CN102615894B - Flexible liquid crystal thin film and preparation method thereof - Google Patents
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Abstract
本发明公开了一种柔性液晶薄膜及其制备方法,属于液晶技术领域。该柔性液晶薄膜共分为五层,其中最下一层为黑色吸光涂层,在黑色吸光涂层上面依次为下透明电极层、界面层、液晶层、和上透明电极层。其制备方法过程包括:带显示图案的上透明电极层的制备,界面层的制备,液晶盒的制备,液晶的灌注和液晶薄膜的制备。本发明的优点为:制备工艺过程简单,适合于大面积显示应用。所制备的柔性液晶薄膜利用界面致稳方式实现胆甾相液晶的双稳态控制,且降低了控制电压,薄膜颜色饱满,并采用刻蚀技术对导电电极进行处理,完成了柔性字符液晶薄膜的制备。The invention discloses a flexible liquid crystal film and a preparation method thereof, belonging to the technical field of liquid crystals. The flexible liquid crystal film is divided into five layers, wherein the bottom layer is a black light-absorbing coating, and above the black light-absorbing coating are a lower transparent electrode layer, an interface layer, a liquid crystal layer, and an upper transparent electrode layer. The preparation process includes: preparation of an upper transparent electrode layer with a display pattern, preparation of an interface layer, preparation of a liquid crystal box, liquid crystal pouring and preparation of a liquid crystal film. The invention has the advantages of simple preparation process and is suitable for large-area display applications. The prepared flexible liquid crystal film realizes the bistable control of the cholesteric liquid crystal by means of interface stabilization, and reduces the control voltage, the color of the film is full, and the conductive electrode is processed by etching technology, and the flexible character liquid crystal film is completed. preparation.
Description
技术领域 technical field
本发明涉及了一种柔性液晶薄膜及其制备方法,属于液晶技术领域。 The invention relates to a flexible liquid crystal film and a preparation method thereof, belonging to the technical field of liquid crystals.
背景技术 Background technique
柔性显示器件由于其轻、薄、可挠曲和耐冲击等性能,特别适用于移动电话、个人数字助理(PDA)、笔记本电脑、电子书、电子海报、汽车仪表板、RF辨识系统、传感器等。利用柔性的可弯曲的特性使得工程设计不局限于平面化,可实现多元化的外型的显示模式。目前主要有有机电致发光显示、电泳显示、液晶显示等几种方式可以实现柔性显示。其中反射式胆甾相液晶显示采用了胆甾相液晶的布拉格选择性反射与双稳态特性,使得其具有低功耗、零电场下图像保存时间长并且不需要背光源等优点。相对于其它几种方式,反射式胆甾相液晶显示属于无源式显示,更符合未来纸质书、报纸替代品的要求。虽然胆甾相液晶布拉格选择性反射特性的发现时间很早,但是直至肯特大学Yang等发现在胆甾相液晶中加入少量的聚合物,在聚合物网络的稳定作用下,可以实现P态和FC态的零场稳定特性,这才发现了胆甾相液晶的双稳态特性。 Due to its lightness, thinness, flexibility and impact resistance, flexible display devices are especially suitable for mobile phones, personal digital assistants (PDAs), notebook computers, e-books, electronic posters, car dashboards, RF identification systems, sensors, etc. . Utilizing the flexible and bendable characteristics makes the engineering design not limited to planarization, and can realize diversified appearance display modes. At present, there are several ways to realize flexible display, such as organic electroluminescent display, electrophoretic display, and liquid crystal display. Among them, the reflective cholesteric liquid crystal display adopts Bragg selective reflection and bistable characteristics of cholesteric liquid crystal, which makes it have the advantages of low power consumption, long image storage time under zero electric field and no need for backlight. Compared with several other methods, the reflective cholesteric liquid crystal display is a passive display, which is more in line with the requirements of future substitutes for paper books and newspapers. Although the Bragg selective reflection characteristics of cholesteric liquid crystals were discovered very early, it was not until Yang et al. at the University of Kent discovered that adding a small amount of polymer to cholesteric liquid crystals, under the stabilizing effect of the polymer network, can realize P state and FC The zero-field stability characteristics of the state, this is the discovery of the bistable characteristics of cholesteric liquid crystals.
目前柔性胆甾相液晶薄膜是由液晶分散在聚合物中,利用聚合物相分离或微胶囊乳化原理,采用喷墨或丝网印刷技术进行涂布同时控制薄膜的厚度,成膜干燥后覆膜制得器件。这其中微胶囊制备过程中微胶囊颗粒粒径大小难以控制均匀;制成乳液不够稳定;印刷涂布操作过程复杂,薄膜厚度不易控制;而且在制备过程中还涉及到溶剂挥发、干燥等工序,费时费力。 At present, the flexible cholesteric liquid crystal film is composed of liquid crystal dispersed in the polymer, using the principle of polymer phase separation or microcapsule emulsification, using inkjet or screen printing technology to coat and control the thickness of the film at the same time, the film is dried and then coated. The device was prepared. Among them, it is difficult to control the particle size of microcapsules uniformly during the preparation of microcapsules; the emulsion made is not stable enough; the printing and coating operation process is complicated, and the film thickness is not easy to control; and the preparation process also involves processes such as solvent volatilization and drying. Time-consuming.
发明内容 Contents of the invention
本发明的目的在于提供一种柔性液晶薄膜及其制备方法,该柔性液晶薄膜通过界面致稳层对液晶进行表面致稳,实现胆甾相液晶的双稳态控制,且控制电压低,颜色饱满,用于制备字符、图片的柔性显示器件。其制备方法过程简单,适合于大面积显示应用。 The object of the present invention is to provide a flexible liquid crystal film and a preparation method thereof. The flexible liquid crystal film stabilizes the surface of the liquid crystal through an interface stabilizing layer to realize the bistable control of the cholesteric liquid crystal, and the control voltage is low and the color is full , for preparing flexible display devices for characters and pictures. The preparation method has a simple process and is suitable for large-area display applications.
本发明是通过下述技术方案加以实现的,一种柔性液晶薄膜,其特征在于,该柔性液晶薄膜共分为五层,其中最下一层为黑色吸光涂层,在黑色吸光涂层上面依次为下透明电极层、界面层、液晶层、和上透明电极层,所述的黑色吸光涂层厚度为0.1-2mm,可见光反射率在5%以下,它由下列组分及质量百分含量组成:黑色吸光物质10-60%,粘结剂90-40%,且上述各组分的质量百分含量之和为100%;所述的下透明电极层为表面方块电阻低于5000 、可见光透光率在80%以上的氧化锡铟聚对苯二甲酸乙二醇酯导电(ITO-PET)薄膜、氧化锡铟聚乙烯导电(ITO-PE)薄膜、氧化氟铟聚对苯二甲酸乙二醇酯导电(FTO-PET)薄膜、氧化氟铟聚乙烯导电(FTO-PE)薄膜、纳米银聚对苯二甲酸乙二醇酯导电薄膜或为纳米银聚乙烯导电薄膜;所述的界面层为厚度0.1-3,由下列组分及质量百分含量组成:聚合物5-35%,丙烯酸酯类单体0-15%,其余为溶剂,且上述各组分的质量百分含量之和为100%;所述的液晶层厚度为3-10,是由商品化的胆甾相液晶组成;在界面层与液晶层中还分布有间隔子,间隔子的含量为界面层溶液质量的1%-5%,所述的间隔子为粒径3-10的TiO2或SiO2球形粒子;所述的上透明电极层材料与下透明电极层材料相同,同时为一种材料,或者同时为两种不同材料。 The present invention is achieved through the following technical scheme, a flexible liquid crystal film, characterized in that the flexible liquid crystal film is divided into five layers, wherein the bottom layer is a black light-absorbing coating, and the black light-absorbing coating is sequentially formed on top of the black light-absorbing coating It is the lower transparent electrode layer, the interface layer, the liquid crystal layer, and the upper transparent electrode layer. The thickness of the black light-absorbing coating is 0.1-2mm, and the visible light reflectance is below 5%. It consists of the following components and mass percentages: : 10-60% black light-absorbing substance, 90-40% binder, and the sum of the mass percentages of the above-mentioned components is 100%; the lower transparent electrode layer has a surface sheet resistance lower than 5000 , Indium tin oxide polyethylene terephthalate conductive (ITO-PET) film, indium tin oxide polyethylene conductive (ITO-PE) film with visible light transmittance above 80%, indium fluorine oxide polyethylene terephthalate Ethylene glycol formate conductive (FTO-PET) film, fluorine indium oxide polyethylene conductive (FTO-PE) film, nano-silver polyethylene terephthalate conductive film or nano-silver polyethylene conductive film; The interface layer has a thickness of 0.1-3 , consists of the following components and mass percentages: polymer 5-35%, acrylate monomer 0-15%, the rest is solvent, and the sum of the mass percentages of the above-mentioned components is 100%; The liquid crystal layer thickness described is 3-10 , is composed of commercialized cholesteric liquid crystals; spacers are also distributed in the interface layer and the liquid crystal layer, the content of the spacers is 1%-5% of the mass of the interface layer solution, and the spacers have a particle size of 3 -10 TiO 2 or SiO 2 spherical particles; the material of the upper transparent electrode layer is the same as the material of the lower transparent electrode layer, one material at the same time, or two different materials at the same time.
上述黑色吸光物质为碳黑、黑色有机颜料或为黑色有机染料;粘结剂为商品化的丙烯酸树脂、酚醛树脂、环氧树脂或为硅树脂;上述界面层中的聚合物为紫外光固胶NOA65、紫外光固胶NOA10、紫外光固胶CBU226、聚乙烯醇、聚乙烯醇缩甲醛或为聚乙烯醇缩丁醛;丙烯酸酯类单体为丙烯酸甲酯、甲基丙烯酸甲酯、甲基丙烯酸羟乙酯、甲基丙烯酸丁酯中一种或两种;溶剂为丁酮、丙酮或为环己酮;所述的商品化的胆甾相液晶是在0-50℃之间螺距不随温度变化且布拉格反射波长介于380-660nm之间的胆甾相液晶。 The above-mentioned black light-absorbing substance is carbon black, black organic pigment or black organic dye; the adhesive is commercial acrylic resin, phenolic resin, epoxy resin or silicone resin; the polymer in the above-mentioned interface layer is UV-curable adhesive NOA65, UV curing adhesive NOA10, UV curing adhesive CBU226, polyvinyl alcohol, polyvinyl formal or polyvinyl butyral; acrylate monomers are methyl acrylate, methyl methacrylate, methyl One or both of hydroxyethyl acrylate and butyl methacrylate; the solvent is methyl ethyl ketone, acetone or cyclohexanone; the commercialized cholesteric liquid crystal is that the pitch does not vary with temperature between 0-50°C Cholesteric liquid crystal with variable Bragg reflection wavelength between 380-660nm.
上述的柔性液晶薄膜的制备方法,其特征在于包括以下过程: The preparation method of above-mentioned flexible liquid crystal film is characterized in that comprising following process:
1)带显示图案的上透明电极层的制备:采用涂有黑色涂料的聚酯膜或聚乙烯膜黑色片材将要显示的字符或图案镂空制备成掩模版,利用光刻蚀技术对柔性薄膜电极表面的导电层进行刻蚀处理,制备在预期显示字符或图形处无导电层的上透明电极层; 1) Preparation of the upper transparent electrode layer with a display pattern: the polyester film or polyethylene film black sheet coated with black paint is used to hollow out the characters or patterns to be displayed as a mask, and the flexible film electrode is processed by photolithography technology. The conductive layer on the surface is etched to prepare an upper transparent electrode layer without a conductive layer where characters or graphics are expected to be displayed;
2)界面层的制备:将界面层的聚合物组分和丙烯酸酯类单体组分溶解在适当的水、丙酮、丁酮或环己酮溶剂中形成质量分数为20%-60%的均匀溶液,将粒径均一的SiO2或TiO2间隔子搅拌分散到该溶液中,形成质量分数为1%-5%的涂布液;采用丝杠将涂布液均匀涂布在下透明电极层的导电面上,然后将其放置在紫外灯下辐射固化备用; 2) Preparation of the interface layer: dissolve the polymer component and the acrylate monomer component of the interface layer in an appropriate solvent such as water, acetone, methyl ethyl ketone or cyclohexanone to form a uniform layer with a mass fraction of 20%-60%. solution, stir and disperse SiO2 or TiO2 spacers with uniform particle size into the solution to form a coating solution with a mass fraction of 1%-5%; use a lead screw to evenly coat the coating solution on the lower transparent electrode layer conductive surface, and then place it under a UV lamp for radiation curing;
3)液晶盒的制备:将下透明电极层分布有间隔子的界面层朝上,带显示图案的上透明电极层导电面向下压在下透明电极层之上,再利用环氧树脂胶、硅树脂胶粘剂或聚丙烯酸胶作为密封胶封边,留下相对的两个口便于后续液晶的灌注,最后在烘箱中于50-80℃进行固化,即得液晶盒; 3) Preparation of the liquid crystal cell: put the interface layer of the lower transparent electrode layer distributed with spacers upward, and press the conductive surface of the upper transparent electrode layer with the display pattern down on the lower transparent electrode layer, and then use epoxy resin glue, silicone resin Adhesive or polyacrylic acid glue is used as a sealant to seal the edge, leaving two opposite ports for subsequent liquid crystal pouring, and finally cured in an oven at 50-80°C to obtain a liquid crystal cell;
4)液晶的灌注:利用液晶盒预留的一个口抽真空,利用液晶盒预留的相对的另一个口灌注液晶,按照1-3g/dm2的用量吸取胆甾相液晶,于真空下利用针头将液晶灌注到液晶盒内,并以1-10MPa的压力作用在液晶盒外侧辅助将液晶灌注均匀,再将液晶盒这两个口用密封胶粘接、固化; 4) Liquid crystal perfusion: Use one port reserved for the liquid crystal box to evacuate, use the other port reserved for the liquid crystal box to perfuse the liquid crystal, absorb the cholesteric liquid crystal according to the dosage of 1-3g/ dm2 , and use it under vacuum The needle pours the liquid crystal into the liquid crystal cell, and acts on the outside of the liquid crystal cell with a pressure of 1-10MPa to assist in pouring the liquid crystal evenly, and then glues and solidifies the two ports of the liquid crystal cell with sealant;
5)液晶薄膜的制备:在经步骤4)灌注后的液晶盒下透明电极层上涂布一层黑色吸光涂层,最后利用导电银胶从两个导电电极分别引出电极即得柔性液晶薄膜。 5) Preparation of liquid crystal film: Coat a layer of black light-absorbing coating on the transparent electrode layer under the liquid crystal cell poured in step 4), and finally use conductive silver glue to draw electrodes from the two conductive electrodes respectively to obtain a flexible liquid crystal film.
本发明的优点在于采用液晶注入法实现柔性液晶薄膜的制备,避免了聚合物相分离法或微胶囊乳化法中的液晶包裹、干燥和覆膜等工序,制备工艺过程简单,适合于大面积显示应用。所制备的柔性液晶薄膜利用界面致稳方式实现胆甾相液晶的双稳态控制,且降低了控制电压,薄膜颜色饱满,并采用刻蚀技术对导电电极进行处理,完成了柔性字符液晶薄膜的制备。 The advantage of the present invention is that the liquid crystal injection method is used to realize the preparation of the flexible liquid crystal film, which avoids the processes of liquid crystal wrapping, drying and coating in the polymer phase separation method or the microcapsule emulsification method, and the preparation process is simple, and is suitable for large-area display application. The prepared flexible liquid crystal film realizes the bistable control of the cholesteric liquid crystal by means of interface stabilization, and reduces the control voltage, the color of the film is full, and the conductive electrode is processed by etching technology, and the flexible character liquid crystal film is completed. preparation.
附图说明 Description of drawings
图1采用本发明实施例1制得的柔性液晶薄膜的结构示意图。 Fig. 1 is a schematic structural diagram of a flexible liquid crystal film prepared by Example 1 of the present invention.
图中:1是黑色涂层,2是下透明电极层,3是界面层,4是上透明电极层,5是液晶层,6是间隔子,7是导线。 In the figure: 1 is a black coating, 2 is a lower transparent electrode layer, 3 is an interface layer, 4 is an upper transparent electrode layer, 5 is a liquid crystal layer, 6 is a spacer, and 7 is a wire.
图2为图1制得的柔性液晶薄膜P态的照片。 Fig. 2 is a photo of the P state of the flexible liquid crystal film prepared in Fig. 1 .
图3为图1制得的柔性液晶薄膜FC态的照片。 Fig. 3 is a photograph of the FC state of the flexible liquid crystal film prepared in Fig. 1 .
具体实施方式 Detailed ways
本发明的实施例所采用的胆甾相液晶商品型号:BN1-12B-460-4;BN1-12B-550-4;BN1-12B-640-4,均由石家庄诚志永华显示材料有限公司提供。 The cholesteric liquid crystal commodity model that the embodiment of the present invention adopts: BN1-12B-460-4; BN1-12B-550-4; BN1-12B-640-4, all by Shijiazhuang Chengzhi Yonghua Display Materials Co., Ltd. supply.
实施例1: Example 1:
在5×10cm2的方阻为200ITO-PET薄膜上旋涂一层15厚的正性光刻胶,通过掩膜板,采用波长220nm、辐照强度1200μw/cm2的紫外固化仪曝光15min以上,使曝光部分的光刻胶聚合。用显影液将聚合后的光刻胶洗掉,并用去离子水清洗干净。将导电薄膜放入由10ml浓度为37%的浓盐酸和10ml去离子水混合均匀的刻蚀液中,用去离子水将残余的盐酸冲洗干净,没有光刻胶保护的ITO被腐蚀掉,获得带显示图案的上透明电极层。 The square resistance of 5×10cm 2 is 200 Spin-coating a layer of 15 on the ITO-PET film The thick positive photoresist is exposed for more than 15 minutes by using a UV curing instrument with a wavelength of 220nm and a radiation intensity of 1200μw/ cm2 through a mask plate, so that the photoresist in the exposed part is polymerized. Wash off the polymerized photoresist with a developer, and clean it with deionized water. Put the conductive film into an etching solution that is uniformly mixed with 10ml of concentrated hydrochloric acid with a concentration of 37% and 10ml of deionized water, rinse the residual hydrochloric acid with deionized water, and corrode the ITO without photoresist protection, and obtain An upper transparent electrode layer with a display pattern.
将0.1g粒径为3的SiO2间隔子加入到4.9g紫外光固胶NOA65溶液中,在转速为500rmp的机械搅拌下搅拌20min,获得间隔子质量分数为2%的涂布液;再利用规格为3的丝杠将涂布液均匀涂布在下透明电极层导电的导电面上,然后将其放置在紫外灯下辐射固化,获得界面层。 The 0.1g particle size is 3 The SiO 2 spacer was added to 4.9g of UV-curable NOA65 solution, and stirred for 20min under mechanical stirring at a speed of 500rmp to obtain a coating solution with a mass fraction of the spacer of 2%; the reuse specification was 3 The lead screw is used to evenly coat the coating solution on the conductive surface of the lower transparent electrode layer, and then place it under an ultraviolet lamp for radiation curing to obtain an interface layer.
将下透明电极层分布有间隔子的面朝上,上透明电极层导电面向下层压在下透明电极层上,再将相对的两边用环氧树脂胶粘接,最后在50℃下进行固化,即得液晶盒。 Put the side of the lower transparent electrode layer with spacers facing up, and the conductive side of the upper transparent electrode layer is laminated on the lower transparent electrode layer, and then glue the opposite sides with epoxy resin, and finally cure at 50 ° C, that is Get the LCD box.
采用针头吸取1g型号为的胆甾相液晶,将其灌注到液晶盒内,再将液晶盒于真空下用1MPa的压力将液晶灌注均匀,再将液晶盒另外两边用环氧树脂粘接、固化,然后在下透明电极层非导电面涂布一层黑色涂层,最后利用导电银胶从两个导电电极分别引出电极即得柔性液晶薄膜器件。 Use a needle to absorb 1g of cholesteric liquid crystal, pour it into the liquid crystal cell, and then pour the liquid crystal evenly in the liquid crystal cell under vacuum with a pressure of 1MPa, and then bond and cure the other two sides of the liquid crystal cell with epoxy resin , and then coat a layer of black coating on the non-conductive surface of the lower transparent electrode layer, and finally use conductive silver glue to draw electrodes from the two conductive electrodes respectively to obtain a flexible liquid crystal thin film device.
实施例2: Example 2:
与实施例1的不同在于:采用800的ITO-PET薄膜,将0.1g粒径为6的SiO2间隔子加入到3.2g的紫外光固胶CBU226溶液中,得间隔子质量分数为3%的涂布液;再利用规格为6的丝杠进行涂布,液晶盒在60℃下进行固化,液晶盒于真空下用3MPa的压力将液晶灌注均匀;其他同实施例1。 The difference from Example 1 is: using 800 ITO-PET film, the particle size of 0.1g is 6 The SiO 2 spacer is added to 3.2g of UV-curable CBU226 solution to obtain a coating solution with a spacer mass fraction of 3%; the reuse specification is 6 The lead screw is coated, the liquid crystal cell is solidified at 60° C., and the liquid crystal cell is uniformly perfused with liquid crystal under vacuum with a pressure of 3 MPa; the others are the same as in Example 1.
实施例3: Example 3:
与实施例1的不同在于:用1500的ITO-PET薄膜,将0.1g粒径为10的SiO2间隔子加入到2.4g的紫外光固胶CBU226溶液中,得间隔子质量分数为4%的涂布液;再利用规格为10的丝杠进行涂布,液晶盒在70℃下进行固化,液晶盒于真空下用6MPa的压力将液晶灌注均匀;其他同实施例1。 The difference with embodiment 1 is: use 1500 ITO-PET film, the particle size of 0.1g is 10 The SiO 2 spacer was added to 2.4g of UV-curable CBU226 solution to obtain a coating solution with a mass fraction of 4% of the spacer; the reuse specification was 10 The lead screw is coated, the liquid crystal cell is cured at 70° C., and the liquid crystal cell is uniformly perfused with a pressure of 6 MPa under vacuum; the others are the same as in Example 1.
实施例4: Example 4:
与实施例1的不同在于:采用2000的ITO-PET薄膜,将0.1g粒径为6的SiO2间隔子加入到1.9g的紫外光固胶CBU226溶液中,得间隔子质量分数为5%的涂布液;再利用规格为6的丝杠进行涂布液晶盒在80℃下进行固化,液晶盒于真空下用9MPa的压力将液晶灌注均匀;其他同实施例1。 The difference with embodiment 1 is: using 2000 ITO-PET film, the particle size of 0.1g is 6 The SiO 2 spacer is added to 1.9g of UV-curable CBU226 solution to obtain a coating solution with a mass fraction of 5% of the spacer; the reuse specification is 6 The lead screw was coated and the liquid crystal cell was solidified at 80° C., and the liquid crystal cell was uniformly poured into the liquid crystal under vacuum with a pressure of 9 MPa; the others were the same as in Example 1.
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