CN102562793A - Crossed roller and four-point sphere combined high-accuracy heavy-load slewing bearing - Google Patents
Crossed roller and four-point sphere combined high-accuracy heavy-load slewing bearing Download PDFInfo
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- CN102562793A CN102562793A CN2011104190393A CN201110419039A CN102562793A CN 102562793 A CN102562793 A CN 102562793A CN 2011104190393 A CN2011104190393 A CN 2011104190393A CN 201110419039 A CN201110419039 A CN 201110419039A CN 102562793 A CN102562793 A CN 102562793A
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- 229910000831 Steel Inorganic materials 0.000 claims abstract description 17
- 239000010959 steel Substances 0.000 claims abstract description 17
- 125000006850 spacer group Chemical group 0.000 abstract description 7
- 238000009434 installation Methods 0.000 abstract description 5
- 238000007789 sealing Methods 0.000 abstract description 5
- 238000012423 maintenance Methods 0.000 abstract description 2
- 238000005096 rolling process Methods 0.000 description 6
- 238000002347 injection Methods 0.000 description 5
- 239000007924 injection Substances 0.000 description 5
- 238000002955 isolation Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 206010016256 fatigue Diseases 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
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Abstract
一种交叉滚子与四点球组合的高精度重载转盘轴承,设有外圈、内圈和密封圈,在内圈的外径面和外圈的内径面之间设置两排相互平行滚道,由上部的滚道Ⅰ和下部的滚道Ⅱ,在滚道Ⅰ内设有钢球,滚道Ⅰ为弧形滚道,滚道Ⅰ的圆弧的曲率半径为钢球直径的0.55倍,在滚道Ⅰ内每两个钢球之间均设有隔离块,在滚道Ⅱ内设有交叉圆柱滚子,每两个圆柱滚子之间均设有隔离块。该轴承具有结构紧凑、回转精度高、承载能力高、寿命长、安装方便、易于维护、节省安装空间的优点。
A high-precision heavy-duty slewing bearing combined with crossed rollers and four-point balls. It is provided with an outer ring, an inner ring and a sealing ring. The raceway consists of the upper raceway Ⅰ and the lower raceway Ⅱ. There are steel balls in the raceway Ⅰ. The raceway Ⅰ is an arc-shaped raceway. The radius of curvature of the arc of the raceway Ⅰ is 0.55 times the diameter of the steel ball. , A spacer is set between every two steel balls in the raceway I, a crossed cylindrical roller is set in the raceway II, and a spacer is set between every two cylindrical rollers. The bearing has the advantages of compact structure, high rotation precision, high bearing capacity, long life, convenient installation, easy maintenance and saving installation space.
Description
the
技术领域 technical field
本发明涉及一种转盘轴承,尤其是一种交叉滚子与四点球组合的高精度重载转盘轴承。 The invention relates to a turntable bearing, in particular to a high-precision heavy-duty turntable bearing combined with cross rollers and four-point balls.
背景技术 Background technique
由于同时能承受较大的轴向负荷、径向负荷和倾覆力矩,转盘轴承广泛应用于工程机械、太阳能发电装置、挖掘机的旋转挖斗装置、高空作业平台车装置等回转设备中。常见的转盘轴承依据驱动形式分为内齿式、外齿式和无齿式;依据滚动体结构分为单双排四点接触球转盘、三排滚子转盘、球/柱组合转盘轴承。 Because it can withstand large axial loads, radial loads and overturning moments at the same time, slewing bearings are widely used in rotary equipment such as construction machinery, solar power generation devices, excavator rotary bucket devices, and aerial work platform vehicle devices. Common slewing bearings are divided into internal gear type, external gear type and gearless type according to the driving form; according to the rolling element structure, they are divided into single and double row four-point contact ball slewing bearings, three-row roller slewing bearings, and ball/column combination slewing bearings.
四点接触球转盘轴承能够承受高轴向负荷、径向负荷和倾覆力矩,易于加工满足高精度的回转要求,并且能够较好的配制负游隙。单排交叉滚子轴承内部的圆柱滚子在呈90°的V型沟槽滚动面上通过间隔保持器被相互垂直排列,这种设计使交叉滚子轴承就可以承受较大的径向负荷、轴向负荷及力矩负荷等所有方向的负荷。由于滚子与滚道之间为线接触,能够承受较大的载荷,满足重载要求。目前的转盘轴承中对于重载往往采用三排组合滚子转盘轴承,回转精度不足;对于球/柱组合转盘轴承,依靠其中的一排四点接触球保证其回转精度,依靠另一排圆柱滚子轴承承受其轴向载荷,但径向载荷则完全依赖于球来承受,使用中经常发生钢球与滚道之间的早期疲劳失效。 Four-point contact ball slewing bearings can withstand high axial loads, radial loads and overturning moments, are easy to process to meet high-precision slewing requirements, and can better prepare negative clearances. The cylindrical rollers inside the single-row crossed roller bearing are vertically arranged on the 90° V-groove rolling surface through spacers. This design enables the crossed roller bearing to withstand large radial loads, Loads in all directions such as axial loads and moment loads. Due to the linear contact between the roller and the raceway, it can bear a relatively large load and meet the requirements of heavy load. In the current slewing bearings, three-row combined roller slewing bearings are often used for heavy loads, and the rotation accuracy is insufficient; for ball/column combination slewing bearings, one row of four-point contact balls is relied on to ensure its rotation accuracy, and the other row of cylindrical rollers is used to ensure the rotation accuracy. The sub-bearing bears its axial load, but the radial load is completely borne by the ball, and early fatigue failure between the steel ball and the raceway often occurs during use.
发明内容 Contents of the invention
本发明的目的是为解决上述技术问题的不足,提供一种交叉滚子与四点球组合的高精度重载转盘轴承,具有结构紧凑、回转精度高、承载能力高、寿命长、安装方便、易于维护、节省安装空间的优点。 The purpose of the present invention is to solve the shortcomings of the above technical problems, to provide a high-precision heavy-duty slewing bearing combined with crossed rollers and four-point balls, which has the advantages of compact structure, high rotation precision, high bearing capacity, long life, convenient installation, The advantages of easy maintenance and saving installation space.
本发明为解决上述技术问题的不足,所采用的技术方案是:一种交叉滚子与四点球组合的高精度重载转盘轴承,设有外圈、内圈和密封圈,在内圈的外径面和外圈的内径面之间设置两排相互平行滚道,由上部的滚道Ⅰ和下部的滚道Ⅱ,在滚道Ⅰ内设有钢球,滚道Ⅰ为弧形滚道,滚道Ⅰ的圆弧的曲率半径为钢球直径的0.55倍,在滚道Ⅰ内每两个钢球之间均设有隔离块,在滚道Ⅱ内设有交叉圆柱滚子,每两个圆柱滚子之间均设有隔离块。 In order to solve the deficiencies of the above-mentioned technical problems, the technical solution adopted by the present invention is: a high-precision heavy-duty slewing bearing combined with cross rollers and four-point balls, which is provided with an outer ring, an inner ring and a sealing ring. Two rows of parallel raceways are set between the outer diameter surface and the inner diameter surface of the outer ring. The upper raceway I and the lower raceway II are equipped with steel balls in the raceway I. The raceway I is an arc-shaped raceway. , the radius of curvature of the arc of the raceway I is 0.55 times the diameter of the steel balls, there are spacers between every two steel balls in the raceway I, and cross cylindrical rollers are set in the raceway II, every two There are spacers between the two cylindrical rollers.
在外圈和内圈的端面沿轴向均设有螺纹孔。 The end faces of the outer ring and the inner ring are provided with threaded holes along the axial direction.
本发明的有益效果是: The beneficial effects of the present invention are:
本发明通过在内外圈之间设置两排平行的滚道,在上排的滚道内设有钢球,上排滚道为弧形滚道,其圆弧的曲率半径为钢球直径的0.55倍,在该参数下保证轴承具有极高的回转精度,而且重载荷下使用寿命提高30%以上。并在下排滚道内设有交叉圆柱滚子,利用呈90°相互垂直交叉排列滚子,可以同时承受较大的轴向、径向载荷,滚子之间的隔离块防止滚子的倾斜以及滚子之间相互摩擦,有效防止了回转力矩的增加,避免了滚子的一方接触现象或者锁死现象;内外圈的尺寸被最小限度的小型化,特别是超薄结构;尤其是承载能力特征突出。另外双直滚道的加工精度也较好,经过实验证明:该类轴承刚性比原有结构的转盘轴承提高3~4倍,大大提高了其承载能力。 In the present invention, two rows of parallel raceways are arranged between the inner and outer rings, and steel balls are arranged in the upper row of raceways. The upper row of raceways is an arc raceway, and the radius of curvature of the arc is 0.55 of the diameter of the steel ball. times, under this parameter, the bearing is guaranteed to have extremely high rotation accuracy, and the service life under heavy load is increased by more than 30%. And there are crossed cylindrical rollers in the lower row of raceways. The rollers are arranged vertically and crossed at 90°, which can bear large axial and radial loads at the same time. The spacer between the rollers prevents the rollers from tilting and The mutual friction between the rollers effectively prevents the increase of the turning moment, and avoids the phenomenon of contact or locking of one side of the rollers; the size of the inner and outer rings is minimized, especially the ultra-thin structure; especially the bearing capacity characteristics protrude. In addition, the processing accuracy of the double straight raceway is also good. Experiments have proved that the rigidity of this type of bearing is 3~4 times higher than that of the original structure of the slewing bearing, which greatly improves its carrying capacity.
本发明是针对重载高精度回转设备设计的专门性转盘轴承,利用带负游隙的预紧四点接触球结构保证高精密的回转,利用交叉滚子同时承受径向与轴向的重载。 The present invention is a specialized slewing bearing designed for heavy-duty high-precision slewing equipment. The pre-tightened four-point contact ball structure with negative clearance is used to ensure high-precision slewing, and the cross rollers are used to simultaneously bear radial and axial heavy loads. .
附图说明 Description of drawings
图1为本发明的结构剖视图; Fig. 1 is a structural sectional view of the present invention;
附图标记:1、外圈,2、内圈,3、密封圈,4、滚道Ⅰ,5、滚道Ⅱ,6、钢球,7、交叉圆柱滚子。 Reference signs: 1, outer ring, 2, inner ring, 3, sealing ring, 4, raceway I, 5, raceway II, 6, steel ball, 7, crossed cylindrical roller. the
具体实施方式 Detailed ways
如图所示,一种交叉滚子与四点球组合的高精度重载转盘轴承,设有外圈1、内圈2和密封圈3,密封圈3设置在内圈与外圈连接处的两端,在内圈2的外径面和外圈1的内径面之间设置两排相互平行滚道,由上部的滚道Ⅰ4和下部的滚道Ⅱ5 ,滚道Ⅰ4和滚道Ⅱ5在轴承轴向方向上呈间隔设置,在滚道Ⅰ4内设有钢球6,滚道Ⅰ4由两个弧形面相对构成的弧形滚道,滚道Ⅰ4圆弧的曲率半径为钢球直径的0.55倍,接触角为45度,该结构使得钢球装入后轴承处于预紧状态,提升回转精度,在滚道Ⅰ内每两个钢球之间均设有隔离块,在钢球之间的隔离块上均带有球窝结构,在滚道Ⅱ5内设有交叉圆柱滚子7,滚道Ⅱ为为垂直相交的直线滚道,滚道中部设置凸度,每两个圆柱滚子之间均设有隔离块,在交叉滚子之间的隔离块上均设有圆柱兜孔结构。
As shown in the figure, a high-precision heavy-duty slewing bearing combined with crossed rollers and four-point balls is equipped with an outer ring 1, an inner ring 2 and a
在内圈和外圈的端面沿轴向均设有螺纹孔以便于安装,轴承工作时,通过内外圈上设置的齿与齿轮啮合驱动或者轴驱动,带动内圈或外圈旋转;轴承转动时,两排滚动体分别绕自身的轴心自转,自转过程实现滚动体绕轴承中心的公转;滚动体之间利用隔离块隔开,防止滚动体之间的相互摩擦,还能防止圆柱滚子在运转过程中发生歪斜。 The end faces of the inner ring and the outer ring are provided with threaded holes along the axial direction for easy installation. When the bearing is working, the teeth on the inner and outer rings are meshed with the gear or driven by the shaft to drive the inner ring or the outer ring to rotate; when the bearing rotates , the two rows of rolling elements rotate around their own axes respectively, and the rotation process realizes the revolution of the rolling elements around the center of the bearing; the rolling elements are separated by spacers to prevent mutual friction between the rolling elements and prevent the cylindrical rollers from Skewing occurs during operation.
该转盘轴承依据驱动形式的不同,内圈内径、外圈外径可带或者不带齿,在轴承外圈的外圆柱面上还设有注油孔,注油孔分上下两排设置,上层注油孔与滚道Ⅰ相连通,下层注油孔与滚道Ⅱ相连通,每一排的注油孔间隔90度设置在外圈的外圆周面上,上下排的注油孔之间间隔180度。 According to different driving forms, the inner diameter of the inner ring and the outer diameter of the outer ring can be with or without teeth. There are also oil injection holes on the outer cylindrical surface of the bearing outer ring. The oil injection holes are arranged in two rows. It is connected with the raceway I, and the oil injection hole in the lower layer is connected with the raceway II. Each row of oil injection holes is arranged on the outer circumferential surface of the outer ring at an interval of 90 degrees, and the interval between the upper and lower rows of oil injection holes is 180 degrees.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103174740A (en) * | 2013-03-20 | 2013-06-26 | 河南科技大学 | Method for designing groove curvature radius coefficient of four-point contact ball bearing |
CN111749983A (en) * | 2019-03-28 | 2020-10-09 | 新疆金风科技股份有限公司 | Bearings and bearing systems for wind turbines |
CN113131787A (en) * | 2021-04-19 | 2021-07-16 | 吉林大学 | Driving mechanism of tracking rotary table for light and small laser communication |
CN115949663A (en) * | 2023-01-19 | 2023-04-11 | 中国航发沈阳发动机研究所 | A kind of aviation gear shaft and related structure |
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CN101893036A (en) * | 2010-07-02 | 2010-11-24 | 马鞍山统力回转支承有限公司 | Multi-row ball type slewing bearing and machining method thereof |
CN202031981U (en) * | 2011-04-10 | 2011-11-09 | 马鞍山方圆回转支承股份有限公司 | Cross roller and ball combined slewing bearing |
CN202031980U (en) * | 2011-03-27 | 2011-11-09 | 洛阳世必爱特种轴承有限公司 | Thrust roller four-point ball turntable bearing |
CN202348971U (en) * | 2011-12-15 | 2012-07-25 | 河南科技大学 | High-precision heavy-load turntable bearing with combination of cross roller and four point spheres |
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2011
- 2011-12-15 CN CN2011104190393A patent/CN102562793A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101893036A (en) * | 2010-07-02 | 2010-11-24 | 马鞍山统力回转支承有限公司 | Multi-row ball type slewing bearing and machining method thereof |
CN202031980U (en) * | 2011-03-27 | 2011-11-09 | 洛阳世必爱特种轴承有限公司 | Thrust roller four-point ball turntable bearing |
CN202031981U (en) * | 2011-04-10 | 2011-11-09 | 马鞍山方圆回转支承股份有限公司 | Cross roller and ball combined slewing bearing |
CN202348971U (en) * | 2011-12-15 | 2012-07-25 | 河南科技大学 | High-precision heavy-load turntable bearing with combination of cross roller and four point spheres |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103174740A (en) * | 2013-03-20 | 2013-06-26 | 河南科技大学 | Method for designing groove curvature radius coefficient of four-point contact ball bearing |
CN103174740B (en) * | 2013-03-20 | 2015-06-03 | 天津职业技术师范大学 | Method for designing groove curvature radius coefficient of four-point contact ball bearing |
CN111749983A (en) * | 2019-03-28 | 2020-10-09 | 新疆金风科技股份有限公司 | Bearings and bearing systems for wind turbines |
CN111749983B (en) * | 2019-03-28 | 2023-03-28 | 新疆金风科技股份有限公司 | Bearing and bearing system of wind generating set |
CN113131787A (en) * | 2021-04-19 | 2021-07-16 | 吉林大学 | Driving mechanism of tracking rotary table for light and small laser communication |
CN115949663A (en) * | 2023-01-19 | 2023-04-11 | 中国航发沈阳发动机研究所 | A kind of aviation gear shaft and related structure |
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Application publication date: 20120711 |