atmosphere, and the temperature is raised The rate is 1-10° C./min, and the temperature is kept for 2-6 hours to obtain black La 1-x Sr x CoO 3 nanometer powder. Among them, the value of X in La 1-x Sr x CoO 3 conductive ceramics is 0.1-0.9, and the ratio N/J of the amount of chelating agent citric acid to the total amount of metal ions in the sol is 1:1-2:1. The temperature of the water bath in the melting process is 30°C-90°C, and the finally obtained La 1-x Sr x CoO 3 powder is dispersed with a single particle size of 20-50nm and agglomerated large particles with a particle size of 50-500nm.
各实施例中的试验数据见下表:The test data in each embodiment sees the following table:
最后,还需要注意的是,以上列举的仅是本发明的部分具体实施例。显然,本发明不限于以上实施例,还可以有许多变形。本领域的技术人员能从本发明公开的内容直接导出或联想到的所有变形,均应认为是本发明的保护范围。Finally, it should also be noted that what is listed above are only some specific embodiments of the present invention. Obviously, the present invention is not limited to the above embodiments, and many variations are possible. All deformations that can be directly derived or associated by those skilled in the art from the content disclosed in the present invention should be considered as the protection scope of the present invention.
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DE19903619C1 (en) * | 1999-01-29 | 2000-06-08 | Louis Renner Gmbh | Powder metallurgical composite material, especially for high voltage vacuum switch contacts, comprises refractory solid solution or intermetallic phase grains embedded in a metal matrix |
CN1180105C (en) * | 2002-02-09 | 2004-12-15 | 贵研铂业股份有限公司 | Silver based electrical contact composites |
CN102312150A (en) * | 2011-09-29 | 2012-01-11 | 浙江大学 | Preparation method of Ag/Ti3SiC2 electrical contact composite material |
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2012
- 2012-04-05 CN CN 201210097521 patent/CN102618773B/en not_active Expired - Fee Related
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