CN102600995A - Double-introduction-layer tower expanding cavity type separator - Google Patents
Double-introduction-layer tower expanding cavity type separator Download PDFInfo
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Abstract
双导入层塔扩张腔式分离器,能适应生产负荷的大幅度变化,不会在高负荷下出现高速气液搅生泡沫而无法分离的现象。独有的双导入机制和多层渐扩的分离腔室,能保证即使分离介质的流量和物性大幅度地变化,分离器都能适应。借助于柯恩达效应即流体在扩展壁面处的附壁流动,使边界附近的流体向外偏转,能自然产生周边向下、中心向上的轴对称环流,从而克服纯圆柱腔中的内流与底部反射流对撞冲击而引起的自激振荡。该旋流沉降分离器可多个单元组合并用,能节省分离空间、分离效率高、运行稳定、有很好的变工况适应性能。可广泛适用于油气、水气、以及固液和除尘分离等场合。
The double-introduction layer tower expansion chamber separator can adapt to large changes in production load, and will not cause high-speed gas-liquid agitation to generate foam and cannot be separated under high load. The unique double introduction mechanism and multi-layer gradually expanding separation chamber can ensure that the separator can adapt even if the flow rate and physical properties of the separation medium change greatly. With the aid of the Coanda effect, that is, the wall-attached flow of the fluid at the extended wall, the fluid near the boundary is deflected outward, which can naturally produce an axisymmetric circulation with the periphery downward and the center upward, thereby overcoming the internal flow and The self-excited oscillation caused by the impact of the bottom reflected flow. The cyclone sedimentation separator can be combined and used with multiple units, which can save separation space, have high separation efficiency, stable operation, and good adaptability to variable working conditions. It can be widely used in oil and gas, water and gas, as well as solid-liquid and dust separation and other occasions.
Description
技术领域 technical field
本发明属于多相组分的离心旋流沉降分离技术领域,适合于含固体颗粒的气固相、液固相,含液滴的气液相介质,在其流量变化范围很大的工况下进行高效分离。 The invention belongs to the technical field of centrifugal cyclone settling separation of multiphase components, and is suitable for gas-solid phase, liquid-solid phase, and liquid-droplet-containing gas-liquid phase medium, under the working condition that the flow rate varies widely. for efficient separation. the
背景技术 Background technique
沉降式和离心旋流式分离器是工业应用量最大的多相分离器型式。沉降式依靠重力推动重、轻相的沉降与上浮,需要很大的沉降面。离心旋流式依靠离心力场进行强力分离,效率较高。一般沉降式分离器(罐)常伴有入口的离心分离,使重组分附向容器内壁沉降,轻组分向上浮升聚中到出口,再通过过滤装置除掉混入的颗粒或液滴。而离心旋流式分离器根据用途的不同,常称为旋风分离器、水力旋流器等。 Settling and centrifugal cyclone separators are the most widely used types of multiphase separators in industry. The sinking type relies on gravity to promote the sinking and floating of heavy and light phases, which requires a large settling surface. Centrifugal cyclone relies on centrifugal force field for strong separation, which has high efficiency. Generally, the sedimentation separator (tank) is often accompanied by centrifugal separation at the inlet, so that the heavy component is attached to the inner wall of the container and settles, and the light component floats up and gathers to the outlet, and then the mixed particles or droplets are removed through the filter device. The centrifugal cyclone separator is often called a cyclone separator, a hydrocyclone, etc. according to different uses. the
普通沉降式分离器,其罐内腔体中含有大量悬浮的重相,由于轻质相的上升流速不能吹升重相颗粒,因此其体积大、效率低、且流量不能超负荷。卧式沉降式稍好,但仍不能满足需求。 Ordinary settling separators contain a large amount of suspended heavy phase in the cavity of the tank. Since the rising flow rate of the light phase cannot blow up the heavy phase particles, it has a large volume, low efficiency, and the flow rate cannot be overloaded. The horizontal sinking type is slightly better, but it still cannot meet the demand. the
离心旋流式分离器,借助于强大的离心力场,可使轻、重介质快速分层,具有较高的分离效率和生产能力。但是,由于无外力矩的加入,在遵从动量矩定理的前提下,介质各层之间的旋转角速度和压力不一致,产生的剪切紊流和涡流会使分离效果变差。在旋流剧烈的情况下,会导致大微团破碎,搅生出泡沫或产生乳化,使介质难以分离;而旋流太轻又无从效果。由于切向流速即旋流强度于流量的增减成正比,因此对应于高效分离的处理量范围一般很窄。 The centrifugal cyclone separator, with the help of a strong centrifugal force field, can quickly stratify light and heavy media, and has high separation efficiency and production capacity. However, due to the addition of no external torque, under the premise of obeying the momentum moment theorem, the rotational angular velocity and pressure between the layers of the medium are inconsistent, and the resulting shear turbulence and eddy current will make the separation effect worse. In the case of severe swirling, it will cause the breakage of large microclusters, stirring foam or emulsification, making it difficult to separate the medium; and the swirling is too light and has no effect. Since the tangential flow velocity, that is, the swirl intensity is proportional to the increase or decrease of the flow rate, the processing capacity range corresponding to high-efficiency separation is generally very narrow. the
对于油、气田的油气分离等负荷变化大、或使用场所变更的情况,常要求 处理设备具有尽可能大的操作弹性。采用多个设备并联的切断、投入操作不但麻烦,也增加成本,如果工况变化过于频繁,跟不上操作就会陷入失效状态。 For oil and gas fields, such as oil and gas separation, where the load changes greatly, or the place of use changes, it is often required that the processing equipment has as large an operating flexibility as possible. It is not only cumbersome to use multiple devices in parallel to cut off and put into operation, but also increases the cost. If the working conditions change too frequently, it will fall into a failure state if it cannot keep up with the operation. the
发明内容 Contents of the invention
本发明正是针对现有分离器的上述不足,而创新出的一种全新结构、和作用原理更加有效的“双导入层塔扩张腔式分离器”,可以克服现有分离器技术的不足,极大地提升分离器的变工况适应性能,并能大幅度地缩小分离器的体积。 The present invention aims at the above-mentioned deficiencies of the existing separators, and innovates a new structure and a more effective "dual-introduction layer tower expansion chamber separator" which can overcome the deficiencies of the existing separator technology. The adaptability of the separator to variable working conditions is greatly improved, and the volume of the separator can be greatly reduced. the
本发明提供了一种结构相对简单、高效、处理量变化的适应范围很大、介质物性适应性强、耐压高的分离器,满足油、气田开采和其他场合下,对于气液分离、气固和液固分离的需求。 The invention provides a separator with a relatively simple structure, high efficiency, a wide range of adaptability to changes in processing capacity, strong adaptability to medium physical properties, and high pressure resistance, which meets the requirements for gas-liquid separation, gas The need for solid and liquid-solid separation. the
本发明所采取的创新技术解决方案为: The innovative technology solution that the present invention takes is:
1.层塔扩张腔式结构的分离室 1. Separation chamber with layer tower expansion chamber structure
本发明将旋流沉降分离罐(16)的内室分成上、下两段,其主旋流段(18)完成介质的分层和重介质相的靠向内壁的流动。而多层扩张的旋流沉降段(17),则是本发明的重点,它具有像层塔那样的多层扩张腔式的结构,通过逐渐扩张的圆锥腔结构,将一段圆柱腔连通到下一段直径扩大的圆柱腔,形成一层一层的锥柱腔——即一段扩张的圆锥腔再续接一段圆柱腔。锥柱腔的层数最少为一层,多则不限,下一层圆柱腔的直径大于上一层,各个腔均轴向贯通,最后一层锥柱腔的底端封闭。 The invention divides the inner chamber of the cyclone settling separation tank (16) into upper and lower sections, and the main cyclone section (18) completes the layering of the medium and the flow of the dense medium phase towards the inner wall. And the cyclone settling section (17) of multi-layer expansion, then is the key point of the present invention, it has the structure of multi-layer expansion cavity formula like layer tower, by the conical cavity structure of expansion gradually, a section of cylindrical cavity is communicated to the lower A section of cylindrical cavity with enlarged diameter forms layer-by-layer cone-cylindrical cavity—that is, a section of expanded conical cavity is followed by a section of cylindrical cavity. The number of layers of cone-column chambers is at least one layer, and there is no limit to the number of layers. The diameter of the next layer of cylinder chambers is larger than that of the previous layer. the
采用上述的结构,可以起到两方面的作用: Using the above structure can play two roles:
第一作用是达到处理量的自适应。当流量增大时,结合介质导入的切换,能快速下降流到下一层锥柱腔中,由于直径的增大,能显著降低旋流强度,不会发生搅动泡沫和乳化,并继续分离和附壁沉降;而若流量继续增大,介质还会快速下降流到下一层直径更大的锥柱腔中,再降低旋流强度,继续分离和附 壁沉降,依次类推。如果处理量较小,介质在最上一层锥柱腔中就几乎完成分离,再沉降到下面的锥柱腔。 The first function is to achieve adaptive processing capacity. When the flow rate increases, combined with the switch of medium introduction, it can quickly descend into the next layer of cone cavity. Due to the increase in diameter, it can significantly reduce the swirl intensity, without stirring foam and emulsification, and continue to separate and process. Wall-attached settlement; and if the flow rate continues to increase, the medium will quickly descend to the next layer of larger-diameter cone-column cavity, and then reduce the swirl intensity to continue separation and wall-attached settlement, and so on. If the processing capacity is small, the medium is almost completely separated in the uppermost cone-column cavity, and then settles to the lower cone-column cavity. the
第二作用是使分离器工作稳定。利用射流的附壁效应(Coanda效应),在渐扩锥腔的内壁,介质的轴向流动会沿锥腔壁面向外偏转,从而避开轻介质相的上升排出流,产生沿壁面周边向下,沿中心向上的腔内环流,可使分离器工作稳定,避免像纯圆柱腔那样,腔中的介质内流与底部的反射流对撞冲击,引起自激振荡的恶劣情况。 The second function is to make the separator work stably. Using the wall attachment effect (Coanda effect) of the jet, on the inner wall of the tapered cavity, the axial flow of the medium will be deflected outward along the wall of the cone cavity, thereby avoiding the upward discharge flow of the light medium phase, and generating a downward flow along the periphery of the wall. , The circulating flow in the cavity upward along the center can make the separator work stably, and avoid the bad situation of self-excited oscillation caused by the collision and impact of the internal flow of the medium in the cavity and the reflected flow at the bottom like a pure cylindrical cavity. the
2.对应于不同流量的双导入机制 2. Dual import mechanism corresponding to different traffic
本发明分离器采用两个独立的介质入口和入口腔。小流量下,混合介质大多从小流量入口(2)通过小流量缓冲室(6)、进到向心旋流发生器(20)中进行强预旋后,切向流入旋流沉降分离罐(16)内进行离心和沉降分离,由于流量不大,流入的切向速度是有限的,旋流强度也合适,不会搅生出泡沫或产生乳化。而当处理量增大时,通过外部的流路调节控制,混合介质大多从上部的大流量入口(1)通过大流量缓冲室(4),进到轴向旋流发生器(22)中进行适当的预旋,再螺旋下流到旋流沉降分离罐(16)内进行离心和沉降分离,由于流量大,螺旋进入的切向速度仍然较高,足够旋流分离,并且螺旋流的轴向流速,能使介质较快地下降到下一层直径较大的锥柱腔中,避免时间长了搅生泡沫,和自动增加分离器的处理量。 The separator of the present invention employs two independent media inlets and inlet chambers. At low flow rates, the mixed medium mostly passes through the small flow inlet (2) through the small flow buffer chamber (6), enters the centripetal swirl generator (20) for strong pre-swirl, and then flows tangentially into the cyclone settling separation tank (16 ) for centrifugation and sedimentation separation, because the flow rate is not large, the tangential velocity of the inflow is limited, and the swirl strength is also appropriate, and no foam or emulsification will be generated. When the processing capacity increases, through the external flow path adjustment and control, the mixed medium mostly enters the axial swirl generator (22) from the upper large flow inlet (1) through the large flow buffer chamber (4). Appropriate pre-swirl, and then spiral down to the cyclone settling separation tank (16) for centrifugation and sedimentation separation. Due to the large flow rate, the tangential velocity of the spiral entry is still high enough for swirl separation, and the axial velocity of the spiral flow , can make the medium drop to the next layer of larger-diameter conical column cavity quickly, avoid stirring foam after a long time, and automatically increase the processing capacity of the separator. the
3.多单元的任意并联和部件的共用 3. Arbitrary parallel connection of multiple units and sharing of components
本发明分离器还采用将多个分离单元并联应用的结构布局,每个旋流沉降分离单元都由各自的旋流沉降分离罐(16)、预旋大流量混合介质的轴向旋流发生器(22)、预旋小流量混合介质的向心旋流发生器(20)、轻介质导出管(15)、重介质导出孔(14)等部分所组成,轴向旋流发生器(22)安装于上隔板(5)的上表面,上 隔板(5)在轴向旋流发生器(22)所覆盖的位置开上隔板开孔(),向心旋流发生器(20)装在上隔板(5)与中隔板(7)之间,中隔板在向心旋流发生器(20)的中空位置处对应开中隔板开孔(19),轴向旋流发生器(22)、向心旋流发生器(20)、两隔板的开孔均与旋流沉降分离罐(16)对中圆心。如此结构,各个旋流沉降分离单元可以共用介质入口、出口、缓冲室、隔板支撑等部件,而且都不必承受介质压力,因此可节省大量的材料成本和空间,介质的压力依靠分离器的外壳(3)来承担。 The separator of the present invention also adopts the structural layout that a plurality of separation units are applied in parallel, and each cyclone settling separation unit is composed of a respective swirl settling separation tank (16), an axial swirl generator for pre-swirling large-flow mixed media (22), the centripetal swirl generator (20) of pre-rotating small flow mixed medium, the light medium outlet pipe (15), the heavy medium outlet hole (14) and other parts, the axial swirl generator (22) Installed on the upper surface of the upper partition (5), the upper partition (5) has an upper partition opening () at the position covered by the axial swirl generator (22), and the centripetal swirl generator (20) Installed between the upper partition (5) and the middle partition (7), the middle partition corresponds to the opening (19) of the middle partition at the hollow position of the centripetal swirl generator (20), and the axial swirl The perforations of the generator (22), the centripetal swirl generator (20), and the two partitions are all centered with the swirl settling separation tank (16). With such a structure, each cyclone sedimentation separation unit can share the media inlet, outlet, buffer chamber, partition support and other components, and they do not have to bear the pressure of the medium, so a lot of material cost and space can be saved. The pressure of the medium depends on the shell of the separator (3) to bear. the
本发明的有益效果是: The beneficial effects of the present invention are:
1.能大幅度提升分离器的流量变化适应范围,分离效率的高效区间宽阔,操作弹性大,不需要从外部频繁调节。 1. It can greatly improve the adaptability range of the flow rate change of the separator, the high-efficiency range of the separation efficiency is wide, the operation flexibility is large, and it does not need to be frequently adjusted from the outside. the
2.分离器内不易搅生泡沫和乳化,分离器对介质物性的适应性强。 2. It is not easy to stir foam and emulsify in the separator, and the separator has strong adaptability to the physical properties of the medium. the
3.阻力损失小,单位体积设备的处理量大。 3. The resistance loss is small, and the processing capacity per unit volume of equipment is large. the
4.节省材料,制造容易,能承受高压介质,特别适应于高压油气的分离。 4. It saves materials, is easy to manufacture, can withstand high-pressure medium, and is especially suitable for the separation of high-pressure oil and gas. the
下面结合附图和具体实施方式对本发明做进一步的说明。 The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments. the
附图说明 Description of drawings
附图1是本发明双导入层塔扩张腔式分离器的总体结构图。 Accompanying drawing 1 is the overall structure diagram of the expansion chamber type separator of the present invention with double introduction layer tower. the
附图2是本发明分离器各个旋流沉降分离单元中,预旋小流量混合介质的向心旋流发生器(20)的结构图。 Accompanying drawing 2 is the structural diagram of the centripetal swirl flow generator (20) of pre-swirling small flow mixed medium in each swirling flow sedimentation separation unit of the separator of the present invention. the
附图3是本发明分离器各个旋流沉降分离单元中,预旋大流量混合介质的轴向旋流发生器(22)的第一种结构形式——由轴向导流预旋叶片实现的轴向旋流发生器(22)的结构图。 Accompanying drawing 3 is the first structural form of the axial swirl generator (22) of the pre-swirl large-flow mixed medium in each swirl settling separation unit of the separator of the present invention-realized by the axial flow guide pre-swirl blade Structural diagram of axial swirl generator (22). the
附图4是本发明分离器各个旋流沉降分离单元中,预旋大流量混合介质的轴向旋流发生器(22)的第二种结构形式——由螺旋沟槽轴段()实现的轴向旋流发生器(22)的结构图。 Accompanying drawing 4 is the second structural form of the axial swirl generator (22) of the pre-swirled large-flow mixed medium in each swirl settling separation unit of the separator of the present invention-realized by the spiral groove shaft section () Structural diagram of axial swirl generator (22). the
参见附图1,本发明双导入层塔扩张腔式分离器包括外壳(3)、上隔板(5)、中隔板(7)、下隔板(9)、大流量入口(1)、上隔板与外壳上部围成的大流量缓冲室(4)、小流量入口(2)、上和中二隔板与外壳上侧部分围成的小流量缓冲室(6)、中和下二隔板与外壳中下侧部分围成的重介质汇流室(8)、重介质出口(10)、下隔板与外壳下部围成的轻介质汇流室(11)、轻介质出口(12),和至少一个旋流沉降分离单元所。对于每一个旋流沉降分离单元,主要由各自的旋流沉降分离罐(16)、罐底封闭板(13)、预旋大流量混合介质的轴向旋流发生器(22)、预旋小流量混合介质的向心旋流发生器(20)、轻介质导出管(15)、重介质导出孔(14)等部分所组成。其中轴向旋流发生器(22)安装于上隔板(5)的上表面,上隔板(5)在轴向旋流发生器(22)所覆盖的位置开上隔板开孔();而向心旋流发生器(20)安装在上隔板(5)和中隔板(7)之间,中隔板在向心旋流发生器(20)的中空位置处对应开中隔板开孔(19)。旋流沉降分离罐(16)的内室上、下分成主旋流段(18)和多层扩张的旋流沉降段(17)两部分,主旋流段(18)为圆柱腔,或是圆柱腔续接一段收缩圆锥腔然后再接圆柱腔,而多层扩张的旋流沉降段(17)为上小下大的层塔形,每一层的结构均为锥柱腔——即一段扩张的圆锥腔再续接一段圆柱腔,锥柱腔的层数最少为一层,多则不限;下一层圆柱腔的直径大于上一层,各个腔均轴向贯通,最后一层锥柱腔的底端由罐底封闭板(13)封闭,罐底封闭板(13)的中部竖直插装轻介质导出管(15),导出分离后的轻介质到轻介质汇流室(11);在罐底封闭板(13)的周边部、或是最后一层锥柱腔的圆周面下部开通重介质导出孔(14),导出分离后的重介质到重介质汇流室(8)。 Referring to accompanying drawing 1, double introducing layer tower expansion chamber type separator of the present invention comprises shell (3), upper dividing plate (5), intermediate dividing plate (7), lower dividing plate (9), large flow inlet (1), The large flow buffer chamber (4) enclosed by the upper partition and the upper part of the casing, the small flow inlet (2), the small flow buffer chamber (6) enclosed by the upper and middle partitions and the upper part of the casing, the middle and lower two The dense medium confluence chamber (8) and the heavy medium outlet (10) surrounded by the partition and the lower part of the shell, the light medium confluence chamber (11) and the light medium outlet (12) surrounded by the lower partition and the lower part of the shell, and at least one cyclone settling separation unit. For each swirl settling separation unit, it is mainly composed of a separate swirl settling separation tank (16), a tank bottom closing plate (13), an axial swirl generator (22) for pre-swirling large-flow mixed media, a pre-swirling small It consists of a centripetal swirl generator (20), a light medium outlet pipe (15), a heavy medium outlet hole (14) and the like. Wherein the axial swirl generator (22) is installed on the upper surface of the upper partition (5), and the upper partition (5) is opened with an upper partition opening () at the position covered by the axial swirl generator (22). ; and the centripetal swirl generator (20) is installed between the upper partition (5) and the middle partition (7), and the middle partition is correspondingly opened at the hollow position of the centripetal swirl generator (20). Plate opening (19). The inner chamber of the cyclone settling separation tank (16) is divided into two parts, the main cyclone section (18) and the multi-layer expanded cyclone settling section (17), the main cyclone section (18) is a cylindrical cavity, or The cylindrical cavity is connected to a shrinking conical cavity and then connected to the cylindrical cavity, while the multi-layer expanded swirl settling section (17) is in the shape of a tower with a small upper layer and a larger lower layer. The structure of each layer is a cone column cavity—that is, a section The expanded conical cavity is connected to a section of cylindrical cavity. The number of layers of the cone-column cavity is at least one layer, and there is no limit to the number of layers; the diameter of the next layer of cylindrical cavity is larger than that of the previous layer, and each cavity is axially connected. The bottom end of the column cavity is closed by the tank bottom closing plate (13), and the middle part of the tank bottom closing plate (13) is vertically inserted with a light medium outlet pipe (15), leading out the separated light medium to the light medium confluence chamber (11) Open the dense medium outlet hole (14) at the peripheral portion of the tank bottom closing plate (13), or the lower part of the circumferential surface of the last layer of cone cavity, and lead out the separated dense medium to the dense medium confluence chamber (8). the
参见附图2,预旋小流量混合介质的向心旋流发生器(20),是由是一个由多片向心径流叶片(24)所组成的组件,叶片按辐射状排布,固装于径流叶片上环支板(23)和径流叶片下环支板(25)之间。 Referring to accompanying drawing 2, the centripetal swirl flow generator (20) of pre-swirling small-flow mixed medium is to be the assembly that is made up of a plurality of radial flow blades (24) to the heart, and the blades are arranged radially, fixed Between the upper ring support plate (23) of the radial flow blade and the lower ring support plate (25) of the radial flow blade. the
该组件安装于上隔板(5)和中隔板(7)之间,叶片外缘处的圆周直径大于中隔板导流孔()径,叶片内边缘处的分布圆直径与叶片上环支板(23)内圆开口直径、径流叶片下环支板(25)内圆开口直径相近,三圆心对齐,叶片的形状为直片形,或弯曲、扭曲形。 The assembly is installed between the upper partition (5) and the middle partition (7). The diameter of the outer edge of the blade is larger than the diameter of the diversion hole () of the middle partition, and the diameter of the distribution circle at the inner edge of the blade is the same as that of the upper ring of the blade. The inner circle opening diameter of the support plate (23) and the inner circle opening diameter of the runoff blade lower ring support plate (25) are similar, and the three centers are aligned, and the shape of the blade is straight, or curved, twisted. the
小流量混合介质从该组件即向心旋流发生器(20)的外圆周,向内进入向心径流叶片(24)之间的流道,受叶片的导流作用,变成旋转流,切向进入旋流沉降分离罐(16)内的次上部空间,开始旋流和沉降分离。 The small-flow mixed medium enters the flow channel between the centripetal radial flow blades (24) from the outer circumference of the component, that is, the centripetal swirl generator (20), and becomes a swirling flow due to the flow guiding effect of the blades. To enter the secondary upper space in the cyclone settling separation tank (16), start cyclone and sedimentation separation. the
参见附图3,预旋大流量混合介质的轴向旋流发生器(22),其结构形式之一是由多片螺旋轴流叶片(27)所组成的组件,叶片按辐射状排布,固装于叶片套筒(26)内。 Referring to accompanying drawing 3, the axial swirl flow generator (22) of pre-rotation large-flow mixing medium, one of its structural forms is the assembly that is made up of a plurality of helical axial flow vanes (27), and the vanes are arranged radially, It is fixed in the blade sleeve (26). the
该组件即轴向旋流发生器(22)安装于向心旋流发生器(20)的上面,即径流叶片上环支板(23)的上表面,并与之对齐圆心。叶片套筒(26)的直径大于等于叶片上环支板(23)的内圆开口直径,叶片的形状为扭曲或是直叶片,沿着叶片套筒(26)内圆的螺旋方向旋转倾斜安装。 This assembly is the axial swirl generator (22) installed on the centripetal swirl generator (20), that is, the upper surface of the radial flow blade upper ring support plate (23), and aligns with the center of the circle. The diameter of the blade sleeve (26) is greater than or equal to the diameter of the inner circle opening of the blade upper ring support plate (23). .
大流量混合介质从叶片套筒(26)的上端口进入螺旋轴流叶片(27)之间的流道,受叶片的导流作用,变成轴向螺旋流,下流进入旋流沉降分离罐(16)内的上部空间,开始旋流和沉降分离。 The large-flow mixed medium enters the flow channel between the spiral axial flow blades (27) from the upper port of the blade sleeve (26), and becomes an axial spiral flow due to the flow guidance of the blades, and then flows down into the cyclone settling separation tank ( 16) In the upper space, start the cyclone and settling separation. the
参见附图4,预旋大流量混合介质的轴向旋流发生器(22),其结构形式之二是由螺杆套筒(28),包套并固装一个其圆周表面加工有单螺旋沟槽或多螺旋沟槽的螺杆轴段(29)所组成的组件。 Referring to accompanying drawing 4, the axial swirl flow generator (22) of pre-swirling large-flow mixed medium, its second structural form is by screw sleeve (28), wraps and is fixedly installed a single helical groove on its circumferential surface Grooved or multi-helical grooved screw shaft section (29) is composed of components. the
该组件即轴向旋流发生器(22)安装于向心旋流发生器(20)的上面,即径流叶片上环支板(23)的上表面,并与之对齐圆心,螺杆套筒(28)的直径大于等于叶片上环支板(23)的内圆开口直径。 This assembly is that the axial swirl generator (22) is installed above the centripetal swirl generator (20), that is, the upper surface of the upper ring support plate (23) of the radial flow blade, and aligns with the center of the circle, the screw sleeve ( 28) has a diameter greater than or equal to the inner circle opening diameter of the upper ring support plate (23) of the blade. the
大流量混合介质从螺杆套筒(28)的上端口进入螺杆轴段(29)的螺旋沟槽与套筒内壁所围成的螺旋流道,受其导流作用,变成轴向螺旋流,下流进入旋流沉降分离罐(16)内的上部空间,开始旋流和沉降分离。 The large-flow mixed medium enters the helical channel formed by the helical groove of the screw shaft section (29) and the inner wall of the sleeve from the upper port of the screw sleeve (28), and becomes an axial helical flow due to its diversion effect. Downflow enters the upper space in the cyclone settling separation tank (16), and starts cyclone and sedimentation separation. the
具体实施方式 Detailed ways
以下结合附图和实施例对本发明做详细说明,但不局限于本实施例。 The present invention will be described in detail below with reference to the drawings and embodiments, but not limited to the embodiments. the
如图1所示,本发明双导入层塔扩张腔式分离器,是由外壳3、上隔板5、中隔板7、下隔板9、大流量入口1、上隔板与外壳上部围成的大流量缓冲室4、小流量入口2、上和中二隔板与外壳上侧部分围成的小流量缓冲室6、中和下二隔板与外壳中下侧部分围成的重介质汇流室8、重介质出口10、下隔板与外壳下部围成的轻介质汇流室11、轻介质出口12、和至少一个旋流沉降分离单元所组成的。其中:每个旋流沉降分离单元都是由各自的旋流沉降分离罐16、罐底封闭板13、预旋大流量混合介质的轴向旋流发生器22、预旋小流量混合介质的向心旋流发生器20、轻介质导出管15、重介质导出孔14等部分所组成;轴向旋流发生器22装于上隔板5的上表面,上隔板5在轴向旋流发生器22所覆盖的位置开上隔板开孔21,向心旋流发生器20装在上隔板5和中隔板7之间,中隔板在向心旋流发生器20的中空位置处对应开中隔板开孔19。旋流沉降分离罐16的内室上、下分成主旋流段18和多层扩张的旋流沉降段17两部分,主旋流段18为圆柱腔,或是圆柱腔续接一段收缩圆锥腔然后再接圆柱腔,而多层扩张的旋流沉降段17为上小下大的层塔形,每一层的结构均为锥柱腔——即一段扩张的圆锥腔再续接一段圆柱腔,锥柱腔的层数最少为一层,多则不限,下一层圆柱腔的直径大于上一层,各个腔都是轴向贯通的,最后一层锥柱腔的底端由罐底封闭板13进行封闭。罐底封闭板13的中部竖直插装轻介质导出管15,将旋流沉降分离罐16与轻介质汇流室11连通,在罐底封闭板13的周边或是最 后一层锥柱腔的圆周面下部开通重介质导出孔14,将最后一层锥柱腔与重介质汇流室8连通。
As shown in Figure 1, the dual-introduction layer tower expansion chamber separator of the present invention is surrounded by a
每个旋流沉降分离单元中的轴向旋流发生器22、向心旋流发生器20、对应的上隔板开孔21、中隔板开孔19均与各自的旋流沉降分离罐16对中圆心。
The
在小流量情况下,混合介质从小流量入口进到分离器,通过小流量缓冲室6,再同时进到一至多个向心旋流发生器20中,通过其中的向心径流叶片24之间的流道产生预旋,再进到对应的旋流沉降分离罐16的次上部空间,开始旋流和沉降分离。
In the case of small flow, the mixed medium enters the separator from the small flow inlet, passes through the small
在大流量情况下,混合介质从大流量入口进到分离器,通过大流量缓冲室4,再同时进到一至多个轴向旋流发生器22中,通过其中的螺旋轴流叶片27之间的流道结构形式之一),或是通过其中的螺杆轴段29的沟槽流道结构形式之二),变成轴向螺旋流,下流进入对应的旋流沉降分离罐16内的上部空间,开始旋流和沉降分离。
In the case of large flow, the mixed medium enters the separator from the large flow inlet, passes through the large
旋流沉降分离罐16内腔的各个不同内径的圆柱腔均由两端内径分别对应上下圆柱腔的圆锥腔连接过渡,各圆柱腔的内径范围在4~2500毫米之间,长径比范围为0.1~10,圆锥腔的内锥角在2~150°之间,两层相邻圆柱腔的内径之比在1∶1.02~1∶2之间,旋流沉降分离罐16壁的厚度在0.2~30毫米之间。
Cylindrical cavities with different inner diameters in the inner cavity of the cyclone settling
罐底插装的轻介质导出管15将分离后的轻介质导入下隔板与外壳下部围成的轻介质汇流室11中,再从重介质出口10流出。重介质导出孔14将重介质导入中、下二隔板与外壳中下侧部分围成的重介质汇流室8中,再从重介质出口10流出。
The light
轻介质导出管15的高度在1~600毫米之间,直径在1~300毫米之间,高度在5~3000毫米之间。重介质导出孔14的直径在1~300毫米之间。
The light
如附图2所示,本发明层塔扩张腔式旋流沉降分离器,各个旋流沉降分离单元中,预旋小流量混合介质的向心旋流发生器20,是一个由多片向心径流叶片24,按辐射状排布,固装于径流叶片上环支板23和径流叶片下环支板25之间所组成的组件,该组件安装于上隔板5和中隔板7之间,叶片内边缘处的分布圆直径与叶片上环支板23内圆和径流叶片下环支板25内圆的开口直径相近,三圆心对齐,向心径流叶片24的数量为2~30片,厚度为0.1~20毫米,叶片的形状为直片形,或弯曲、扭曲形,叶片外缘处切线与排列圆径向的夹角α在-45°~+45°之间,内缘处切线与径向的夹角β在0°~90°之间。
As shown in accompanying drawing 2, in the layer tower expansion cavity type cyclone settling separator of the present invention, in each cyclone settling separation unit, the
如附图3所示,本发明层塔扩张腔式旋流沉降分离器,各个旋流沉降分离单元中,预旋大流量混合介质的轴向旋流发生器22,其结构形式之一是由多片螺旋轴流叶片27,按辐射状排布,固装于叶片套筒26内所组成的组件,该组件安装于向心旋流发生器20的上面,即径流叶片上环支板23的上表面,并与之对齐圆心。叶片套筒26的直径大于等于叶片上环支板23的内圆开口直径,在3~1500毫米之间,螺旋轴流叶片27数量2~30片,厚度0.2~20毫米,叶片的形状为扭曲或是直叶片,沿着叶片套筒26内圆的螺旋方向旋转倾斜安装,叶片外缘与套筒轴线的倾斜角γ在1°~88°之间。
As shown in accompanying drawing 3, in the layer tower expansion chamber type cyclone settling separator of the present invention, in each cyclone settling separation unit, the
如附图4所示,本发明层塔扩张腔式旋流沉降分离器,各个旋流沉降分离单元中,预旋大流量混合介质的轴向旋流发生器22,其结构形式之二是由螺杆套筒28,包套并固装一个其圆周表面加工有单螺旋沟槽或多螺旋沟槽的螺杆轴段29所组成的组件,该组件安装于向心旋流发生器20的上面,即径流叶片上环支板23的上表面,并与之对齐圆心,螺杆套筒28的直径大于等于叶片上环支板23的内圆开口直径,在3~1500毫米之间,螺杆轴段的螺旋导程角在10°~80°之间,长度在4~1500毫米之间。
As shown in accompanying drawing 4, in the layer tower expansion chamber type cyclone settling separator of the present invention, in each cyclone settling separation unit, the
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CN202516704U (en) * | 2012-03-08 | 2012-11-07 | 大连理工大学 | Double lead-in layer tower expansion cavity type separator |
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