CN102550772B - Continuous sugar soaking machine - Google Patents
Continuous sugar soaking machine Download PDFInfo
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- CN102550772B CN102550772B CN201210035758XA CN201210035758A CN102550772B CN 102550772 B CN102550772 B CN 102550772B CN 201210035758X A CN201210035758X A CN 201210035758XA CN 201210035758 A CN201210035758 A CN 201210035758A CN 102550772 B CN102550772 B CN 102550772B
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- sugar
- pot body
- liquid glucose
- district
- soaks
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- 238000002791 soaking Methods 0.000 title claims abstract description 30
- 239000000463 material Substances 0.000 claims abstract description 47
- 239000007788 liquid Substances 0.000 claims abstract description 12
- 238000005507 spraying Methods 0.000 claims abstract description 10
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Chemical compound OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 claims description 55
- 239000007921 spray Substances 0.000 claims description 37
- 239000012530 fluid Substances 0.000 claims description 17
- 230000015572 biosynthetic process Effects 0.000 claims description 3
- 230000001105 regulatory effect Effects 0.000 claims description 3
- 238000005580 one pot reaction Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 5
- 230000008569 process Effects 0.000 abstract description 4
- 238000002347 injection Methods 0.000 abstract description 2
- 239000007924 injection Substances 0.000 abstract description 2
- 230000006866 deterioration Effects 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 5
- 235000013305 food Nutrition 0.000 description 4
- 230000008676 import Effects 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 240000007049 Juglans regia Species 0.000 description 1
- 235000009496 Juglans regia Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 235000020234 walnut Nutrition 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Soy Sauces And Products Related Thereto (AREA)
- Confectionery (AREA)
Abstract
The invention discloses a continuous sugar soaking machine. The continuous sugar soaking machine comprises a pot and a conveying device, wherein the conveying device is arranged at the bottom of the pot and can convey materials along the bottom of the pot; a sugar soaking area is arranged in the pot, the tail end of the sugar soaking area is provided with a liquid outlet, and the sugar soaking liquid in the pot is discharged by the liquid outlet; a sugar spraying area arranged at the front conveying end of the sugar soaking area is arranged in the pot, and the materials conveyed to the sugar spraying area are higher than the upper surface of the sugar soaking liquid; and a spraying device used for performing the surface spraying of materials in the sugar spraying area is arranged in the sugar spraying area. The continuous sugar soaking machine can reduce the consumption of the sugar soaking liquid in the sugar soaking process of materials, speed up an injection ratio of new sugar soaking liquid, lower the deterioration of the sugar soaking liquid and prolong the life of the sugar liquid.
Description
Technical field
The present invention relates to a kind of food processing equipment, particularly a kind ofly soak the sugared machine that soaks of sugar, operation such as fried for food, what be used for food such as walnut kernel soaks that sugar is produced and other food processing comprises the fried field of light industry of Denging.
Background technology
Referring to Fig. 1, Fig. 1 is the sugared device structure schematic diagram that soaks of prior art.As shown in the figure, existingly soak sugared equipment, generally adopt batch (-type) to soak sugar bowl.Be equipped with and soak liquid glucose in jar, after waiting to soak sugared material and packing in the net basket, insert again and soak sugar bowl.But there are following six defectives in this structure:
The first, owing to need uncap, put basket, close lid, uncap, get operation such as basket again and just can finish and once soak sugar, labor intensity of operating staff is big;
The second, productivity ratio is low, and per hour finished product is only tens kilograms.Per hour the product of hundreds of kilogram will make that manufacturing cost sharply rises if desired, operates also more difficult;
The 3rd, this sugar bowl of soaking can not serialization production;
The 4th, this dress sugar that soaks sugar bowl highly must be greater than the net basket, thereby makes the dress sugar amount of soaking sugar bowl increase greatly, and the increase of dress sugar amount makes and soaks the prime cost that sugar produces and improve;
The 5th, have liquid glucose to drip unavoidably to spill, will influence equipment and environmental sanitation owing to often will net basket to lift up into, hang out;
The 6th, owing to the dress sugar that soaks sugar bowl is measured greatly, make the liquid glucose proportion that soaks new interpolation in the liquid glucose lower, also just make easily and soak the liquid glucose inefficacy, cause the production cost rising.
Chinese patent literature CN 201947855U discloses a kind of Fryer, comprise support and be installed on the described support the pot body, defeated material guipure and actuating unit, described defeated material guipure is connected with described actuating unit, wherein, the sprocket wheel of described actuating unit is separately positioned on the two ends of described pot body, described defeated material guipure is stretched on the described sprocket wheel also by described chain gear transmission, described defeated material guipure is punished to defeated at described sprocket wheel and is expected the guipure upper strata and fail material guipure lower floor, described defeated material guipure top section is arranged on the top, the bottom of a pan in the described pot body, and described defeated material guipure lower floor is arranged on the external below of described pot.
Above-mentioned patent documentation is mainly used in carrying out fried to material, material wherein places the deep fat in pot body, material drops on the conveyer belt and drives material by the striker plate on it and moves forward, when soaking sugar with this equipment, pot body inner fluid is replaced by soaks liquid glucose, material immerses soaking in the liquid glucose in the pot body, if being reached, material evenly soaks sugar, pot soaks the thickness that liquid glucose need not have the bed of material fully in the body, will improve the use amount of soaking liquid glucose greatly like this, the ratio that makes new interpolation soak liquid glucose reduces, and accelerates the speed of the bad change of liquid glucose, thereby shorten the service life of liquid glucose, cause the increase of production cost.
Summary of the invention
In order to reduce the use amount of soaking liquid glucose when material soaks sugar, the injection ratio that liquid glucose is newly soaked in quickening makes and soaks the bad speed change degree reduction of liquid glucose, prolongs the life-span of liquid glucose, the invention provides a kind of sugared machine that soaks continuously.
Described technical scheme is as follows: a kind ofly soak sugared machine continuously, comprise one pot of body and feeding device, described feeding device is arranged at the bottom of described pot body and carries along described bottom of pot body, be provided with in the described pot body and soak the sugar district, the described end that soaks the sugar district is provided with leakage fluid dram, the liquid glucose that soaks in the described pot body is effluxed by described leakage fluid dram, also be provided with in the described pot body and drench the sugar district, the described sugar district of drenching is arranged at the described conveying front end that soaks the sugar district, be delivered to the described material that drenches in the sugar district and exceed the described upper surface that soaks liquid glucose, described pouring sugar is provided with spray equipment in the district, is used for the described material that drenches in the sugar district is carried out surface spraying.
Preferably, the bottom of described pot body is inclined to set, and the feed end height of described bottom of pot body is greater than its discharge end height, and the upside conveyer belt of described feeding device is carried along the bottom of described pot body.
Further, described spray equipment comprises:
Feed tube is arranged at the top of described pot body, and along the throughput direction setting of described feeding device, forms a plurality of uniform shunting openings on the described feed tube;
Control valve connects one to one with a plurality of described shunting openings, is used for regulating the lifting rate of liquid glucose;
Isocon, along the width setting of described feeding device, itself and the corresponding connection one by one of described control valve, the bottom of described isocon forms a plurality of spray apertures.
Described spray equipment also comprises and described isocon collecting tank one to one, described collecting tank is along the length direction setting of described isocon, and place the below of described isocon, described collecting tank is corresponding collects the liquid glucose that the spray apertures by described isocon sprays, and the liquid glucose in the described collecting tank is sprayed on the material surface that is positioned at its below by overflow.
Preferably, described collecting tank is the U-shaped collecting tank, described spray apertures be distributed in described isocon under, described spray apertures is over against the middle part of described collecting tank.
Most preferably, an end of described feeding device tilts to extend upward at described leakage fluid dram place, and stretches out described liquid level formation drop sugar district of soaking liquid glucose, and described drop sugar district is exported and entered to material by the described sugar district of soaking, and finishes surperficial drop sugar in described drop sugar district.
The beneficial effect of technical scheme provided by the present invention is as follows:
1) dress sugar amount greatly reduces.Specific yield dress sugar amount is soaked sugar bowl with existing batch (-type) and is compared, its specific yield dress sugar amount reduces to below 1/2, compare with the submerged innage among the patent documentation CN 201947855U, because the present invention adopts spray and soaks the mode that sugar combines, in the pot body, arrange and drench the sugar district and soak the sugar district, at first the liquid glucose surface spraying is carried out on the material surface before soaking sugar, the bottom spray that the setting of soaking sugar district here just is used for preventing material less than, soak sugar or soak sugar fully and the bed of material behind the spray is carried out the part, and soak sugar fully or local soak the sub-fraction that sugar only occupies pot body, thereby make whole dress sugar amount of the present invention be far smaller than innage among the patent documentation CN 201947855U under the specific yield.
2) add the shared ratio of soaking liquid glucose of new sugar in producing and rise, thereby the speed of the bad change of liquid glucose is reduced, make and soak liquid glucose and be difficult for losing efficacy, prolonged the service life of liquid glucose from another point of view.
3) the present invention can realize serialization production, and material just can be finished automatically in course of conveying and soak sugar, drop sugar process, and the productivity ratio height has alleviated labor intensity of operating personnel to a certain extent.
Description of drawings
In order to be illustrated more clearly in the technical scheme in the embodiment of the invention, the accompanying drawing of required use is done to introduce simply in will describing embodiment below, apparently, accompanying drawing in describing below only is some embodiments of the present invention, for those of ordinary skills, under the prerequisite of not paying creative work, can also obtain other accompanying drawing according to these accompanying drawings.
Fig. 1 is that batch (-type) used in the prior art soaks the sugar bowl structural representation;
Fig. 2 is a kind of Fryer structural representation that patent documentation CN 201947855U provides;
Fig. 3 is the sugared machine overall structure schematic diagram that soaks continuously provided by the present invention;
Fig. 4 is the I portion spray structure enlarged diagram of the spray equipment among Fig. 3.
Among the figure:
The import of 1-liquid glucose; The 2-vapour collect cover; The 3-spray equipment;
The 31-feed tube, 311-shunts opening;
The 32-control valve; The 33-isocon, the 331-spray apertures;
The 34-collecting tank;
The 4-arm; 5-pot body; The 6-leakage fluid dram; The 7-power chain; The 8-feeding device; The 9-material;
The 10-support; The 11-liquid glucose; 12-drenches the sugar district; 13-soaks the sugar district; 14-drop sugar district.
The specific embodiment
For making the purpose, technical solutions and advantages of the present invention clearer, embodiment of the present invention is described further in detail below in conjunction with accompanying drawing.
Referring to Fig. 3, Fig. 3 is the sugared machine structural representation that soaks of one embodiment of the invention.Of the present inventionly soak sugared machine and comprise support 10, pot body 5, feeding device 8 and spray equipment 3, pot body 5 wherein is fixed in support 10 tops, be used for supporting pot body 5, feeding device 8 is arranged in pot body 5, sugar is soaked in the serialization that is used for realization material 9, gas skirt 2 is arranged at the top of pot body 5, is used for collecting soaking the water vapour that produces in the sugar pot body 5, and with its outer draining in the atmosphere; Feeding device 8 is arranged at the bottom of described pot body 5 and carries along described pot body 5 bottoms, be provided with in the described pot body 5 and drench sugar district 12 and soak sugar district 13, the described end that soaks sugar district 13 is provided with leakage fluid dram 6, the liquid glucose that soaks in the described pot body 5 is effluxed by described leakage fluid dram 6, the described sugar district 12 of drenching is arranged at the described conveying front end that soaks sugar district 13, be delivered to the described material 9 that drenches in the sugar district 12 and exceed the described upper surface that soaks liquid glucose, be provided with spray equipment 3 in the described pouring sugar district 12, be used for carrying out surface spraying through the described material 9 that drenches in the sugar district 12.
In order to reduce the sugar amount of soaking, the bottom of pot body 5 is set to incline structure, makes the feed end height of pot body 5 greater than its discharge end height, and the upside conveyer belt of feeding device 8 is carried along the bottom of described pot body 5, simultaneously, the bottom of a pan structure of inclination also is convenient to soak liquid glucose and is flowed towards leakage fluid dram 6.The feeding device 8 here can be the conveyer belt of foraminous conveyer or other type, and it is prior art, just repeats no more here.
The liquid level of soaking liquid glucose drench the sugar district begin locate almost nilly, the liquid level of soaking liquid glucose is in that to soak near sugared end (leakage fluid dram 6) only high slightly than guipure height and bed depth sum,
Referring to Fig. 4 spray equipment 3 structures.Spray equipment 3 wherein comprises:
In order to improve the spray effect of material 9, described spray equipment 3 also comprises and described isocon 33 collecting tank 34 one to one, described collecting tank 34 is along the length direction setting of described isocon 33, and place the below of described isocon 33, described collecting tank 34 is corresponding collects the liquid glucose 11 that the spray apertures 331 by described isocon 33 sprays, and the liquid glucose 11 in the described collecting tank 34 is sprayed on material 9 surfaces that are positioned at its below by overflow.
Described collecting tank 34 is the U-shaped collecting tank, described spray apertures 331 be distributed in described isocon 33 under.
As shown in Figure 3, liquid glucose import 1 and leakage fluid dram 6 are arranged on the outside, two ends of described pot body 5, and isocon 33 is arranged at the top in pot body 5.The liquid glucose cyclic part is in the outside of pot body 5, and pot body 5 is connected with external heat exchanger with leakage fluid dram 6 by liquid glucose import 1 disposed thereon, soaks sugared needed liquid glucose temperature to keep.Because structure, setting, connection and the mounting means etc. of pot of the present invention body 5, vapour collect cover 2, feeding device 8 and power chain 7 all can adopt prior art, as long as it can finish corresponding function, this there is not special restriction, so do not give unnecessary details at this.
The concrete course of work is described below:
Liquid glucose through heat exchanger heats enters isocon 33 by feed tube 31 through control valve 32, is flowed in the U-shaped collecting tank 34 by the spray apertures 331 on the isocon 33 again.After being full of liquid glucose in the collecting tank 34, namely the outer wall along collecting tank 34 evenly overflows.The liquid glucose 11 that overflows is sprinkle material 9 surfaces thereunder equably, and be coated onto material 9 surfaces, unnecessary liquid glucose falls into the formation of pot body 5 bottoms and soaks liquid glucose, because material 9 constantly advances with feeding device 8, it is full through repeatedly the material surface can being coated with behind the spray repeatedly of spray equipment to be in the material that drenches in the sugar district 12, arrive even there is indivedual materials bottom to fail showering, when mass transport near leakage fluid dram 6 time, material bottom or its all are soaked in the liquid glucose, can fully satisfy and soak sugared requirement.
After soaking sugar and finishing, material is under the drive of feeding device 8, slowly climb along inclined-plane, the bottom of a pan, make material formed drop sugar district 14 on feeding device 8 realize drop sugar, liquid glucose unnecessary in this process flow to the bottom of a pan through the slide plate below the feeding device 8, finish drop sugar process, for next procedure (baking or fried etc.) provides suitable condition.
Because pot body 5 bottoms tilt to leakage fluid dram 6, the liquid glucose under the drop focuses on leakage fluid dram 6, passes through heat exchanger heats by circulating pump then, sends back to through liquid glucose import 1 and soaks in the sugar pot body 5, realizes the use repeatedly of liquid glucose 11.
The invention described above embodiment sequence number does not represent the quality of embodiment just to description.
The above only is preferred embodiment of the present invention, and is in order to limit the present invention, within the spirit and principles in the present invention not all, any modification of doing, is equal to replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (5)
1. one kind is soaked sugared machine continuously, comprise one pot of body (5) and feeding device (8), described feeding device (8) is arranged at described pot body (5) bottom and carries along described pot body (5) bottom, be provided with in the described pot body (5) and soak sugar district (13), the described end that soaks sugar district (13) is provided with leakage fluid dram (6), the liquid glucose that soaks in the described pot body (5) is effluxed by described leakage fluid dram (6), it is characterized in that
Also be provided with in the described pot body (5) and drench sugar district (12), the described sugar district (12) of drenching is arranged at the described conveying front end that soaks sugar district (13), be delivered to the described material that drenches in the sugar district (12) and exceed the described upper surface that soaks liquid glucose, be provided with spray equipment (3) in the described pouring sugar district (12), be used for the described material that drenches in the sugar district (12) is carried out surface spraying;
Described spray equipment (3) comprising:
Feed tube (31) is arranged at the top of described pot body (5), and along the throughput direction setting of described feeding device (8), forms a plurality of uniform shunting openings (311) on the described feed tube (31);
Control valve (32) connects one to one with a plurality of described shunting openings (311), is used for regulating the lifting rate of liquid glucose;
Isocon (33), along the width setting of described feeding device (8), itself and described control valve (32) corresponding connection one by one, the bottom of described isocon (33) forms a plurality of spray apertures (331).
2. according to claim 1ly soak sugared machine continuously, it is characterized in that,
The bottom of described pot body (5) is inclined to set, and the feed end height of described pot body (5) is greater than its discharge end height, and the upside conveyer belt of described feeding device (8) is carried along the bottom of described pot body (5).
3. according to claim 2ly soak sugared machine continuously, it is characterized in that,
Described spray equipment (3) also comprises and described isocon (33) collecting tank (34) one to one, described collecting tank (34) is along the length direction setting of described isocon (33), and place the below of described isocon (33), described collecting tank (34) is corresponding collects the liquid glucose that the spray apertures (331) by described isocon (33) sprays, and the liquid glucose in the described collecting tank (34) is sprayed on the material surface that is positioned at its below by overflow.
4. according to claim 3ly soak sugared machine continuously, it is characterized in that,
Described collecting tank (34) is the U-shaped collecting tank, described spray apertures (331) be distributed in described isocon (33) under, described spray apertures (331) is over against the middle part of described collecting tank (34).
5. according to the arbitrary described sugared machine that soaks continuously of claim 1-4, it is characterized in that,
One end of described feeding device (8) tilts to extend upward at described leakage fluid dram place, and stretch out the described liquid level formation drop sugar that soaks liquid glucose and distinguish (14), described drop sugar district (14) is exported and entered to material by the described sugar district (13) of soaking, and finishes surperficial drop sugar in described drop sugar district (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210035758XA CN102550772B (en) | 2012-02-16 | 2012-02-16 | Continuous sugar soaking machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210035758XA CN102550772B (en) | 2012-02-16 | 2012-02-16 | Continuous sugar soaking machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102550772A CN102550772A (en) | 2012-07-11 |
| CN102550772B true CN102550772B (en) | 2013-09-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210035758XA Active CN102550772B (en) | 2012-02-16 | 2012-02-16 | Continuous sugar soaking machine |
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| CN (1) | CN102550772B (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1106575A (en) * | 1967-02-23 | 1968-03-20 | Nid Pty Ltd | Method and apparatus for moistening confectionery |
| US3470831A (en) * | 1966-09-09 | 1969-10-07 | Bahlsen Werner | Coating process and apparatus |
| CN1054522A (en) * | 1991-04-26 | 1991-09-18 | 中国农业机械化科学研究院 | Candied fruit vacuum pressure sugar-soaking drying technology and equipment |
| TW212755B (en) * | 1990-11-05 | 1993-09-11 | Mcneil Ppc Inc | |
| CN1090722A (en) * | 1993-12-28 | 1994-08-17 | 中国农业机械化科学研究院 | A kind of food-processing method and equipment |
| CN1722954A (en) * | 2001-12-04 | 2006-01-18 | 卡德伯里亚当斯美国有限责任公司 | Method for high speed coating of confectionery cores |
| WO2006020117A2 (en) * | 2004-07-15 | 2006-02-23 | Fresh Express Incorporated | Method and apparatus for coating fruit and vegetables |
| CN102015239A (en) * | 2008-04-24 | 2011-04-13 | 布勒股份公司 | Casting machine and casting machine modules |
-
2012
- 2012-02-16 CN CN201210035758XA patent/CN102550772B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3470831A (en) * | 1966-09-09 | 1969-10-07 | Bahlsen Werner | Coating process and apparatus |
| GB1106575A (en) * | 1967-02-23 | 1968-03-20 | Nid Pty Ltd | Method and apparatus for moistening confectionery |
| TW212755B (en) * | 1990-11-05 | 1993-09-11 | Mcneil Ppc Inc | |
| CN1054522A (en) * | 1991-04-26 | 1991-09-18 | 中国农业机械化科学研究院 | Candied fruit vacuum pressure sugar-soaking drying technology and equipment |
| CN1090722A (en) * | 1993-12-28 | 1994-08-17 | 中国农业机械化科学研究院 | A kind of food-processing method and equipment |
| CN1722954A (en) * | 2001-12-04 | 2006-01-18 | 卡德伯里亚当斯美国有限责任公司 | Method for high speed coating of confectionery cores |
| WO2006020117A2 (en) * | 2004-07-15 | 2006-02-23 | Fresh Express Incorporated | Method and apparatus for coating fruit and vegetables |
| CN102015239A (en) * | 2008-04-24 | 2011-04-13 | 布勒股份公司 | Casting machine and casting machine modules |
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| Publication number | Publication date |
|---|---|
| CN102550772A (en) | 2012-07-11 |
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| C14 | Grant of patent or utility model | ||
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Address after: 100083 Beijing city Chaoyang District Deshengmen North Beach No. 1 Patentee after: CHINA PACKAGING & FOOD MACHINERY Co.,Ltd. Address before: 100083 Beijing city Chaoyang District Deshengmen North Beach No. 1 Patentee before: China National Packaging and Food Machinery Corp. |
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Effective date of registration: 20170619 Address after: 068253, Hebei, Chengde Zhang Wan Bay emerging industry demonstration area Patentee after: CHENGDE HUA LONG FOOD Co.,Ltd. Address before: 100083 Beijing city Chaoyang District Deshengmen North Beach No. 1 Patentee before: CHINA PACKAGING & FOOD MACHINERY Co.,Ltd. |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A continuous sugar dipping machine Effective date of registration: 20230601 Granted publication date: 20130911 Pledgee: Chengde Bank Co.,Ltd. Cuiqiao Branch Pledgor: CHENGDE HUA LONG FOOD Co.,Ltd. Registration number: Y2023980042697 |
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