A kind of device and method that is used for the unidirectional injection moulding of square thin-walled flat part RTM
Technical field
The present invention relates to resin transfer moulding (RTM) forming technique field, be specially a kind of device and method that is used for the unidirectional injection moulding of square thin-walled flat part RTM.
Background technology
Resin transfer moulding (RTM) technology is a kind of mold closing technology; Be under certain pressure, low viscous resin injection to be preset in the mold cavity of reinforcing material; The reinforcing material prefabricated component is soaked into fully, then through heating or the mode of constant temperature is carried out resin solidification, thus the technology of preparation material.The RTM product possesses high strength, the high-modulus of fibre reinforcement simultaneously, possesses extensibility, the compression ratio of resin again, so comprehensive mechanical performance is high, is widely used in Aero-Space, naval vessel manufacturing, every field such as automobile industry.
The unidirectional injection moulding of RTM is one of most widely used RTM injection system.Producing, unidirectional injection is mainly used in the moulding of thin-wall part; In scientific research, unidirectional injection is the effective means of research resin flows characteristic, fibre reinforcement attribute.
The RTM one-way flow is injection molding to liking square thin-walled flat part; Inject after fibre reinforcement is full of the entire die die cavity; The mould geat is arranged on the high order end or the low order end of any axis of die cavity; Correspondingly, the mould rising head is arranged on the low order end or the high order end of any axis of die cavity.During injection the injector discharge nozzle is inserted the mould geat and inject, treat that resin stops injection and extracts the injector discharge nozzle when rising head flows out.After treating the interior resin solidification of mould,, then through some means plate is taken out from die cavity again through the branch mould of certain way with former and former.
The unidirectional injection molding of RTM that just present document is announced, ubiquitous problem and reason are:
(1) owing to adopt the some injection, the flow front of resin in mould can not keep the flat fortune of straight line, advances to the rising head position but be circular arc, therefore can't realize real unidirectional injection.Aborning, flow front is under the situation of camber line, and when resin flow during through mould corner, gas agree to be wrapped in the die cavity corner, causes product to produce bubble, dry spot defective.In scientific research; One-way flow is generally used for studying the permeability of fiber preform; Flow front is that camber line shows that resin each each several part in fibre reinforcement flows inconsistent; Therefore measured fibre reinforcement permeability receives geat rising head position effects, can not represent the actual value of fibre reinforcement permeability.
(2) for fear of ejecting mechanism damage plate surface, at present, unidirectional RTM moulding injection molding is not designed with ejecting mechanism, causes the gained plate to stick to usually and is difficult in the die cavity take out.The at present general means that adopt are, after former and formpiston divide mould, with the plastics scoop plate and former are separated, and the working strength of this technology is big, efficient is low, and can not guarantee the plate surface not damaged.
Summary of the invention
The technical problem that solves
For solving the problem that prior art exists, realize the one-way flow of RTM injection process and the simple and easy demoulding of product thereof, the present invention is directed to square thin-walled plate, a kind of device and method that is used for the unidirectional injection moulding of square thin-walled flat part RTM has been proposed.
Technical scheme
Technical scheme of the present invention is:
Said a kind of device that is used for the unidirectional injection moulding of square thin-walled flat part RTM is characterized in that: comprise former and formpiston; Former and formpiston are the square plate structure;
The former medium position has square die cavity; Be used to place square preform; Wherein preform is close to the die cavity both sides inwall that is parallel to the resin flows direction, preform and the clearance channel that has same widths perpendicular to the die cavity both sides inwall of resin flows direction; Have a circle seal groove at the die cavity outward flange; The former corner location has connecting hole, is used for injection process and is fastenedly connected through clamping screw and formpiston; On former, also have a pair of pin locating hole, be used for the location of former and formpiston;
The corresponding position of formpiston and preform is the plane; Formpiston and the corresponding position of two interspace passages have straight line type buffering runner; The buffering runner is perpendicular to the resin flows direction, and the buffering flow channel length equals clearance channel length, and the buffering width of flow path is less than the clearance channel width; Article two, the center of buffering runner has vertical through hole, and a vertical through hole is as the geat hole, and another vertical through hole is as emitting oral pore; In the buffering runner, also have a plurality of demoulding screwed holes, demoulding screwed hole is in the both sides in geat hole and the both sides that emit oral pore; On formpiston, also have a pair of pin locating hole, and corresponding with a pair of pin locating hole on the former; Have branch mould screwed hole at the formpiston corner location, divide mould screwed hole position corresponding, and divide mould screwed hole internal diameter greater than the connecting hole internal diameter with the connecting hole position of four jiaos of formers.
Said a kind of method that is used for the unidirectional injection moulding of square thin-walled flat part RTM may further comprise the steps:
Step 1: coating release agent on cavity space and male mold surfaces; Preform is put into cavity space, and preform and the die cavity both sides inwall that is parallel to the resin flows direction are close to, preform and the clearance channel that has same widths perpendicular to the die cavity both sides inwall of resin flows direction; Sealing joint strip is filled in the die cavity seal groove on every side;
Step 2: formpiston and former are fitted, and formpiston and former are located through shop bolt; At the Si Jiaochu of formpiston and former, formpiston and former are fixedly clamped through clamping screw; Be screwed in the demoulding screwed hole from the outside with demoulding double-screw bolt, demoulding double-screw bolt is filled demoulding screwed hole full and demoulding stud end does not stretch into the buffering runner;
Step 3: after mixed with resin, heating, resin is injected from the geat hole through injector, when resin when the rising head orifice flow goes out, stop injection;
Step 4: after treating resin solidification, remove the clamping screw of shop bolt and four jiaos; In the branch mould screwed hole of formpiston, be screwed into branch mould double-screw bolt, formpiston is separated with former; Demoulding double-screw bolt is continued to be screwed in the demoulding screwed hole, the moulding plate is separated from formpiston;
Step 5: the moulding plate after the demoulding is cut according to the position at preform place, and excision cushions the resin mass that runner forms, and obtains not having the square thin-walled flat part of surface damage.
Beneficial effect
The present invention adopts linear buffering runner; Can disperse, the injection pressure of average geat, test shows, adopts the present invention can be implemented under the injection pressure at geat place; Linearly advancing to the rising head direction in the resin flows forward position, has realized the unidirectional injection of RTM of square thin-walled flat part.Because the existence of resin flow channel is arranged, can guarantee that plate stays on the formpiston when formpiston separates with former, can not stay in the die cavity of former, thereby reduce the risk and the difficulty of the demoulding greatly.Designed stripper apparatus in buffering runner position, can quickly and easily plate have been broken away from from former, the more important thing is that this method can not damage plate surface.
Description of drawings
Fig. 1: the vertical view of apparatus of the present invention;
Fig. 2: the A-A cutaway view of apparatus of the present invention;
Fig. 3: the vertical view of formpiston;
Fig. 4: the B-B cutaway view of formpiston;
Fig. 5: the vertical view of former;
Fig. 6: the C-C cutaway view of former;
Wherein: 1, pad; 2, locking double-screw bolt; 3, sealing joint strip; 4, locking nut; 5, demoulding double-screw bolt; 6, formpiston; 7, preform; 8, former; 9, shop bolt; 10, divide the mould screwed hole; 11, demoulding screwed hole; 12, geat hole; 13, formpiston pin hole; 14, buffering runner; 15, emit oral pore; 16, connecting hole; 17, former pin hole; 18, die cavity; 19, seal groove.
The specific embodiment
Below in conjunction with specific embodiment the present invention is described:
Embodiment:
Present embodiment is that square shaped thin-walled flat part is carried out the unidirectional injection moulding of RTM, adopts device to comprise former 8 and formpiston 6, and former and formpiston are the square plate structure.Mold materials is transparent plexiglass plate or other non-metal board, metallic plate, when mold materials adopts transparent organic glass, can be used to observe the real motion situation of flow front in mould.In the present embodiment, the material of former and formpiston is a transparent organic glass.
With reference to accompanying drawing 5 and accompanying drawing 6; The former medium position has square die cavity 18; Be used to place square preform 7; Wherein preform is close to the die cavity both sides inwall that is parallel to the resin flows direction, has the clearance channel of same widths between preform and the die cavity both sides inwall perpendicular to the resin flows direction.Have a circle seal groove 19 at the die cavity outward flange, be used to place sealing joint strip 3, the seal groove degree of depth is less than the thickness of used sealing joint strip.The former corner location has connecting hole 16, is used for injection process and is fastenedly connected with formpiston through locking double-screw bolt 2, pad 1 and locking nut 4.On former, also have a pair of former pin locating hole 17, be used for the location of former and formpiston.
With reference to accompanying drawing 3 and accompanying drawing 4; The corresponding position of formpiston and preform is the plane; Formpiston and the corresponding position of two interspace passages have straight line type buffering runner 14, and the buffering runner is perpendicular to the resin flows direction, and the buffering flow channel length equals clearance channel length; The buffering width of flow path is less than the clearance channel width, and the buffering flow channel depth is less than formpiston thickness.Article two, the center of buffering runner has vertical through hole; A vertical through hole is as geat hole 12; Another vertical through hole is as emitting oral pore 15; The geat hole with emit the nominal diameter of oral pore to be no more than the buffering width of flow path, the geat hole is used to connect injector discharging opening pipeline, emits oral pore to be used to connect the tank body and the pipeline of waste collection.Also have four demoulding screwed holes 11 in buffering in the runner, demoulding screwed hole is in the both sides in geat hole and the both sides that emit oral pore, and when injection, demoulding screwed hole is screwed on through demoulding double-screw bolt 5, prevents that resin from emerging from demoulding screwed hole.On formpiston, have a pair of formpiston pin locating hole 13, and corresponding with a pair of pin locating hole on the former.Have branch mould screwed hole 10 at the formpiston corner location, divide mould screwed hole position corresponding, and divide mould screwed hole internal diameter greater than the connecting hole internal diameter with the connecting hole position of four jiaos of formers; In injection process, divide the mould screwed hole to cooperate with connecting hole, realize being fastenedly connected of former and formpiston; In knockout course; Adopt and the branch mould double-screw bolt that divides the mould screwed hole to cooperate, former and formpiston are backed down, realize the branch mould of former and formpiston.
Concrete method step is:
Step 1: coating release agent on cavity space 18 and male mold surfaces; Preform is put into cavity space, and preform and the die cavity both sides inwall that is parallel to the resin flows direction are close to, preform and the clearance channel that has same widths perpendicular to the die cavity both sides inwall of resin flows direction; Sealing joint strip 3 is filled in the die cavity seal groove 19 on every side;
Step 2: formpiston and former are fitted, and formpiston and former are located through shop bolt 9; At the Si Jiaochu of formpiston and former, formpiston and former are fixedly clamped through four pairs of locking double-screw bolts 2, locking nut 4, pads 1; Be screwed in the demoulding screwed hole 11 from the outside with demoulding double-screw bolt 5, demoulding double-screw bolt is filled demoulding screwed hole full and demoulding stud end does not stretch in the buffering runner;
Step 3: after mixed with resin, heating, with resin 12 injections, when resin flows out from emitting oral pore 15, stop injection from the geat hole through injector;
Step 4: after treating resin solidification, remove locking double-screw bolt 2, locking nut 4, the pad 1 of shop bolt and four jiaos; In the branch mould screwed hole of formpiston, be screwed into branch mould double-screw bolt, formpiston is separated with former; Demoulding double-screw bolt is continued to be screwed in the demoulding screwed hole, the moulding plate is separated from formpiston;
Step 5: the moulding plate after the demoulding is cut according to the position at preform place, and excision cushions the resin mass that runner forms, and obtains not having the square thin-walled flat part of surface damage.