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CN102586221A - A kind of porous high mass transfer PVA embedding carrier and preparation method thereof - Google Patents

A kind of porous high mass transfer PVA embedding carrier and preparation method thereof Download PDF

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CN102586221A
CN102586221A CN2012100606811A CN201210060681A CN102586221A CN 102586221 A CN102586221 A CN 102586221A CN 2012100606811 A CN2012100606811 A CN 2012100606811A CN 201210060681 A CN201210060681 A CN 201210060681A CN 102586221 A CN102586221 A CN 102586221A
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CN102586221B (en
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乔森
周集体
金若菲
段秀梅
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Dalian University of Technology
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Abstract

The invention relates to a porous high mass transfer PVA embedding carrier and a preparation method thereof. The method is to add Sodium Bicarbonate (SB) and concentrated hydrochloric acid into PVA to prepare the embedding carrier. According to the invention, sodium bicarbonate and hydrochloric acid are added to enable a reaction system to generate a large amount of bubbles, and the prepared embedding carrier has better pores than the traditional embedding carrier, so that the mass transfer capacity of the carrier and the containing capacity of microorganisms are improved; the consumption of boric acid is reduced, and the harm to microorganisms in an embedding body is reduced; the raw materials are easy to obtain, the production cost is low, the preparation method is simple and convenient in process, and the preparation method is very suitable for wide application of environmental microorganisms and the environmental protection industry and is beneficial to industrial production.

Description

一种多孔高传质PVA包埋载体及其制备方法A kind of porous high mass transfer PVA embedding carrier and preparation method thereof

技术领域 technical field

本发明涉及一种新型的聚乙烯醇包埋载体及其制备方法,特别涉及一种多孔高传质聚乙烯醇包埋载体。The invention relates to a novel polyvinyl alcohol embedding carrier and a preparation method thereof, in particular to a porous high mass transfer polyvinyl alcohol embedding carrier.

背景技术 Background technique

选用合适的包埋载体可以提高载体传质效率,提高环境溶液中的营养物质进入载体与微生物的接触机会,从而更好地利用底物,也可以使微生物代谢产物迅速地离开载体,扩散到环境溶液里,减少对微生物生长的毒害作用。目前常用的包埋载体有两类。一类是包括卡拉胶、明胶、琼脂、角素、壳聚糖、海藻酸钙、醋酸纤维素、火棉胶、纤维蛋白等天然合成的包埋载体,这类载体机械强度和持久性较差。另一类是包括聚丙烯酰胺、PVA、聚氨基甲酸乙酯树脂、光敏树脂、聚乙烯氧化物等的合成包埋载体,这类载体机械强度高、具有持久性,但传质性能较差。PVA载体材料价格低廉,机械强度较高,又有一定的弹性,开发高性价比,传质性能好,对微生物无害的PVA复合包埋载体具有重大的市场应用前景。The selection of a suitable embedding carrier can improve the mass transfer efficiency of the carrier, increase the contact opportunity of the nutrients in the environmental solution into the carrier and the microorganisms, so as to make better use of the substrate, and also allow the microbial metabolites to leave the carrier quickly and diffuse into the environment solution, reducing the toxic effect on microbial growth. There are two types of embedding carriers commonly used at present. One is natural synthetic embedding carriers including carrageenan, gelatin, agar, hornin, chitosan, calcium alginate, cellulose acetate, collodion, fibrin, etc. These carriers have poor mechanical strength and durability . The other is a synthetic embedding carrier including polyacrylamide, PVA, polyurethane resin, photosensitive resin, polyethylene oxide, etc. This type of carrier has high mechanical strength and durability, but has poor mass transfer performance. The PVA carrier material is low in price, high in mechanical strength, and has a certain degree of elasticity. The development of a cost-effective, good mass transfer performance, and harmless to microorganisms PVA composite embedding carrier has great market application prospects.

由有机高分子材料、多种无机材料复合而成的PVA包埋载体将多种成分配合在一起,通过化学物理作用,再通过固化作用,显著增加了孔隙和载体的比表面积,增加了微生物的容量,提高了物料的流动性,增加了微生物利用底物的机会,也降低了代谢废物对微生物的伤害。The PVA embedding carrier composed of organic polymer materials and various inorganic materials combines various components together, through chemical and physical effects, and then through curing, the specific surface area of the pores and the carrier is significantly increased, and the microorganisms are increased. The capacity improves the fluidity of the material, increases the opportunity for microorganisms to use the substrate, and reduces the damage to microorganisms caused by metabolic waste.

发明内容 Contents of the invention

本发明的目的在于在材料价格,制备难易、活力回收率,固定化成本,稳定性能的基础上,提供一种生产成本低,普适性好,制备较易且具有一定机械强度的多孔高传质PVA包埋载体及其制备方法。The object of the present invention is to provide a porous high-density composite material with low production cost, good universal applicability, easy preparation and certain mechanical strength on the basis of material price, preparation difficulty, activity recovery rate, immobilization cost and stable performance. Mass transfer PVA embedding carrier and preparation method thereof.

本发明所述的多孔高传质PVA包埋载体的制备方法,包括如下步骤:The preparation method of the porous high mass transfer PVA embedding carrier of the present invention comprises the following steps:

①按质量百分比,将7.5%PVA,0.125~0.5%碳酸氢钠(SB),0.15~0.59%浓盐酸和91.41~92.225%水混合,80r/min,搅拌5min,得混合液I;其中,所述的PVA的聚合度为1700~1800;①According to mass percentage, mix 7.5% PVA, 0.125~0.5% sodium bicarbonate (SB), 0.15~0.59% concentrated hydrochloric acid and 91.41~92.225% water, 80r/min, and stir for 5min to obtain mixed solution I; The polymerization degree of said PVA is 1700~1800;

②按质量百分比,将3%硼酸,2%氯化钙和95%水混合后,用2mol/L的氢氧化钠水溶液调至pH值为7,得固化液;②According to the mass percentage, after mixing 3% boric acid, 2% calcium chloride and 95% water, adjust the pH value to 7 with 2mol/L sodium hydroxide aqueous solution to obtain a solidified solution;

③将混合液I滴加到固化液中,振荡12h。③ Add the mixed solution I dropwise to the solidified solution and shake for 12 hours.

本发明的上述制备方法中,经过进一步的优化,碳酸氢钠(SB)的质量百分比优选为0.25%。In the above preparation method of the present invention, after further optimization, the mass percentage of sodium bicarbonate (SB) is preferably 0.25%.

本发明的上述制备方法中,为了使制备出的产品的性能较好,将PVA先与水溶解,在0.1MPa,120℃下加热20min。In the above-mentioned preparation method of the present invention, in order to make the performance of the prepared product better, the PVA is firstly dissolved in water, and heated at 0.1 MPa and 120° C. for 20 minutes.

本发明中,更为具体的技术方案,包括如下步骤:In the present invention, a more specific technical solution includes the following steps:

①按质量百分比,将7.5%PVA与91.41~92.225%水混合,在0.1MPa,120℃下加热20min,冷却至室温后,加入0.125~0.5%碳酸氢钠和0.15~0.59%浓盐酸,80r/min,搅拌5min,得混合液I;①According to mass percentage, mix 7.5% PVA with 91.41-92.225% water, heat at 0.1MPa, 120°C for 20min, cool to room temperature, add 0.125-0.5% sodium bicarbonate and 0.15-0.59% concentrated hydrochloric acid, 80r/ min, stirred for 5min to obtain mixed solution I;

②按质量百分比,将3%硼酸,2%氯化钙和95%水混合后,用2mol/L的氢氧化钠水溶液调至pH值为7,得固化液;②According to the mass percentage, after mixing 3% boric acid, 2% calcium chloride and 95% water, adjust the pH value to 7 with 2mol/L sodium hydroxide aqueous solution to obtain a solidified solution;

③将混合液I滴加到固化液中,振荡12h。③ Add the mixed solution I dropwise to the solidified solution and shake for 12 hours.

本发明的目的在于提供上述任一所述的方法制备得到的多孔高传质聚乙烯醇包埋载体。The object of the present invention is to provide a porous high-mass transfer polyvinyl alcohol embedding carrier prepared by any of the methods described above.

本发明制备得到的聚乙烯醇包埋载体与现有技术相比,具有以下优点:Compared with the prior art, the polyvinyl alcohol embedding carrier prepared by the present invention has the following advantages:

(1)本发明通过加入SB和盐酸,使反应体系产生大量的气泡,制备出的包埋载体比传统的包埋载体具有更好的孔隙,提高了载体传质能力和微生物的包容量;(1) By adding SB and hydrochloric acid in the present invention, the reaction system produces a large number of bubbles, and the prepared embedding carrier has better pores than the traditional embedding carrier, which improves the mass transfer capacity of the carrier and the inclusion capacity of microorganisms;

(2)本发明中降低了硼酸的用量,减少了对包埋体中微生物的伤害;(2) In the present invention, the consumption of boric acid is reduced, and the damage to microorganisms in the embedding body is reduced;

(3)本发明中使用的原料易得,生产成本较低,制备方法工艺简便,非常适合环境微生物及其环境保护行业的广泛应用,并有利于工业化生产。(3) The raw materials used in the present invention are easy to obtain, the production cost is low, and the preparation method is simple and convenient, which is very suitable for the wide application of environmental microorganisms and their environmental protection industries, and is conducive to industrial production.

附图说明 Description of drawings

本发明附图6幅,6 pieces of accompanying drawings of the present invention,

图1为本发明的包埋载体的图片,其中,a为对比例2的图片,b为实施例2的图片,c为对比例1的图片;Fig. 1 is the picture of the embedding carrier of the present invention, wherein, a is the picture of Comparative Example 2, b is the picture of Example 2, and c is the picture of Comparative Example 1;

图2为本发明的包埋载体比表面积;其中,溶液亚甲基蓝浓度和载体量关系图,载体最大吸附量等于线性关系k值的倒数。Fig. 2 is the specific surface area of the embedding carrier of the present invention; wherein, the relationship diagram between the concentration of methylene blue in the solution and the amount of the carrier, the maximum adsorption amount of the carrier is equal to the reciprocal of the linear relationship k value.

图3为本发明的包埋载体传质速率;其中,据球形载体传质关系式

Figure BDA0000141806750000031
斜率(k)等于π2.De.R-2,那么De等于k.R2-2,R是载体直径(cm),De是传质系数(cm2/s)。Fig. 3 is the embedded carrier mass transfer rate of the present invention; Wherein, according to spherical carrier mass transfer relational expression
Figure BDA0000141806750000031
The slope (k) is equal to π 2 .De.R -2 , then De is equal to kR 2-2 , R is the carrier diameter (cm), and De is the mass transfer coefficient (cm 2 /s).

图4为本发明的包埋载体的SEM图;其中,a为对比例1的切面图,b为对比例2的切面图,c为实施例2的切面图;Fig. 4 is the SEM picture of the embedding carrier of the present invention; Wherein, a is the section view of Comparative Example 1, b is the section view of Comparative Example 2, and c is the section view of Example 2;

图5为本发明的包埋载体的氧气吸收速率;其中,三种水凝胶包埋等量AOB的耗氧呼吸速率,MLVSS 0.221g,200ml体系;Fig. 5 is the oxygen absorption rate of the embedding carrier of the present invention; among them, the aerobic respiration rate of three hydrogels embedding the same amount of AOB, MLVSS 0.221g, 200ml system;

图6为本发明的包埋载体的氨氧化速率;其中,三种水凝胶包埋等量AOB的氨转化速率,MLVSS 0.221g,400ml体系。Figure 6 shows the ammonia oxidation rate of the embedding carrier of the present invention; among them, the ammonia conversion rate of three hydrogels embedding the same amount of AOB, MLVSS 0.221g, 400ml system.

具体实施方式 Detailed ways

下述非限制性实施例可以使本领域的普通技术人员更全面地理解本发明,但不以任何方式限制本发明。The following non-limiting examples can enable those skilled in the art to understand the present invention more fully, but do not limit the present invention in any way.

第一部分:包埋载体的制备Part 1: Preparation of embedding carrier

实施例1Example 1

①将7.5g PVA与92.225g水混合,在0.1MPa,120℃下加热20min,冷却至室温后,加入0.125g SB和0.15g浓盐酸,80r/min,搅拌5min,得混合液I;①Mix 7.5g PVA and 92.225g water, heat at 0.1MPa, 120°C for 20min, cool to room temperature, add 0.125g SB and 0.15g concentrated hydrochloric acid, 80r/min, stir for 5min, to get the mixture I;

②将20g氯化钙加入到500ml水中,搅拌溶解后,加入30g硼酸,用2mol/L的氢氧化钠水溶液调至pH值为7,定容至1000ml,得固化液;②Add 20g of calcium chloride to 500ml of water, stir to dissolve, add 30g of boric acid, adjust the pH value to 7 with 2mol/L sodium hydroxide aqueous solution, and set the volume to 1000ml to obtain a solidified solution;

③将混合液I滴至固化液溶液中,振荡12h。载体的性能参数如表1所示。③ Drop the mixed liquid I into the solidified liquid solution and shake for 12 hours. The performance parameters of the carrier are shown in Table 1.

实施例2(PVA-SB)和实施例3Embodiment 2 (PVA-SB) and embodiment 3

按以下表1中指定的各组分含量重复实施例1的方法,载体的性能参数如表1所示。Repeat the method of Example 1 according to the content of each component specified in Table 1 below, and the performance parameters of the carrier are shown in Table 1.

对比例1(PVA)和对比例2(PVA-SA)Comparative Example 1 (PVA) and Comparative Example 2 (PVA-SA)

按以下表1中指定的各组分含量重复实施例1的方法,载体的性能参数如表1所示。Repeat the method of Example 1 according to the content of each component specified in Table 1 below, and the performance parameters of the carrier are shown in Table 1.

表1Table 1

Figure BDA0000141806750000041
Figure BDA0000141806750000041

从表1可以看出,本发明制备得到的包埋小球的比表面积比PVA包埋小球以及PVA-海藻酸钠包埋小球的比表面积分布增加了85%和14%。It can be seen from Table 1 that the specific surface area of the embedding beads prepared by the present invention is 85% and 14% higher than that of the PVA embedding beads and the PVA-sodium alginate embedding beads.

第二部分:包埋载体的应用Part II: Application of Embedding Carriers

实施例4Example 4

将实施例2,对比例1和对比例2制备的载体包埋氨氧化细菌(Ammoniaoxidizing bacteria,AOB),检测载体包埋菌的氧气吸收率(Oxygen uptake rate,OUR)和氨氧化速率,确定载体在污水处理中的应用性:首先分别将实施例2,对比例1和对比例2制备步骤中的混合液I搅拌均匀冷却至37℃,添加等量AOB细菌,慢速搅拌均匀,得混合液II,将混合液II滴到固化液中,震荡12h,即得到包埋菌颗粒。载体包埋菌的OUR和氨氧化速率比较,性能参数见表2:With embodiment 2, the carrier that comparative example 1 and comparative example 2 prepares embeds ammonia oxidizing bacteria (Ammoniaoxidizing bacteria, AOB), detects the oxygen uptake rate (Oxygen uptake rate, OUR) and the ammonia oxidation rate of carrier-embedded bacteria, determines carrier Applicability in sewage treatment: First, the mixed solution I in the preparation steps of Example 2, Comparative Example 1 and Comparative Example 2 was stirred evenly and cooled to 37° C., and an equal amount of AOB bacteria was added, and stirred evenly at a slow speed to obtain the mixed solution II, drop the mixed solution II into the solidified solution, and shake for 12 hours to obtain the embedded bacteria particles. Comparison of OUR and ammonia oxidation rate of carrier-embedded bacteria, performance parameters are shown in Table 2:

表2Table 2

Figure BDA0000141806750000042
Figure BDA0000141806750000042

Figure BDA0000141806750000051
Figure BDA0000141806750000051

Claims (5)

1.一种多孔高传质PVA包埋载体的制备方法,包括如下步骤:1. A preparation method for porous high mass transfer PVA embedding carrier, comprising the steps: ①按质量百分比,将7.5%PVA,0.125~0.5%碳酸氢钠,0.15~0.59%浓盐酸和91.41~92.225%水混合,80r/min,搅拌5min,得混合液I;其中,所述的PVA的聚合度为1700~1800;① According to mass percentage, mix 7.5% PVA, 0.125-0.5% sodium bicarbonate, 0.15-0.59% concentrated hydrochloric acid and 91.41-92.225% water, 80r/min, and stir for 5min to obtain mixed solution I; wherein, the PVA The degree of polymerization is 1700-1800; ②按质量百分比,将3%硼酸,2%氯化钙和95%水混合后,用2mol/L的氢氧化钠水溶液调至pH值为7,得固化液;②According to the mass percentage, after mixing 3% boric acid, 2% calcium chloride and 95% water, adjust the pH value to 7 with 2mol/L sodium hydroxide aqueous solution to obtain a solidified solution; ③将混合液I滴至固化液中,振荡12h。③ Drop the mixed solution I into the solidified solution and shake for 12 hours. 2.根据权利要求1所述的多孔高传质PVA包埋载体的制备方法,其特征在于所述的碳酸氢钠的质量百分比为0.25%。2. the preparation method of porous high mass transfer PVA embedding carrier according to claim 1, is characterized in that the mass percent of described sodium bicarbonate is 0.25%. 3.根据权利要求1或2所述的多孔高传质PVA包埋载体的制备方法,其特征在于所述的步骤①中的PVA先与水混合,在0.1MPa,120℃下加热20min。3. The preparation method of the porous high-mass transfer PVA embedding carrier according to claim 1 or 2, characterized in that the PVA in the step ① is mixed with water first, and heated at 0.1MPa and 120°C for 20min. 4.根据权利要求3所述的多孔高传质PVA包埋载体的制备方法,其特征在于所述的方法包括如下步骤:4. the preparation method of porous high mass transfer PVA embedding carrier according to claim 3 is characterized in that described method comprises the steps: ①按质量百分比,将7.5%PVA与91.41~92.225%水混合,在0.1MPa,120℃下加热20min,冷却至室温后,加入0.125~0.5%碳酸氢钠和0.15~0.59%浓盐酸,80r/min,搅拌5min,得混合液I;①According to mass percentage, mix 7.5% PVA with 91.41-92.225% water, heat at 0.1MPa, 120°C for 20min, cool to room temperature, add 0.125-0.5% sodium bicarbonate and 0.15-0.59% concentrated hydrochloric acid, 80r/ min, stirred for 5min to obtain mixed solution I; ②按质量百分比,将3%硼酸,2%氯化钙和95%水混合后,用2mol/L的氢氧化钠水溶液调至pH值为7,得固化液;②According to the mass percentage, after mixing 3% boric acid, 2% calcium chloride and 95% water, adjust the pH value to 7 with 2mol/L sodium hydroxide aqueous solution to obtain a solidified solution; ③将混合液I滴加到固化液中,振荡12h。③ Add the mixed solution I dropwise to the solidified solution and shake for 12 hours. 5.权利要求1所述的方法制备得到的多孔高传质PVA包埋载体。5. The porous high mass transfer PVA embedding carrier prepared by the method of claim 1.
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CN111517452A (en) * 2020-05-08 2020-08-11 山东交通学院 Fuel cell capable of treating emulsified oil-containing wastewater and generating power and preparation method thereof

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