CN102586769B - A kind of phosphate-free metal surface treatment agent and using method thereof - Google Patents
A kind of phosphate-free metal surface treatment agent and using method thereof Download PDFInfo
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- CN102586769B CN102586769B CN201210021650.5A CN201210021650A CN102586769B CN 102586769 B CN102586769 B CN 102586769B CN 201210021650 A CN201210021650 A CN 201210021650A CN 102586769 B CN102586769 B CN 102586769B
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- phosphate
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2222/00—Aspects relating to chemical surface treatment of metallic material by reaction of the surface with a reactive medium
- C23C2222/20—Use of solutions containing silanes
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Abstract
The present invention relates to a kind of phosphate-free metal surface treatment agent and using method thereof, be made up of the component of following weight parts: concentration is the nano zirconium dioxide dispersion liquid 5 ~ 20 parts of 28%, 6 ~ 30 parts, hydrofluoric acid, propylene glycol 3 ~ 15 parts, eight vinyl cagelike silsesquioxanes 6 ~ 20 parts, acetic acid 3 ~ 20 parts, cerium salt 0.03 ~ 0.5 part, 1 ~ 5 part, sodium hydroxide, deionized water 50 ~ 76 parts, described a kind of phosphate-free metal surface treatment agent, can in metallic surface form nanometer silane without phosphorus conversion composite membrane after processing to metal.Phosphate-free metal surface treatment agent conventional phosphatizing liquid substitute products of the present invention, without phosphorus, heavy metal free, can at room temperature work, can be used for various metals surface preparation, it is after the metallic surfaces such as cold-rolled steel sheet form the without phosphorus conversion composite membrane of nanometer silane, after drying up, can not corrosion phenomena be there is in 48h, meet the requirement to corrosion resistance nature in production process.
Description
Technical field
The present invention relates to metal conditioner field, is exactly a kind of phosphate-free metal surface treatment agent.
Background technology
Phosphatization is conventional metal surface treatment technology.Because Phosphating Solution production technique is simple, with low content of technology, obtain in China's metallic surface pre-treatment industry and use widely.But the Phosphating Solution in phosphating process, the heavy metal ion such as phosphate-containing, zinc, nickel, manganese in the main productss such as grease-removing agent, its process direct discharging of waste water can cause serious pollution, directly do not discharge and greatly can increase enterprise cost, some long-established enterprises even do not have local newly-increased wastewater treatment line, and the pollution face of causing is expanding step by step.Along with socioeconomic high speed development, the problems such as energy shortage, environmental pollution, shortage of resources become increasingly conspicuous, and have caused and become global crisis, therefore more and more urgent to the demand of energy-saving and emission-reducing product.Therefore, the focus that environment-friendly type phosphate-free metal surface treatment substitute technology has become countries in the world scientific research is developed.
Novel non-phosphate metal conditioner solves the industries such as current household electrical appliances, automobile, five metals manufacture generally to use phosphorization treatment process to bring serious problem of environmental pollution, the not only environmental protection of this treatment agent, and energy-conservation, there are very vast potential for future development and higher economical, societal benefits.
Summary of the invention
The invention provides one not only environmental protection, and can at room temperature use, can be used for phosphate-free metal surface treatment agent and the using method thereof of various metals surface preparation simultaneously.
The present invention adopts following technical scheme for achieving the above object:
A kind of phosphate-free metal surface treatment agent, it is characterized in that being made up of the component of following weight parts:
Concentration is the nano zirconium dioxide dispersion liquid 5 ~ 20 parts of 25-30%,
6 ~ 30 parts, hydrofluoric acid,
Propylene glycol 3 ~ 15 parts,
Eight vinyl cagelike silsesquioxanes 6 ~ 20 parts,
Acetic acid 3 ~ 20 parts
Cerium salt 0.03 ~ 0.5 part,
1 ~ 5 part, sodium hydroxide,
Deionized water 50 ~ 76 parts.
The compound method of described phosphate-free metal surface treatment agent is: each component materials accurately taken by weight, puts into container, fully stirs, silane hydrolyzate, after static ageing 10h, be packaged into bucket.In rinse bath, inject the cold water of 3/4 during onsite application, add appropriate this product and stir, adding enough water and make solution to the liquid level that works.Add the pH value that sodium hydroxide regulates tank liquor, can use after making its pH reach 4.5-5.5.
A using method for described phosphate-free metal surface treatment agent, is characterized in that being processed metal by following steps:
A, pre-degreasing;
B, main degreasing;
C, twice are washed;
D, phosphate-free metal surface treatment transform, and pH controls at 4.5-5.5, and working temperature is room temperature, the phosphate-free metal surface treatment agent of processing mode for soaking or described in spray, and the treatment time is 3-5 minute;
E, pure water are washed;
F, oven dry;
Described a kind of phosphate-free metal surface treatment agent, can in metallic surface form nanometer silane without phosphorus conversion composite membrane after processing to metal.
Eight vinyl cagelike silsesquioxanes in a kind of phosphate-free metal surface treatment agent component of the present invention can form stable covalent linkage with metal by hydrolysis, be adsorbed on the without phosphorus conversion composite membrane of nanometer silane that metallic surface forms one deck densification after dehydration, increase bonding force and the efficiency of preservation of metallic surface and powder coating.
Beneficial effect of the present invention is:
Phosphate-free metal surface treatment agent conventional phosphatizing liquid substitute products of the present invention, without phosphorus, heavy metal free, can at room temperature work, can be used for various metals surface preparation, it is after the metallic surfaces such as cold-rolled steel sheet form the without phosphorus conversion composite membrane of nanometer silane, after drying up, can not corrosion phenomena be there is in 48h, meet the requirement to corrosion resistance nature in production process.Simultaneously, the bonding force of the without phosphorus silane complex film of this nanometer and epoxide powder coating is good, through drawing lattice experiment, coating through the metal of its process proves that sticking power reaches 1 grade, according to GB1732-79(88) paint film shock-resistance assay method records paint film shock-resistance and reaches 50cm.kg, and the time of resistance to neutral salt spray test reaches 500h.
Embodiment
A kind of phosphate-free metal surface treatment agent, it is characterized in that being made up of the component of following weight parts:
Concentration is the nano zirconium dioxide dispersion liquid 5 parts of 28%,
12 parts, hydrofluoric acid,
Propylene glycol 12 parts,
Eight vinyl cagelike silsesquioxanes 8 parts,
Acetic acid 3 parts,
Cerium salt 0.03 part,
2 parts, sodium hydroxide,
Deionized water 66 parts.
The compound method of described phosphate-free metal surface treatment agent is: each component materials accurately taken by weight, puts into container, fully stirs, silane hydrolyzate, after static ageing 10h, be packaged into bucket.In rinse bath, inject the cold water of 3/4 during onsite application, add appropriate this product and stir, adding enough water and make solution to the liquid level that works.Add the pH value that sodium hydroxide regulates tank liquor, can use after making its pH reach 4.5-5.5.
A using method for described phosphate-free metal surface treatment agent, is characterized in that being processed metal by following steps:
A, pre-degreasing;
B, main degreasing;
C, twice are washed;
D, phosphate-free metal surface treatment transform, and pH controls at 4.5-5.5, and working temperature is room temperature, the phosphate-free metal surface treatment agent of processing mode for soaking or described in spray, and the treatment time is 3-5 minute;
E, pure water are washed;
F, oven dry;
Described a kind of phosphate-free metal surface treatment agent, can in metallic surface form nanometer silane without phosphorus conversion composite membrane after processing to metal.
Phosphate-free metal surface treatment agent conventional phosphatizing liquid substitute products of the present invention, without phosphorus, heavy metal free, can at room temperature work, can be used for various metals surface preparation, it is after the metallic surfaces such as cold-rolled steel sheet form the without phosphorus conversion composite membrane of nanometer silane, after drying up, can not corrosion phenomena be there is in 48h, meet the requirement to corrosion resistance nature in production process.Simultaneously, the bonding force of the without phosphorus silane complex film of this nanometer and epoxide powder coating is good, through drawing lattice experiment, coating through the metal of its process proves that sticking power reaches 1 grade, according to GB1732-79(88) paint film shock-resistance assay method records paint film shock-resistance and reaches 50cm.kg, and the time of resistance to neutral salt spray test reaches 500h.
Claims (1)
1. a phosphate-free metal surface treatment agent, it is characterized in that being made up of the component of following weight parts:
Concentration is the nano zirconium dioxide dispersion liquid 5 ~ 20 parts of 26-30%,
6 ~ 30 parts, hydrofluoric acid,
Propylene glycol 3 ~ 15 parts,
Eight vinyl cagelike silsesquioxanes 6 ~ 20 parts,
Acetic acid 3 ~ 20 parts,
Cerium salt 0.03 ~ 0.5 part,
1 ~ 5 part, sodium hydroxide,
Deionized water 50 ~ 76 parts;
The using method of described phosphate-free metal surface treatment agent, is processed metal by following steps:
A, pre-degreasing;
B, main degreasing;
C, twice are washed;
D, phosphate-free metal surface treatment transform, and pH controls at 4.5-5.5, and working temperature is room temperature, the phosphate-free metal surface treatment agent of processing mode for soaking or described in spray, and the treatment time is 3-5 minute;
E, pure water are washed;
F, oven dry;
Described phosphate-free metal surface treatment agent, can in metallic surface form nanometer silane without phosphorus conversion composite membrane after processing to metal.
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CN201210021650.5A CN102586769B (en) | 2012-01-31 | 2012-01-31 | A kind of phosphate-free metal surface treatment agent and using method thereof |
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CN201210021650.5A CN102586769B (en) | 2012-01-31 | 2012-01-31 | A kind of phosphate-free metal surface treatment agent and using method thereof |
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CN102586769A CN102586769A (en) | 2012-07-18 |
CN102586769B true CN102586769B (en) | 2015-08-05 |
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Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103074623A (en) * | 2013-01-11 | 2013-05-01 | 大连工业大学 | Energy-saving environmental-friendly zirconium treatment process before coating |
CN104209252B (en) * | 2014-08-20 | 2016-05-18 | 杭州兴达通信有限公司 | Technique before a kind of application |
CN104372364B (en) * | 2014-10-31 | 2017-06-20 | 珠海精盾环保科技有限公司 | A kind of efficient metal scavenger |
CN104988563A (en) * | 2015-07-30 | 2015-10-21 | 南京科润工业介质股份有限公司 | Silane-nanoceramic composite surface conditioning agent |
CN106894009B (en) * | 2017-02-24 | 2019-03-15 | 武汉大学 | A kind of epoxy group POSS modified metal surface pretreating reagent and preparation method thereof, application |
US12188130B2 (en) | 2018-07-23 | 2025-01-07 | Freiborne Industries, Inc. | Acid zinc sulfate metal pretreatment |
CN110280454A (en) * | 2019-06-28 | 2019-09-27 | 中山市广恒合优科技发展有限公司 | High salt fog, high anti-aging silane Pretreatment Technology Before Finishing |
CN112899689A (en) * | 2019-11-19 | 2021-06-04 | 中国南方电网有限责任公司超高压输电公司贵阳局 | Metal corrosion-resistant agent for power equipment and preparation method thereof |
CN112708880A (en) * | 2020-12-09 | 2021-04-27 | 苏州帝航防护设施有限公司 | Metal surface silanization treating agent and treating process thereof |
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CN101542018A (en) * | 2006-11-21 | 2009-09-23 | 日本帕卡濑精株式会社 | Aqueous surface treatment for environment-friendly precoated metal materials, surface-treated metal materials, and environment-friendly precoated metal materials |
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WO2004009714A1 (en) * | 2002-07-24 | 2004-01-29 | University Of Cincinnati | Reduced chromate silane film |
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Patent Citations (3)
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WO2005059196A2 (en) * | 2003-12-17 | 2005-06-30 | Centre De Recherches Metallurgiques Asbl-Centrum Voor Research In De Metallurgie Vzw | Method for coating a metal surface with an ultrafine layer |
CN101542018A (en) * | 2006-11-21 | 2009-09-23 | 日本帕卡濑精株式会社 | Aqueous surface treatment for environment-friendly precoated metal materials, surface-treated metal materials, and environment-friendly precoated metal materials |
CN102325719A (en) * | 2008-12-30 | 2012-01-18 | 3M创新有限公司 | The method of nano-structured goods and the nano-structured goods of preparation |
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