CN102561950A - Process for realizing grouting consolidation for aggregates filled in cavities of strata and jetting drill bit - Google Patents
Process for realizing grouting consolidation for aggregates filled in cavities of strata and jetting drill bit Download PDFInfo
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- CN102561950A CN102561950A CN2012100188420A CN201210018842A CN102561950A CN 102561950 A CN102561950 A CN 102561950A CN 2012100188420 A CN2012100188420 A CN 2012100188420A CN 201210018842 A CN201210018842 A CN 201210018842A CN 102561950 A CN102561950 A CN 102561950A
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- 238000007596 consolidation process Methods 0.000 title abstract description 25
- 238000000034 method Methods 0.000 title abstract description 19
- 230000008569 process Effects 0.000 title abstract description 11
- 238000011049 filling Methods 0.000 claims abstract description 9
- 238000005553 drilling Methods 0.000 claims description 64
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 55
- 238000009825 accumulation Methods 0.000 claims description 39
- 239000004568 cement Substances 0.000 claims description 36
- 239000012634 fragment Substances 0.000 claims description 21
- 239000007921 spray Substances 0.000 claims description 14
- 239000000956 alloy Substances 0.000 claims description 11
- 229910045601 alloy Inorganic materials 0.000 claims description 11
- 239000002245 particle Substances 0.000 claims description 9
- 239000007788 liquid Substances 0.000 claims description 8
- 229910000831 Steel Inorganic materials 0.000 claims description 5
- 239000010959 steel Substances 0.000 claims description 5
- 238000003466 welding Methods 0.000 claims description 5
- 230000005484 gravity Effects 0.000 claims description 3
- 238000007689 inspection Methods 0.000 claims description 3
- 230000009471 action Effects 0.000 claims description 2
- 238000009792 diffusion process Methods 0.000 claims description 2
- 238000011010 flushing procedure Methods 0.000 claims description 2
- 239000000203 mixture Substances 0.000 claims description 2
- 230000002787 reinforcement Effects 0.000 claims 7
- 238000005516 engineering process Methods 0.000 claims 2
- 230000005611 electricity Effects 0.000 claims 1
- 238000010276 construction Methods 0.000 abstract description 8
- 239000011396 hydraulic cement Substances 0.000 abstract 1
- 239000003245 coal Substances 0.000 description 40
- 239000002002 slurry Substances 0.000 description 10
- 238000002347 injection Methods 0.000 description 9
- 239000007924 injection Substances 0.000 description 9
- 239000000463 material Substances 0.000 description 8
- 230000015572 biosynthetic process Effects 0.000 description 7
- 230000000903 blocking effect Effects 0.000 description 6
- 238000007711 solidification Methods 0.000 description 6
- 230000008023 solidification Effects 0.000 description 6
- 238000005065 mining Methods 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- 239000011398 Portland cement Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 235000019738 Limestone Nutrition 0.000 description 2
- 238000005054 agglomeration Methods 0.000 description 2
- 230000002776 aggregation Effects 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 239000006028 limestone Substances 0.000 description 2
- 235000019353 potassium silicate Nutrition 0.000 description 2
- 230000008439 repair process Effects 0.000 description 2
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000011440 grout Substances 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
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Abstract
Description
技术领域 technical field
本发明涉及一种对地层空洞内填充的骨料进行注浆固结的工艺及喷射钻头,属于矿山、交通隧道、水利水电等地质勘探、水害防治、基本建设等领域。The invention relates to a technique for grouting and consolidating aggregates filled in stratum cavities and a jet drill bit, belonging to the fields of geological exploration, water disaster prevention and control, basic construction and the like in mines, traffic tunnels, water conservancy and hydropower.
背景技术 Background technique
目前,矿山水害事故尤其是煤矿水害事故是影响职工安全和矿井经济效益的主要事故之一,每年煤矿透水事故不断发生。在受煤层底板奥陶系灰岩水威胁比较严重的老矿区,尤其是开采下组煤,在上组煤已形成煤层采空区的老矿区,因防治水需要进行煤层底板含水层水文观测、矿井涌突水后对充水含水层进行注浆堵水,受水威胁的煤层开采前需要进行底板注浆加固和改造,井下防排水需要施工排水钻孔或电缆钻孔时,往往地面钻孔要穿过上组煤采空区,采空区的存在给钻孔施工带来很大难度;在喀斯特岩溶发育的南部地区,地质勘探钻孔往往遇到较大的岩溶空洞。在这些采空区和空洞中钻进往往出现钻孔偏斜事故、空洞内坍塌掉块引起埋钻事故、钻孔在空洞顶底板错位引发被卡事故、找不到原来钻孔事故、钻孔在空洞顶板拉槽夹钻事故、钻杆在空洞内被甩脱掉钻事故或者出现隔离套管在空洞内钻头扫脱破坏事故以及冲洗液完全漏失施工等。为减少和杜绝上述事故,有时需要在空洞内填充满骨料并对骨料堆积体注浆固结,人为制造假地层,以保证钻孔的安全顺利施工。另外在某些注浆堵水工程中,需要通过地面钻孔向过水巷道内填充骨料并对骨料堆积体进行注浆固结,以拦截阻挡巷道过水,保证注浆堵水的成功。At present, mine water disaster accidents, especially coal mine water disaster accidents, are one of the main accidents that affect the safety of employees and the economic benefits of mines. Coal mine water seepage accidents continue to occur every year. In the old mining areas that are seriously threatened by the Ordovician limestone water in the coal seam floor, especially in the old mining areas where the lower formation coal has been mined and the upper formation coal has formed a coal seam goaf, hydrological observation of the coal seam floor aquifer, mine well Grouting is used to block water in the water-filled aquifer after water inrush. The coal seam threatened by water needs to be strengthened and reconstructed by floor grouting before mining. When underground drainage holes need to be constructed for drainage drilling or cable drilling, ground drilling often requires Passing through the coal goaf of the upper group, the existence of the goaf has brought great difficulties to drilling construction; in the southern area where karst karst is developed, geological exploration drilling often encounters large karst cavities. Drilling in these goafs and cavities often leads to drilling deviation accidents, buried drilling accidents caused by collapse and falling of blocks in the cavities, jamming accidents caused by dislocation of the drilling holes on the roof and floor of the cavities, accidents where the original drilling holes cannot be found, and drilling accidents. Drilling accidents in the groove of the hollow roof, drilling accidents in which the drill pipe was thrown off in the hollow, or accidents in which the isolation sleeve was swept off the drill bit in the hollow and the construction was completely lost in flushing fluid. In order to reduce and eliminate the above-mentioned accidents, it is sometimes necessary to fill the cavity with aggregate and consolidate the aggregate accumulation body by grouting to artificially create false strata to ensure safe and smooth drilling. In addition, in some grouting water blocking projects, it is necessary to fill aggregates into the water passageway through ground drilling and grout and consolidate the aggregate accumulation to intercept and block the roadway water flow and ensure the success of grouting water blocking .
发明内容 Contents of the invention
针对上述现有技术,本发明提供了一种对地层空洞内填充的骨料进行注浆固结的工艺,以及所用的喷射钻头。Aiming at the above-mentioned prior art, the present invention provides a process for grouting and consolidating aggregates filled in formation cavities, and a jet drill bit used therein.
本发明是通过以下技术方案实现的(以煤矿采空区内对充填的骨料堆积体注浆固结工艺为例,其它对地层空洞内填充的骨料进行注浆固结的工艺相同):The present invention is realized through the following technical proposals (take the aggregate accumulation process of filling in the coal mine goaf as an example, and other processes of grouting and consolidation of the aggregates filled in the stratum cavity are the same):
一种对地层空洞内填充的骨料进行注浆固结的工艺,步骤如下:A technique for grouting and consolidating aggregates filled in formation cavities, the steps of which are as follows:
(1)首先,根据采空区的下界面深度以及骨料堆积体上表面的深度,计算出所需钻杆(由单根钻杆连接而成的钻杆柱)的总长度,并计算出所需单根钻杆的根数,选取能够匹配的单根钻杆,排好次序,备用;然后,在预定位于最底端的单根钻杆的下端连接喷射钻头,并根据选配好的单根钻杆次序,用提引器和钢丝绳依次悬挂连接下入到钻孔内,钻杆要插入到钻机回转器内,由钻机提供钻杆的回转扭矩;(1) First, according to the depth of the lower interface of the goaf and the depth of the upper surface of the aggregate accumulation body, calculate the total length of the required drill pipes (drill pipe strings connected by single drill pipes), and calculate According to the number of required single drill rods, select the single drill rods that can be matched, arrange them in order, and reserve them; The sequence of the drill pipes is suspended and lowered into the drill hole with the lifter and the wire rope in turn. The drill pipe must be inserted into the rotator of the drilling rig, and the rotary torque of the drill pipe is provided by the drilling rig;
(2)当喷射钻头距离骨料堆积体上表面1~1.5m处时,停止下放钻杆,钻杆上端连接水接头及高压胶管,再与注浆泵连接,此时钻杆仍由提引器和钢丝绳悬挂;(2) When the jet drill bit is 1-1.5m away from the upper surface of the aggregate accumulation body, stop lowering the drill pipe. The upper end of the drill pipe is connected to the water joint and high-pressure rubber hose, and then connected to the grouting pump. At this time, the drill pipe is still being lifted device and wire rope suspension;
(3)给注浆泵开关送电,使注浆泵运转,注浆泵向由水接头及高压胶管、钻杆和喷射钻头形成的注浆管路内注水,检查注浆管路是否畅通;(3) Send power to the grouting pump switch to make the grouting pump run. The grouting pump injects water into the grouting pipeline formed by the water joint, high-pressure rubber hose, drill pipe and jet drill bit, and check whether the grouting pipeline is unblocked;
(4)经注水检验注浆管路畅通后,用注浆泵通过注浆管路灌注液态水泥,水泥从喷射钻头喷出,然后开动钻机,通过钻机回转器带动钻杆和喷射钻头回转,并用提引器及钢丝绳起吊装置下放钻杆,喷射钻头在钻杆重力作用下慢慢进入到骨料堆积体内,液态水泥在骨料颗粒空隙内向周围扩散;(4) After water injection checks that the grouting pipeline is unblocked, use a grouting pump to pour liquid cement through the grouting pipeline, and the cement is sprayed out from the jet drill bit, and then the drilling rig is started to drive the drill pipe and the jet drill bit to rotate through the rotator of the drilling rig, and use The drill pipe is lowered by the lifter and the wire rope hoisting device, and the jet drill bit slowly enters the aggregate accumulation body under the action of gravity of the drill pipe, and the liquid cement spreads around in the gaps of the aggregate particles;
(5)保持钻杆和喷射钻头的不断回转和上下串动,从骨料堆积体上表面逐步向下移动延伸,直到采空区底板深度(采空区落矸底部),然后再慢慢上提回转的钻杆带动喷射钻头向上移动;此步骤反复进行,当感觉到喷射钻头在骨料堆积体及采空区落矸内上下顺畅没有阻力后,注浆固结操作结束,被水泥固结的骨料称为素砼;(5) Keep the drill pipe and the jet drill bit continuously rotating and moving up and down, and gradually move downward from the upper surface of the aggregate accumulation body until the depth of the goaf floor (bottom of the goaf fall), and then slowly go up Lifting the rotary drill pipe drives the jet drill bit to move upward; this step is repeated, and when the jet drill bit is felt to move up and down smoothly in the aggregate accumulation body and the goaf without resistance, the grouting consolidation operation is over and it is consolidated by cement. The aggregate is called plain concrete;
(6)注浆固结操作结束后,把喷射钻头提升到被水泥固结后的素砼上表面以上1~1.5m处,停止提升钻杆,保持钻杆不动,用注浆泵向注浆管路里泵入一定量的清水,冲洗注浆管路里残留的水泥;(6) After the grouting consolidation operation is completed, lift the jet drill bit to 1-1.5m above the upper surface of the plain concrete consolidated by cement, stop lifting the drill pipe, keep the drill pipe still, and use the grouting pump to inject Pump a certain amount of clean water into the grouting pipeline to flush the residual cement in the grouting pipeline;
(7)打开钻机回转器,提升钻杆,逐根拆卸组成钻杆的单根钻杆,最后把所有的单根钻杆和喷射钻头提出钻孔。(7) Open the gyrator of the drilling rig, lift the drill pipe, disassemble the single drill pipes that make up the drill pipe one by one, and finally lift all the single drill pipes and jet drill bits out of the drilling hole.
上述工艺的技术要点有以下几点:The technical points of the above-mentioned process have the following points:
①所有丝扣连接部位要求缠绕面纱,上丝扣油,并旋紧,不应出现钻杆丝扣处漏水现象。① All threaded connection parts are required to be wrapped with veil, threaded oil, and tightened, and there should be no water leakage at the threaded thread of the drill pipe.
②第一次下放钻杆和喷射钻头时,快到骨料堆积体上表面5m处左右时,要放慢下放速度,到距离骨料堆积体上表面1~1.5m处时,必须停止下放钻杆,防止出现下钻过快把喷射钻头插入骨料堆积体中,使骨料颗粒堵塞喷射钻头。② When lowering the drill pipe and jet drill bit for the first time, when the upper surface of the aggregate accumulation body is about 5m away, the lowering speed should be slowed down, and the lowering drill must be stopped when the upper surface of the aggregate accumulation body is 1-1.5m Rod, to prevent drilling down too fast Insert the jet drill bit into the aggregate accumulation body, so that the aggregate particles block the jet drill bit.
③钻机回转器不得停止回转,钻杆和喷射钻头不得在骨料堆积体内停留,严禁钻杆不回转而直接向上强力提升钻杆的操作,以防止出现卡埋钻事故。③The rotator of the drilling rig must not stop rotating, and the drill pipe and jet drill bit must not stay in the aggregate accumulation body. It is strictly forbidden to directly lift the drill pipe upward without rotating the drill pipe, so as to prevent the drill from being stuck and buried.
④根据水泥浆的凝固时间,可以下钻头试试素砼的固结强度,当素砼的固结强度和稳定性能满足在其内施工钻孔而不坍塌掉块时,可以继续向下钻进,否则重新进行注浆固结操作。④According to the solidification time of the cement slurry, the drill bit can be lowered to test the consolidation strength of the plain concrete. When the consolidation strength and stability of the plain concrete meet the requirements of drilling in it without collapsing and falling blocks, you can continue to drill down , otherwise perform the grouting consolidation operation again.
⑤施工中每个台班都要通过提引器及钢丝绳把钻杆和喷射钻头提出钻孔外进行检查,检查其磨碎情况,对磨损严重的钻杆和喷射钻头要及时更换或维修。⑤During the construction, each shift should lift the drill pipe and jet drill bit out of the drilling hole through the lifter and wire rope for inspection, check their grinding condition, and replace or repair the seriously worn drill pipe and jet drill bit in time.
⑥无论采用什么样的注浆固结材料,都必须保证材料的凝固时间能满足注浆操作对时间的需要,不得出现水泥在注浆管路里凝固的现象。⑥ No matter what kind of grouting consolidation material is used, it is necessary to ensure that the solidification time of the material can meet the time requirements of the grouting operation, and the phenomenon of cement solidification in the grouting pipeline must not occur.
⑦注浆结束后向注浆管路里的注清水量,为注浆管路体积的3倍。⑦ After grouting, the amount of water injected into the grouting pipeline is 3 times the volume of the grouting pipeline.
上述工艺对煤层采空区内骨料堆积体注浆用材料的配制要求如下:The requirements for the preparation of materials for grouting the aggregate accumulation body in the coal seam goaf by the above process are as follows:
①水泥一般选用PO.32,5R或PO.42,5R硅酸盐水泥,水泥浆密度一般控制在1.4~1.6kg/cm2,水泥质量必须合格。① Generally, PO.32, 5R or PO.42, 5R Portland cement is used for cement, and the density of cement slurry is generally controlled at 1.4-1.6kg/cm 2 , and the quality of cement must be qualified.
②水泥浆配制中必须搅拌均匀,不得有结块和水泥疙瘩存在。② During the preparation of cement slurry, it must be stirred evenly, and there must be no agglomeration and cement lumps.
③必要时按照体积比0.3~0.5%的比例在水泥浆中添加水玻璃,搅拌均匀后用单液注浆泵通过注浆管路由喷射钻头喷出,进入到骨料堆积体骨料颗粒之间,与骨料颗粒进行混合。③ If necessary, add water glass to the cement slurry at a ratio of 0.3 to 0.5% by volume, stir evenly, and use a single-liquid grouting pump to spray out through the grouting pipe and jet drill bit, and enter between the aggregate particles of the aggregate accumulation body , mixed with aggregate particles.
④注浆泵量一般不得大于100L/min。④The grouting pump volume should generally not exceed 100L/min.
⑤注浆中钻杆在钻孔内不得停留,不得停留在骨料堆积体内。⑤ During grouting, the drill pipe must not stay in the drill hole, and must not stay in the aggregate accumulation body.
一种对地层空洞内填充的骨料进行注浆固结所用的喷射钻头,包括依次连接的上接头、喷射体和钻头体,其中,上接头由钻杆公扣接头制作而成,在钻杆公扣接头的圆柱表面沿轴线方向镶焊条带状硬质合金碎块;喷射体由钻杆母扣接头制作而成,在钻杆母扣接头上非丝扣部位均匀布置喷射孔,在沿钻杆母扣接头轴线方向、相邻喷射孔之间镶焊带状硬质合金碎块,带状硬质合金碎块厚度不少于5mm;钻头体由与钻杆接头直径相同的圆钢加工而成,一端加工成钻杆接头丝扣(公扣),另一端沿端面径向焊接若干片钻头体翼片(三角翼片),沿钻头体翼片斜边三面镶焊硬质合金碎块,在钻头体端部沿轴线方向、相邻钻头体翼片之间设有与喷射孔相通的若干钻头水眼,钻头水眼均匀分布;钻头体丝扣部分和喷射体相连接。A jet drill bit used for grouting and consolidation of aggregates filled in formation cavities, including an upper joint, a jet body and a drill bit body connected in sequence, wherein the upper joint is made of a drill pipe pin joint, and the drill pipe The cylindrical surface of the pin joint is inlaid with strip-shaped hard alloy fragments along the axial direction; the injection body is made of the box joint of the drill pipe, and the spray holes are evenly arranged on the non-threaded parts of the box joint of the drill pipe. In the axial direction of the rod box joint, the strip-shaped hard alloy fragments are welded between adjacent injection holes, and the thickness of the strip-shaped hard alloy fragments is not less than 5mm; the drill bit body is processed by round steel with the same diameter as the drill pipe joint. One end is processed into a drill pipe joint screw (male button), the other end is radially welded with several pieces of drill bit body fins (triangular fins), and the three sides of the drill bit body fins are welded with hard alloy fragments along the hypotenuse. Along the axial direction of the end of the drill body, a number of drill water holes communicated with the spray holes are arranged between the adjacent drill body fins, and the drill water holes are evenly distributed; the threaded part of the drill body is connected with the spray body.
上述喷射钻头的制作技术要点有以下几点:The main technical points of the above-mentioned jet drill bit are as follows:
①硬质合金碎块焊接呈条带状分布,条带宽度约为10~20mm,厚度约5~10mm,并根据钻头直径、钻头体翼片上和钻头体环状肩部位置空间灵活选择。①The welding of cemented carbide fragments is distributed in strips, the strip width is about 10-20mm, and the thickness is about 5-10mm, and it can be flexibly selected according to the diameter of the drill bit, the position of the wing of the drill body and the position of the annular shoulder of the drill body.
②硬质合金碎块由硬质合金废钻头回收破碎而来,材料选择YG6或者YG8,其焊接工艺与硬质合金钻头焊接工艺相同,要求焊接部位硬质合金烧结体表面平齐,厚度一致。②Cemented carbide fragments are recycled and broken from cemented carbide waste drill bits. The material is YG6 or YG8. The welding process is the same as that of cemented carbide drill bits. It is required that the surface of the cemented carbide sintered body at the welding part is even and the thickness is consistent.
③上接头和与之相连接的钻杆丝扣应相匹配。③The upper joint and the drill pipe thread connected to it should match.
④上接头和喷射体上焊接的条带状硬质合金碎块应与钻头体翼片数量一致,钻头体翼片数量可以根据钻头直径选择加工成3片或4片或更多片。④The strip-shaped cemented carbide fragments welded on the upper joint and the spray body should be consistent with the number of drill bit body fins. The number of drill bit body fins can be selected and processed into 3 pieces or 4 pieces or more according to the diameter of the drill bit.
⑤喷射孔和钻头水眼直径一般在6~12mm。⑤ The diameter of the injection hole and the water hole of the drill bit is generally 6-12mm.
⑥连接后上接头、喷射体和钻头体的回转轨迹外径相同。⑥ After connection, the outer diameters of the rotary track of the upper joint, jet body and drill body are the same.
⑦当钻头体直径允许时,可以用块状硬质合金代替硬质合金碎块。⑦ When the diameter of the drill bit body allows, block cemented carbide can be used instead of cemented carbide fragments.
⑧钻头体直径不得大于最小钻孔孔径,并能在钻孔内顺畅穿过。⑧The diameter of the drill body shall not be greater than the minimum diameter of the drilled hole, and it can pass through the drilled hole smoothly.
本发明的有益效果是:较好地解决了对充填到地层空洞内的骨料堆积体进行了注浆固结操作,使骨料体形成素砼体,并具有了一定的强度和稳定性,相当于人工构筑了假地层,保证了钻孔顺利穿过地层空洞,为钻孔的安全顺利施工创造了条件。The beneficial effects of the present invention are: it is better to solve the grouting and consolidation operation of the aggregate accumulation body filled in the ground cavity, so that the aggregate body forms a plain concrete body, and has a certain strength and stability, It is equivalent to artificially constructing a false stratum, which ensures that the borehole passes through the stratum cavity smoothly, and creates conditions for the safe and smooth construction of the borehole.
附图说明 Description of drawings
图1为向煤矿采空区内充填的骨料堆积体进行注浆固结的操作工艺步骤原理图(钻杆钻入骨料堆积体)。Figure 1 is a schematic diagram of the operation process steps of grouting and consolidation of the aggregate accumulation body filled in the coal mine goaf (the drill pipe is drilled into the aggregate accumulation body).
图2为向煤矿采空区内充填的骨料堆积体进行注浆固结的操作工艺步骤原理图(钻杆钻入采空区)。Figure 2 is a schematic diagram of the operating process steps of grouting and consolidation of the aggregate accumulation body filled in the goaf of the coal mine (the drill pipe is drilled into the goaf).
图3为喷射钻头的结构示意图。Fig. 3 is a schematic diagram of the structure of the jet drill.
图4为图3中A向视图。Fig. 4 is a view from direction A in Fig. 3 .
图5为图3中B向视图。Fig. 5 is a view from direction B in Fig. 3 .
其中,1、钻杆回转方向;2、钻杆串动方向;3、钻机回转器;4、钻杆;5、钻杆内水泥浆流向;6、喷射钻头;7、煤层采空区空间;8、骨料堆积体;9、煤层;10、采空区落矸;11、煤下地层;12、水泥浆扩散渗流;13、钻孔;14、煤上地层;15、水接头及高压胶管;16、提引器及钢丝绳;17、上接头;18、上接头翼片;19、喷射体;20、喷射孔;21、钻头水眼;22、钻头体;23、钻头体翼片;24、硬质合金碎块。Among them, 1. Drill pipe rotation direction; 2. Drill pipe string movement direction; 3. Drill rig gyrator; 4. Drill pipe; 5. Cement slurry flow direction in drill pipe; 6. Jet drill bit; 8. Aggregate accumulation body; 9. Coal seam; 10. Goaf fallout; 11. Coal substratum; 12. Cement slurry diffusion seepage; 13. Drilling; 14. Coal strata; 15. Water joint and high pressure hose ; 16, lifter and wire rope; 17, upper joint; 18, upper joint fin; 19, spray body; 20, spray hole; 21, drill bit water eye; 22, drill bit body; 23, drill bit body fin; 24 , Cemented carbide pieces.
具体实施方式 Detailed ways
下面结合附图和实施例对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
一种对地层空洞内填充的骨料进行注浆固结的工艺,步骤如下:A technique for grouting and consolidating aggregates filled in formation cavities, the steps of which are as follows:
(1)首先,根据采空区的下界面深度以及骨料堆积体8上表面的深度,计算出所需钻杆4(由单根钻杆连接而成的钻杆柱)的总长度,并计算出所需单根钻杆的根数,选取能够匹配的单根钻杆,排好次序,备用;然后,在预定位于最底端的单根钻杆的下端连接喷射钻头6,并根据选配好的单根钻杆次序,用提引器和钢丝绳16依次悬挂连接下入到钻孔13内,钻杆4要插入到钻机回转器3内,由钻机提供钻杆4的回转扭矩;(1) First, according to the depth of the lower interface of the goaf and the depth of the upper surface of the
(2)当喷射钻头6距离骨料堆积体8上表面1~1.5m处时,停止下放钻杆4,钻杆4上端连接水接头及高压胶管15,再与注浆泵连接,此时钻杆4仍由提引器和钢丝绳16悬挂;(2) When the
(3)给注浆泵开关送电,使注浆泵运转,注浆泵向由水接头及高压胶管15、钻杆4和喷射钻头6形成的注浆管路内注水,检查注浆管路是否畅通;(3) Send power to the grouting pump switch to make the grouting pump run, and the grouting pump injects water into the grouting pipeline formed by the water joint, high-
(4)经注水检验注浆管路畅通后,用注浆泵通过注浆管路灌注液态水泥,水泥从喷射钻头6的喷射孔20和钻头水眼21喷出,然后开动钻机,通过钻机回转器3带动钻杆4和喷射钻头6回转,并用提引器及钢丝绳16起吊装置下放钻杆4,喷射钻头6在钻杆4重力作用下慢慢进入到骨料堆积体8内,液态水泥在骨料颗粒空隙内向周围扩散,如图1所示;(4) After checking that the grouting pipeline is unblocked by water injection, use a grouting pump to pour liquid cement through the grouting pipeline, and the cement will be sprayed out from the
(5)保持钻杆4和喷射钻头6的不断回转和上下串动,从骨料堆积体8上表面逐步向下移动延伸,直到采空区底板深度(采空区落矸10底部),如图2所示,然后再慢慢上提回转的钻杆4带动喷射钻头6向上移动;此步骤反复进行,当感觉到喷射钻头6在骨料堆积体8及采空区落矸10内上下顺畅没有阻力后,注浆固结操作结束,被水泥固结的骨料称为素砼;(5) Keep the
(6)注浆固结操作结束后,把喷射钻头6提升到被水泥固结后的素砼上表面以上1~1.5m处,停止提升钻杆4,保持钻杆4不动,用注浆泵向注浆管路里泵入一定量的清水,冲洗注浆管路里残留的水泥;(6) After the grouting consolidation operation is finished, lift the
(7)打开钻机回转器3,提升钻杆4,逐根拆卸组成钻杆4的单根钻杆,最后把所有的单根钻杆和喷射钻头6提出钻孔13。(7) Open the
上述工艺的技术要点有以下几点:The technical points of the above-mentioned process have the following points:
②1所有丝扣连接部位要求缠绕面纱,上丝扣油,并旋紧,不应出现钻杆丝扣处漏水现象。②1 It is required to wrap the veil on all threaded connection parts, apply oil to the threaded thread, and tighten it tightly, and there should be no water leakage at the threaded thread of the drill pipe.
②第一次下放钻杆4和喷射钻头6时,快到骨料堆积体8上表面5m处左右时,要放慢下放速度,到距离骨料堆积体8上表面1~1.5m处时,必须停止下放钻杆4,防止出现下钻过快把喷射钻头6插入骨料堆积体8中,使骨料颗粒堵塞喷射钻头6的钻头水眼21。② When lowering the
③钻机回转器3不得停止回转,钻杆4和喷射钻头6不得在骨料堆积体8内停留,严禁钻杆4不回转而直接向上强力提升钻杆4的操作,以防止出现卡埋钻事故。
④根据水泥浆的凝固时间,可以下钻头试试素砼的固结强度,当素砼的固结强度和稳定性能满足在其内施工钻孔而不坍塌掉块时,可以继续向下钻进,否则重新进行注浆固结操作。④According to the solidification time of the cement slurry, the drill bit can be lowered to test the consolidation strength of the plain concrete. When the consolidation strength and stability of the plain concrete meet the requirements of drilling in it without collapsing and falling blocks, you can continue to drill down , otherwise perform the grouting consolidation operation again.
⑤施工中每个台班都要通过提引器及钢丝绳16把钻杆4和喷射钻头6提出钻孔13外进行检查,检查其磨碎情况,对磨损严重的钻杆4和喷射钻头6要及时更换或维修。⑤During the construction, each shift should lift the
⑥无论采用什么样的注浆固结材料,都必须保证材料的凝固时间能满足注浆操作对时间的需要,不得出现水泥在注浆管路里凝固的现象。⑥ No matter what kind of grouting consolidation material is used, it is necessary to ensure that the solidification time of the material can meet the time requirements of the grouting operation, and the phenomenon of cement solidification in the grouting pipeline must not occur.
⑦注浆结束后向注浆管路里的注清水量,为注浆管路体积的3倍。⑦ After grouting, the amount of water injected into the grouting pipeline is 3 times the volume of the grouting pipeline.
上述工艺对煤层采空区内骨料堆积体注浆用材料的配制要求如下:The requirements for the preparation of materials for grouting the aggregate accumulation body in the coal seam goaf by the above process are as follows:
①水泥一般选用PO.32,5R或PO.42,5R硅酸盐水泥,水泥浆密度一般控制在1.4~1.6kg/cm2,水泥质量必须合格。① Generally, PO.32, 5R or PO.42, 5R Portland cement is used for cement, and the density of cement slurry is generally controlled at 1.4-1.6kg/cm 2 , and the quality of cement must be qualified.
②水泥浆配制中必须搅拌均匀,不得有结块和水泥疙瘩存在。② During the preparation of cement slurry, it must be stirred evenly, and there must be no agglomeration and cement lumps.
③必要时按照体积比0.3~0.5%的比例在水泥浆中添加水玻璃,搅拌均匀后用单液注浆泵通过注浆管路由喷射钻头6的喷射孔204和钻头水眼21喷出,进入到骨料堆积体8骨料颗粒之间,与骨料颗粒进行混合。③ If necessary, add water glass to the cement slurry at a ratio of 0.3 to 0.5% by volume, stir evenly, and use a single-liquid grouting pump to spray out from the injection hole 204 of the
④注浆泵量一般不得大于100L/min。④The grouting pump volume should generally not exceed 100L/min.
⑤注浆中钻杆4在钻孔13内不得停留,不得停留在骨料堆积体8内。⑤ During grouting, the
一种对地层空洞内填充的骨料进行注浆固结所用的喷射钻头,包括依次连接的上接头17、喷射体19和钻头体22,如图3、4、5所示,其中,上接头17由钻杆公扣接头制作而成,在钻杆公扣接头的圆柱表面沿轴线方向镶焊条带状硬质合金碎块24;喷射体19由钻杆母扣接头制作而成,在钻杆母扣接头上非丝扣部位均匀布置喷射孔20,在沿钻杆母扣接头轴线方向、相邻喷射孔20之间镶焊带状硬质合金碎块24,带状硬质合金碎块24厚度不少于5mm;钻头体22由与钻杆接头直径相同的圆钢加工而成,一端加工成钻杆接头丝扣(公扣),另一端沿端面径向焊接若干片钻头体翼片23(三角翼片),沿钻头体翼片23斜边三面镶焊硬质合金碎块24,在钻头体22端部沿轴线方向、相邻钻头体翼片23之间设有与喷射孔19相通的若干钻头水眼21,钻头水眼21均匀分布;钻头体22丝扣部分和喷射体19相连接。A jet drill bit used for grouting and consolidation of aggregates filled in formation cavities, including an upper joint 17, a jet body 19 and a bit body 22 connected in sequence, as shown in Figures 3, 4, and 5, wherein the upper joint 17 is made of the drill pipe pin joint, and the cylindrical surface of the drill pipe pin joint is inlaid with strip-shaped hard alloy fragments 24 along the axial direction; the spray body 19 is made of the drill pipe box joint, Spray holes 20 are evenly arranged on the non-threaded parts of the box joint, and strip-shaped hard alloy fragments 24 are welded between adjacent spray holes 20 along the axial direction of the drill pipe box joint, and strip-shaped hard alloy fragments 24 The thickness is not less than 5mm; the drill bit body 22 is processed from round steel with the same diameter as the drill pipe joint, one end is processed into a drill pipe joint screw (male buckle), and the other end is radially welded with several pieces of drill body fins 23 along the end face (triangular fins), three sides of the hypotenuse of the drill bit body fins 23 are inlaid with cemented carbide fragments 24, and the end of the drill bit body 22 is arranged along the axial direction and between the adjacent drill bit body fins 23 to communicate with the injection hole 19. Some drill
上述喷射钻头的制作技术要点有以下几点:The main technical points of the above-mentioned jet drill bit are as follows:
①硬质合金碎块24焊接呈条带状分布,条带宽度约为10~20mm,厚度约5~10mm,并根据钻头直径、钻头体翼片23上和钻头体22环状肩部位置空间灵活选择。①The cemented
②硬质合金碎块24由硬质合金废钻头回收破碎而来,材料选择YG6或者YG8,其焊接工艺与硬质合金钻头焊接工艺相同,要求焊接部位硬质合金烧结体表面平齐,厚度一致。②Cemented carbide fragments 24 are recycled and broken from cemented carbide waste drill bits. The material is YG6 or YG8. The welding process is the same as that of cemented carbide drill bits. .
③上接头17和与之相连接的钻杆丝扣应相匹配。③The upper joint 17 and the drill pipe thread connected with it should match.
④上接头17和喷射体19上焊接的条带状硬质合金碎块24应与钻头体翼片23数量一致,钻头体翼片23数量可以根据钻头直径选择加工成3片或4片或更多片。④ The strip-shaped cemented
⑤喷射孔19和钻头水眼21直径一般在6~12mm。⑤The diameters of spray holes 19 and drill
⑥连接后上接头17、喷射体19和钻头体22的回转轨迹外径相同。⑥ After the connection, the outer diameters of the rotary track of the upper joint 17, the
⑦当钻头体22直径允许时,可以用块状硬质合金代替硬质合金碎块24。7. When the diameter of the
⑧钻头体22直径不得大于最小钻孔孔径,并能在钻孔内顺畅穿过。8. The diameter of the
实施例:Example:
2006年7月1日8时30分,济南华玫矿业有限公司10404(2)工作面外推40m时,发生出水。7月5日夜班突水点涌水量2601m3/h,并且有继续增加的趋势,淹没了矿井北翼造成北翼停产。针对10层煤出水情况,制定了从地面施工注浆堵水钻孔的堵水方案。但是根据工作面水文地质资料分析,设计的4个钻孔其中有2个钻孔(注1、注4)分别要穿过煤8、煤9和煤10三层采空区,1个钻孔(注3)要穿过煤8、煤9两层采空区。实际施工了三个钻孔,为注1、注3和注4。At 8:30 on July 1, 2006, when the 10404(2) working face of Jinan Huamei Mining Co., Ltd. was pushed out 40m, water came out. On July 5, the water inrush point of the night shift was 2601m 3 /h, and there was a tendency to continue to increase, flooding the north wing of the mine and causing the north wing to stop production. Aiming at the water outflow situation of the 10th layer coal, a water shutoff plan for grouting and water shutoff boreholes constructed from the ground was formulated. However, according to the analysis of the hydrogeological data of the working face, two of the four designed boreholes (Note 1 and Note 4) respectively pass through the three-layer goaf of
三层采空区煤层的底界深度及厚度分别是:煤8深度205.22m,厚度1.92m;煤9:深度210.70m,厚度1.40m;煤10深度218.60m,厚度1.80m。其中注1、注3、注4钻孔揭露的煤8、煤9和煤10三层间距比正常间距变薄,分别为3.75m和6.63m。由于煤8、煤9、煤10三层采空区间距很小,采煤方式采用顶板冒落方式。若煤10顶板冒落带延伸到了煤9采空区,则可以把煤9、煤10采空区看作一层采空区对待。从而三层采空区形成了较大的冒落空间。钻孔如何安全顺利穿过煤矿采空区,是注浆堵水成功与否的几个关键之一。The depth and thickness of the bottom boundary of the three-layer goaf coal seam are: Coal 8: 205.22m deep, 1.92m thick; Coal 9: 210.70m deep, 1.40m thick; Coal 10: 218.60m deep, 1.80m thick. Among them, the distances between
利用本发明工艺实施了对采空区内骨料堆积体的注浆固结。分别通过注1、注3和注4等钻孔,对采空区内填充的骨料堆积体进行了注浆固结,共用PO.32.5R普通硅酸盐水泥5.4吨。固结质量符合要求,保证了钻孔在固结体内钻进,完成了钻孔的安全顺利施工,给堵水工作带来了较大效益。2006年10月17日第一个钻孔注3号孔安全顺利穿过煤矿采空区后在充水含水层奥陶系灰岩内注入水泥150吨后,堵水初见效果,12月16日堵水工作圆满结束。The process of the invention is used to implement the grouting and consolidation of the aggregate accumulation body in the goaf. The aggregate accumulation body filled in the goaf was grouted and consolidated by drilling holes such as
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