CN102543878A - Manufacturing method of memory - Google Patents
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- CN102543878A CN102543878A CN2010106210170A CN201010621017A CN102543878A CN 102543878 A CN102543878 A CN 102543878A CN 2010106210170 A CN2010106210170 A CN 2010106210170A CN 201010621017 A CN201010621017 A CN 201010621017A CN 102543878 A CN102543878 A CN 102543878A
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- 238000000034 method Methods 0.000 claims abstract description 35
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- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 claims description 3
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Abstract
本发明公开了一种存储器的制造方法。该制造方法包括步骤:提供包括存储单元区与外围区的基底,基底上已形成具有间隙壁的多个栅极,且存储单元区的栅极之间具有多个开口。于存储单元区形成第一材料层,以覆盖栅极且填满开口。于基底上形成阻障层,以覆盖外围区的栅极以及存储单元区的第一材料层。于外围区的基底上形成第二材料层,以覆盖外围区的栅极上的阻障层。移除覆盖第一材料层的阻障层。移除部分第一材料层,以形成多个第二开口,第二开口位于存储单元区的栅极的顶部上。于第二开口中形成图案。移除第一材料层,以形成多个接触窗开口。于各接触窗开口中形成接触窗插塞。本发明可简化工艺且使存储器具有良好特性。
The present invention discloses a method for manufacturing a memory. The manufacturing method comprises the following steps: providing a substrate including a memory cell region and a peripheral region, a plurality of gates having spacers formed on the substrate, and a plurality of openings between the gates of the memory cell region. Forming a first material layer in the memory cell region to cover the gates and fill the openings. Forming a barrier layer on the substrate to cover the gates of the peripheral region and the first material layer of the memory cell region. Forming a second material layer on the substrate in the peripheral region to cover the barrier layer on the gates of the peripheral region. Removing the barrier layer covering the first material layer. Removing a portion of the first material layer to form a plurality of second openings, the second openings being located on the top of the gates of the memory cell region. Forming a pattern in the second opening. Removing the first material layer to form a plurality of contact window openings. Forming a contact window plug in each contact window opening. The present invention can simplify the process and enable the memory to have good characteristics.
Description
技术领域 technical field
本发明涉及一种存储器的制造方法。The invention relates to a manufacturing method of a memory.
背景技术 Background technique
一般来说,随着存储器的尺寸逐渐缩小,为了克服愈来愈小的线宽以及防止接触窗发生对准失误(misalignment),会采用自行对准接触窗(self-alignedcontact,SAC)工艺。Generally, as the size of the memory gradually shrinks, in order to overcome the increasingly smaller line width and prevent the misalignment of the contact, a self-aligned contact (SAC) process is adopted.
在自行对准接触窗工艺中,栅极侧壁的间隙壁厚度会影响形成于栅极之间的接触窗的尺寸。然而,由于存储器元件包括存储单元区与外围区,而存储单元区与外围区的元件对于间隙壁厚度的要求不同,因此增加了工艺的复杂度。一般来说,会同时在存储单元区与外围区的栅极侧壁上形成第一层间隙壁,而后,为了形成外围区的源极与漏极区,通常会在外围区的栅极的第一层间隙壁上再形成第二层间隙壁。其中,为了工艺简便,会将第二层间隙壁材料同时填入存储单元区的栅极之间的开口,而在外围区的基底中形成源极与漏极区之后,再一并移除外围区的第二层间隙壁以及存储单元区的栅极之间的第二层间隙壁材料。In the self-aligned contact process, the thickness of the spacer on the sidewall of the gate will affect the size of the contact formed between the gates. However, since the memory device includes a memory cell area and a peripheral area, and the elements in the memory cell area and the peripheral area have different requirements on the thickness of the spacer, the complexity of the process is increased. Generally speaking, the first layer of spacers will be formed on the gate sidewalls of the memory cell region and the peripheral region at the same time, and then, in order to form the source and drain regions of the peripheral region, usually on the first layer of the gate of the peripheral region A second layer of spacers is formed on the first layer of spacers. Among them, in order to simplify the process, the second layer of spacer material will be filled into the openings between the gates of the memory cell area at the same time, and after the source and drain regions are formed in the base of the peripheral area, the peripheral area will be removed together. The second layer of spacer material in the region and the second layer of spacer material between the gates of the memory cell region.
然而,由于存储单元区的栅极之间的开口具有较大的深宽比,因此要将栅极之间的第二层间隙壁材料移除干净是不容易的,且在移除过程中可能会伤害到存储单元区的第一层间隙壁。如此一来,导致第一层间隙壁无法为栅极提供良好的电性绝缘,以及影响后续利用第一层间隙壁所形成的接触窗的尺寸。此外,不佳的移除条件会对外围区的基底造成损伤,导致元件特性退化。However, since the openings between the gates of the memory cell region have a relatively large aspect ratio, it is not easy to remove the second layer of spacer material between the gates, and the removal process may Will damage the first layer of spacers in the memory cell area. As a result, the first-layer spacer cannot provide good electrical insulation for the gate, and affects the size of the subsequent contact window formed by using the first-layer spacer. In addition, unfavorable removal conditions will cause damage to the substrate in the peripheral region, resulting in degradation of device characteristics.
发明内容 Contents of the invention
本发明的目的在于提供一种存储器的制造方法,以简化步骤且使存储器具有良好的元件特性。The purpose of the present invention is to provide a manufacturing method of a memory, which simplifies the steps and makes the memory have good device characteristics.
本发明提出一种存储器的制造方法。首先,提供一基底,基底包括一存储单元区与一外围区,基底上已形成有多个栅极,且各栅极的侧壁上具有一第一间隙壁,其中存储单元区的栅极之间具有多个第一开口。接着,于存储单元区的基底上形成一第一材料层,第一材料层覆盖存储单元区的栅极且填满第一开口。然后,于基底上形成一阻障层,以覆盖外围区的栅极以及存储单元区的第一材料层。接着,于外围区的基底上形成一第二材料层,以覆盖外围区的栅极上的阻障层。而后,移除覆盖第一材料层的阻障层。然后,移除部分第一材料层,以形成多个第二开口,各第二开口位于存储单元区的各栅极的顶部上。而后,于各第二开口中形成一第一图案。接着,移除剩余的第一材料层,以于存储单元区形成多个接触窗开口。然后,于各接触窗开口中形成一接触窗插塞,其中第一图案配置于接触窗插塞之间。The invention provides a manufacturing method of a memory. Firstly, a substrate is provided. The substrate includes a memory cell region and a peripheral region. A plurality of gates have been formed on the substrate, and a first spacer is provided on the sidewall of each gate, wherein the gates of the memory cell region There are a plurality of first openings between them. Next, a first material layer is formed on the base of the memory unit area, the first material layer covers the gate of the memory unit area and fills up the first opening. Then, a barrier layer is formed on the substrate to cover the gate in the peripheral area and the first material layer in the memory unit area. Next, a second material layer is formed on the base of the peripheral region to cover the barrier layer on the gate of the peripheral region. Then, the barrier layer covering the first material layer is removed. Then, part of the first material layer is removed to form a plurality of second openings, and each second opening is located on the top of each gate of the memory cell region. Then, a first pattern is formed in each second opening. Next, the remaining first material layer is removed to form a plurality of contact window openings in the memory cell area. Then, a contact plug is formed in each contact opening, wherein the first pattern is arranged between the contact plugs.
本发明的有益效果在于,基于上述,本发明的存储器的制造方法分别以第一材料层与第二材料层保护存储单元区与外围区的元件,因此在对外围区与存储单元区其中之一进行沉积与蚀刻等处理时,外围区与存储单元区中的其中另一不会受到伤害,使栅极侧壁上的间隙壁能保持完好的结构。如此一来,间隙壁能为栅极提供良好的电性绝缘,且能在两相邻间隙壁之间形成自我对准接触窗,使存储器具有良好的元件特性。The beneficial effect of the present invention is that, based on the above, the manufacturing method of the memory of the present invention uses the first material layer and the second material layer to protect the elements of the memory cell area and the peripheral area respectively, so that one of the peripheral area and the memory cell area When processing such as deposition and etching, the other of the peripheral region and the memory cell region will not be damaged, so that the spacers on the gate sidewalls can maintain a complete structure. In this way, the spacer can provide good electrical insulation for the gate, and can form a self-aligned contact window between two adjacent spacers, so that the memory has good device characteristics.
为让本发明的上述特征和优点能更明显易懂,下文特举实施例,并配合所附附图作详细说明如下。In order to make the above-mentioned features and advantages of the present invention more comprehensible, the following specific embodiments are described in detail together with the accompanying drawings.
附图说明 Description of drawings
图1至图9是依照本发明的一实施例的一种存储器的制造方法流程剖面示意图。FIG. 1 to FIG. 9 are cross-sectional schematic diagrams of a manufacturing method of a memory according to an embodiment of the present invention.
其中,附图标记说明如下:Wherein, the reference signs are explained as follows:
100:基底100: base
102:存储单元区102: storage unit area
104:外围区104: Outer area
110、120:栅极110, 120: grid
110a:顶部110a: top
112、122、124:间隙壁112, 122, 124: spacers
114、132:开口114, 132: opening
126:源极与漏极区126: Source and drain regions
130、150:材料层130, 150: material layer
134、135:接触窗开口134, 135: contact window opening
136、137:接触窗插塞136, 137: contact window plug
140:阻障层140: barrier layer
150a:顶面150a: top surface
160:图案160: pattern
具体实施方式 Detailed ways
图1至图9是依照本发明的一实施例的一种存储器的制造方法的流程剖面示意图。1 to 9 are schematic cross-sectional flow diagrams of a manufacturing method of a memory according to an embodiment of the present invention.
请参照图1,首先,提供基底100,基底100包括存储单元区102与外围区104,基底100上已形成有多个栅极110、120,且栅极110、120的侧壁上具有第一间隙壁112、122,其中存储单元区102的栅极110之间具有多个第一开口114。基底100例如是半导体基底,如N型或P型的硅基底、三五族半导体基底等。栅极110、120的材料例如是掺杂多晶硅,第一间隙壁112、122的材料例如是氮化硅。Please refer to FIG. 1, firstly, a
请参照图2,接着,于基底100上形成第一材料层130,第一材料层130覆盖存储单元区102与外围区104,且第一材料层130填满开口114。第一材料层130例如是多晶硅层,其形成方法例如是化学气相沉积法。在本实施例中,此步骤还包括对第一材料层130进行诸如化学机械研磨工艺(chemicalmechanical polishing,CMP)等平坦化工艺。Referring to FIG. 2 , next, a
请参照图3,然后,移除覆盖外围区104的第一材料层130,以暴露出外围区104。移除第一材料层130的方法例如是反应性离子蚀刻法(reactiveion etch,RIE)。Referring to FIG. 3 , then, the
请参照图4,接着,于外围区104的栅极120的第一间隙壁122上形成第二间隙壁124。第二间隙壁124的形成方法例如是先以化学气相沉积法等方法于基底100上形成间隙壁材料层(图中未示出),之后再进行各向异性蚀刻工艺移除部分间隙壁材料层,以于第一间隙壁122上形成间隙壁结构。其中,第二间隙壁124的材料例如是氮化硅,移除部分间隙壁材料层以形成第二间隙壁124的方法例如是反应性离子蚀刻法。Referring to FIG. 4 , next, a
然后,例如是以第二间隙壁124为掩膜,进行一植入工艺,以于外围区104的栅极120两侧形成源极与漏极区126。特别一提的是,于外围区104的栅极120两侧形成源极与漏极区126之后,可以移除或不移除第二间隙壁124,在本实施例中是以未移除第二间隙壁124为例。换言之,移除第二间隙壁124的步骤实际上是可选步骤。Then, for example, using the
特别一提的是,相较于公知技术在形成第二间隙壁时会同时将间隙壁材料填入存储单元区的栅极之间的开口,或者是在移除第二间隙壁时会同时移除开口中的间隙壁材料层,在本实施例中,由于第一材料层130会覆盖保护存储单元区102的栅极110与第一间隙壁112,因此第二间隙壁124的形成或移除工艺(包括沉积或蚀刻等工艺)都不会对存储单元区102的栅极110或第一间隙壁112造成伤害,使存储单元区102的第一间隙壁112能保持完好的结构。换言之,第一材料层130适用于保护存储单元区102免于受到外围区104所进行的任何处理工艺可能造成的破坏。In particular, compared with the known technology, the spacer material will be filled into the openings between the gates of the memory cell region at the same time when the second spacer is formed, or the second spacer will be removed when the second spacer is removed. In addition to the spacer material layer in the opening, in this embodiment, since the
请参照图5,而后,于基底100上形成一阻障层140,以覆盖存储单元区102的第一材料层130以及外围区104的栅极120。在本实施例中,阻障层140例如是覆盖外围区104的栅极120、第一间隙壁122以及第二间隙壁124的表面以及存储单元区102的第一材料层130。Please refer to FIG. 5 , and then, a
接着,于外围区104的基底100上形成一第二材料层150,以覆盖外围区104的栅极120上的阻障层140。在本实施例中,第二材料层150例如是包括硼酸硅玻璃或氧化硅,其形成方法例如是化学气相沉积法。在本实施例中,此步骤例如是先于基板100上形成全面覆盖外围区104与存储单元区102的一第二材料层,接着以第一材料层130上的阻障层140作为蚀刻终止层,对第二材料层进行平坦化工艺,使得第二材料层150的顶面150a与阻障层140的顶面约略相等且实质上位在同一平面上。其中,平坦化工艺例如是包括一化学机械研磨工艺。Next, a
一般来说,若是未于存储单元区102的第一材料层130上形成阻障层140,则在对第二材料层150进行平坦化工艺时,会以第一材料层130的顶部作为蚀刻终止层。如此一来,第二材料层150可能会发生蚀刻过度的问题,且可能导致第一材料层130有表面凹陷现象。然而,在本实施例中,由于存储单元区102的第一材料层130上覆盖有阻障层140,因此在对第二材料层150进行平坦化工艺时,能以第一材料层130上的阻障层140作为蚀刻终止层,且由于阻障层140通常具有较高的密度,因此能避免第二材料层150与第一材料层130发生上述问题。Generally, if the
请参照图6,接着,移除覆盖存储单元区102的第一材料层130的阻障层140。移除部分阻障层140的方法例如是干式蚀刻工艺。Referring to FIG. 6 , next, the
然后,移除部分第一材料层130,以形成多个第二开口132。在本实施例中,移除部分第一材料层130的方法包括反应性离子蚀刻法。特别一提的是,在本实施例中,在形成第二开口132的步骤中,由于外围区104的区域已全被第二材料层150覆盖保护,因此在选择用以移除部分第一材料层130的蚀刻条件上无需顾及是否会伤害到外围区104,而能使用较佳的蚀刻条件来移除部分第一材料层130,以得到具有垂直轮廓(vertical profile)的第二开口132。举例来说,在蚀刻剂的选择上,无须考虑所使用的蚀刻剂对于第一材料层130与栅极120是否有高选择蚀刻比,而可仅就能获得具有较佳轮廓的开口的观点来进行选择。Then, part of the
请参照图7,而后,于各第二开口132中形成一第一图案160。第一图案160的材料例如是包括硼磷硅玻璃或氧化硅,以及其形成方法例如是化学气相沉积工艺。Please refer to FIG. 7 , and then, a
请参照图8,接着,移除剩余的第一材料层130,以于存储单元区102形成多个接触窗开口134。移除第一材料层130的方法例如是干式蚀刻法或湿式蚀刻法。然后,移除位于外围区104的第二材料层150的一部分,以于外围区104形成接触窗开口135,其中接触窗开口135暴露源极与漏极区126。移除第二材料层150的方法例如是干式蚀刻法或湿式蚀刻法。Referring to FIG. 8 , next, the remaining
请参照图9,然后,于接触窗开口134、135中填入导体材料层,以于相邻两第一间隙壁112之间形成接触窗插塞136,以及于外围区104形成接触窗插塞137。接触窗插塞136、137的材料例如是钨、铜、铝或其他合适的金属。Please refer to FIG. 9, and then, fill the conductive material layer in the
在本实施例中,是先以第一材料层130保护存储单元区102,以利于对外围区104进行处理(诸如形成与移除第二间隙壁124),再以第一材料层130上的阻障层140作为形成第二材料层150的蚀刻终止层,以避免第二材料层150有蚀刻过度的问题以及第一材料层130有表面凹陷的现象。而后,在移除第一材料层130以形成第一图案160的工艺中,由于第二材料层150可以保护外围区104,使得第一图案160具有较佳的垂直轮廓。此外,由于存储单元区102的第一间隙壁112会被第一材料层130覆盖,因此第一间隙壁112不会受到外围区104的处理工艺(诸如第二间隙壁的形成与移除)的影响,而能为栅极110提供良好的电性绝缘,以及能在完好的第一间隙壁112结构之间形成接触窗插塞136。In this embodiment, the
综上所述,在本发明的存储器的制造方法中,分别以第一材料层与第二材料层保护存储单元区与外围区的元件,因此在对外围区与存储单元区其中之一进行沉积与蚀刻等处理时,外围区与存储单元区中的其中另一不会受到伤害,使栅极侧壁上的间隙壁能保持完好的结构。此外,在形成第二材料层时,由于第一材料层上已形成有阻障层,因此能保护第一材料层不会因第二材料层的平坦化工艺而发生凹陷等问题,有利于后续于第一材料层中形成定义出接触窗插塞的图案。特别是,在形成用以定义出接触窗插塞的图案的步骤中,由于外围区的栅极已被第二材料层覆盖保护,因此无需顾及是否会伤害到外围区的栅极与间隙壁的条件下选择较佳的蚀刻方式,以获得具有较佳轮廓的图案。如此一来,存储单元区与外围区的间隙壁皆具有完整的结构,因此能在两相邻间隙壁之间形成自我对准接触窗,使存储器具有良好的元件特性。To sum up, in the manufacturing method of the memory of the present invention, the elements in the memory cell region and the peripheral region are protected by the first material layer and the second material layer respectively, so that when depositing one of the peripheral region and the memory cell region During processing such as etching, the other of the peripheral region and the memory cell region will not be damaged, so that the spacers on the gate sidewalls can maintain a complete structure. In addition, when forming the second material layer, since the barrier layer has been formed on the first material layer, it can protect the first material layer from problems such as dents due to the planarization process of the second material layer, which is beneficial to subsequent A pattern defining a contact plug is formed in the first material layer. In particular, in the step of forming the pattern used to define the contact plug, since the gate of the peripheral region has been covered and protected by the second material layer, there is no need to consider whether the connection between the gate of the peripheral region and the spacer will be damaged. Select a better etching method under the conditions to obtain a pattern with a better profile. In this way, the spacers in the memory cell area and the peripheral area have complete structures, so a self-aligned contact window can be formed between two adjacent spacers, so that the memory has good device characteristics.
虽然本发明已以实施例揭示如上,然其并非用以限定本发明,任何所属技术领域技术人员,在不脱离本发明的精神和范围内,当可作些许的更动与润饰,故本发明的保护范围当视的权利要求所界定者为准。Although the present invention has been disclosed above with the embodiments, it is not intended to limit the present invention. Any person skilled in the art can make some changes and modifications without departing from the spirit and scope of the present invention. Therefore, the present invention The scope of protection shall prevail as defined by the claims.
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