CN102601251B - Centering device for positioning sheet material in automatic punching line - Google Patents
Centering device for positioning sheet material in automatic punching line Download PDFInfo
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Abstract
本发明涉及用于冲压自动化线的板料定位对中台装置。该装置机架的顶面呈斜坡状,且均布设有两排滚轮条;机架左右两侧中部分别设有转臂调整机构,机架上部一侧和下部一侧分别均布设有两个转臂调整机构;转臂调整机构的底板上设有丝杠和导轨;丝杠的一端设有旋转编码器,另一端连接着电机减速机;导轨配合设有定位板,定位板上设有丝杠螺母、活动转臂和气缸,气缸的连杆端连接着活动转臂的中下部;机架左右两侧的转臂调整机构的活动转臂分别对应位于两排滚轮条之间的间距内;机架上部和下部的转臂调整机构的活动转臂分别对应位于滚轮条之间的间隙内。本发明解决了异形板料无法稳定定位的问题;其转臂调整机构的拍打定位冲击力小,减小了对板料边缘损伤。
The invention relates to a sheet material positioning and centering platform device used in a stamping automation line. The top surface of the frame of the device is slope-shaped, and two rows of roller strips are evenly distributed; the middle parts of the left and right sides of the frame are respectively equipped with rotating arm adjustment mechanisms, and the upper side and the lower side of the frame are respectively equipped with two rotating arms. Arm adjustment mechanism; the bottom plate of the rotating arm adjustment mechanism is provided with a screw and a guide rail; one end of the screw is provided with a rotary encoder, and the other end is connected to a motor reducer; the guide rail is equipped with a positioning plate, and the positioning plate is provided with a screw Nut, movable arm and cylinder, the connecting rod end of the cylinder is connected to the middle and lower part of the movable arm; the movable arms of the arm adjustment mechanism on the left and right sides of the frame are respectively located in the distance between the two rows of roller bars; The movable arms of the arm adjusting mechanism at the upper and lower parts of the frame are correspondingly located in the gaps between the roller bars. The invention solves the problem that the special-shaped sheet cannot be stably positioned; the flapping positioning impact force of the rotating arm adjustment mechanism is small, and the damage to the edge of the sheet is reduced.
Description
技术领域 technical field
本发明属于冲压自动化装备的动作执行技术领域,具体地说涉及用于冲压自动化线的板料定位对中台装置。 The invention belongs to the technical field of action execution of stamping automation equipment, and in particular relates to a plate positioning and centering platform device for stamping automation lines.
背景技术 Background technique
目前,为了保证机器人每次都能精确、稳定的抓取板料给冲压设备进行上料,汽车冲压自动化线上的料机器人前必须设立一个对中台装置。传统的对中台装置采用重力自动定位方式。这种对中台装置的矩形台面沿着其对角线与水平面呈较大倾角,较低端的两条边分别设立直线挡块,台面上设有万向滚轮,板料从台面的较高端依靠自身重力作用滑向较低端,两个直线挡块与板料边缘发生碰撞,板料因此而定位。这种重力对中台装置适合矩形板料的定位,无法实现非矩形的异形板料的稳定定位,而且板料边缘易出现碰撞损伤。 At present, in order to ensure that the robot can accurately and stably grab the sheet and feed it to the stamping equipment every time, a centering device must be installed in front of the material robot on the automotive stamping automation line. The traditional centering device adopts gravity automatic positioning method. The rectangular table of this kind of centering table device has a large inclination angle with the horizontal plane along its diagonal line. Linear stoppers are set up on the two sides of the lower end respectively. Universal rollers are arranged on the table. The self-gravity slides to the lower end, and the two linear stops collide with the edge of the sheet, so that the sheet is positioned. This gravity centering device is suitable for the positioning of rectangular sheets, but cannot realize the stable positioning of non-rectangular special-shaped sheets, and the edge of the sheet is prone to collision damage.
发明内容 Contents of the invention
为了解决汽车冲压自动化线上的异形板料定位困难这一技术问题,本发明提供一种冲压自动化线的板料定位对中台装置。 In order to solve the technical problem of difficulty in the positioning of special-shaped sheet metal on the automobile stamping automation line, the invention provides a sheet material positioning centering device for the stamping automation line.
本发明的具体结构如下: Concrete structure of the present invention is as follows:
用于冲压自动化线的板料定位对中台装置具体结构是这样的;该装置的机架为立方体框架,其顶面呈斜坡状,沿机架顶面的斜坡方向均布设有两排滚轮条,一排滚轮条位于机架顶面上部,另一排滚轮条位于机架顶面下部,形成滚轮条斜面,两排滚轮条之间设有间距;相邻两条滚轮条之间设有间隙;所述滚轮条包括槽钢状的滚轮槽,滚轮槽内均布设有滚轮,滚轮的滚动方向为机架顶部的斜坡方向;机架左右两侧中部分别设有转臂调整机构,与机架顶面上部的一排滚轮条对应的机架上均布设有两个转臂调整机构,与机架顶面下部另一排滚轮条对应的机架上均布设有两个转臂调整机构;所述转臂调整机构包括条状的底板,所述底板上一侧通过丝杠支架设有丝杠,另一侧设有导轨;所述丝杠的一端设有旋转编码器,另一端连接着电机减速机;所述导轨上均布开设有定位孔,导轨上配合设有定位板,定位板上一侧设有与丝杠配合的丝杠螺母,另一侧前部通过支板设有活动转臂,另一侧后部设有气缸,气缸的连杆端连接着活动转臂的中下部;机架左右两侧的转臂调整机构的活动转臂分别对应,且位于两排滚轮条之间的间距内;机架顶面上部的两个转臂调整机构的活动转臂与机架顶面下部的两个转臂调整机构的活动转臂分别对应,且活动转臂均位于滚轮条之间的间隙内。 The specific structure of the sheet metal positioning centering device used in the stamping automation line is as follows; the frame of the device is a cubic frame, and its top surface is slope-shaped, and two rows of roller bars are evenly distributed along the slope direction of the top surface of the frame. , one row of rollers is located on the top of the rack, and the other row of rollers is located on the lower part of the top of the rack, forming a roller slope. There is a gap between two rows of rollers; there is a gap between two adjacent rollers The roller bar includes a channel steel-shaped roller groove, and rollers are evenly distributed in the roller groove, and the rolling direction of the rollers is the slope direction at the top of the frame; Two rotating arm adjustment mechanisms are evenly distributed on the frame corresponding to the row of roller bars on the top surface of the top surface, and two rotating arm adjustment mechanisms are evenly distributed on the frame corresponding to the other row of roller bars on the lower part of the top surface of the frame; The arm adjustment mechanism includes a strip-shaped bottom plate, one side of the bottom plate is provided with a lead screw through the lead screw bracket, and the other side is provided with a guide rail; one end of the lead screw is provided with a rotary encoder, and the other end is connected to a motor. Reducer; positioning holes are evenly distributed on the guide rail, and a positioning plate is provided on the guide rail. On one side of the positioning plate, there is a lead screw nut that cooperates with the lead screw, and on the other side, the front part is provided with a movable rotating shaft through the support plate. There is a cylinder at the rear of the other side, and the connecting rod end of the cylinder is connected to the middle and lower part of the movable arm; the movable arms of the arm adjustment mechanism on the left and right sides of the frame correspond to each other, and are located between the two rows of roller bars within the interval; the movable arms of the two boom adjustment mechanisms on the top of the rack correspond to the movable arms of the two boom adjustment mechanisms on the lower part of the rack top, and the movable arms are located between the roller bars within the gap.
所述滚轮条斜面与水平面之间的夹角为7~10度。 The included angle between the inclined surface of the roller bar and the horizontal plane is 7-10 degrees.
与机架顶面下部的一排滚轮条对应的两个转臂调整机构的活动转臂的上部设有接近开关A。 Proximity switches A are provided on the upper parts of the movable arms of the two arm adjustment mechanisms corresponding to a row of roller bars on the lower part of the frame top surface.
所述丝杠支架上设有接近开关B。 A proximity switch B is provided on the lead screw bracket.
两排滚轮条之间的间距为100㎜;相邻两条滚轮条1之间的间隙为100㎜。 The distance between two rows of roller bars is 100mm; the gap between two adjacent roller bars 1 is 100mm.
本发明的有益技术效果体现在以下方面: Beneficial technical effect of the present invention is embodied in the following aspects:
1、本发明活动转臂的位置可以沿着导轨调整,解决了异形板料无法稳定定位的问题,特别适用于多品种异形板料共线生产的冲压自动化线; 1. The position of the movable arm of the present invention can be adjusted along the guide rail, which solves the problem that the special-shaped sheet cannot be positioned stably, and is especially suitable for the stamping automation line for the collinear production of multi-variety special-shaped sheets;
2、转臂调整机构的拍打定位动作由气缸组件驱动,拍打冲击力小,有效缓解了转臂调整机构对板料边缘的冲击力,克服了传统重力对中台的直线挡块易损伤板料边缘的缺点; 2. The slapping positioning action of the arm adjustment mechanism is driven by the cylinder assembly, and the slapping impact is small, which effectively alleviates the impact force of the arm adjustment mechanism on the edge of the sheet, and overcomes the traditional gravity centering table's linear stopper that is easy to damage the sheet fringe flaws;
3、采用两个接近开关限制转臂调整机构直线移动的极限位置,旋转编码器记录下转臂调整机构的位置参数,再次生产此板料时可以直接调用此位置参数,方便对中台实现自动化。 3. Two proximity switches are used to limit the limit position of the straight-line movement of the rotary arm adjustment mechanism, and the rotary encoder records the position parameters of the rotary arm adjustment mechanism. When the sheet is produced again, this position parameter can be directly called to facilitate the automation of the centering platform .
附图说明 Description of drawings
图1为本发明轴侧图。 Fig. 1 is a perspective view of the present invention.
图2为图1的A-A剖视图。 Fig. 2 is a sectional view along A-A of Fig. 1 .
图3为滚轮条放大图。 Figure 3 is an enlarged view of the roller bar.
图4为转臂调整机构轴测图。 Figure 4 is an axonometric view of the arm adjustment mechanism.
图5为用于异形板料定位时的本发明轴测图。 Fig. 5 is an axonometric view of the present invention when it is used for positioning special-shaped sheet metal.
上图中序号:滚轮条1、U型支架2、机架3、Y向右前转臂调整机构4、调整块5、Y向左前转臂调整机构、X向左转臂调整机构7、Y向左后转臂调整机构8、Y向右后转臂调整机构9、X向右转臂调整机构10、板料11、电机减速机41、气缸42、活动转臂43、接近开关A44、导轨45、丝杠46、旋转编码器47、丝杠支架48、底板49、接近开关B50。
Serial number in the above picture: Roller bar 1, U-shaped bracket 2,
具体实施方式 Detailed ways
下面结合附图和实施例对本发明做进一步地说明。 The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
实施例: Example:
参见图1,用于冲压自动化线的板料定位对中台装置的机架3为立方体框架,其顶面呈斜坡状,沿机架顶部的斜坡方向通过U型支架2均布安装有两排滚轮条1,一排滚轮条位于机架顶面上部,另一排滚轮条位于机架顶面下部,形成滚轮条斜面,滚轮条斜面与水平面之间的夹角为7度。两排滚轮条之间的间距为100毫米;相邻两条滚轮条1之间的间隙为100毫米;滚轮条包括槽钢状的滚轮槽,滚轮槽内均布设有滚轮,滚轮的滚动方向为机架顶部的斜坡方向。机架3各支脚底部安装有调整块5;机架左右两侧中部分别安装有转臂调整机构,即X向左转臂调整机构7和X向右转臂调整机构10,与机架顶面上部的一排滚轮条对应的机架上均布安装有两个转臂调整机构,即Y向左后转臂调整机构8和Y向右后转臂调整机构9,与机架顶面下部另一排滚轮条对应的机架上均布设有两个转臂调整机构,即Y向左前转臂调整机构6和Y向右前转臂调整机构4。六个转臂调整机构的基本结构相同,转臂调整机构包括条状的底板49,底板49上一侧通过丝杠支架48安装有丝杠46,另一侧固定安装有导轨45。丝杠46的一端安装有旋转编码器47,另一端连接着电机减速机41。导轨45上均布开设有定位孔,导轨45上配合安装有定位板,定位板上一侧安装有与丝杠46配合的丝杠螺母,另一侧前部通过支板安装有活动转臂43,另一侧后部安装有气缸42,气缸42的连杆端连接着活动转臂43的中下部。X向左转臂调整机构7的活动转臂和X向右转臂调整机构10的活动转臂相对应,且位于两排滚轮条之间的间距内;机架顶面上部的Y向左后转臂调整机构8的活动转臂、Y向右后转臂调整机构9的活动转臂与机架顶面下部的Y向左前转臂调整机构6的活动转臂、Y向右前转臂调整机构4的活动转臂分别对应,且四只活动转臂均位于滚轮条之间的间隙处。Y向左前转臂调整机构6的活动转臂和Y向右前转臂调整机构4的活动转臂上部内侧分别安装有接近开关A44。所有的转臂调整机构的丝杠支架48上安装有接近开关B50。
Referring to Fig. 1, the
参见图5,Y向左前转臂调整机构6的活动转臂和Y向右前转臂调整机构4的活动转臂相对于各自的底板始终呈90°状态,此时,对中台处于预备状态;X向左转臂调整机构7的活动转臂、X向右转臂调整机构10的活动转臂、Y向左后转臂调整机构8的活动转臂和Y向右后转臂调整机构9的活动转臂相对于各自的底板呈45°倾角,位于滚轮条斜面下方。当板料11进入滚轮条斜面,Y向左前转臂调整机构6的接近开关A和Y向右前转臂调整机构4上的接近开关A检测到板料11的信号,X向左转臂调整机构7的活动转臂、X向右转臂调整机构10的活动转臂、Y向左后转臂调整机构8的活动转臂和Y向右后转臂调整机构9的活动转臂在各自气缸的作用下相对于各自底板由45°倾角转动至90°角,完成拍打动作,实现板料11的定位。
Referring to Fig. 5, the movable arm of the Y-towards left front arm adjustment mechanism 6 and the movable arm of the Y-to-right front
由图4可见,电机减速机41驱动丝杠46旋转,通过定位板上丝杠螺母与丝杠的配合带动活动转臂43沿着导轨45实现直线往复运动,丝杠支架上的接近开关B50限制活动转臂43直线运动的极限位置,旋转编码器47记录下活动转臂43的位置参数,再次生产同规格板料11时可以直接调用此位置参数,方便对中台实现自动化对中。
As can be seen from Figure 4, the
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CN202479378U (en) * | 2012-03-08 | 2012-10-10 | 安徽江淮汽车股份有限公司 | Sheet positioning and centering table device for stamping automation line |
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