CN102560216A - Preparation method of dense coated composite powder and super coarse and extra coarse grained cemented carbide - Google Patents
Preparation method of dense coated composite powder and super coarse and extra coarse grained cemented carbide Download PDFInfo
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Abstract
Description
技术领域 technical field
本发明涉及一种硬质合金的制备方法,特别是涉及一种致密包覆型复合粉及超粗与特粗晶硬质合金的制备方法。The invention relates to a preparation method of cemented carbide, in particular to a preparation method of densely coated composite powder and ultra-coarse and ultra-coarse-grained cemented carbide.
背景技术 Background technique
硬质合金是用粉末冶金方法生产的,由过渡族难熔金属化合物(WC、TiC、TaC、NbC等)和粘结金属(Co、Ni、Fe等)组成的,具有硬质相+粘结相组织结构特征的工程复合材料。烧结过程中,硬质合金通过共晶反应形成液相,硬质合金的烧结属于典型的液相烧结。硬质合金的粘结相是一种以粘结金属为基体的、含C、含W等过渡族金属的固溶体。Cemented carbide is produced by powder metallurgy and consists of transition group refractory metal compounds (WC, TiC, TaC, NbC, etc.) and bonding metals (Co, Ni, Fe, etc.), with a hard phase + bonding Engineering composites with phase structure characteristics. During the sintering process, the cemented carbide forms a liquid phase through eutectic reaction, and the sintering of cemented carbide is a typical liquid phase sintering. The binder phase of cemented carbide is a solid solution of transition metals such as C and W, which is based on the binder metal.
按国际最大的硬质合金制造企业Sandvik公司有关硬质合金的分类标准,合金中WC晶粒度为3.5μm~4.9μm、5.0μm~7.9μm、8.0μm~14μm的硬质合金分别为粗晶、超粗晶和特粗晶硬质合金。在粘结金属含量相同的条件下,与传统的中、粗晶硬质合金相比,超粗和特粗晶硬质合金具有极高的热导率,较高的断裂韧性与红硬性,较好的抗热疲劳与抗热冲击性能,主要用于极端工况条件下软岩的连续开采(如采煤、地铁与隧道建设)与现代化公路、桥梁的连续作业(如挖路、铺路),对韧性与抗热疲劳、抗热冲击性能要求较高的冲压模、冷镦模、轧辊等,具有非常广阔的市场前景。According to the classification standards of cemented carbides of Sandvik, the largest cemented carbide manufacturer in the world, cemented carbides with WC grain sizes of 3.5 μm to 4.9 μm, 5.0 μm to 7.9 μm, and 8.0 μm to 14 μm are coarse grained respectively. , Ultra-coarse-grained and extra-coarse-grained cemented carbide. Under the condition of the same binder metal content, compared with traditional medium and coarse-grained cemented carbides, ultra-coarse-grained and extra-coarse-grained cemented carbides have extremely high thermal conductivity, high fracture toughness and red hardness, and are relatively Good thermal fatigue and thermal shock resistance, mainly used for continuous mining of soft rocks under extreme working conditions (such as coal mining, subway and tunnel construction) and continuous operations of modern roads and bridges (such as road digging and paving), Stamping dies, cold heading dies, rolls, etc. that require high toughness, thermal fatigue resistance, and thermal shock resistance have very broad market prospects.
关于超粗晶硬质合金的制备方法已有专利报道。如:一种超粗晶粒硬质合金的制备方法(201010172891.0);用于截齿或挖路齿的超粗晶粒硬质合金材料及其制备方法(201110136199.7);高韧性超粗晶钨钴硬质合金的制备方法(201010553047.2)等。制备超粗或特粗晶硬质合金必须采用粗晶、超粗或特粗晶WC原材料。由于WC初始晶粒粗大,在烧结过程中WC在粘结金属中的溶解通常具有强烈的能量选择性,通过析出形成的WC次晶与粗大的WC初始晶粒之间的结合极易出现薄弱区。因此,采用现有的超粗晶硬质合金制备工艺,极易出现如图1所示的WC/粘结相相界处WC晶粒碎裂缺陷。这种缺陷在腐蚀粘结相后难以被观察到;即使仅腐蚀WC相,没有腐蚀粘结相,在金相显微镜下也难以被观察到。WC/粘结相相界处WC晶粒碎裂缺陷是导致合金强度低、不耐磨损的重要原因问题。这种缺陷的存在将严重影响超粗和特粗晶硬质合金的推广应用。There have been patent reports on the preparation method of ultra-coarse-grained cemented carbide. Such as: a preparation method of ultra-coarse-grained cemented carbide (201010172891.0); ultra-coarse-grained cemented carbide material for picks or road digging teeth and its preparation method (201110136199.7); high-toughness ultra-coarse-grained tungsten-cobalt Preparation method of cemented carbide (201010553047.2), etc. Coarse-grained, ultra-coarse or extra-coarse-grained WC raw materials must be used to prepare ultra-coarse or extra-coarse-grained cemented carbide. Due to the coarse initial grains of WC, the dissolution of WC in the binder metal during sintering usually has a strong energy selectivity, and the bonding between the WC secondary grains formed by precipitation and the coarse initial grains of WC is very prone to weak regions . Therefore, using the existing ultra-coarse-grained cemented carbide preparation process, it is very easy to appear the WC grain fragmentation defect at the WC/binder phase boundary as shown in Figure 1 . This kind of defect is difficult to be observed after corroding the bonding phase; even if only the WC phase is corroded without corroding the bonding phase, it is difficult to be observed under a metallographic microscope. The WC grain fragmentation defect at the WC/binder phase boundary is an important reason for the low strength and wear resistance of the alloy. The existence of this defect will seriously affect the popularization and application of ultra-coarse and ultra-coarse-grained cemented carbide.
关于包覆型WC-Co复合粉的制备方法已有专利报道。如:稀土改性钴包覆碳化钨硬质合金复合粉末的制备方法(201010286211.8)。该专利技术所要解决的是硬质合金混合料制备球磨过程(球磨混粉)存在耗时长、容易引入杂质、Co易偏聚的问题。该专利技术采用乙醇作为溶剂,通过有机物水相还原反应制备复合粉,成本较高。碳化物-Co/Ni复合粉及硬质合金的制备方法(200910042940.6),该专利技术通过水热高压氢还原钴/镍氨络合溶液制备Co/Ni包覆WC型复合粉,所要解决的是:开发无外来杂质元素脏化的硬质合金生产用高纯度MC-Co/Ni复合粉的湿法冶金制备工艺,以取代传统MC-Co/Ni混合料湿磨工艺,从而避免湿磨工艺造成的WC颗粒过度破碎问题;在此基础上解决粗晶、超粗晶、特粗晶硬质合金的制备问题。上述专利技术没有重视Co对WC的包覆状态,以及Co包覆层的物理性状,难以实现Co对WC的致密包覆。There have been patent reports on the preparation method of coated WC-Co composite powder. Such as: preparation method of rare earth modified cobalt-coated tungsten carbide cemented carbide composite powder (201010286211.8). The patented technology is to solve the problems of long time consumption, easy introduction of impurities, and easy segregation of Co in the ball milling process of cemented carbide mixture preparation (ball milling powder mixing). This patented technology uses ethanol as a solvent to prepare composite powder through the aqueous phase reduction reaction of organic matter, and the cost is relatively high. Preparation method of carbide-Co/Ni composite powder and cemented carbide (200910042940.6). This patented technology prepares Co/Ni-coated WC type composite powder through hydrothermal high-pressure hydrogen reduction of cobalt/nickel-ammonia complex solution. The problem to be solved is : To develop the hydrometallurgical preparation process of high-purity MC-Co/Ni composite powder for cemented carbide production without fouling by foreign impurity elements, to replace the traditional MC-Co/Ni mixture wet grinding process, so as to avoid the damage caused by the wet grinding process The problem of excessive crushing of WC particles; on this basis, the preparation of coarse-grained, ultra-coarse-grained, and extra-coarse-grained cemented carbides is solved. The above-mentioned patent technology does not pay attention to the coating state of Co on WC and the physical properties of the Co coating layer, and it is difficult to achieve dense coating of Co on WC.
关于制备WC-Co复合粉的报道较多,其中有关包覆型复合粉的研究也有文献报道。包覆型复合粉的制备方法主要有化学镀、电镀、化学气相沉积(CVD)、Sol-Gel、多元醇液相还原以及水热氢还原等。CVD、Sol-Gel、多元醇液相还原等方法存在制备成本高等问题。化学镀、电镀存在易引入外来杂质等问题,而作为硬质合金生产原料必须满足高纯度的要求。此外,钨钴复盐沉淀、喷雾干燥制取钨钴复合氧化物、直接还原碳化制取WC-Co复合粉末的报道很多,但是这种复合粉仅适合于超细硬质合金的制备。There are many reports on the preparation of WC-Co composite powder, and the research on coated composite powder is also reported in the literature. The preparation methods of coated composite powder mainly include electroless plating, electroplating, chemical vapor deposition (CVD), Sol-Gel, polyol liquid phase reduction and hydrothermal hydrogen reduction, etc. Methods such as CVD, Sol-Gel, and polyol liquid phase reduction have problems such as high preparation costs. Electroless plating and electroplating have problems such as easy introduction of foreign impurities, and as raw materials for cemented carbide production, they must meet the requirements of high purity. In addition, there are many reports on the precipitation of tungsten-cobalt double salt, the preparation of tungsten-cobalt composite oxide by spray drying, and the preparation of WC-Co composite powder by direct reduction carbonization, but this composite powder is only suitable for the preparation of ultrafine cemented carbide.
关于Co/Ni氢氧化物浆料水热高压氢还原(浆化氢还原)制备Co/Ni粉末已有报道。如:(1)喻克宁,毛铭华,梁焕珍,徐菊.氢氧化钴碱性浆化氢还原制备超细Co粉.过程工程学报,2001,1(1):62-65。(2)徐菊,喻克宁,梁焕珍,等.用氢氧化镍浆化氢还原法制备纳米金属镍粉的反应机制.材料研究学报,2002,16(2):158-163。在现有报道中,必须添加贵金属等催化剂(如PdCl2)才能进行氢还原反应。The preparation of Co/Ni powder by hydrothermal high-pressure hydrogen reduction of Co/Ni hydroxide slurry (slurry hydrogen reduction) has been reported. Such as: (1) Yu Kening, Mao Minghua, Liang Huanzhen, Xu Ju. Preparation of ultrafine Co powder by hydrogen reduction of cobalt hydroxide alkaline slurry. Chinese Journal of Process Engineering, 2001, 1(1): 62-65. (2) Xu Ju, Yu Kening, Liang Huanzhen, et al. Reaction mechanism of nano-metal nickel powder prepared by nickel hydroxide slurry hydrogen reduction method. Journal of Materials Research, 2002, 16(2): 158-163. In existing reports, catalysts such as noble metals (such as PdCl 2 ) must be added to carry out the hydrogen reduction reaction.
发明内容 Contents of the invention
本发明所要解决的技术问题是提供一种消除超粗和特粗晶硬质合金相界处WC晶粒碎裂现象,改善超粗和特粗晶硬质合金产品性能,提高合金使用寿命的致密包覆型复合粉及超粗与特粗晶硬质合金的制备方法。The technical problem to be solved by the present invention is to provide a method to eliminate the phenomenon of WC grain fragmentation at the phase boundary of ultra-coarse and ultra-coarse-grained hard alloys, improve the performance of ultra-coarse and ultra-coarse-grained hard alloys, and improve the compactness of the service life of the alloy. The preparation method of coated composite powder and ultra-coarse and ultra-coarse-grained hard alloy.
为了解决上述技术问题,本发明提供的致密包覆型复合粉及超粗与特粗晶硬质合金的制备方法,通过对含C含量>6.12%、晶粒度>4.5μm的WC原料粉末进行机械活化处理实现对WC的活化与WC颗粒易碎区的剥离;根据硬质合金的成分配比,利用机械活化处理WC粉末的自催化活性与非均匀形核效应,在不添加敏化剂、活化剂与催化剂外来物质的条件下,通过水热高压氢还原Co/Ni氢氧化物碱性浆料制备纳米组装结构Co/Ni包覆WC型复合粉,随后利用纳米扩散烧结效应对复合粉进行热扩散均匀化处理,制备致密Co/Ni包覆WC型复合粉,以此复合粉为原料制备高质量超粗与特粗晶硬质合金;所述的Co/Ni是指Co或Ni或Co+Ni。In order to solve the above-mentioned technical problems, the preparation method of dense coated composite powder and ultra-coarse and ultra-coarse-grained cemented carbide provided by the present invention is carried out by WC raw material powder containing C content > 6.12% and grain size > 4.5 μm The mechanical activation treatment realizes the activation of WC and the peeling off of the fragile area of WC particles; according to the composition ratio of cemented carbide, the self-catalytic activity and heterogeneous nucleation effect of mechanical activation treatment WC powder can be used without adding sensitizer, Under the condition of activator and catalyst foreign substances, the nano-assembly structure Co/Ni coated WC type composite powder was prepared by hydrothermal high-pressure hydrogen reduction of Co/Ni hydroxide alkaline slurry, and then the composite powder was sintered by nano-diffusion sintering effect. Thermal diffusion homogenization treatment to prepare dense Co/Ni-coated WC type composite powder, using this composite powder as raw material to prepare high-quality ultra-coarse and ultra-coarse-grained cemented carbide; the Co/Ni refers to Co or Ni or Co +Ni.
所述的被包覆粉体的机械活化处理:选择含C含量>6.12%、晶粒度>4.5μm的WC原料作为超粗或特粗晶硬质合金的原料,按球∶料的质量比为3∶1~5∶1,在机械活化机中对WC原料粉末进行8h~14h的机械活化处理,研磨球材质为WC-Co硬质合金,采用添加W的方式调节复合粉的总碳含量。根据合金种类、用途以及WC原料粉末的碳含量,在对WC粉末进行机械活化处理时同时添加过渡族金属碳化物和W粉末。经机械活化处理的粉末不需分级过筛处理,直接进行后续包覆处理。机械活化处理可实现对WC的活化与WC颗粒易碎区的剥离,有利于Co/Ni对WC包覆强度的提高,改善WC的烧结活性。The mechanical activation treatment of the coated powder: select the WC raw material containing C content > 6.12%, grain size > 4.5 μm as the raw material of ultra-coarse or ultra-coarse grained hard alloy, according to the mass ratio of ball: material 3:1~5:1, mechanically activate the WC raw material powder in the mechanical activation machine for 8h~14h, the material of the grinding ball is WC-Co cemented carbide, and the total carbon content of the composite powder is adjusted by adding W . According to the alloy type, application and carbon content of WC raw material powder, transition metal carbide and W powder are added at the same time when WC powder is mechanically activated. The mechanically activated powder does not need to be graded and sieved, and is directly subjected to subsequent coating treatment. The mechanical activation treatment can realize the activation of WC and the peeling off of the brittle area of WC particles, which is beneficial to the improvement of the coating strength of Co/Ni on WC and the sintering activity of WC.
所述的Co/Ni氢氧化物碱性浆料的制备:以Co/Ni的氯化物或硫酸盐以及NaOH为原料通过水相反应制备;控制反应温度为60℃~70℃,以提高反应形核效率;根据反应容积的大小与料的装载量采用单管或多管形式滴加Co/Ni盐的水溶液至NaOH水溶液中,以控制反应产物Co/Ni氢氧化物的晶体生长速度;采用搅拌方式实现溶液中阳离子以及反应产物的扩散与分散;(Co/Ni)2+的摩尔浓度为0.5mol/L~1.5mol/L,NaOH的摩尔浓度为2mol/L~4mol/L;按NaOH∶(Co/Ni)2+摩尔比为2∶1化学计量比的95%~100%添加量计算NaOH的添加量,使反应生成物Co/Ni氢氧化物浆料呈碱性;Co/Ni盐的加入量根据复合粉中所要求的Co∶Ni比与Co/Ni总含量进行调节,NaOH的加入量由此而定;Co/Ni氢氧化物碱性浆料制备过程中不添加任何其他外来物资。The preparation of the Co/Ni hydroxide alkaline slurry: Co/Ni chloride or sulfate and NaOH are used as raw materials to prepare through aqueous phase reaction; the reaction temperature is controlled at 60°C to 70°C to improve the reaction form. Nuclear efficiency; according to the size of the reaction volume and the loading capacity of the material, the aqueous solution of Co/Ni salt is added dropwise to the aqueous NaOH solution in the form of a single tube or multiple tubes to control the crystal growth rate of the reaction product Co/Ni hydroxide; using stirring Diffusion and dispersion of cations and reaction products in the solution are realized by means of the method; the molar concentration of (Co/Ni) 2+ is 0.5mol/L~1.5mol/L, and the molar concentration of NaOH is 2mol/L~4mol/L; according to NaOH: The (Co/Ni) 2+ molar ratio is 95% to 100% of the stoichiometric ratio of 2:1. The addition amount of NaOH is calculated to make the reaction product Co/Ni hydroxide slurry alkaline; Co/Ni salt The amount of NaOH added is adjusted according to the required Co:Ni ratio and the total content of Co/Ni in the composite powder, and the amount of NaOH added is determined accordingly; no other external substances are added during the preparation of Co/Ni hydroxide alkaline slurry. supplies.
所述的水热高压氢还原:将WC粉或以WC为主体的原料粉末与Co/Ni氢氧化物碱性浆料加入到高压反应釜中,采用搅拌方式使WC或以WC为主体的原料粉末悬浮于浆料中,还原条件如下:反应温度150℃~180℃,保温时间2h~8h,氢气压力2.5MPa~4.5MPa。反应过程不添加敏化剂、活化剂与催化剂等外来物质。The hydrothermal high-pressure hydrogen reduction: add WC powder or WC-based raw material powder and Co/Ni hydroxide alkaline slurry into the high-pressure reactor, and stir the WC or WC-based raw material The powder is suspended in the slurry, and the reduction conditions are as follows: the reaction temperature is 150°C-180°C, the holding time is 2h-8h, and the hydrogen pressure is 2.5MPa-4.5MPa. The reaction process does not add foreign substances such as sensitizers, activators and catalysts.
所述的热扩散均匀化处理:将经洗涤、脱水干燥处理后纳米组装结构Co/Ni包覆WC型复合粉在氢气气氛中于600℃~700℃进行扩散均匀化、脱氧、脱残余阴离子处理,使纳米组装结构Co/Ni包覆层通过纳米扩散烧结效应转变成平滑致密包覆层,防止纳米组装结构Co/Ni在后续成形剂掺入与压坯成形过程中的脱落,降低复合粉中的杂质含量,改善硬质合金烧结过程中Co/Ni粘结金属对WC的润湿性,实现对WC-Co/Ni合金液相烧结过程中WC溶解与析出行为的调控。The thermal diffusion homogenization treatment: After washing, dehydration and drying, the nano-assembled structure Co/Ni coated WC type composite powder is subjected to diffusion homogenization, deoxidation, and residual anion treatment at 600 ° C to 700 ° C in a hydrogen atmosphere , so that the nano-assembly structure Co/Ni coating layer is transformed into a smooth and dense coating layer through the nano-diffusion sintering effect, preventing the nano-assembly structure Co/Ni from falling off during the subsequent mixing of the forming agent and the compacting process, and reducing the composite powder. Improve the wettability of Co/Ni bonding metal to WC in the sintering process of cemented carbide, and realize the regulation of WC dissolution and precipitation behavior in the liquid phase sintering process of WC-Co/Ni alloy.
所述的硬质合金制备:在经热扩散均匀化处理后得到的致密Co/Ni包覆WC型复合粉中加入质量比为2.0%~2.5%的PEG或石蜡基成形剂,对掺入成形剂的复合粉进行干燥制粒,将掺入成形剂的复合粉进行成形,并在压力烧结炉中于1430℃~1480℃进行液相烧结。The preparation of the hard alloy: adding PEG or paraffin wax-based forming agent with a mass ratio of 2.0% to 2.5% to the dense Co/Ni coated WC type composite powder obtained after thermal diffusion homogenization treatment, Dry and granulate the composite powder of the agent, shape the composite powder mixed with the forming agent, and carry out liquid phase sintering in a pressure sintering furnace at 1430 ° C to 1480 ° C.
采用上述技术方案的致密包覆型复合粉及超粗与特粗晶硬质合金的制备方法,利用机械活化处理WC粉末的自催化活性与非均匀形核效应,通过水热高压氢还原Co/Ni氢氧化物碱性浆料制备纳米组装结构Co/Ni包覆WC型复合粉,随后利用纳米扩散烧结效应对复合粉进行热扩散均匀化处理,是一种制备Co/Ni粘结金属致密包覆WC型复合粉末,实现对WC-Co/Ni合金液相烧结过程中WC溶解与析出行为的调控,消除超粗和特粗晶硬质合金相界处WC晶粒碎裂现象,改善超粗和特粗晶硬质合金产品性能,提高合金使用寿命的有效方法。由于水热高压氢还原包覆型复合粉制备过程中采用水作为介质,氢气为还原剂,只添加一种廉价的NaOH辅助材料,本方法具有低成本、环保的显著特征。The preparation method of densely coated composite powder and ultra-coarse and ultra-coarse-grained cemented carbide adopts the above-mentioned technical scheme, and utilizes the self-catalytic activity and non-uniform nucleation effect of mechanically activated WC powder to reduce Co/ The preparation of nano-assembly structure Co/Ni coated WC type composite powder with Ni hydroxide alkaline slurry, and then using the nano-diffusion sintering effect to perform thermal diffusion and homogenization treatment on the composite powder, is a kind of preparation of Co/Ni bonded metal dense package. WC-type composite powder is coated to realize the control of WC dissolution and precipitation behavior in the liquid phase sintering process of WC-Co/Ni alloy, eliminate the phenomenon of WC grain fragmentation at the phase boundary of ultra-coarse and ultra-coarse-grained cemented carbide, and improve the ultra-coarse It is an effective method to improve the performance of Hete coarse-grained cemented carbide products and improve the service life of alloys. Since water is used as the medium in the preparation process of the hydrothermal high-pressure hydrogen reduction coated composite powder, hydrogen is used as the reducing agent, and only a cheap NaOH auxiliary material is added, the method has the remarkable characteristics of low cost and environmental protection.
通过WC原料粒度的选择,烧结温度的调整,该方法同样适合于其他晶粒等级优质硬质合金的制备。By selecting the grain size of WC raw materials and adjusting the sintering temperature, this method is also suitable for the preparation of high-quality hard alloys with other grain grades.
附图说明 Description of drawings
图1是采用传统工艺制备的合金晶粒度为5.8μm的超粗晶WC-12Ni合金的扫描电镜(SEM)照片(1000倍);Fig. 1 is the scanning electron microscope (SEM) photograph (1000 times) of the ultra-coarse grain WC-12Ni alloy of 5.8 μm that adopts the alloy crystal grain size that adopts the traditional craft to prepare;
图2是经热扩散均匀化处理后Co包覆WC型WC-12Co复合粉的SEM照片(1000倍);Fig. 2 is the SEM photo (1000 times) of Co-coated WC type WC-12Co composite powder after thermal diffusion homogenization treatment;
图3是图2中箭头所指处亮色WC颗粒表面的能谱微区成分分析图谱Figure 3 is the energy spectrum micro-region component analysis map of the surface of the bright-colored WC particle pointed by the arrow in Figure 2
图4是采用本发明制备方法制备的合金晶粒度为11.8μm特粗晶WC-12Co合金的SEM照片(1000倍);Fig. 4 is the SEM photo (1000 times) of the ultra-coarse-grained WC-12Co alloy with a grain size of 11.8 μm prepared by the preparation method of the present invention;
图5是水热高压氢还原含PdCl2催化剂的氢氧化钴碱性浆料制备的金属Co粉末的SEM照片(20,000倍)Fig. 5 is the SEM photograph (20,000 times) of the metallic Co powder that hydrothermal high pressure hydrogen reduces the cobalt hydroxide basic slurry that contains PdCl catalyzer
图6是采用本发明制备方法制备的合金晶粒度为7.2μm超粗晶WC-12Ni-0.5Cr3C2合金的SEM照片(3000倍);Fig. 6 is the SEM photo (3000 times) of the ultra-coarse-grained WC-12Ni-0.5Cr 3 C 2 alloy with a grain size of 7.2 μm prepared by the preparation method of the present invention;
图7是采用本发明制备方法制备的合金晶粒度为6.8μm超粗晶WC-6Co-6Ni合金的SEM照片(1000倍)。Fig. 7 is a SEM photo (1000 times) of an ultra-coarse-grained WC-6Co-6Ni alloy with a grain size of 6.8 μm prepared by the preparation method of the present invention.
具体实施方式 Detailed ways
下面结合附图和实施例对本发明作进一步说明。The present invention will be further described below in conjunction with drawings and embodiments.
实施例1:Example 1:
按WC-12%Co(质量比)成分制备复合粉。选择含C含量为6.13%、晶粒度为6.6μm的WC为原料,添加W粉将WC-12Co复合中总碳含量调节到5.36%,按球∶料的质量比为4∶1将WC与W粉在机械活化机中进行8h机械活化处理。按1.5mol/L Co2+摩尔浓度将氯化钴溶解于去离子水中。按NaOH∶Co2+摩尔比为2∶1化学计量比的100%添加量计算NaOH的添加量,按2mol/L摩尔浓度将NaOH溶解于去离子水中。将过滤后的NaOH溶液转入搅拌反应槽中,控制反应槽温度为70℃,将过滤后的氯化钴溶液通过3个管道滴加至NaOH溶液中。将反应产物氢氧化钴碱性浆料转移至高压反应釜中,同时加入经机械活化处理的WC和W粉。水热高压氢还原条件如下:反应温度180℃,保温时间2h,氢气压力3.5MPa,采用搅拌方式使WC+W粉末悬浮于浆料中。洗涤、脱水干燥处理反应产物。在扫描电镜下观察与分析反应产物,发现纳米组装结构Co均匀包覆在WC+W粉体表面。在氢气气氛中于650℃对纳米组装结构Co包覆WC型复合粉进行扩散均匀化、脱氧、脱残余阴离子处理。化学分析结果表明,复合粉中Co含量为11.98%,O含量为0.09%。在扫描电镜下观察与分析经热扩散均匀化处理后Co包覆WC型复合粉,发现WC+W粉体表面已形成Co的致密包覆层。图2是经热扩散均匀化处理后Co包覆WC型复合粉的扫描电镜照片,图3是图2中箭头所指处亮色WC颗粒表面的能谱微区成分分析图谱。由图3可以看出,在WC颗粒表面检测到了Co的存在。在经热扩散均匀化处理后得到的致密包覆型WC-12Co复合粉中加入2.5%的PEG成形剂。将经干燥制粒处理的混合料压成B型条样压坯,将压坯在6MPa的压力烧结炉内于1480℃进行烧结。抗弯强度测试结果表明,合金的抗弯强度为2360MPa。采用Image J图像处理软件和线截距法测量合金晶粒度,结果表明合金晶粒度为11.8μm。图4是合金的扫描电镜照片。由图4可以看出,合金中WC/粘结相相界处不存在WC晶粒碎裂缺陷。采用同样的水热高压氢还原工艺(反应温度180℃,保温时间2h,氢气压力3.5MPa),在高压反应釜中还原掺入PdCl2催化剂的上述氢氧化钴碱性浆料,得到的片状纳米组装结构的金属Co粉末的比表面积为16.14m2/g,比表面粒径为41.8nm,粉末照片见图5。Composite powder is prepared according to WC-12% Co (mass ratio) composition. Choose WC with a C content of 6.13% and a grain size of 6.6 μm as the raw material, add W powder to adjust the total carbon content in the WC-12Co composite to 5.36%, and mix WC and The W powder was subjected to mechanical activation treatment for 8 hours in a mechanical activation machine. Cobalt chloride was dissolved in deionized water at a molar concentration of 1.5 mol/L Co 2+ . Calculate the amount of NaOH added based on the 100% addition of NaOH: Co molar ratio of 2: 1 stoichiometric ratio, and dissolve NaOH in deionized water at a molar concentration of 2 mol/L. The filtered NaOH solution was transferred to a stirring reaction tank, the temperature of the reaction tank was controlled to be 70°C, and the filtered cobalt chloride solution was added dropwise to the NaOH solution through three pipelines. The reaction product cobalt hydroxide alkaline slurry is transferred to a high-pressure reactor, and at the same time, mechanically activated WC and W powder are added. The hydrothermal high-pressure hydrogen reduction conditions are as follows: reaction temperature 180°C, holding time 2h, hydrogen pressure 3.5MPa, WC+W powder is suspended in the slurry by stirring. The reaction product is washed, dehydrated and dried. The reaction products were observed and analyzed under a scanning electron microscope, and it was found that the nano-assembled structure Co was uniformly coated on the surface of the WC+W powder. Diffusion homogenization, deoxidation, and residual anion removal treatments were performed on the nano-assembly structure Co-coated WC composite powder at 650 °C in a hydrogen atmosphere. The results of chemical analysis showed that the Co content in the composite powder was 11.98%, and the O content was 0.09%. Observing and analyzing the Co-coated WC type composite powder after thermal diffusion homogenization treatment under the scanning electron microscope, it is found that a dense coating layer of Co has formed on the surface of the WC+W powder. Figure 2 is a scanning electron microscope photo of Co-coated WC type composite powder after thermal diffusion homogenization treatment, and Figure 3 is an energy spectrum micro-region component analysis map of the surface of the bright-colored WC particle pointed by the arrow in Figure 2. It can be seen from Figure 3 that the presence of Co was detected on the surface of WC particles. Add 2.5% PEG forming agent to the dense coated WC-12Co composite powder obtained after thermal diffusion homogenization treatment. The dried and granulated mixture is pressed into a B-type strip compact, and the compact is sintered at 1480°C in a 6MPa pressure sintering furnace. The flexural strength test results show that the flexural strength of the alloy is 2360MPa. The grain size of the alloy was measured by Image J image processing software and the line intercept method, and the results showed that the grain size of the alloy was 11.8 μm. Figure 4 is a scanning electron micrograph of the alloy. It can be seen from Figure 4 that there is no WC grain fragmentation defect at the WC/binder phase boundary in the alloy. Using the same hydrothermal high-pressure hydrogen reduction process (reaction temperature 180°C, holding time 2h, hydrogen pressure 3.5MPa), reduce the above-mentioned cobalt hydroxide alkaline slurry mixed with PdCl2 catalyst in a high-pressure reactor, and obtain the flake The specific surface area of the metal Co powder with the nano-assembled structure is 16.14m 2 /g, and the specific surface particle size is 41.8nm. The photo of the powder is shown in FIG. 5 .
实施例2:Example 2:
按WC-12%Ni-0.5%Cr3C2(质量比)成分制备复合粉。选择含C含量为6.13%、晶粒度为6.6μm的WC为原料,添加W粉将WC-12Ni-0.5Cr3C2复合粉中总碳含量调节到5.36%,按球∶料的质量比为3∶1将WC、Cr3C2以及W粉在机械活化机中进行11h机械活化处理。按1.0mol/L Ni2+摩尔浓度将硫酸镍溶解于去离子水中。按NaOH∶Ni2+摩尔比为2∶1化学计量比的95%添加量计算NaOH的添加量,按3mol/L摩尔浓度将NaOH溶解于去离子水中。将过滤后的NaOH溶液转入搅拌反应槽中,控制反应槽温度为60℃,将过滤后的硫酸镍溶液通过3个管道滴加至NaOH溶液中。将反应产物氢氧化镍碱性浆料转移至高压反应釜中,同时加入经机械活化处理的WC、Cr3C2以及W粉。水热高压氢还原条件如下:反应温度165℃,保温时间8h,氢气压力4.5MPa,采用搅拌方式使WC+Cr3C2+W粉末悬浮于浆料中。洗涤、脱水干燥处理反应产物。在氢气气氛中于600℃对Ni包覆WC型复合粉进行扩散均匀化、脱氧、脱残余阴离子处理。化学分析结果表明,复合粉中Ni含量为11.97%,O含量为0.07%。在经热扩散均匀化处理后得到的致密包覆型WC-12Ni-0.5Cr3C2复合粉中加入2.5%的石蜡成形剂。将经干燥制粒处理的混合料压成B型条样压坯,将压坯在6MPa的压力烧结炉内于1440℃进行烧结。抗弯强度测试结果表明,合金的抗弯强度为2680MPa。采用Image J图像处理软件和线截距法测量合金晶粒度,结果表明合金晶粒度为7.2μm。图6是合金的扫描电镜照片。由图6可以看出,合金组织结构均匀,合金中WC/粘结相相界处不存在WC晶粒碎裂缺陷。The composite powder is prepared according to the composition of WC-12%Ni-0.5%Cr 3 C 2 (mass ratio). Choose WC with a C content of 6.13% and a grain size of 6.6 μm as the raw material, add W powder to adjust the total carbon content in the WC-12Ni-0.5Cr 3 C 2 composite powder to 5.36%, according to the mass ratio of ball: material WC, Cr 3 C 2 and W powder were mechanically activated for 11 hours in a mechanical activation machine at a ratio of 3:1. Dissolve nickel sulfate in deionized water at a molar concentration of 1.0mol/L Ni 2+ . According to NaOH:Ni 2+ molar ratio is the 95% addition amount of 2:1 stoichiometric ratio to calculate the addition amount of NaOH, by 3mol/L molar concentration NaOH is dissolved in deionized water. The filtered NaOH solution was transferred to a stirred reaction tank, and the temperature of the reaction tank was controlled at 60° C., and the filtered nickel sulfate solution was added dropwise to the NaOH solution through three pipes. Transfer the reaction product nickel hydroxide alkaline slurry to a high pressure reactor, and add mechanically activated WC, Cr 3 C 2 and W powder at the same time. The hydrothermal high-pressure hydrogen reduction conditions are as follows: reaction temperature 165°C, holding time 8h, hydrogen pressure 4.5MPa, WC+Cr 3 C 2 +W powder is suspended in the slurry by stirring. The reaction product is washed, dehydrated and dried. In a hydrogen atmosphere at 600 ° C, the Ni-coated WC type composite powder was treated for diffusion homogenization, deoxidation, and residual anion removal. The results of chemical analysis show that the Ni content in the composite powder is 11.97%, and the O content is 0.07%. Add 2.5% paraffin wax forming agent to the densely coated WC-12Ni-0.5Cr 3 C 2 composite powder obtained after thermal diffusion homogenization treatment. The dried and granulated mixture is pressed into a B-type strip compact, and the compact is sintered at 1440°C in a 6MPa pressure sintering furnace. The flexural strength test results show that the flexural strength of the alloy is 2680MPa. The grain size of the alloy was measured by Image J image processing software and the line intercept method, and the results showed that the grain size of the alloy was 7.2 μm. Figure 6 is a scanning electron micrograph of the alloy. It can be seen from Figure 6 that the microstructure of the alloy is uniform, and there is no WC grain fragmentation defect at the WC/binder phase boundary in the alloy.
实施例3:Example 3:
按WC-6%Co-6%Ni(质量比)成分制备复合粉。选择含C含量为6.13%、晶粒度为6.6μm的WC为原料,添加W粉将WC-6Co-6Ni复合粉中总碳含量调节到5.35%,按球∶料的质量比为5∶1将WC与W粉在机械活化机中进行14h机械活化处理。按0.5mol/L(Co/Ni)2+摩尔浓度将氯化钴与氯化镍溶解于去离子水中。按NaOH∶(Co/Ni)2+摩尔比为2∶1化学计量比的98%添加量计算NaOH的添加量,按4mol/L摩尔浓度将NaOH溶解于去离子水中。将过滤后的NaOH溶液转入搅拌反应槽中,控制反应槽温度为65℃,将过滤后的氯化钴、氯化镍混合溶液通过3个管道滴加至NaOH溶液中。将反应产物钴、镍氢氧化物浆料转移至高压反应釜中,同时加入经机械活化处理的WC和W粉。水热高压氢还原条件如下:反应温度150℃,保温时间6h,氢气压力2.5MPa,采用搅拌方式使WC+W原料粉末悬浮于浆料中。洗涤、脱水干燥处理反应产物。在氢气气氛中于700℃对Co、Ni包覆WC型复合粉进行扩散均匀化、脱氧、脱残余阴离子处理。经化学分析结果表明,复合粉中Co含量为5.98%,Ni含量为5.96%,O含量为0.06%。在经热扩散均匀化处理后得到的致密包覆型WC-6Co-6Ni复合粉中加入2.0%的PEG成形剂。将经干燥制粒处理的混合料压成B型条样压坯,将压坯在6MPa的压力烧结炉内于1430℃进行烧结。抗弯强度测试结果表明,合金的抗弯强度为2720MPa。采用Image J图像处理软件和线截距法测量合金晶粒度,结果表明合金晶粒度为6.8μm。图7是合金的扫描电镜照片。由图7可以看出,合金组织结构均匀,合金中WC/粘结相相界处不存在WC晶粒碎裂缺陷。Composite powder is prepared according to WC-6%Co-6%Ni (mass ratio) composition. Choose WC with a C content of 6.13% and a grain size of 6.6 μm as the raw material, add W powder to adjust the total carbon content in the WC-6Co-6Ni composite powder to 5.35%, and the mass ratio of balls: materials is 5:1 WC and W powder were mechanically activated in a mechanical activation machine for 14 hours. Dissolve cobalt chloride and nickel chloride in deionized water at a molar concentration of 0.5 mol/L (Co/Ni) 2+ . According to the NaOH: (Co/Ni) 2+ molar ratio is 2: 1 stoichiometric ratio of 98% of the added amount of NaOH is calculated, according to 4mol/L molar concentration NaOH is dissolved in deionized water. Transfer the filtered NaOH solution into the stirring reaction tank, control the temperature of the reaction tank at 65°C, and drop the filtered cobalt chloride and nickel chloride mixed solution into the NaOH solution through 3 pipes. Transfer the reaction product cobalt and nickel hydroxide slurry to the autoclave, and add the mechanically activated WC and W powder at the same time. The hydrothermal high-pressure hydrogen reduction conditions are as follows: reaction temperature 150°C, holding time 6h, hydrogen pressure 2.5MPa, WC+W raw material powder is suspended in the slurry by stirring. The reaction product is washed, dehydrated and dried. Co and Ni-coated WC type composite powders were subjected to diffusion homogenization, deoxidation, and residual anion removal treatments at 700°C in a hydrogen atmosphere. The results of chemical analysis show that the content of Co in the composite powder is 5.98%, the content of Ni is 5.96%, and the content of O is 0.06%. Add 2.0% PEG forming agent to the densely coated WC-6Co-6Ni composite powder obtained after thermal diffusion homogenization treatment. The dried and granulated mixture is pressed into a B-type strip compact, and the compact is sintered at 1430°C in a 6MPa pressure sintering furnace. The flexural strength test results show that the flexural strength of the alloy is 2720MPa. The grain size of the alloy was measured by Image J image processing software and the line intercept method, and the results showed that the grain size of the alloy was 6.8 μm. Figure 7 is a scanning electron micrograph of the alloy. It can be seen from Figure 7 that the structure of the alloy is uniform, and there is no WC grain fragmentation defect at the WC/binder phase boundary in the alloy.
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CN102732768A (en) * | 2012-07-12 | 2012-10-17 | 中南大学 | High-ductility, corrosion-resistant and ultra/extra-thick crystalline cemented carbide and preparation method thereof |
CN103266311A (en) * | 2013-05-23 | 2013-08-28 | 成都大光热喷涂材料有限公司 | Method for preparing WC-Co powder doped with rare earth elements |
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CN111850370A (en) * | 2020-07-31 | 2020-10-30 | 河海大学 | A kind of preparation method of coarse-grained WC-Co cemented carbide |
CN113857474A (en) * | 2021-09-01 | 2021-12-31 | 河海大学 | A kind of preparation method of Co powder coated on WC surface by adding Ce element |
CN115582539A (en) * | 2022-10-20 | 2023-01-10 | 中交隧道工程局有限公司 | A kind of preparation method of Ni/Co coating adding tungsten carbide cemented carbide |
CN117385248A (en) * | 2023-10-17 | 2024-01-12 | 株洲金佰利硬质合金有限公司 | An ultra-coarse grain WC-Co cemented carbide and its preparation method |
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