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CN102557970B - Preparation method of anhydrous betaine - Google Patents

Preparation method of anhydrous betaine Download PDF

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CN102557970B
CN102557970B CN201010606019.2A CN201010606019A CN102557970B CN 102557970 B CN102557970 B CN 102557970B CN 201010606019 A CN201010606019 A CN 201010606019A CN 102557970 B CN102557970 B CN 102557970B
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temperature
trimethyl
glycine
stabilized
trimethylamine
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CN102557970A (en
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曹俊山
郝秀利
王淑华
杨成功
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SHANDONG AOBO BIOTECHNOLOGY Co.,Ltd.
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SHANDONG AOCTER CHEMICAL CO Ltd
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Abstract

The invention discloses a preparation method for preparing anhydrous betaine through chemical synthesis. High-purity anhydrous betaine of which the purity is over 99.9 percent is produced by performing procedures including neutralizing, substituting, concentrating, primary desalting, secondary desalting, evaporating, crystalizing, centrifuging, drying and the like on chloroacetic acid, sodium carbonate and trimethylamine serving as major raw materials through a process for combining electrodialysis desalting, evaporative desalting and a boiling dryer. In the process, the original methanol dehydration and double-core dryer drying equipment is eliminated, and obtained metahydrate betaine is directly dried by using a boiling drier, so that cost on each ton can be saved by about 1,200 yuan, and the yield is increased by 3 tons per day.

Description

A kind of preparation method of BETAINE anhydrous
Technical field
The present invention relates to a kind of production technique being prepared BETAINE anhydrous by chemosynthesis, particularly relate to a kind of Mono Chloro Acetic Acid, sodium carbonate, Trimethylamine 99 be the production technique that main raw material prepares BETAINE anhydrous.
Background technology
Trimethyl-glycine is a kind of natural biostearin material, molecular formula (CH 3) 3nCH 2cOO, molecular weight 117, nontoxic, water absorbability is extremely strong, taste is sweet, have special odor, and it is extensively formed in the bodies of aminal and plant and has important function, its be worth by countless scientific researches, practice affirm.The purposes of trimethyl-glycine widely.Such as, in medical, trimethyl-glycine can be used for medicine, the antibiotic raw material of production for treating and prevention hepatopathy.Trimethyl-glycine can be used as foodstuff additive, can play good promoter action to care of aged, upgrowth and development of children.In daily-use chemical industry, because trimethyl-glycine character is extremely gentle, be excellent permeate agent, wetting Agent for Printing Inks and sweeting agent, thus can add in shampoo, body lotion, hair conditioner, skin care green grass or young crops and toothpaste.To the severe plant as dry morning, high salt, high temperature, high humidity etc. of growth conditions or the exogenous betaine administration of crop can promote they growth, improve their output.
The method preparing trimethyl-glycine at present mainly contains two kinds: one extracts from beet sirup fermented liquid, its extraction process mainly ion exclusion method, using polythene-styrene chromatography column, the trimethyl-glycine mother liquor eluted, through evaporation, concentrated, three sections of crystallizations, filters the anhydrous or trimethylglycine hydroxide of obtained purity about 98%.Present method is subject to the restriction in season and area, and extraction process is also more loaded down with trivial details.Another kind is prepared by chemical synthesis process, adopt Mono Chloro Acetic Acid and Trimethylamine 99 to be that raw material carries out reaction generation trimethyl-glycine and sodium-chlor in alkali lye, but the sodium-chlor that reaction generates is difficult to removing.Chinese patent CN93109224 discloses a kind of strong-acid ion exchange resin that adopts and adsorbs, weak ammonia desorb, then concentrate, the purification desalination method of crystallization, the shortcoming of this method is not only complex process, and the production cycle is long, and efficiency is low, and energy consumption is very large, during ion exchange resin regeneration, also has a large amount of discharge of wastewater.
Trimethyl-glycine and hydrochloride thereof are when being prepared by chemical synthesis process, and owing to limitting by some specific synthesis condition, will inevitably produce a large amount of by product monochlor(in)ate sodium, sodium-chlor and principal product generate simultaneously, are doped in principal product.Meanwhile, also have a small amount of heavy metal substance to be mixed in product.These impurity destroy the quality of principal product trimethyl-glycine all greatly, it must be separated removing completely.How to accomplish to be separated the most thoroughly, be the important subject of trimethyl-glycine industry always.
Through finding with statistics the deep market study of domestic and international manufacturing enterprise, present trimethyl-glycine, what beet alkali hydrochlorate manufacturing enterprise generally adopted prepares extracting method, ubiquity adulterates wherein as by product in product thus causes the problems such as foreign matter content is high, constrain enterprise development to a certain extent, the anhydrous type crystallization trimethyl-glycine of the vacuum distilling method DNA purity 98% generally used as domestic, the most outstanding defect of the method is, during owing to distilling, the viscosity of mother liquor is more and more higher, and sodium-chlor solubility with temperature change is in the solution also little, side product chlorinated sodium is caused effectively all not to be separated with principal product, the method is to the requirement of technical controlling height very, generally can not obtain highly purified BETAINE anhydrous.Ion exchange method comparatively advanced at present can improve the deficiency of vacuum distillation method to a certain extent, but the method cost is high, and is not suitable for large-scale industrialization production running.And the invention provides a kind of brand-new Production Flow Chart, with ordinary method ratio have invest low, product purity is high, raw material consumption amount is low, cost-saving, improve the advantages such as production capacity, thus has good promotional value.
Summary of the invention
The invention provides a kind of BETAINE anhydrous production technique, be intended to solve the problems such as the ubiquitous investment of existing BETAINE anhydrous production technique is large, product purity is low, production capacity is low, present method is significant to propelling large-scale production.
Technical scheme of the present invention is:
1, a BETAINE anhydrous production technique, is characterised in that and comprises the following steps:
(1) under normal temperature by 2 tons of water, 1.5 tons of Mono Chloro Acetic Acids, 0.84 ton of sodium carbonate drops in reactor, will note rate of feeding, be as the criterion not separate out a large amount of carbonic acid gas when feeding intake;
(2) finish after material fully reacts and pass into 0.95 ton of Trimethylamine 99 again, when feeding intake, temperature of reaction controls at 55-65 DEG C, stop as PH=7 feeding intake, Trimethylamine 99 feeds intake in process, reactor pressure does not allow more than 0.1Mpa, and after the logical material of Trimethylamine 99, temperature 50-60 DEG C starts to stir, be incubated 3 hours, then material moves in concentration response still;
(3) make vapor pressure be stabilized in 0.3MPa, concentrate to heating material, vacuum pressure is stabilized in-0.08MPa, heating is stopped when temperature of charge reaches 115 DEG C, stir 20 minutes, then supernatant liquor moves in liquid material hold-up vessel, and the every five batches of cleanings of the sodium-chlor in reactor once;
(4) supernatant liquor adds pure water to be diluted to salts contg is less than 10 % by weight, desalination is carried out through electrodialysis appts after mixing of materials is even, the alkali solution of beet ash of output is not more than 0.5 % by weight, detect qualified after, the salts solution of output is beaten in salts solution hold-up vessel;
(5) alkali solution of beet falling film condenser concentrates, make vapor pressure be stabilized in 0.3MPa, vacuum pressure is stabilized in-0.08MPa, stops heating when temperature of charge reaches 115 DEG C, concentrated end, the alkali solution of beet after then concentrating moves in trimethyl-glycine crystallization kettle;
(6) trimethyl-glycine crystallization: the trimethyl-glycine liquid material cooling in concentrated post crystallization still, make temperature of charge be down to less than 10 DEG C, xln is separated out in a large number;
(7) trimethyl-glycine is centrifugal: carry out solid-liquid separation with whizzer, the crystallization of output trimethylglycine hydroxide, ash is not more than 0.1 % by weight, detect qualified after, the trimethylglycine hydroxide crystal produced loads in the material cycling bag of regulation, isolated liquid collecting is in liquid material holding tank, and production cycle is applied mechanically;
(8) dropped in boiling drier by trimethylglycine hydroxide crystal, temperature controls below 115 DEG C, dry 20-30 minute, the crystal water in product and moisture is dried, obtains BETAINE anhydrous product.
The falling film condenser used is the manufacture of Shandong Zibo Sheng Xin graphite equipment company limited.
The invention has the beneficial effects as follows: utilize Mono Chloro Acetic Acid, sodium carbonate, Trimethylamine 99 is main raw material, through neutralization, replace, concentrated, a desalination, secondary desalination, evaporation, crystallization, centrifugal, the operations such as drying, the explained hereafter combined by electrodialysis desalination and evaporative desalination and boiling drier goes out more than 99.9% highly purified BETAINE anhydrous, this technique eliminates original existing methanol dehydration and two vertebra drying machine drying plant, after obtaining trimethylglycine hydroxide, direct boiling drier is dried, cost-saved about 1200 yuan per ton, improve production capacity 3 tons/day.
Accompanying drawing explanation
Fig. 1 is the schema of BETAINE anhydrous production technique of the present invention, wherein relate generally to and use Mono Chloro Acetic Acid, sodium carbonate, Trimethylamine 99 to be raw material, through reaction, concentrated, desalination, secondary desalination, secondary concentration, crystallization, separation, finally obtain BETAINE anhydrous.
Embodiment
Embodiment 1
(1) under normal temperature by 2 tons of water, 1.5 tons of Mono Chloro Acetic Acids, 0.84 ton of sodium carbonate drops in reactor, will note rate of feeding, be as the criterion not separate out a large amount of carbonic acid gas when feeding intake;
(2) finish after material fully reacts and pass into 0.95 ton of Trimethylamine 99 again, when feeding intake, temperature of reaction controls at 55 DEG C, stop as PH=7 feeding intake, Trimethylamine 99 feeds intake in process, reactor pressure does not allow more than 0.1Mpa, and after the logical material of Trimethylamine 99, temperature 50 C starts to stir, be incubated 3 hours, then material moves in concentration response still;
(3) make vapor pressure be stabilized in 0.3MPa, concentrate to heating material, vacuum pressure is stabilized in-0.08MPa, heating is stopped when temperature of charge reaches 115 DEG C, stir 20 minutes, then supernatant liquor moves in liquid material hold-up vessel, and the every five batches of cleanings of the sodium-chlor in reactor once;
(4) supernatant liquor adds pure water to be diluted to salts contg is less than 10 % by weight, desalination is carried out through electrodialysis appts after mixing of materials is even, the alkali solution of beet ash of output is not more than 0.5 % by weight, detect qualified after, the salts solution of output is beaten in salts solution hold-up vessel;
(5) alkali solution of beet falling film condenser concentrates, make vapor pressure be stabilized in 0.3MPa, vacuum pressure is stabilized in-0.08MPa, stops heating when temperature of charge reaches 115 DEG C, concentrated end, the alkali solution of beet after then concentrating moves in trimethyl-glycine crystallization kettle;
(6) trimethyl-glycine crystallization: the trimethyl-glycine liquid material cooling in concentrated post crystallization still, make temperature of charge be down to less than 10 DEG C, xln is separated out in a large number;
(7) trimethyl-glycine is centrifugal: carry out solid-liquid separation with whizzer, the crystallization of output trimethylglycine hydroxide, ash is not more than 0.1 % by weight, detect qualified after, the trimethylglycine hydroxide crystal produced loads in the material cycling bag of regulation, isolated liquid collecting is in liquid material holding tank, and production cycle is applied mechanically;
(8) dropped in boiling drier by trimethylglycine hydroxide crystal, temperature controls below 115 DEG C, dry 20 minutes, the crystal water in product and moisture is dried, obtains BETAINE anhydrous product.
After measured, the purity of gained BETAINE anhydrous is 99.97%, and yield is 98.6%.
Embodiment 2
(1) under normal temperature by 2 tons of water, 1.5 tons of Mono Chloro Acetic Acids, 0.84 ton of sodium carbonate drops in reactor, will note rate of feeding, be as the criterion not separate out a large amount of carbonic acid gas when feeding intake;
(2) finish after material fully reacts and pass into 0.95 ton of Trimethylamine 99 again, when feeding intake, temperature of reaction controls at 65 DEG C, stop as PH=7 feeding intake, Trimethylamine 99 feeds intake in process, reactor pressure does not allow more than 0.1Mpa, and after the logical material of Trimethylamine 99, temperature 60 C starts to stir, be incubated 3 hours, then material moves in concentration response still;
(3) make vapor pressure be stabilized in 0.3MPa, concentrate to heating material, vacuum pressure is stabilized in-0.08MPa, heating is stopped when temperature of charge reaches 115 DEG C, stir 20 minutes, then supernatant liquor moves in liquid material hold-up vessel, and the every five batches of cleanings of the sodium-chlor in reactor once;
(4) supernatant liquor adds pure water to be diluted to salts contg is less than 10 % by weight, desalination is carried out through electrodialysis appts after mixing of materials is even, the alkali solution of beet ash of output is not more than 0.5 % by weight, detect qualified after, the salts solution of output is beaten in salts solution hold-up vessel;
(5) alkali solution of beet falling film condenser concentrates, make vapor pressure be stabilized in 0.3MPa, vacuum pressure is stabilized in-0.08MPa, stops heating when temperature of charge reaches 115 DEG C, concentrated end, the alkali solution of beet after then concentrating moves in trimethyl-glycine crystallization kettle;
(6) trimethyl-glycine crystallization: the trimethyl-glycine liquid material cooling in concentrated post crystallization still, make temperature of charge be down to less than 10 DEG C, xln is separated out in a large number;
(7) trimethyl-glycine is centrifugal: carry out solid-liquid separation with whizzer, the crystallization of output trimethylglycine hydroxide, ash is not more than 0.1 % by weight, detect qualified after, the trimethylglycine hydroxide crystal produced loads in the material cycling bag of regulation, isolated liquid collecting is in liquid material holding tank, and production cycle is applied mechanically;
(8) dropped in boiling drier by trimethylglycine hydroxide crystal, temperature controls below 115 DEG C, dry 30 minutes, the crystal water in product and moisture is dried, obtains BETAINE anhydrous product.
After measured, the purity of gained BETAINE anhydrous is 99.98%, and yield is 98.3%.

Claims (1)

1. a preparation method for BETAINE anhydrous, is characterised in that and comprises the following steps:
(1) under normal temperature by 2 tons of water, 1.5 tons of Mono Chloro Acetic Acids, 0.84 ton of sodium carbonate drops in reactor, will note rate of feeding, be as the criterion not separate out a large amount of carbonic acid gas when feeding intake;
(2) finish after material fully reacts and pass into 0.95 ton of Trimethylamine 99 again, when feeding intake, temperature of reaction controls at 55-65 DEG C, stop as PH=7 feeding intake, Trimethylamine 99 feeds intake in process, reactor pressure does not allow more than 0.1Mpa, and after the logical material of Trimethylamine 99, temperature 50-60 DEG C starts to stir, be incubated 3 hours, then material moves in concentration response still;
(3) make vapor pressure be stabilized in 0.3MPa, concentrate to heating material, vacuum pressure is stabilized in-0.08MPa, heating is stopped when temperature of charge reaches 115 DEG C, stir 20 minutes, then supernatant liquor moves in liquid material hold-up vessel, and the every five batches of cleanings of the sodium-chlor in reactor once;
(4) supernatant liquor adds pure water to be diluted to salts contg is less than 10 % by weight, desalination is carried out through electrodialysis appts after mixing of materials is even, the alkali solution of beet ash of output is not more than 0.5 % by weight, detect qualified after, the salts solution of output is beaten in salts solution hold-up vessel;
(5) alkali solution of beet falling film condenser concentrates, make vapor pressure be stabilized in 0.3MPa, vacuum pressure is stabilized in-0.08MPa, stops heating when temperature of charge reaches 115 DEG C, concentrated end, the alkali solution of beet after then concentrating moves in trimethyl-glycine crystallization kettle;
(6) trimethyl-glycine crystallization: the trimethyl-glycine liquid material cooling in concentrated post crystallization still, make temperature of charge be down to less than 10 DEG C, xln is separated out in a large number;
(7) trimethyl-glycine is centrifugal: carry out solid-liquid separation with whizzer, the crystallization of output trimethylglycine hydroxide, ash is not more than 0.1 % by weight, detect qualified after, the trimethylglycine hydroxide crystal produced loads in the material cycling bag of regulation, isolated liquid collecting is in liquid material holding tank, and production cycle is applied mechanically;
(8) dropped in boiling drier by trimethylglycine hydroxide crystal, temperature controls below 115 DEG C, dry 20-30 minute, the crystal water in product and moisture is dried, obtains BETAINE anhydrous product.
CN201010606019.2A 2010-12-27 2010-12-27 Preparation method of anhydrous betaine Active CN102557970B (en)

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Publication number Priority date Publication date Assignee Title
CN105037184A (en) * 2015-05-29 2015-11-11 韩锦超 Preparation method of anhydrous betaine capable of preventing moisture absorption
CN108689868A (en) * 2017-04-06 2018-10-23 山东瑞弘生物科技有限公司 The preparation method of high-purity betaine
CN108299215A (en) * 2018-02-22 2018-07-20 山东瑞弘生物科技有限公司 The production method of Citrate de Betaine
CN112342003B (en) * 2019-08-07 2022-01-07 沧州中润化学助剂有限公司 Preparation method of viscoelastic surfactant for improving recovery ratio
CN111423334B (en) * 2020-04-09 2022-12-06 天津大学 A method for preparing cubic anhydrous betaine crystals
CN114478285A (en) * 2022-03-16 2022-05-13 玉星生物(集团)股份有限公司 Betaine separation and purification method
CN117534579A (en) * 2023-10-12 2024-02-09 重庆中润新材料股份有限公司 Preparation method of betaine quaternary ammonium base

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