CN102583986A - Laser side sealing device for vacuum glass - Google Patents
Laser side sealing device for vacuum glass Download PDFInfo
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- CN102583986A CN102583986A CN2012100195049A CN201210019504A CN102583986A CN 102583986 A CN102583986 A CN 102583986A CN 2012100195049 A CN2012100195049 A CN 2012100195049A CN 201210019504 A CN201210019504 A CN 201210019504A CN 102583986 A CN102583986 A CN 102583986A
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- vacuum glass
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- side sealing
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- 239000011521 glass Substances 0.000 title claims abstract description 78
- 238000007789 sealing Methods 0.000 title claims abstract description 33
- 238000010438 heat treatment Methods 0.000 claims abstract description 27
- 238000003466 welding Methods 0.000 claims description 5
- 238000005485 electric heating Methods 0.000 claims description 3
- 230000002093 peripheral effect Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 24
- 238000005265 energy consumption Methods 0.000 abstract description 6
- 238000000034 method Methods 0.000 description 6
- 239000005357 flat glass Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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Abstract
Description
技术领域 technical field
本发明涉及一种真空玻璃激光侧封装置,具体地说是一种可以根据被侧封玻璃的形状进行调节的并能提高生产效率的真空玻璃快速侧封装置。 The invention relates to a laser side sealing device for vacuum glass, in particular to a fast side sealing device for vacuum glass which can be adjusted according to the shape of the glass to be sealed and can improve production efficiency.
背景技术 Background technique
随着社会的发展,人们生活水平的提高,真空平板玻璃在建筑物得门窗、温室等方面的应用越来越广泛。现有真空玻璃的侧封方法主要有:烧结法。采用较高熔点玻璃粉加热冷却方法对真空玻璃进行侧封的加工。其主要缺点是制作时间长,生产效率低,能耗高,铅含量高,安全性低。真空袋法。在常温或简单加热方式下运用胶片对真空玻璃进行支撑和封边。虽然生产效率高,但真空度较低,特别是容易漏气,产品寿命难以保证。 With the development of society and the improvement of people's living standards, vacuum flat glass is more and more widely used in doors and windows of buildings, greenhouses, etc. The existing side sealing methods of vacuum glass mainly include: sintering method. The side sealing process of vacuum glass is carried out by heating and cooling method of higher melting point glass powder. Its main disadvantages are long production time, low production efficiency, high energy consumption, high lead content, and low safety. Vacuum bag method. Use film to support and seal the vacuum glass under normal temperature or simple heating method. Although the production efficiency is high, the vacuum degree is low, especially it is easy to leak, and the product life is difficult to guarantee.
发明内容 Contents of the invention
本发明的目的就是提供一种真空玻璃的侧封装置,以解决现有技术存在的生产效率低,能耗高,铅含量高,不便于产品的高效率生产及价格较高的问题。 The purpose of the present invention is to provide a side sealing device for vacuum glass to solve the problems of low production efficiency, high energy consumption, high lead content, inconvenient high-efficiency production and high price existing in the prior art.
本发明的技术方案是:真空玻璃激光侧封装置,其特征是设有真空玻璃放置炉、激光头、激光头操纵控制器、真空玻璃加热平台、制造真空环境装置,所述真空玻璃放置炉上设有窗口,真空玻璃加热平台设置在真空玻璃放置炉内,侧封部位放置于真空玻璃加热平台上,实现侧封部位加热,制造真空环境装置通过管道连接真空玻璃放置炉,制造真空玻璃放置炉内真空环境,激光头和激光头操纵控制器设置在所述真空玻璃放置炉的窗口外,激光头操纵控制器驱动连接控制激光头,通过程序实现激光头操纵控制器的运动,激光头通过放置炉的窗口从真空室外部进行侧封部位侧封。 The technical solution of the present invention is: a vacuum glass laser side sealing device, which is characterized in that it is equipped with a vacuum glass placement furnace, a laser head, a laser head manipulation controller, a vacuum glass heating platform, and a vacuum environment manufacturing device, and the vacuum glass is placed on the furnace. There is a window, the vacuum glass heating platform is set in the vacuum glass placement furnace, and the side sealing part is placed on the vacuum glass heating platform to realize the heating of the side sealing part, and the vacuum environment device is connected to the vacuum glass placement furnace through pipelines to manufacture the vacuum glass placement furnace The inner vacuum environment, the laser head and the laser head manipulation controller are arranged outside the window of the vacuum glass placement furnace, the laser head manipulation controller is driven and connected to control the laser head, the movement of the laser head manipulation controller is realized through the program, and the laser head is placed The windows of the furnace are side-sealed from the outside of the vacuum chamber.
所述真空玻璃加热平台设有电热丝和温度传感器, 电炉丝对真空玻璃加热平台加热, 温度传感器测量玻璃周边温度,采用闭环控制加热温度。 The vacuum glass heating platform is provided with an electric heating wire and a temperature sensor, the electric furnace wire heats the vacuum glass heating platform, the temperature sensor measures the temperature around the glass, and the heating temperature is controlled by a closed loop.
所述激光头操纵控制器由机械部分和控制部分组成,其中机械部分为机械手,控制部分使激光头按程序完成机械路线运动,通过程序实现激光头操纵控制器的运动。 The laser head manipulating controller is composed of a mechanical part and a control part, wherein the mechanical part is a manipulator, and the control part makes the laser head complete the mechanical route movement according to the program, and realizes the movement of the laser head manipulating controller through the program.
所述激光头为适用于玻璃焊接的激光头。 The laser head is a laser head suitable for glass welding.
所述制造真空环境装置设有空气泵和压力传感器,在真空玻璃放置炉外用空气泵抽取真空玻璃放置炉内空气,并通过压力传感器测量炉内压力,采用闭环控制放置炉真空度,制造真空环境装置与现有真空环境制造装置相同。 The vacuum environment manufacturing device is equipped with an air pump and a pressure sensor, and the air pump is used outside the vacuum glass placement furnace to extract the air in the vacuum glass placement furnace, and the pressure sensor is used to measure the pressure in the furnace, and the vacuum degree of the placement furnace is controlled by a closed loop to create a vacuum environment The device is the same as the existing vacuum environment manufacturing device.
本发明结构简单合理,生产制造容易,成本低。克服了现有的真空平板玻璃侧封装置存在的生产效率低,能耗高,铅含量高,不便于产品的高效率生产及价格较高的问题。应用激光焊接技术的装置,将机械手和激光头和程序控制运用于侧封装备,改善现有真空玻璃侧封是存在的制作时间长、生产效率低、能耗高的问题,节省了能耗,降低了污染,减轻了对操作人员的危害。其有益效果还有:适用于真空平板玻璃侧封,可以根据玻璃块的大小来调整激光头的行程来控制不同形状与大小的真空玻璃的侧封;可以根据不同的玻璃形状改变激光头的行程轨迹进行真空玻璃的自动控制侧封,能够在保证侧封要求的基础上,降低能源的浪费,减轻操作人员的疲劳;装置结构紧凑、操作灵活、侧封速度快。 The invention has the advantages of simple and reasonable structure, easy production and low cost. It overcomes the problems of low production efficiency, high energy consumption, high lead content, inconvenient high-efficiency production of products and high price existing in the existing vacuum flat glass side sealing device. The device using laser welding technology applies the manipulator, laser head and program control to the side sealing equipment, which improves the existing problems of long production time, low production efficiency and high energy consumption in the existing vacuum glass side sealing, and saves energy consumption. Pollution is reduced and harm to operators is reduced. Its beneficial effects are: it is suitable for side sealing of vacuum flat glass, and the stroke of the laser head can be adjusted according to the size of the glass block to control the side sealing of vacuum glass of different shapes and sizes; the stroke of the laser head can be changed according to different glass shapes The automatic control side sealing of the vacuum glass can reduce the waste of energy and reduce the fatigue of the operator on the basis of ensuring the requirements of the side sealing. The device has compact structure, flexible operation and fast side sealing speed.
附图说明 Description of drawings
图1为本发明的结构示意图。 Fig. 1 is a structural schematic diagram of the present invention.
图中:真空玻璃放置炉1、激光头2、激光头操纵控制器3、窗口4、侧封部位5、真空玻璃加热平台6、制造真空环境装置7。
In the figure: vacuum glass placement furnace 1,
具体实施方式 Detailed ways
下面结合附图和实施例对本发明作进一步的说明。 The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
如图1所示,真空玻璃激光侧封装置由真空玻璃放置炉1、真空玻璃加热平台6、制造真空环境装置7、激光头2、激光头操纵控制器3等组成,真空玻璃放置炉1上设置窗口4,真空玻璃加热平台6设置在真空玻璃放置炉1内,真空玻璃放置炉1上部的真空炉壁上镶嵌一耐高温、高压、通透激光的玻璃。侧封部位5放置于真空玻璃加热平台6上,实现侧封部位加热。真空玻璃加热平台设置电热丝和温度传感器, 采用闭环控制加热温度,电炉丝对真空玻璃加热平台加热, 温度传感器测量玻璃周边温度, 用于防止激光焊接时温度过高造成玻璃应力而破碎的现象。
As shown in Figure 1, the vacuum glass laser side sealing device is composed of a vacuum glass placement furnace 1, a vacuum glass heating platform 6, a manufacturing
制造真空环境装置与现有真空环境制造装置相同。制造真空环境装置有空气泵和压力传感器,在真空玻璃放置炉外用空气泵抽取真空玻璃放置炉内空气,并通过压力传感器测量炉内压力,采用闭环控制放置炉真空度,制造真空环境装置7通过管道连接真空玻璃放置炉,制造真空玻璃放置炉内真空环境。
The vacuum environment manufacturing device is the same as the existing vacuum environment manufacturing device. The vacuum environment manufacturing device has an air pump and a pressure sensor. The air pump is used outside the vacuum glass placement furnace to extract the air in the vacuum glass placement furnace, and the pressure sensor is used to measure the pressure in the furnace. The vacuum degree of the placement furnace is controlled by a closed loop. The manufacturing
激光头操纵控制器由机械部分和控制部分组成,其中机械部分为机械手,控制部分使激光头按程序完成机械路线运动。通过程序控制操纵机构的机械部分,使其按规定程序完成相应运动,激光头是适用于非金属材料激光(玻璃)焊接的激光头,激光头2和激光头操纵控制器3设置在所述真空玻璃放置炉的窗口外,激光头操纵控制器驱动连接控制激光头,通过程序实现激光头操纵控制器的运动,激光头通过放置炉的窗口从真空室外部进行侧封部位侧封。
The laser head manipulation controller is composed of a mechanical part and a control part. The mechanical part is a manipulator, and the control part makes the laser head complete the mechanical route movement according to the program. The mechanical part of the manipulating mechanism is controlled by the program to make it complete the corresponding movement according to the prescribed program. The laser head is a laser head suitable for laser (glass) welding of non-metallic materials. The
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103043889A (en) * | 2013-01-30 | 2013-04-17 | 徐林波 | New laser sealing method and process for hollow and vacuum glass |
CN105502965A (en) * | 2015-12-28 | 2016-04-20 | 太仓耀华玻璃有限公司 | Automatic vacuum glass laser sealing device |
CN106587581A (en) * | 2016-12-11 | 2017-04-26 | 大连哈尼比科技有限公司 | Glass fusion bonding method, as well as manufacturing method and manufacturing equipment of vacuum glass |
CN107617820A (en) * | 2017-10-24 | 2018-01-23 | 大族激光科技产业集团股份有限公司 | Power battery explosion protection valve weld assembly and welding method |
US10297787B2 (en) | 2014-04-21 | 2019-05-21 | Corning Incorporated | Laser welding of high thermal expansion glasses and glass-ceramics |
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CN101050056A (en) * | 2006-04-05 | 2007-10-10 | 罗建超 | New method and equipment for preparing vacuum glass faceplate |
US20110072854A1 (en) * | 2009-09-25 | 2011-03-31 | Hideto Nikkuni | Method for joining members to be joined and joining apparatus used therefor |
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2012
- 2012-01-21 CN CN201210019504.9A patent/CN102583986B/en active Active
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101050056A (en) * | 2006-04-05 | 2007-10-10 | 罗建超 | New method and equipment for preparing vacuum glass faceplate |
US20110072854A1 (en) * | 2009-09-25 | 2011-03-31 | Hideto Nikkuni | Method for joining members to be joined and joining apparatus used therefor |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103043889A (en) * | 2013-01-30 | 2013-04-17 | 徐林波 | New laser sealing method and process for hollow and vacuum glass |
US10297787B2 (en) | 2014-04-21 | 2019-05-21 | Corning Incorporated | Laser welding of high thermal expansion glasses and glass-ceramics |
CN105502965A (en) * | 2015-12-28 | 2016-04-20 | 太仓耀华玻璃有限公司 | Automatic vacuum glass laser sealing device |
CN106587581A (en) * | 2016-12-11 | 2017-04-26 | 大连哈尼比科技有限公司 | Glass fusion bonding method, as well as manufacturing method and manufacturing equipment of vacuum glass |
CN107617820A (en) * | 2017-10-24 | 2018-01-23 | 大族激光科技产业集团股份有限公司 | Power battery explosion protection valve weld assembly and welding method |
CN107617820B (en) * | 2017-10-24 | 2019-06-14 | 大族激光科技产业集团股份有限公司 | Power battery explosion protection valve weld assembly and welding method |
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Effective date of registration: 20180418 Address after: 214261 9 Xingda Road, Zhou tie Town, Yixing City, Wuxi, Jiangsu. Patentee after: Jiangsu Dongze Environmental Protection Technology Co., Ltd. Address before: 225009 Yangzhou University, Jiangsu, South Road, No. 88 Patentee before: Yangzhou University |
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