CN102560925B - Control method for embroidering system - Google Patents
Control method for embroidering system Download PDFInfo
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- CN102560925B CN102560925B CN201010591183.0A CN201010591183A CN102560925B CN 102560925 B CN102560925 B CN 102560925B CN 201010591183 A CN201010591183 A CN 201010591183A CN 102560925 B CN102560925 B CN 102560925B
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- 238000009956 embroidering Methods 0.000 title claims abstract description 46
- 238000000034 method Methods 0.000 title claims description 16
- 239000004744 fabric Substances 0.000 claims abstract description 32
- 239000010931 gold Substances 0.000 claims description 115
- 229910052737 gold Inorganic materials 0.000 claims description 115
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims description 113
- 238000005266 casting Methods 0.000 claims description 21
- 230000009471 action Effects 0.000 claims description 19
- 244000309464 bull Species 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract 1
- 230000032258 transport Effects 0.000 description 18
- 239000000178 monomer Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 230000003028 elevating effect Effects 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 150000002343 gold Chemical class 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009183 running Effects 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000009958 sewing Methods 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
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Abstract
The invention discloses a sequin cutting device for an embroidering system as well as the embroidering system. The sequin cutting device for the embroidering system comprises a sequin conveying device and a slicing device, wherein the sequin conveying device comprises a sequin chain and a guide groove for conveying the sequin chain; the slicing device comprises a slicing knife and a controller for controlling the slicing knife to do slicing movement, wherein the slicing knife in the slicing device is used for slicing a target sequin required by an embroidering needle on the head of the embroidering machine from the sequin chain. The sequin cutting device enables the target sequin to be broken off from the breaking part on the sequin chain and then ensures the quality of fabric patterns embroidered with the sequins embroider; and the sequin cutting device is suitable to production in large batches, in addition the cost of the embroidering system is lowered.
Description
Technical field
The present invention relates to embroidery technique field, relate in particular to a kind of control method of the embroidering system.
Background technology
Computer embroidering machine, as a kind of industrial sewing device, is widely used.Computer embroidering machine can be divided into regard to its embroidery form: the various ways such as plain embroidery, towel embroidery, sequin embroidering.Wherein, sequin embroidering refers to single circular monomer gold plaque is sewn on fabric, and it is for the pattern interspersing fabric and made or on fabric, form pattern.Monomer gold plaque linked together before being stitched on fabric, and the gold plaque being connected in turn has formed gold plaque chain, and this gold plaque chain is positioned on the gold plaque transport in embroidering machine head region, and monomer gold plaque is separated one by one from gold plaque chain.Sequin embroidering is widely used in the plain embroidery head of computer embroidering machine at present, and it has the features such as embroidery is attractive in appearance, easy to use.
Shown in Fig. 1, Fig. 1 shows the part-structure schematic diagram of sequin cutting device of the prior art.Particularly, the head of embroidery machine (not marking in Fig. 1) end is fixedly connected with shaft-like casting die 6, casting die 6 is provided with axial cavity, so that embroidery needle 4 is through casting die 6.Wherein, casting die 6 ends are connected with thimble 5, and axial restraint between thimble 5 and casting die 6.And, sequin cutting device in embroidering machine head region comprises gold plaque transport 2, this gold plaque transport 2 comprises guide groove and is positioned at the gold plaque chain 1 of guide groove inside, in addition, the position of the monomer gold plaque discharging opening in gold plaque transport 2 is provided with stationary knife 3, and its process pressing down for the head at embroidery machine is cut off target gold plaque 7 along its edge.
In practice, drive motors in gold plaque transport 2 drives plucking piece (not shown) to make gold plaque chain 1 reach, when the target gold plaque 7 in gold plaque chain 1 arrives desired location, the thimble 5 of the end of casting die 6 is made target gold plaque 7 preshoot compression set cuttves 3 to cut off the line between target gold plaque 7 and gold plaque chain at embroidery needle 4, now embroidery needle 4 moves downwards, thereby drives embroidery line that target gold plaque 7 is made on fabric.
Above-mentioned mode of making gold plaque is only applicable to the plain embroidery head of embroidery machine, restriction due to the ring embroidery machine head presser foot of embroidery machine, the embroidery machine with ring embroidery machine head cannot adopt above-mentioned slicing mode to carry out the cutting of monomer gold plaque, and the embroidery machine with ring embroidery machine head cannot be made gold plaque fabric.Given this, the embroidery machine that how to make to have ring embroidery machine head can be made gold plaque fabric becomes the current technical issues that need to address.
Summary of the invention
For defect of the prior art, the invention provides a kind of sequin cutting device for the embroidering system, it can be applied to sequin embroidering to encircle embroidery machine head, and has reduced cost.
The present invention also provides a kind of the embroidering system, and this embroidering system can make sequin embroidering be applied to encircle embroidery machine head, makes sequin embroidering can be applied to any the embroidering system.
Sequin cutting device for the embroidering system provided by the invention, comprising:
Gold plaque transport, comprises gold plaque chain and for delivery of the guide groove of described gold plaque chain;
Slicing device, comprises slicer and the controller for making described slicer cut into slices and move;
Wherein, the target gold plaque that the slicer in described slicing device needs the embroidery needle on embroidering machine head separates from described gold plaque chain.
According to a further aspect in the invention, the present invention also provides a kind of the embroidering system, comprises embroidery machine, and the sequin cutting device as described in above-mentioned any one, wherein, the embroidery needle on the head of described embroidery machine is made in fabric for the target gold plaque that described sequin cutting device is separated.
According to a further aspect in the invention, the present invention also provides a kind of control method of above-mentioned the embroidering system, and described method comprises:
Whether the embroidery needle detecting on the head of described embroidery machine makes target gold plaque; If so,
Cutter in described sequin cutting device obtains the speed of mainshaft of described embroidery machine, meanwhile, and the gold plaque chain that the gold plaque transport bull ladle in described sequin cutting device contains described target gold plaque;
According to the speed of mainshaft of described embroidery machine, determine the startup angle of the slicer in described slicing device;
When the main shaft of described embroidery machine is positioned at described startup angle, the controller in described slicing device is controlled described slicer and is started section action, and then described target gold plaque and described gold plaque chain are separated, and,
Described embroidery needle is made described target gold plaque on described fabric.
Sequin cutting device provided by the invention can make the target gold plaque made in advance from gold plaque chain complete separately, guaranteed that ring embroidery machine head can make target gold plaque preferably.Further, in the present invention, the slicing device of sequin cutting device can be arranged separately, can coordinate preferably the ring embroidery machine head of embroidery machine to carry out the embroidery of target gold plaque.The processing mode of this sequin cutting device is simple, is suitable for producing in enormous quantities, has reduced the cost of the embroidering system simultaneously.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, to the accompanying drawing of required use in embodiment or description of the Prior Art be briefly described below, apparently, accompanying drawing in the following describes is some embodiments of the present invention, for those of ordinary skills, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is the part-structure schematic diagram of sequin cutting device of the prior art;
Fig. 2 is the part-structure schematic diagram of sequin cutting device embodiment in the present invention;
Fig. 3 is used the flow chart of the embodiment of the method for the embroidering system with sequin cutting device in the present invention.
The specific embodiment
For making the object, technical solutions and advantages of the present invention clearer, below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, obviously, described embodiment is the present invention's part embodiment, rather than whole embodiment.Embodiment based in the present invention, those of ordinary skills, not making the every other embodiment obtaining under creative work prerequisite, belong to the scope of protection of the invention.
The invention provides a kind of sequin cutting device, in this sequin cutting device, slicing device can be complete separately by the target gold plaque in gold plaque chain, make the embroidery machine with ring embroidery machine head can make gold plaque fabric, and the combination that can effectively realize a plurality of target gold plaques is made, this slicing device arranging separately can not affect the rotation of embroidery machine main shaft, the stability of having strengthened ring embroidery machine head, can be applied to various the embroidering systems.
Shown in Fig. 2, Fig. 2 shows the part-structure schematic diagram of sequin cutting device embodiment in the present invention.Particularly, the head of embroidery machine (not marking in Fig. 2) end is fixedly connected with shaft-like casting die 16, and embroidery needle 14 is through the end of casting die 16, and the vertical arranged side by side head end that is positioned at embroidery machine of casting die 16, and the casting die 16 in the present embodiment is provided with axial cavity.Embroidering machine head region be also provided with sequin cutting device, this sequin cutting device comprises gold plaque transport 12 and slicing device 20.Gold plaque transport 12 comprises guide groove 18 and is positioned at the gold plaque chain 19 of guide groove 18 inside, in addition, the position of the monomer gold plaque discharging opening in gold plaque transport 12 is provided with slicing device 20, and this slicing device 20 comprises slicer 13 and the controller 21 for making slicer 13 cut into slices and move; The target gold plaque 17 that slicer 13 in this slicing device 20 needs embroidery needle on the head of embroidery machine 14 separates from gold plaque chain 19, be that slicer 13 is above the fracture position between target gold plaque 17 and gold plaque chain 19, it is for target gold plaque 17 is cut off along its fracture position, and then embroidery needle can be made target gold plaque 17 on fabric.Wherein, controller 21 can be stepper motor, and in actual technique, controller 21 can be selected two-phase stepping motor.Stepper motor in the present embodiment can be counting control mode or timing controlled mode, to control slicer 13, target gold plaque 17 is separated from gold plaque chain 19.Particularly, timing controlled refers to that the actuation time of stepper motor when specifying step number is the same.This time-controlled stepper motor makes the section action of the slicer of this step motor control not rely on the speed of mainshaft of embroidery machine, and this stepper motor can not produce noise yet when embroidery machine main shaft low-speed running, the moment of this step motor control output is consistent.And the stepper motor of controlling for counting, refer to that stepper motor is when specifying step number, according to pre-designed frequency dividing ratio curve with the rotating speed frequency division to embroidery machine main shaft, as adopted quadruple signal with the pulse of action of the slicer 13 of output step motor control.The advantage of the stepper motor that this counting is controlled is: the cloth angle of entering with respect to embroidery machine main shaft is the angle that embroidery needle on embroidering machine head enters embroidery machine main shaft while weaving cotton cloth, and this stepper motor can precisely be controlled slicer and complete section action.
Stepper motor in the present embodiment preferably adopts timing controlled mode, the noise in the time of can reducing thus embroidery machine work, and can obtain according to the different embroidery machine speed of mainshaft start-up time and the startup angle of the slicer of step motor control.The slicer 13 of the control of the stepper motor in the present embodiment can be side cutting knife, and this side cutting knife can adapt to the fabric of various thickness.Particularly, the side cutting knife in the present embodiment can move up and down 5mm-8mm, and the transverse shifting 1mm to 10mm of side cutting knife, to can adapt to the sequin embroidering of different-thickness fabric needs.As the distance between sequin cutting device and fabric can be increased while adopting thick material fabric, make side cutting knife start when action section with respect to the angle of embroidery machine main shaft during than predefined section action with respect to the angular advance of embroidery machine main shaft, and then can coordinate the speed of mainshaft the disconnecting from gold plaque chain target gold plaque of embroidery machine; Or relatively thin fabric, steps back a bit with respect to the angle of embroidery machine main shaft while moving than predefined section with respect to the angle of embroidery machine main shaft when side cutting knife starts section action.Angle with respect to embroidery machine main shaft when common side cutting knife completes section action can be 110 degree, be that embroidery machine main shaft goes to 110 degree, the section of side cutting knife has been moved, and target gold plaque and gold plaque chain are separated completely, so that the embroidery needle that this target gold plaque is ambroidered machine is made on fabric.
Preferably, gold plaque transport 12 in sequin cutting device in the present embodiment can be a plurality of, as adopted a plurality of gold plaque transports, carry a preferably gold plaque chain 19 of each gold plaque transport conveying of many gold plaque chain 19(), and then embroidery machine is embroidered a plurality of target gold plaques 17 on fabric simultaneously, realize the variation of pattern on fabric, guarantee that embroidery is attractive in appearance.For example, described gold plaque transport can comprise two cover gold plaque transports of the both sides of being located at symmetrically head, in those gold plaque transports for supporting the equal concurrently-acting of elevating mechanism of guide groove 18 and/or working independently, the present invention does not limit this.As large gold plaque, little gold plaque, the folded gold plaque of size and two kinds of different colours gold plaques etc. carried out to the combination of various patterns, so that embroidery is both artistic and practical.Will be appreciated that, above-mentioned for supporting the elevating mechanism of guide groove 18 can adopt any elevating mechanism of the prior art, the present embodiment does not limit it.
Will be appreciated that, same gold plaque transport also can be carried a plurality of gold plaque chains 19 that distribute side by side to individual, slicing device 20 can be separated a plurality of target gold plaques 17 and gold plaque chain 19 separately simultaneously, thus, make the gold plaque fabric pattern variation of finally obtaining, can also make the range of application with the embroidery machine that encircles embroidery machine head expand.
According to a further aspect in the invention, the present invention also provides a kind of the embroidering system, and this embroidering system comprises the sequin cutting device described in embroidery machine and above-mentioned any embodiment.Wherein, the embroidery needle on the head of described embroidery machine is made in fabric for the target gold plaque that described sequin cutting device is separated.Certainly, the head end of described embroidery machine is provided with the casting die that connects embroidery needle; Described casting die and embroidery needle are vertically arranged on the downside of head side by side, and described casting die is with axial cavity, and described embroidery needle is through casting die.Generally, the end that connects described embroidery needle in described casting die is tapered, to better fabric is made.Above-mentioned casting die and embroidery needle can share the same power source, and same drive motors drives casting die to drive embroidery needle to carry out making of target gold plaque.
The embroidering system of the use sequin cutting device in the present embodiment can be realized the random combination between arbitrary size gold plaque, the stitching of embroidery machine in can similar prior art with plain embroidery head is the same, by any combination of large gold plaque, little gold plaque, folded gold plaque be applicable to that clothes, family spin, the embroidery of gold plaque on handicraft.Adopt the processing mode of sequin embroidering of the embroidery machine with ring embroidery machine head of the present invention simple, can produce in enormous quantities, can effectively reduce the cost of the embroidering system, can apply.
According to a further aspect in the invention, the present invention also provides the control method of any the embroidering system in a kind of the present invention, shown in figure 3, Fig. 3 shows the flow chart of the control method embodiment of the embroidering system in the present invention with sequin cutting device, and its method step mainly comprises:
Step S01: whether the embroidery needle detecting on described embroidering machine head needs to make target gold plaque; If so, perform step S02, if not, the detection of repeating step S01.
Step S02: the cutter in sequin cutting device obtains the speed of mainshaft of described embroidery machine, meanwhile, the gold plaque chain that the gold plaque transport bull ladle in sequin cutting device contains described target gold plaque.
Step S03: according to the speed of mainshaft of described embroidery machine, determine the startup angle of the slicer in described slicing device.In the present embodiment, starting angle can regulate according to the embroidery machine speed of mainshaft, and then can guarantee that slicer can be suitable for the cloth of different-thickness.
Step S04: when the main shaft of described embroidery machine is positioned at described startup angle, controller in described slicing device is controlled described slicer and is started section action, and then described target gold plaque and described gold plaque chain are separated, cut off the connecting line of target gold plaque and gold plaque chain.
Step S05: the embroidery needle on described embroidering machine head is made described target gold plaque on described fabric.
Preferably, in the process of execution step S03, can adjust the startup angle of described slicer, make the startup angle of slicer meet the split requirement of target gold plaque, with preferably by its target gold plaque along edge from gold plaque chain separately.It should be noted that the startup angle of mentioning in the present embodiment refers to that controlling slicer cut into slices while moving with respect to the angle of embroidery machine main shaft.The time of the carrying out section action of the control slicer in above-described embodiment is fixed, and the main shaft angle that the syringe needle of embroidery machine enters fabric is certain, and the speed of mainshaft of embroidery machine is adjustable, therefore, the time that can occur main shaft rotation one circle of different embroidery machines is different, now, in the time of need to regulating the startup of slicer with respect to the angle of embroidery machine main shaft.For example the main shaft of embroidery machine 600 turning/during rotational speed per minute, turn around and need 100 milliseconds; And take the 800 turn/one needed times of circle of rotational speed per minute, be 75 milliseconds.Thus, in the present invention, can make for the different speed of mainshaft by setting the startup angle of slicer, under the angle in the time of can entering fabric at the embroidery needle of embroidery machine main shaft, complete the action of section.For example, 1.5 millimeters of fabric thickness, cutting edge apart from 3 millimeters of needle plates, embroidery machine take 700 turn/speed runnings per minute, the actuation time of cutter motor as 30 milliseconds, guarantee that main shaft angle is when 110 spend, it is 126 degree that slicer completes the needed main shaft angle of section action, the startup angle that slicer under this speed of mainshaft is set by control device should be 344 degree with respect to main shaft angle, at embroidery machine main shaft angle, be that 344 slicers while spending start section action, to be 110 while spending at embroidery machine main shaft angle, slicer completes section action.If now want, cutting edge, the distance to needle plate strengthens, can better adapt to thick material like this, can adjust the relevant parameter in control device so, angle with respect to main shaft while making cutting edge complete section action moves forward, as slicer completes when action section embroidery machine main shaft angle, be 105 degree, now the startup angle of slicer (being that 344 slicers while spending start section action at embroidery machine main shaft angle) becomes 339 degree with respect to embroidery machine main shaft angle is 105 degree; If otherwise the angle that cutting edge to the distance of needle plate is reduced cutting knife have been moved relative to main shaft move as 115 degree backward, now the startup angle of slicer (being that 344 slicers while spending start section action at embroidery machine main shaft angle) is 349 degree with respect to embroidery machine main shaft angle is 115 degree.
Finally it should be noted that: above embodiment only, in order to technical scheme of the present invention to be described, is not intended to limit; Although the present invention is had been described in detail with reference to previous embodiment, those of ordinary skill in the art is to be understood that: its technical scheme that still can record aforementioned each embodiment is modified, or part technical characterictic is wherein equal to replacement; And these modifications or replacement do not make the essence of appropriate technical solution depart from the spirit and scope of various embodiments of the present invention technical scheme.
Claims (2)
1. a control method for the embroidering system, is characterized in that, described the embroidering system comprises embroidery machine and sequin cutting device; Wherein, described sequin cutting device comprises:
Gold plaque transport, comprises gold plaque chain and for delivery of the guide groove of described gold plaque chain;
Slicing device, comprises slicer and the controller for making described slicer cut into slices and move;
Wherein, the target gold plaque that the slicer in described slicing device needs the embroidery needle on embroidering machine head separates from described gold plaque chain;
Embroidery needle on the head of described embroidery machine is made in fabric for the target gold plaque that described sequin cutting device is separated;
The head end of described embroidery machine is provided with the casting die that connects described embroidery needle;
Described casting die and described embroidery needle are vertically arranged on the downside of described head side by side, and described embroidery needle is through described casting die, and described casting die is provided with axial cavity;
Described method comprises:
Whether the embroidery needle detecting on the head of described embroidery machine makes target gold plaque; If so,
Cutter in described sequin cutting device obtains the speed of mainshaft of described embroidery machine, meanwhile, and the gold plaque chain that the gold plaque transport bull ladle in described sequin cutting device contains described target gold plaque;
According to the speed of mainshaft of described embroidery machine, determine the startup angle of the slicer in described slicing device;
When the main shaft of described embroidery machine is positioned at described startup angle, the controller in described slicing device is controlled described slicer and is started section action, and then described target gold plaque and described gold plaque chain are separated, and,
Described embroidery needle is made described target gold plaque on described fabric.
2. method according to claim 1, is characterized in that, according to the speed of mainshaft of described embroidery machine, determines the step of the startup angle of the slicer in described slicing device, also comprises:
Adjust the startup angle of described slicer.
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| CN201010591183.0A CN102560925B (en) | 2010-12-15 | 2010-12-15 | Control method for embroidering system |
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| CN201010591183.0A CN102560925B (en) | 2010-12-15 | 2010-12-15 | Control method for embroidering system |
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| CN102560925B true CN102560925B (en) | 2014-03-26 |
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| CN109281079A (en) * | 2018-11-30 | 2019-01-29 | 北京大豪科技股份有限公司 | Embroidery control method, device, equipment and storage medium |
| CN109680427A (en) * | 2019-02-19 | 2019-04-26 | 湖州冠炯机电科技有限公司 | A kind of big specification gold plate feeding device and embroidery machine |
| JP7429557B2 (en) * | 2020-02-07 | 2024-02-08 | 株式会社ジャノメ | sewing machine |
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| CN101161900A (en) * | 2006-10-13 | 2008-04-16 | 东海工业缝纫机株式会社 | Sequin feeder apparatus and sewing machine capable of sewing sequins |
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