CN102599275B - Making method of raw tea for flavored tea beverages - Google Patents
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Description
技术领域 technical field
本发明属于食品加工领域,涉及茶叶加工方法,尤其涉及一种调味茶饮料用原料茶的制备方法。 The invention belongs to the field of food processing, and relates to a tea processing method, in particular to a method for preparing raw tea for flavored tea beverages.
背景技术 Background technique
随着社会经济的发展和人民生活水平的提高,具有天然、方便、健康、快捷等特点的茶饮料产品得到消费者的欢迎和青睐,成为国际软饮料市场上增长速度最快、最重要的饮料产品之一。2010年,我国液态茶饮料年产量超过500万吨,固体速溶茶超过10000吨,每年消耗中低档茶原料约6-7万吨,饮料产品的总产值达到约300亿元人民币,已超过了整个传统茶产业的总产值,较好地支撑了传统茶产业的发展。 With the development of social economy and the improvement of people's living standards, tea beverage products featuring natural, convenient, healthy, fast and other characteristics have been welcomed and favored by consumers, and have become the fastest growing and most important beverage products in the international soft drink market one. In 2010, my country's annual output of liquid tea beverages exceeded 5 million tons, solid instant tea exceeded 10,000 tons, and the annual consumption of medium and low-grade tea raw materials was about 60,000 to 70,000 tons. The total output value of beverage products reached about 30 billion yuan, which has exceeded the entire The total output value of the traditional tea industry has better supported the development of the traditional tea industry.
目前我国茶饮料企业基本采用传统工艺生产的茶叶作为制作饮料用原料,尚没有专门的饮料专用茶叶加工工艺及其产品。由于茶饮料对原料的要求与目前传统茶叶原料的品质概念有显著差异,如品质侧重点不同,评价方式不同等,传统工艺制作的茶叶不适合用作即饮型液态茶饮料的制作原料。 At present, my country's tea beverage enterprises basically use tea leaves produced by traditional techniques as raw materials for making beverages, and there is no special tea processing technology and products for beverages. Since the raw material requirements of tea beverages are significantly different from the current quality concepts of traditional tea raw materials, such as different quality emphasis and different evaluation methods, tea leaves produced by traditional techniques are not suitable for use as raw materials for ready-to-drink liquid tea beverages.
调味茶饮料是一类有别于纯茶饮料的产品,为获得特殊的色泽、香味和口感而在制作过程中添加了一定量的色素、香精、防腐剂等食品助剂,原茶风味保留较少。相比较纯茶饮料对原茶的风味品质稳定性有较高要求,调味茶饮料用原料主要侧重于制作成本较低,浸出率较高,品质稳定性相对较好等要求,外形要素则基本可以省略。因此,其加工工艺同传统茶叶制作工艺、纯茶饮料用原料茶制作工艺均有所不同。 Flavored tea beverages are a type of product different from pure tea beverages. In order to obtain special color, fragrance and taste, a certain amount of food additives such as pigments, essences, and preservatives are added during the production process. few. Compared with pure tea beverages, which have higher requirements on the stability of the flavor and quality of the original tea, the raw materials for flavored tea beverages mainly focus on the requirements of lower production cost, higher extraction rate, and relatively good quality stability, while the shape elements can basically meet the requirements. omitted. Therefore, its processing technology is all different from the traditional tea making technology and the raw material tea making technology for pure tea beverage.
发明内容 Contents of the invention
本发明的目的是提供一种调味茶饮料用原料茶的制备方法,通过以下步骤实现: The object of the present invention is to provide a kind of preparation method of raw material tea for seasoning tea beverage, realize by following steps:
(1)选用特定品种的鲜叶为原料,该品种鲜叶氨基酸含量在3.0-5.0%之间,或者表没食子儿茶素没食子酸酯(EGCG)含量低于80mg/g干物重,或酯型儿茶素含量低于110mg/g干物重,嫩度为1芽4叶-1芽6叶; (1) Use fresh leaves of a specific variety as raw materials, the amino acid content of the fresh leaves of this variety is between 3.0-5.0%, or the content of epigallocatechin gallate (EGCG) is less than 80mg/g dry matter weight, or ester type The catechin content is less than 110mg/g dry matter weight, and the tenderness is 1 bud 4 leaves-1 bud 6 leaves;
(2)将鲜叶摊放于不锈钢丝网立体摊青架上,随后将摊放架放置于可控温控湿的摊青间内,至鲜叶含水率68-72%左右; (2) Spread the fresh leaves on the three-dimensional green stand of stainless steel wire mesh, and then place the stand in a green stand with controllable temperature and humidity until the moisture content of the fresh leaves is about 68-72%;
(3)将步骤(2)处理过的摊青叶上滚筒杀青机(浙江上洋机械有限公司生产的6CST-60型滚筒杀青机)进行杀青处理(杀青处理条件:设置温度280-300℃,单周期耗时70-80s,投叶量控制在60-80kg/h),杀青叶含水率为55%左右; (3) Put green leaves treated in step (2) on the roller degreening machine (6CST-60 roller degreening machine produced by Zhejiang Shangyang Machinery Co., Ltd.) A single cycle takes 70-80s, and the amount of leaf input is controlled at 60-80kg/h), and the moisture content of the green leaves is about 55%;
(4)将步骤(3)处理过的杀青叶直接上揉捻机(浙江上洋机械有限公司生产的6CR-55型揉捻机)进行热揉处理,揉捻时间10-15min,压力控制按照轻-重-轻的原则进行调节,含水率55%左右; (4) Put the green leaves treated in step (3) directly on the kneading machine (6CR-55 kneading machine produced by Zhejiang Shangyang Machinery Co., Ltd.) for heat kneading treatment, kneading time 10-15min, pressure control according to light-heavy -Adjust according to the principle of lightness, and the moisture content is about 55%;
(5)将步骤(4)处理过的揉捻叶采用CTC或LTP(锤击机)处理,破碎至20-40目; (5) Treat the rolled leaves treated in step (4) with CTC or LTP (hammer impact machine), and crush them to 20-40 mesh;
(6)将步骤(5)处理样采用烘干方式(厦门宇庭兴机械有限公司生产的157A4型燃油远红外烘干机)进行初干,初烘温度100-120℃,初烘叶含水率25-27%; (6) Use the drying method (157A4 fuel oil far-infrared dryer produced by Xiamen Yutingxing Machinery Co., Ltd.) to dry the sample treated in step (5). The initial drying temperature is 100-120 ° C. The moisture content of the initial drying leaves 25-27%;
(7)将步骤(6)处理样放在冷却贮叶槽(专利号:ZL200520116840.0)上进行摊凉处理1h; (7) Put the sample treated in step (6) on the cooling leaf storage tank (patent number: ZL200520116840.0) for cooling treatment for 1 hour;
(8)将步骤(7)初烘冷却样采用烘干方式(厦门宇庭兴机械有限公司生产的157A4型燃油远红外烘干机)进行足干感,足干温度90-100℃,足干叶含水率7%左右; (8) Use the drying method (157A4 fuel oil far-infrared dryer produced by Xiamen Yutingxing Machinery Co., Ltd.) to dry the cooled sample in step (7). The dry temperature is 90-100°C. The leaf moisture content is about 7%;
(9)将步骤(8)处理样放在冷却贮叶槽(专利号:ZL200520116840.0)上进行摊凉处理1h; (9) Put the sample treated in step (8) on the cooling leaf storage tank (patent number: ZL200520116840.0) for cooling treatment for 1 hour;
(10)将步骤(9)处理样上远红外提香设备(宜兴市鼎新微波设备有限公司生产的DXYHW-2茶叶远红外提香灭菌机)进行提香处理,提香温度140℃,时间25-27秒左右。 (10) Apply the far-infrared aroma enhancement equipment (DXYHW-2 tea far-infrared aroma enhancement sterilizer produced by Yixing Dingxin Microwave Equipment Co., Ltd.) to the sample treated in step (9) for aromatherapy treatment. The aroma temperature is 140°C, and the time is 25-27 seconds or so.
本发明的有益之处是:采用特定要求的鲜叶原料,对传统的工艺技术进行改进、优化,将热揉、细胞破碎等特殊工艺融入加工流程,达到降低茶叶加工成本、提高茶叶浸泡过程品质成分的溶出速率,延长茶浸提液风味品质稳定性的目的。 The benefits of the present invention are: using fresh leaf raw materials with specific requirements, improving and optimizing the traditional process technology, integrating special processes such as hot kneading and cell crushing into the processing flow, reducing the processing cost of tea and improving the quality of tea soaking process The dissolution rate of the ingredients, the purpose of prolonging the stability of the flavor quality of the tea extract.
本发明针对调味茶饮料用原料低制作成本、高浸出速率、一定的品质稳定性等要求,从筛选特定品种的鲜叶原料入手,通过对传统工艺技术的改进优化,将热揉技术、破碎技术及后处理技术等特殊工艺融入茶叶加工流程,通过传统工艺和特殊工艺的有机组装、整合和完善,为茶饮料生产企业提供一种调味茶饮料专用的茶产品原料。 Aiming at the low production cost, high leaching rate, certain quality stability and other requirements of raw materials for flavored tea beverages, the present invention starts from the selection of fresh leaf raw materials of specific varieties, and through the improvement and optimization of traditional technology, the thermal kneading technology, crushing technology Special techniques such as post-processing technology are integrated into the tea processing process, and through the organic assembly, integration and improvement of traditional techniques and special techniques, tea beverage manufacturers are provided with a special tea product raw material for flavored tea beverages.
附图说明 Description of drawings
图1为不锈钢丝网立体摊青架结构示意图,其中1为不锈钢丝网,2为不锈钢钢架。 Fig. 1 is a schematic structural diagram of a stainless steel wire mesh three-dimensional booth, wherein 1 is a stainless steel wire mesh and 2 is a stainless steel frame.
具体实施方式 Detailed ways
本发明结合附图和实施例作进一步的说明。 The present invention will be further described in conjunction with drawings and embodiments.
实施例1 一种调味茶饮料用原料茶的制备方法 Embodiment 1 A kind of preparation method of raw material tea for seasoning tea beverage
一种调味茶饮料用原料茶加工所用鲜叶原料为:选用品种为主的茶鲜叶50kg。 A raw material for flavored tea beverage The fresh leaf raw material used for tea processing is: 50 kg of fresh tea leaves mainly selected from varieties.
(1)选用H209的鲜叶为原料,嫩度1芽4叶-1芽6叶; (1) The fresh leaves of H209 are used as raw materials, and the tenderness is 1 bud with 4 leaves-1 bud with 6 leaves;
(2)将鲜叶摊放于不锈钢丝网立体摊青架上(参见图1),随后将摊放架放置于可控温控湿的摊青间内,至鲜叶含水率70%左右; (2) Spread the fresh leaves on the three-dimensional greening stand with stainless steel wire mesh (see Figure 1), and then place the stand in a greening room with controllable temperature and humidity until the moisture content of the fresh leaves is about 70%;
(3)将步骤(2)处理过的摊青叶上滚筒杀青机(浙江上洋机械有限公司生产的6CST-60型滚筒杀青机)进行杀青处理(杀青处理条件:设置温度280℃,单周期耗时75s,投叶量控制在70kg/h),杀青叶含水率为55%左右; (3) Put green leaves treated in step (2) on the roller degreening machine (6CST-60 drum degreening machine produced by Zhejiang Shangyang Machinery Co., Ltd.) It takes 75s, the amount of leaf input is controlled at 70kg/h), and the moisture content of the green leaves is about 55%;
(4)将步骤(3)处理过的杀青叶直接上揉捻机(浙江上洋机械有限公司生产的6CR-55型揉捻机)进行热揉处理,揉捻时间10min,压力控制按照轻-重-轻的原则进行调节,含水率55%左右; (4) Put the green leaves treated in step (3) directly on the kneading machine (6CR-55 kneading machine produced by Zhejiang Shangyang Machinery Co., Ltd.) for heat kneading treatment, kneading time 10min, pressure control according to light-heavy-light According to the principle of adjustment, the moisture content is about 55%;
(5)将步骤(4)处理过的揉捻叶采用CTC(云南热带作物机械厂生产)或锤击机(LTP,云南热带作物机械厂生产)处理,破碎至20-40目; (5) Treat the rolled leaves treated in step (4) with CTC (produced by Yunnan Tropical Crops Machinery Factory) or hammering machine (LTP, produced by Yunnan Tropical Crops Machinery Factory), and crush them to 20-40 mesh;
(6)将步骤(5)处理样采用烘干方式(厦门宇庭兴机械有限公司生产的157A4型燃油远红外烘干机)进行初干,初烘温度120℃,初烘叶含水率25-27%左右; (6) Use the drying method (157A4 fuel oil far-infrared dryer produced by Xiamen Yutingxing Machinery Co., Ltd.) to dry the sample treated in step (5). The initial drying temperature is 120 ° C, and the moisture content of the initial drying leaves is 25- About 27%;
(7)将步骤(6)处理样放在冷却贮叶槽(专利号:ZL200520116840.0)上进行摊凉处理1h; (7) Put the sample treated in step (6) on the cooling leaf storage tank (patent number: ZL200520116840.0) for cooling treatment for 1 hour;
(8)将步骤(7)初烘冷却样采用烘干方式(厦门宇庭兴机械有限公司生产的157A4型燃油远红外烘干机)进行足干,足干温度90℃,足干叶含水率7%左右; (8) Use the drying method (157A4 fuel oil far-infrared dryer produced by Xiamen Yutingxing Machinery Co., Ltd.) to dry the cooled sample in step (7) at a temperature of 90°C. About 7%;
(9)将步骤(8)处理样放在冷却贮叶槽(专利号:ZL200520116840.0)上进行摊凉处理1h; (9) Put the sample treated in step (8) on the cooling leaf storage tank (patent number: ZL200520116840.0) for cooling treatment for 1 hour;
(10)将步骤(9)处理样上远红外提香设备(宜兴市鼎新微波设备有限公司生产的DXYHW-2茶叶远红外提香灭菌机)进行提香处理,提香温度140℃,时间25-27秒。 (10) Apply the far-infrared aroma enhancement equipment (DXYHW-2 tea far-infrared aroma enhancement sterilizer produced by Yixing Dingxin Microwave Equipment Co., Ltd.) to the sample treated in step (9) for aromatherapy treatment. The aroma temperature is 140°C, and the time is 25-27 seconds.
将上述制成的原料茶按照1:50茶水比在100℃下浸提10min,取样测定茶多酚含量,随后稀释至茶多酚浓度为1000mg/L后进行感官审评,并分别在4℃、37℃温度条件下进行长时贮藏(贮藏期为15d),对茶汤的色差及感官风味品质稳定性进行分析。 The raw tea made above was extracted at 100°C for 10 minutes according to the ratio of tea to water of 1:50, and the content of tea polyphenols was measured by sampling. , Long-term storage (storage period: 15 days) at 37°C, and the color difference and sensory flavor quality stability of the tea soup were analyzed.
实施例2Example 2
以传统烘青样为对照(传统烘青采用滚筒杀青方式,杀青叶含水率控制在55-60%左右,揉捻采用冷揉处理,随后直接两次烘干),采用相同的浸提工艺及贮藏后的风味品质分析手段,比较两种成品茶在加工成本、TP浸出量和品质稳定性方面的差异。结果见表1、表2、表3。从表1、表2、表3可以看出①相比较传统烘青茶样,通过集成热揉、细胞破碎等工艺制得的调味茶饮料原料所加工茶汤的品质感官得分在高温条件下降低幅度减少29.3%。②在加工成本方面,相比较传统烘青茶叶,调味茶饮料专用原料茶加工成本则较传统烘青降低14.6%。③在浸出特性方面,相比较传统烘青茶叶,调味茶饮料专用原料提高了49.6%。 Taking the traditional roasted green sample as a control (traditional roasted greens are done by roller, the moisture content of the finished leaves is controlled at about 55-60%, the kneading is treated by cold kneading, and then directly dried twice), using the same extraction process and storage The final flavor quality analysis method was used to compare the differences in processing cost, TP extraction amount and quality stability of the two finished teas. The results are shown in Table 1, Table 2 and Table 3. It can be seen from Table 1, Table 2, and Table 3 that ①Compared with traditional baked green tea samples, the quality sensory score of tea soup processed by the seasoned tea beverage raw materials prepared by integrated hot kneading, cell crushing and other processes decreased under high temperature conditions A decrease of 29.3%. ②In terms of processing cost, compared with traditional roasted green tea, the processing cost of raw material tea for flavored tea beverages is 14.6% lower than that of traditional roasted green tea. ③In terms of extraction characteristics, compared with traditional roasted green tea leaves, the special raw materials for flavored tea beverages have increased by 49.6%.
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