CN102603905B - Preparation method of oxidized starch containing aldehyde group on C6 position of glucose unit - Google Patents
Preparation method of oxidized starch containing aldehyde group on C6 position of glucose unit Download PDFInfo
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- 238000002360 preparation method Methods 0.000 title claims abstract description 14
- 125000002791 glucosyl group Chemical group C1([C@H](O)[C@@H](O)[C@H](O)[C@H](O1)CO)* 0.000 title claims abstract description 13
- 235000013808 oxidized starch Nutrition 0.000 title abstract description 51
- 239000001254 oxidized starch Substances 0.000 title abstract description 50
- 125000003172 aldehyde group Chemical group 0.000 title abstract description 19
- 229920002472 Starch Polymers 0.000 claims abstract description 58
- 239000008107 starch Substances 0.000 claims abstract description 56
- 235000019698 starch Nutrition 0.000 claims abstract description 55
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims abstract description 39
- 238000007254 oxidation reaction Methods 0.000 claims abstract description 34
- 230000003647 oxidation Effects 0.000 claims abstract description 27
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims abstract description 25
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 claims abstract description 23
- 229910017604 nitric acid Inorganic materials 0.000 claims abstract description 23
- 238000000034 method Methods 0.000 claims abstract description 19
- 239000007800 oxidant agent Substances 0.000 claims abstract description 18
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims abstract description 16
- 230000001590 oxidative effect Effects 0.000 claims abstract description 13
- HVZWVEKIQMJYIK-UHFFFAOYSA-N nitryl chloride Chemical compound [O-][N+](Cl)=O HVZWVEKIQMJYIK-UHFFFAOYSA-N 0.000 claims abstract description 6
- 238000006243 chemical reaction Methods 0.000 claims description 12
- MWUXSHHQAYIFBG-UHFFFAOYSA-N Nitric oxide Chemical compound O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 claims description 9
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 6
- 235000013336 milk Nutrition 0.000 claims description 6
- 239000008267 milk Substances 0.000 claims description 6
- 210000004080 milk Anatomy 0.000 claims description 6
- 239000004157 Nitrosyl chloride Substances 0.000 claims description 4
- VPCDQGACGWYTMC-UHFFFAOYSA-N nitrosyl chloride Chemical compound ClN=O VPCDQGACGWYTMC-UHFFFAOYSA-N 0.000 claims description 4
- 235000019392 nitrosyl chloride Nutrition 0.000 claims description 4
- LPXPTNMVRIOKMN-UHFFFAOYSA-M sodium nitrite Chemical compound [Na+].[O-]N=O LPXPTNMVRIOKMN-UHFFFAOYSA-M 0.000 claims description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 3
- 239000000839 emulsion Substances 0.000 claims description 3
- 239000007789 gas Substances 0.000 claims description 3
- 239000001301 oxygen Substances 0.000 claims description 3
- 229910052760 oxygen Inorganic materials 0.000 claims description 3
- 239000002994 raw material Substances 0.000 claims description 3
- GEHJYWRUCIMESM-UHFFFAOYSA-L sodium sulfite Chemical compound [Na+].[Na+].[O-]S([O-])=O GEHJYWRUCIMESM-UHFFFAOYSA-L 0.000 claims description 3
- 244000017020 Ipomoea batatas Species 0.000 claims description 2
- 235000002678 Ipomoea batatas Nutrition 0.000 claims description 2
- 229920001592 potato starch Polymers 0.000 claims description 2
- 235000010288 sodium nitrite Nutrition 0.000 claims description 2
- 229940100445 wheat starch Drugs 0.000 claims description 2
- 238000013019 agitation Methods 0.000 claims 1
- 238000005119 centrifugation Methods 0.000 claims 1
- 239000012295 chemical reaction liquid Substances 0.000 claims 1
- 238000002386 leaching Methods 0.000 claims 1
- 235000021374 legumes Nutrition 0.000 claims 1
- 239000007788 liquid Substances 0.000 claims 1
- 238000006386 neutralization reaction Methods 0.000 claims 1
- 230000008929 regeneration Effects 0.000 claims 1
- 238000011069 regeneration method Methods 0.000 claims 1
- 238000005406 washing Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 239000002253 acid Substances 0.000 abstract 1
- 150000001805 chlorine compounds Chemical class 0.000 abstract 1
- 150000001299 aldehydes Chemical class 0.000 description 11
- OSDZHDOKXGSWOD-UHFFFAOYSA-N nitroxyl;hydrochloride Chemical compound Cl.O=N OSDZHDOKXGSWOD-UHFFFAOYSA-N 0.000 description 7
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 6
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 6
- KHIWWQKSHDUIBK-UHFFFAOYSA-N periodic acid Chemical compound OI(=O)(=O)=O KHIWWQKSHDUIBK-UHFFFAOYSA-N 0.000 description 5
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 229920002085 Dialdehyde starch Polymers 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- 239000000460 chlorine Substances 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 239000005708 Sodium hypochlorite Substances 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 230000015556 catabolic process Effects 0.000 description 2
- 230000003197 catalytic effect Effects 0.000 description 2
- 238000006731 degradation reaction Methods 0.000 description 2
- WFPZPJSADLPSON-UHFFFAOYSA-N dinitrogen tetraoxide Chemical compound [O-][N+](=O)[N+]([O-])=O WFPZPJSADLPSON-UHFFFAOYSA-N 0.000 description 2
- OSVXSBDYLRYLIG-UHFFFAOYSA-N dioxidochlorine(.) Chemical compound O=Cl=O OSVXSBDYLRYLIG-UHFFFAOYSA-N 0.000 description 2
- 150000002373 hemiacetals Chemical class 0.000 description 2
- SUKJFIGYRHOWBL-UHFFFAOYSA-N sodium hypochlorite Chemical compound [Na+].Cl[O-] SUKJFIGYRHOWBL-UHFFFAOYSA-N 0.000 description 2
- 239000004155 Chlorine dioxide Substances 0.000 description 1
- 229920002261 Corn starch Polymers 0.000 description 1
- AVXURJPOCDRRFD-UHFFFAOYSA-N Hydroxylamine Chemical compound ON AVXURJPOCDRRFD-UHFFFAOYSA-N 0.000 description 1
- 229920000881 Modified starch Polymers 0.000 description 1
- MKYBYDHXWVHEJW-UHFFFAOYSA-N N-[1-oxo-1-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propan-2-yl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(C(C)NC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 MKYBYDHXWVHEJW-UHFFFAOYSA-N 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- 235000010627 Phaseolus vulgaris Nutrition 0.000 description 1
- 244000046052 Phaseolus vulgaris Species 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 235000019398 chlorine dioxide Nutrition 0.000 description 1
- 239000012459 cleaning agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000008120 corn starch Substances 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 230000000593 degrading effect Effects 0.000 description 1
- SOCTUWSJJQCPFX-UHFFFAOYSA-N dichromate(2-) Chemical compound [O-][Cr](=O)(=O)O[Cr]([O-])(=O)=O SOCTUWSJJQCPFX-UHFFFAOYSA-N 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000007071 enzymatic hydrolysis Effects 0.000 description 1
- 238000006047 enzymatic hydrolysis reaction Methods 0.000 description 1
- 239000012065 filter cake Substances 0.000 description 1
- 239000012847 fine chemical Substances 0.000 description 1
- 125000000468 ketone group Chemical group 0.000 description 1
- 229920002521 macromolecule Polymers 0.000 description 1
- 235000019426 modified starch Nutrition 0.000 description 1
- -1 nitrite ions Chemical class 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- JRKICGRDRMAZLK-UHFFFAOYSA-L peroxydisulfate Chemical compound [O-]S(=O)(=O)OOS([O-])(=O)=O JRKICGRDRMAZLK-UHFFFAOYSA-L 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000012286 potassium permanganate Substances 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000012279 sodium borohydride Substances 0.000 description 1
- 229910000033 sodium borohydride Inorganic materials 0.000 description 1
- 235000010265 sodium sulphite Nutrition 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 238000004448 titration Methods 0.000 description 1
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- Polysaccharides And Polysaccharide Derivatives (AREA)
Abstract
本发明公开一种淀粉分子中含醛基氧化淀粉的制备方法,将硝酸和稀盐酸混合生成硝酰氯强氧化剂,使其将淀粉分子中葡萄糖单元C6位上的伯羟基40%-85%被氧化,生成的氧化淀粉中醛基摩尔数为0.15-0.25,羧基摩尔数为0.25-0.60,在氧化过程中向反应器中通入空气,氧气再将硝酰氯还原生成的亚硝酰氯氧化再生为硝酰氯,循环进行淀粉氧化过程。本发明的优点是能够控制氧化淀粉中醛基和羧基含量,拓宽了氧化淀粉应用范围,克服现有氧化淀粉制备工艺氧化选择性差,氧化剂消耗量大和生产成本高的问题,具有广阔应用前景。The invention discloses a preparation method of aldehyde group-containing oxidized starch in starch molecules. Nitric acid and dilute hydrochloric acid are mixed to form a strong oxidant of nitric acid chloride, so that 40%-85% of the primary hydroxyl group on the C6 position of the glucose unit in the starch molecule is oxidized. , the number of moles of aldehyde groups in the generated oxidized starch is 0.15-0.25, and the number of moles of carboxyl groups is 0.25-0.60. acid chlorides, and cycle through the starch oxidation process. The invention has the advantages of being able to control the content of aldehyde groups and carboxyl groups in the oxidized starch, broadening the application range of the oxidized starch, overcoming the problems of poor oxidation selectivity, large consumption of oxidant and high production cost in the existing oxidized starch preparation process, and has broad application prospects.
Description
技术领域 technical field
本发明涉及一种氧化淀粉的制备方法,特别是一种淀粉分子中6位含有醛基的氧化淀粉制备方法,属于精细化工领域。The invention relates to a preparation method of oxidized starch, in particular to a preparation method of oxidized starch containing aldehyde groups in the 6-position of starch molecules, which belongs to the field of fine chemical industry.
背景技术 Background technique
淀粉是一种来源广泛、价格低廉,可生物降解的天然高分子化合物,为半结晶颗粒状聚合物。组成淀粉的葡萄糖单位,在C2、C3和C6位具有羟基,将其氧化能改变淀粉性质很多。淀粉具有绿色环保和价格低廉等优势,目前已在造纸、纺织、粘合剂和建筑内墙涂料等领域得到广泛应用。为了拓展淀粉的应用范围和提高使用性能,国内外研究开发了一系列结构和性能各异的氧化淀粉。氧化淀粉一般是指羧基淀粉,含醛基较多的淀粉也属氧化淀粉。含醛基的氧化淀粉中含有许多易反应的醛基官能团,因而具有许多优越的特性。例如碱溶性好、易交联接枝、粘结力强、容易糊化和不易发霉等。Starch is a kind of biodegradable natural macromolecular compound with wide sources, low price and semi-crystalline granular polymer. The glucose units that make up starch have hydroxyl groups at the C2, C3 and C6 positions, and their oxidation can change the properties of starch a lot. Starch has the advantages of environmental protection and low price, and has been widely used in the fields of papermaking, textiles, adhesives and building interior wall coatings. In order to expand the application range of starch and improve its performance, a series of oxidized starches with different structures and properties have been developed at home and abroad. Oxidized starch generally refers to carboxyl starch, and starch with more aldehyde groups is also oxidized starch. Aldehyde-containing oxidized starch contains many reactive aldehyde functional groups, so it has many superior characteristics. For example, it has good alkali solubility, easy cross-linking and branching, strong cohesive force, easy gelatinization and not easy to mold.
制备氧化淀粉可采用的氧化剂包括次氯酸钠、过氧化氢、高锰酸钾、高碘酸、二氧化氯、过硫酸盐、重铬酸盐、臭氧、硝酸以及催化氧化剂和生物酶解等。不同的氧化剂使淀粉的氧化程度和氧化部位有所不同,得到的氧化淀粉的结构和性能也有所不同。The oxidants that can be used to prepare oxidized starch include sodium hypochlorite, hydrogen peroxide, potassium permanganate, periodic acid, chlorine dioxide, persulfate, dichromate, ozone, nitric acid, catalytic oxidants, and biological enzymatic hydrolysis. Different oxidants make the degree of oxidation and oxidation site of starch different, and the structure and performance of the obtained oxidized starch are also different.
普通的工业氧化淀粉一般采用次氯酸钠作氧化剂生产,淀粉分子中的羟基主要被氧化成羧基,只有有少量羟基被氧化成羰基。为防止淀粉中大量分子断链降解,工业氧化淀粉的氧化深度都不高,一般控制在6%以内。Ordinary industrial oxidized starch is generally produced by using sodium hypochlorite as an oxidizing agent. The hydroxyl groups in starch molecules are mainly oxidized to carboxyl groups, and only a small amount of hydroxyl groups are oxidized to carbonyl groups. In order to prevent the degradation of a large number of molecular chains in starch, the oxidation depth of industrial oxidized starch is not high, generally controlled within 6%.
双醛淀粉是一类特殊的氧化淀粉,以高碘酸为氧化剂,将淀粉分子中葡萄糖单元C2、C3位的羟基氧化成二个醛基,并以分子内及分子间的半缩醛形式存在,这种潜在的醛基可以发生醛类和半缩醛的许多反应,已在医药领域广泛应用,由于高碘酸价格昂贵,双醛淀粉生产成本较高,限制了其应用范围。Dialdehyde starch is a special kind of oxidized starch. Periodic acid is used as the oxidant to oxidize the hydroxyl groups at the C2 and C3 positions of the glucose unit in the starch molecule into two aldehyde groups, which exist in the form of intramolecular and intermolecular hemiacetals. , this potential aldehyde group can undergo many reactions of aldehydes and hemiacetals, and has been widely used in the field of medicine. Due to the high price of periodic acid and the high production cost of dialdehyde starch, its application range is limited.
美国专利US5565556(1996-10-15)公开一种用硝酸在硫酸介质中低温氧化淀粉的C6/C2-C3位制备高氧化度淀粉的方法,制备过程包括将淀粉分散在硫酸水溶液中;在钒催化剂和催化量的亚硝酸离子存在下用硝酸氧化淀粉;用甲醇从硫酸溶液中沉淀氧化淀粉;用碱中和沉淀出的氧化淀粉;用硼氢化钠还原氧化淀粉中的残余酮基团等步骤,所得产品可作为清洗剂组分。美国专利US3665000(1975-05-23)公开一种三羧基淀粉衍生物,采用四氧化二氮在有机溶剂中可将双醛淀粉氧化为三羧基淀粉。U.S. Patent No. 5,565,556 (1996-10-15) discloses a method for preparing high-degree-of-oxidation starch at the C6/C2-C3 position of low-temperature oxidation starch with nitric acid in a sulfuric acid medium. The preparation process includes dispersing the starch in aqueous sulfuric acid; Oxidize starch with nitric acid in the presence of catalyst and catalytic amount of nitrite ions; precipitate oxidized starch from sulfuric acid solution with methanol; neutralize precipitated oxidized starch with alkali; reduce residual ketone groups in oxidized starch with sodium borohydride, etc. , The resulting product can be used as a cleaning agent component. U.S. Patent No. 3,665,000 (1975-05-23) discloses a tricarboxyl starch derivative. Dinitrogen tetroxide can be used to oxidize dialdehyde starch into tricarboxyl starch in an organic solvent.
为拓宽氧化淀粉应用范围和提高其附加值,中国专利CN101177459(2008-05-14)公开一种高羰基含量氧化淀粉及其制备方法,制备过程为先将淀粉乳加热糊化、冷却稀释、过氧化氢氧化、静置分层、乳液离心分离、干燥,得到羰基含量15.5%-55.4%的氧化淀粉,分子量25000以上。该方法采用的过氧化氢氧化剂没有选择性,通常将淀粉分子中葡萄糖单元C6位羟基氧化为羧基,C2、C3位羟基氧化为醛基,氧化过程伴随大量淀粉分子断链降解。该方法氧化过程选择性差,产品质量不稳定,氧化剂消耗量大和原料成本高。In order to broaden the application scope of oxidized starch and increase its added value, Chinese patent CN101177459 (2008-05-14) discloses a kind of oxidized starch with high carbonyl content and its preparation method. Oxidation with hydrogen peroxide, static layering, centrifugal separation of the emulsion, and drying to obtain oxidized starch with a carbonyl content of 15.5%-55.4%, and a molecular weight of more than 25,000. The hydrogen peroxide oxidizing agent used in this method is not selective. Usually, the C6 hydroxyl of the glucose unit in the starch molecule is oxidized to a carboxyl group, and the C2 and C3 hydroxyl are oxidized to an aldehyde group. The oxidation process is accompanied by the degradation of a large number of starch molecules. This method has poor selectivity in the oxidation process, unstable product quality, large consumption of oxidant and high cost of raw materials.
发明内容 Contents of the invention
本发明的目的是提供一种淀粉分子中葡萄糖单元C6位上含醛基氧化淀粉的制备方法,能够控制氧化淀粉中醛基和羧基含量,防止淀粉大量分子断链降解,克服现有氧化淀粉制备工艺氧化选择性差、氧化剂消耗量大和生产成本高的问题。The purpose of the present invention is to provide a method for preparing aldehyde group-containing oxidized starch on the C6 position of glucose unit in starch molecules, which can control the content of aldehyde groups and carboxyl groups in oxidized starch, prevent a large number of starch molecules from breaking and degrading, and overcome the existing preparation method of oxidized starch The problems of poor process oxidation selectivity, large consumption of oxidant and high production cost.
本发明的原理和创新思路是利用淀粉分子中葡萄糖单元C6位上的伯羟基性质比较活跃,很容易氧化为醛基,进而氧化为羧基;而C2、C3位上的仲羟基相对稳定,强氧化剂才能将其氧化成醛基或羧基。选择适当的氧化剂可只使淀粉分子中C6位上的伯羟基能够被氧化,而淀粉分子中C2、C3位上的仲羟基不被氧化,同时控制氧化剂的氧化能力,可使氧化过程分步进行,生成醛基和羧基混合物,防止产物进一步氧化。The principle and innovative ideas of the present invention are to utilize the relatively active nature of the primary hydroxyl group on the C6 position of the glucose unit in the starch molecule, which is easily oxidized to an aldehyde group, and then oxidized to a carboxyl group; while the secondary hydroxyl groups on the C2 and C3 positions are relatively stable and strong oxidizing agents. It can be oxidized to aldehyde or carboxyl. Selecting an appropriate oxidant can only oxidize the primary hydroxyl group at the C6 position in the starch molecule, while the secondary hydroxyl groups at the C2 and C3 positions in the starch molecule are not oxidized, and at the same time control the oxidizing ability of the oxidant, so that the oxidation process can be carried out step by step , to generate a mixture of aldehyde and carboxyl to prevent further oxidation of the product.
硝酸和稀盐酸反应可生成一定浓度的硝酰氯强氧化剂,研究发现硝酰氯可将淀粉分子中葡萄糖单元C6位上的伯羟基氧化为羧基,通过调整硝酸和盐酸浓度可以控制其氧化能力。在控制氧化条件,硝酰氯氧化淀粉分子中葡萄糖单元C6位上的伯羟基生成醛基和羧基的混合物。氧化过程中向反应器中通入空气,氧气将硝酰氯还原生成的亚硝酰氯氧化再生为硝酰氯,可循环进行淀粉氧化过程,化学反应式如下:The reaction of nitric acid and dilute hydrochloric acid can generate a certain concentration of strong oxidizing agent nitric acid chloride. Studies have found that nitric acid chloride can oxidize the primary hydroxyl group on the C6 position of the glucose unit in the starch molecule to a carboxyl group. The oxidation ability can be controlled by adjusting the concentration of nitric acid and hydrochloric acid. Under controlled oxidation conditions, nitroxyl chloride oxidizes the primary hydroxyl group on the C6 position of the glucose unit in the starch molecule to form a mixture of aldehyde and carboxyl groups. Air is introduced into the reactor during the oxidation process, and oxygen oxidizes and regenerates nitrosyl chloride generated by reducing nitroxyl chloride to nitroxyl chloride, which can be recycled for starch oxidation process. The chemical reaction formula is as follows:
HCl+HNO3→NO2Cl+H2OHCl+HNO 3 →NO 2 Cl+H 2 O
2NO2Cl+starch→2NOCl+O-starch+H2O2NO 2 Cl+starch→2NOCl+O-starch+H 2 O
2NOCl+O2→2NO2Cl2NOCl+O 2 →2NO 2 Cl
为证实本发明中淀粉氧化反应只在淀粉分子中葡萄糖单元C6位上进行,将制备得到的氧化淀粉再与高碘酸反应,氧化淀粉几乎与高碘酸定量反应,证明淀粉分子中葡萄糖单元C2、C3位上的仲羟基未被氧化。In order to prove that the starch oxidation reaction in the present invention is only carried out on the C6 position of the glucose unit in the starch molecule, the prepared oxidized starch is then reacted with periodic acid, and the oxidized starch reacts almost quantitatively with the periodate, proving that the glucose unit C2 in the starch molecule , The secondary hydroxyl group at the C3 position is not oxidized.
本发明采取的技术方案是:The technical scheme that the present invention takes is:
1.将硝酸和稀盐酸混合生成硝酰氯强氧化剂,使其将淀粉分子中葡萄糖单元C6位上的伯羟基40%-85%被氧化,生成的氧化淀粉中醛基摩尔数为0.15-0.25,羧基摩尔数为0.25-0.60,在氧化过程中向反应器中通入空气,氧气再将硝酰氯还原生成的亚硝酰氯氧化再生为硝酰氯,循环进行淀粉氧化过程,制备步骤如下:1. Mix nitric acid and dilute hydrochloric acid to generate a strong oxidizing agent of nitroxyl chloride, so that 40%-85% of the primary hydroxyl group on the C6 position of the glucose unit in the starch molecule is oxidized, and the molar number of aldehyde groups in the generated oxidized starch is 0.15-0.25, The molar number of carboxyl groups is 0.25-0.60. Air is introduced into the reactor during the oxidation process. Oxygen then oxidizes and regenerates the nitrosyl chloride generated by the reduction of nitroxyl chloride into nitroxyl chloride. The starch oxidation process is carried out in a cycle. The preparation steps are as follows:
(1)在装有搅拌器和温度计的四口瓶中,分别加入重量百分比30%的淀粉乳和重量百分比30%的盐酸溶液,进行淀粉酸解反应0.5小时;(1) In a four-neck flask equipped with an agitator and a thermometer, respectively add 30% by weight starch milk and 30% by weight hydrochloric acid solution, and carry out starch acidolysis reaction for 0.5 hours;
(2)在搅拌下通过气体分布器缓缓通入空气,加入亚硝酸钠引发氧化反应,控制反应温度30-60℃下滴加重量百分比65%的硝酸,氧化反应进行1-6h。(2) Slowly introduce air through a gas distributor under stirring, add sodium nitrite to initiate an oxidation reaction, control the reaction temperature at 30-60° C. and add nitric acid with a weight percentage of 65% dropwise, and carry out the oxidation reaction for 1-6 hours.
(3)硝酸氧化完成后加入亚硫酸钠除去氧化液中残余氧化氮,用氢氧化钠溶液中和反应液中的盐酸;(3) After nitric acid oxidation is completed, add sodium sulfite to remove residual nitrogen oxides in the oxidation solution, and neutralize the hydrochloric acid in the reaction solution with sodium hydroxide solution;
(4)离心分离生成的氧化淀粉乳液,洗涤滤饼夹带的盐分,将其在50℃下烘干,得到白色蓬松状氧化淀粉。(4) Centrifuge the generated oxidized starch emulsion, wash the salt entrained in the filter cake, and dry it at 50° C. to obtain white fluffy oxidized starch.
2.采用的原料氧化淀粉是玉米淀粉、小麦淀粉、豆类淀粉或蕃薯淀粉之一。2. The raw material oxidized starch used is one of corn starch, wheat starch, bean starch or sweet potato starch.
3.选择和控制氧化反应液中盐酸浓度为0.25-1.2mol/L。3. Select and control the concentration of hydrochloric acid in the oxidation reaction solution to be 0.25-1.2mol/L.
4.控制氧化反应中原料硝酸和淀粉投料摩尔比为0.6-1.0∶1。4. Controlling the molar ratio of nitric acid and starch in the oxidation reaction is 0.6-1.0:1.
氧化淀粉制备过程中需要定期取样测定其羧基和醛基含量,以优化改进反应条件,可采用热糊滴定法测定氧化淀粉中羧基含量,可采用羟胺法测定氧化淀粉中羰基含量。During the preparation of oxidized starch, it is necessary to regularly sample and measure its carboxyl and aldehyde content in order to optimize and improve the reaction conditions. The carboxyl content in oxidized starch can be determined by hot paste titration, and the carbonyl content in oxidized starch can be determined by hydroxylamine method.
本发明方法的优点和有益效果体现在:Advantage and beneficial effect of the inventive method are embodied in:
(1)可选择性控制氧化淀粉中醛基和羧基含量,克服现有氧化淀粉制备工艺氧化选择性差,氧化剂消耗量大和生产成本高的问题。(1) The content of aldehyde groups and carboxyl groups in the oxidized starch can be selectively controlled to overcome the problems of poor oxidation selectivity, large consumption of oxidant and high production cost in the existing oxidized starch preparation process.
(2)硝酰氯氧化淀粉制备氧化淀粉新工艺过程简单,采用空气作辅助氧化剂,还原生成的亚硝酰氯可循环使用,降低了硝酸消耗和氧化氮尾气产生。(2) The new process of preparing oxidized starch by oxidizing starch with nitroxyl chloride is simple. Air is used as an auxiliary oxidant, and the nitrosyl chloride produced by reduction can be recycled, which reduces the consumption of nitric acid and the generation of nitrogen oxide tail gas.
(3)所得氧化淀粉中醛基和羧基含量高,拓宽了应用范围,具有广阔应用前景。(3) The obtained oxidized starch has a high content of aldehyde groups and carboxyl groups, which broadens the scope of application and has broad application prospects.
具体实施方式Detailed ways
实施例1-4Example 1-4
分别向四份30%的淀粉乳(270g)中加入浓盐酸5mL、10mL、15mL、20mL,使其中盐酸浓度分别为0.25、0.50、0.75和1.0mol/L,在45℃下缓缓通入空气,3h内滴加65%硝酸28.5mL,反应4h制备得到氧化淀粉。取样测定氧化淀粉羧基和醛基含量以及溶液的黏度如表1.Add 5mL, 10mL, 15mL, and 20mL of concentrated hydrochloric acid to four parts of 30% starch milk (270g) respectively, so that the concentration of hydrochloric acid is 0.25, 0.50, 0.75, and 1.0mol/L respectively, and slowly introduce air at 45°C , 28.5 mL of 65% nitric acid was added dropwise within 3 hours, and the oxidized starch was prepared by reacting for 4 hours. The content of carboxyl and aldehyde groups in oxidized starch and the viscosity of the solution were determined by sampling as shown in Table 1.
表1盐酸浓度对氧化淀粉中羧基和醛基含量影响Table 1 Effect of hydrochloric acid concentration on carboxyl and aldehyde content in oxidized starch
实施例5-9Example 5-9
向五份30%的淀粉乳(270g)中分别加入浓盐酸15mL,使其盐酸浓度为0.75mol/L,在45℃下缓缓通入空气,3h内分别滴加65%硝酸22mL、25mL、28.5mL、32mL和35.7mL,使硝酸与淀粉的摩尔比分别为0.6、0.7、0.8、0.9和1.0,反应4h制备得到氧化淀粉,取样测定氧化淀粉中羧基和醛基含量如表2。Add 15mL of concentrated hydrochloric acid to five parts of 30% starch milk (270g) respectively to make the concentration of hydrochloric acid 0.75mol/L, slowly pass air at 45°C, add 65% nitric acid 22mL, 25mL, 28.5mL, 32mL and 35.7mL, so that the molar ratio of nitric acid to starch was 0.6, 0.7, 0.8, 0.9 and 1.0 respectively, reacted for 4h to prepare oxidized starch, and sampled to determine the content of carboxyl and aldehyde groups in oxidized starch as shown in Table 2.
表2硝酸用量对氧化淀粉中羧基和醛基含量影响Table 2 Effect of nitric acid dosage on carboxyl and aldehyde content in oxidized starch
实施例10-15Examples 10-15
向六份30%的淀粉乳(270g)中分别加入浓盐酸15mL,使其盐酸浓度为0.75mol/L,在45℃下缓缓通入空气,分别在1、2、3、4、5h内滴加65%硝酸28.5mL,使硝酸与淀粉的摩尔比为0.8,反应4h制备得到氧化淀粉,取样测定氧化淀粉中羧基和醛基含量如表3.Add 15 mL of concentrated hydrochloric acid to six parts of 30% starch milk (270 g) to make the concentration of hydrochloric acid 0.75 mol/L, and slowly introduce air at 45 ° C, within 1, 2, 3, 4, and 5 hours respectively 28.5mL of 65% nitric acid was added dropwise, so that the molar ratio of nitric acid to starch was 0.8, and the oxidized starch was prepared by reacting for 4h, and the content of carboxyl and aldehyde groups in the oxidized starch was sampled and determined as shown in Table 3.
表3反应时间对氧化淀粉中羧基和醛基含量影响Table 3 Effect of reaction time on carboxyl and aldehyde content in oxidized starch
实施例16-21Examples 16-21
向六份30%的淀粉乳(270g)中分别加入浓盐酸15mL,使其盐酸浓度为0.75mol/L,分别在30℃、35℃、40℃、45℃、50℃和60℃下缓缓通入空气,分别在3h内滴加65%硝酸28.5mL,使硝酸与淀粉的摩尔比为0.8,反应4h制备得到氧化淀粉,取样测定氧化淀粉中羧基和醛基含量如表4.Add 15 mL of concentrated hydrochloric acid to six parts of 30% starch milk (270 g) to make the concentration of hydrochloric acid 0.75 mol/L, and slowly add 15 mL of concentrated hydrochloric acid at 30°C, 35°C, 40°C, 45°C, 50°C and 60°C, respectively. Air was introduced, and 28.5 mL of 65% nitric acid was added dropwise within 3 hours, so that the molar ratio of nitric acid to starch was 0.8, and the oxidized starch was prepared by reacting for 4 hours. The content of carboxyl and aldehyde groups in the oxidized starch was sampled and determined as shown in Table 4.
表4反应温度对氧化淀粉中羧基和醛基含量影响Table 4 Effect of reaction temperature on carboxyl and aldehyde content in oxidized starch
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