CN102537767A - Display backlight module with multilayer multilayer film reflection sheet and manufacturing method thereof - Google Patents
Display backlight module with multilayer multilayer film reflection sheet and manufacturing method thereof Download PDFInfo
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Abstract
Description
技术领域 technical field
本发明涉及一种具有多层多层膜反射片的显示器背光模块及其制造方法,特别是设置有两个或两个以上可调整光源波长范围的多层膜反射片的显示器背光模块中。The invention relates to a display backlight module with multi-layer film reflection sheets and a manufacturing method thereof, in particular to a display backlight module provided with two or more multi-layer film reflection sheets that can adjust the wavelength range of light sources.
背景技术 Background technique
应用于液晶显示器(LCD)面板的背光模块根据光源结构可分为侧向式(edge type)及直下式(direct type)。Backlight modules applied to liquid crystal display (LCD) panels can be classified into edge type and direct type according to the light source structure.
如图1所示的侧向式光源的结构,光源本身可能是··阴极灯管(CCFL),或是发光二极管(LED),设置于面板侧边。图1显示的侧向式背光模块设置于液晶显示面板101下方,背光模块通常包括有助于光线扩散的棱镜片(prism)102、有助于光线均匀化的扩散膜(diffuser)103与楔型的导光板(light guide plate)104,光源105则设于导光板104的一侧,背光模块内下方具有可将光反射进入面板的反光片(reflector)106。The structure of the side light source shown in Figure 1, the light source itself may be a cathode fluorescent tube (CCFL) or a light emitting diode (LED), which is arranged on the side of the panel. The side-facing backlight module shown in Fig. 1 is arranged under the liquid
其中,光线由光源105发出,经导光板104将光线散布于整体显示器面板中,下行的光线会经反光片106反射进入面板内,上行的光线则可通过由扩散膜103及棱镜片102组合的光学系统将光线均匀化,其中扩散膜103可减少光线干涉现象产生的明暗··均问题,使得进入液晶显示面板101的光线可以均匀发光。其中各光学元件,如扩散膜103、导光板104,其表面或内部可以通过工艺产生一些扩散用的粒子或是结构,通过反射与折射原理,让光线更显杂乱而增进均匀化的效果。Wherein, the light is emitted by the
图2为现有技术的直下式背光模块示意图。直下式背光模块是将··阴极灯管或是发光二极管等光源直接置于液晶显示面板201下方,直下式背光模块包括有助于光线扩散的棱镜片202、有助于光线均匀化的扩散膜203与具有光源205与反光结构206的灯箱204。不同于侧向式光源,直下式光源能直接将光线射向液晶显示面板201,为求均匀的光源,亦同样需要棱镜片、扩散膜等光学元件,光学元件的表面或内部也是可以通过工艺产生一些扩散用的粒子或是结构。FIG. 2 is a schematic diagram of a direct-lit backlight module in the prior art. The direct-type backlight module is to place light sources such as cathode lamps or light-emitting diodes directly under the liquid
在现有技术中,应用于背光模块中的各光学元件可参考美国专利第7,763,331号所披露的显示器的光学模块,相关附图可参考图3。In the prior art, for each optical element used in the backlight module, reference may be made to the optical module of a display disclosed in US Pat. No. 7,763,331, and reference may be made to FIG. 3 for related drawings.
此例中显示一液晶显示装置30,其中主要元件是液晶面板301与其下方的背光光学模块,光学模块中包括光学膜303、增亮膜(brightnessenhancing film)305、导光板307与其一侧的光源308,导光板307下方则具有一个用以反射下行光线的反光板309。This example shows a liquid
其中光学膜303可为扩散膜、反射偏光膜或是另一个增亮膜。此例中,增亮膜305设置于导光板307与液晶面板301之间,一般来说,液晶面板301上下表面具有偏光膜,光线经过上述光学膜303、导光板307,以及偏光膜,将会有耗损,由多层反射偏光模块构成的增亮膜305(如DBEF、分光增亮膜(prismatic brightness enhancement film))则有助于改善背光亮度并能节省能量损耗。The
发明内容 Contents of the invention
为提供一个不同于现有技术背光模块内光学元件的解决方案,本发明提出一种应用于液晶显示器的背光模块,其中包括侧向式或直下式的背光源模块,于背光源模块的一出光面上,还特别设置两个或两个以上的多层膜反射片,多层膜反射片由多层具有不同折射率且相互叠合的高分子聚合物薄膜所组成,设置于背光源模块与液晶显示面板之间。在一实施例中,另有一光学膜,如扩散膜。In order to provide a solution different from the optical elements in the prior art backlight module, the present invention proposes a backlight module applied to liquid crystal displays, which includes a side-facing or direct-type backlight module. On the surface, two or more multi-layer reflective sheets are specially provided. The multi-layer reflective sheet is composed of multiple layers of polymer films with different refractive indices and superimposed on each other. It is arranged between the backlight module and the between LCD panels. In one embodiment, there is an additional optical film, such as a diffuser film.
具体地,根据本发明一个方面的显示器背光模块包括:一侧向式背光源模块;一第一多层膜反射片,设置于所述侧向式背光源模块与一液晶显示面板之间,由多层具有不同折射率且相互叠合的高分子聚合物薄膜所组成,其中运用干涉原理设计反射或是穿透具有特定波长范围的光线;以及一扩散膜,贴附于该第一多层膜反射片的一侧,利用膜内的微结构均匀扩散该侧向式背光源模块产生的光线。其中,该侧向式背光源模块又包括:一侧向式光源;一导光板,耦接于该侧向式光源;一反光片,设置于该导光板的一侧,用以反射该侧向式光源的光线中进入该导光板的一下行光线;一第二多层膜反射片,设置于该侧向式背光源模块的一出光面上,由多层具有不同折射率且相互叠合的高分子聚合物薄膜所组成,其中运用干涉原理设计反射或是穿透具有特定波长范围的光线;该第二多层膜反射片与该反光片间定义一反射空腔,光线在该反射空腔内产生多重反射、折射与散射。Specifically, the display backlight module according to one aspect of the present invention includes: a side-to-type backlight module; a first multilayer film reflector, arranged between the side-to-type backlight module and a liquid crystal display panel, by It is composed of multiple layers of polymer films with different refractive indices and superimposed on each other, which is designed to reflect or penetrate light with a specific wavelength range by using the interference principle; and a diffusion film attached to the first multi-layer film One side of the reflection sheet uses the microstructure in the film to evenly diffuse the light generated by the side-facing backlight module. Wherein, the side-type backlight module further includes: a side-type light source; a light guide plate coupled to the side-type light source; a reflective sheet arranged on one side of the light guide plate to reflect the side In the light of the type light source, the down-going light entering the light guide plate; a second multi-layer film reflector is arranged on a light-emitting surface of the side-type backlight module, and consists of multiple layers with different refractive indices and superimposed on each other. Composed of high molecular polymer films, which use the interference principle to design reflection or penetration of light with a specific wavelength range; a reflection cavity is defined between the second multi-layer film reflector and the reflector, and the light passes through the reflection cavity Multiple reflections, refractions and scattering are generated inside.
根据本发明进一步改进的技术方案,该第一多层膜反射片或该第二多层膜反射片的一表面上涂布或挤出一表面结构。According to a further improved technical solution of the present invention, a surface structure is coated or extruded on one surface of the first multilayer reflective sheet or the second multilayer reflective sheet.
根据本发明进一步改进的技术方案,该第一多层膜反射片或该第二多层膜反射片的该表面结构还包括有多个扩散粒子。According to a further improved technical solution of the present invention, the surface structure of the first multilayer reflective sheet or the second multilayer reflective sheet further includes a plurality of diffusion particles.
根据本发明进一步改进的技术方案,该第一多层膜反射片或该第二多层膜反射片的该表面上贴附有扩散膜。According to a further improved technical solution of the present invention, a diffusion film is attached to the surface of the first multilayer reflective sheet or the second multilayer reflective sheet.
根据本发明进一步改进的技术方案,该表面上的该扩散膜具有多个扩散粒子。According to a further improved technical solution of the present invention, the diffusion film on the surface has a plurality of diffusion particles.
根据本发明进一步改进的技术方案,该第一多层膜反射片或该第二多层膜反射片的多层结构中还包括反射紫外线的一紫外线反射层。According to a further improved technical solution of the present invention, the multilayer structure of the first multilayer reflective sheet or the second multilayer reflective sheet further includes an ultraviolet reflective layer that reflects ultraviolet rays.
根据本发明进一步改进的技术方案,该第一多层膜反射片或该第二多层膜反射片为经一单轴延伸工艺所制成。According to a further improved technical solution of the present invention, the first multilayer reflective sheet or the second multilayer reflective sheet is made through a uniaxial stretching process.
根据本发明进一步改进的技术方案,该第一多层膜反射片或该第二多层膜反射片经该单轴延伸工艺后,在光谱400nm~700nm的平均穿透率在30%与90%之间。According to the further improved technical solution of the present invention, after the first multilayer reflective sheet or the second multilayer reflective sheet undergoes the uniaxial stretching process, the average transmittance in the spectrum of 400nm to 700nm is between 30% and 90%. between.
根据本发明进一步改进的技术方案,该第一多层膜反射片或该第二多层膜反射片为经一双轴延伸工艺所制成。According to a further improved technical solution of the present invention, the first multilayer reflective sheet or the second multilayer reflective sheet is made by a biaxial stretching process.
根据本发明进一步改进的技术方案,该第一多层膜反射片或该第二多层膜反射片在经该双轴延伸工艺后,在光谱400nm~700nm的平均穿透率在30%与90%之间。According to the further improved technical solution of the present invention, after the first multilayer reflective sheet or the second multilayer reflective sheet undergoes the biaxial stretching process, the average transmittance in the spectrum of 400nm to 700nm is between 30% and 90% %between.
根据本发明进一步改进的技术方案,该第一多层膜反射片或该第二多层膜反射片为经一双轴延伸工艺所制成,且多层膜反射片具有偏光特性。According to a further improved technical solution of the present invention, the first multilayer reflective sheet or the second multilayer reflective sheet is made through a biaxial stretching process, and the multilayer reflective sheet has polarizing properties.
根据本发明进一步改进的技术方案,该第一多层膜反射片或该第二多层膜反射片为经一双轴延伸工艺所制成,且多层膜反射片不具有偏光特性。According to a further improved technical solution of the present invention, the first multilayer reflective sheet or the second multilayer reflective sheet is made through a biaxial stretching process, and the multilayer reflective sheet does not have polarizing properties.
根据本发明进一步改进的技术方案,该显示器背光模块,应用于一液晶显示装置中,还包括:一直下式背光源模块,包括:一光源;一反光板,耦接于该光源,用以反射该光源光线经折射产生的一下行光线;一第二多层膜反射片,设置于该直下式背光源模块的一出光面上,由多层具有不同折射率且相互叠合的高分子聚合物薄膜所组成,其中运用干涉原理设计反射或是穿透具有特定波长范围的光线;该多层膜反射片与该反光板间定义一反射空腔,光线在该反射空腔内产生多重反射、折射与散射;以及一第一多层膜反射片,设置于该直下式背光源模块与一液晶显示面板之间,由多层具有不同折射率且相互叠合的高分子聚合物薄膜所组成,其中运用干涉原理设计反射或是穿透具有特定波长范围的光线;以及一扩散膜,贴附于该第一多层膜反射片的一侧,利用膜内的微结构均匀扩散该直下式背光源模块产生的光线。According to a further improved technical solution of the present invention, the display backlight module is applied to a liquid crystal display device, and further includes: a direct-type backlight module, including: a light source; a reflector, coupled to the light source, for reflecting The down-going light generated by refraction of the light from the light source; a second multi-layer film reflector, arranged on a light-emitting surface of the direct-type backlight module, composed of multiple layers of high molecular polymers with different refractive indices and superimposed on each other Composed of thin films, which use the interference principle to design reflection or penetration of light with a specific wavelength range; a reflection cavity is defined between the multi-layer film reflection sheet and the reflection plate, and the light generates multiple reflections and refractions in the reflection cavity and scattering; and a first multi-layer film reflection sheet, which is arranged between the direct-type backlight source module and a liquid crystal display panel, and is composed of multiple polymer films with different refractive indices and superimposed on each other, wherein Using the principle of interference to design reflection or penetration of light with a specific wavelength range; and a diffusion film, attached to one side of the first multi-layer film reflection sheet, using the microstructure in the film to evenly diffuse the direct-type backlight module generated light.
根据本发明进一步改进的技术方案,该直下式背光源模块的光源为一发光二极管阵列。According to the further improved technical solution of the present invention, the light source of the direct-lit backlight module is a light emitting diode array.
根据本发明进一步改进的技术方案,该发光二极管阵列由多组具有红、绿、蓝三色的发光二极管、镭射二极管,或蓝光激发荧光粉的发光二极管或紫外线激发多色荧光粉的发光二极管的发光元件所组成。According to the further improved technical solution of the present invention, the light-emitting diode array is composed of multiple sets of red, green and blue light-emitting diodes, laser diodes, or light-emitting diodes that excite phosphors with blue light or light-emitting diodes that excite multi-color phosphors with ultraviolet light. Composed of light emitting elements.
根据本发明进一步改进的技术方案,该第一多层膜反射片或该第二多层膜反射片的一表面上涂布或挤出一表面结构。According to a further improved technical solution of the present invention, a surface structure is coated or extruded on one surface of the first multilayer reflective sheet or the second multilayer reflective sheet.
根据本发明进一步改进的技术方案,该第一多层膜反射片或该第二多层膜反射片的该表面结构还包括有多个扩散粒子。According to a further improved technical solution of the present invention, the surface structure of the first multilayer reflective sheet or the second multilayer reflective sheet further includes a plurality of diffusion particles.
根据本发明进一步改进的技术方案,该第一多层膜反射片或该第二多层膜反射片的该表面上贴附有扩散膜。According to a further improved technical solution of the present invention, a diffusion film is attached to the surface of the first multilayer reflective sheet or the second multilayer reflective sheet.
根据本发明进一步改进的技术方案,该表面上的该扩散膜具有多个扩散粒子。According to a further improved technical solution of the present invention, the diffusion film on the surface has a plurality of diffusion particles.
根据本发明进一步改进的技术方案,该第一多层膜反射片或该第二多层膜反射片之多层结构中还包括反射紫外线的一紫外线反射层。According to a further improved technical solution of the present invention, the multilayer structure of the first multilayer reflective sheet or the second multilayer reflective sheet further includes an ultraviolet reflective layer that reflects ultraviolet rays.
根据本发明进一步改进的技术方案,该第一多层膜反射片或该第二多层膜反射片为经一单轴延伸工艺所制成。According to a further improved technical solution of the present invention, the first multilayer reflective sheet or the second multilayer reflective sheet is made through a uniaxial stretching process.
根据本发明进一步改进的技术方案,该第一多层膜反射片或该第二多层膜反射片在经该单轴延伸工艺后,在光谱400nm~700nm的平均穿透率在30%与90%之间。According to the further improved technical solution of the present invention, after the first multilayer reflective sheet or the second multilayer reflective sheet undergoes the uniaxial stretching process, the average transmittance in the spectrum of 400nm to 700nm is between 30% and 90% %between.
根据本发明进一步改进的技术方案,该第一多层膜反射片或该第二多层膜反射片为经一双轴延伸工艺所制成。According to a further improved technical solution of the present invention, the first multilayer reflective sheet or the second multilayer reflective sheet is made by a biaxial stretching process.
根据本发明进一步改进的技术方案,该第一多层膜反射片或该第二多层膜反射片在经该双轴延伸工艺后,在光谱400nm~700nm的平均穿透率在30%与90%之间。According to the further improved technical solution of the present invention, after the first multilayer reflective sheet or the second multilayer reflective sheet undergoes the biaxial stretching process, the average transmittance in the spectrum of 400nm to 700nm is between 30% and 90% %between.
根据本发明进一步改进的技术方案,该第一多层膜反射片或该第二多层膜反射片为经一双轴延伸工艺所制成,且多层膜反射片具有偏光特性。According to a further improved technical solution of the present invention, the first multilayer reflective sheet or the second multilayer reflective sheet is made through a biaxial stretching process, and the multilayer reflective sheet has polarizing properties.
根据本发明进一步改进的技术方案,该第一多层膜反射片或该第二多层膜反射片为经一双轴延伸工艺所制成,且多层膜反射片不具有偏光特性。According to a further improved technical solution of the present invention, the first multilayer reflective sheet or the second multilayer reflective sheet is made through a biaxial stretching process, and the multilayer reflective sheet does not have polarizing properties.
根据本发明的另一方面,其提供了一种显示器背光模块的制造方法,包括:设置一液晶显示面板;设置一背光源模块,具有一光源与一反光元件;设置一第一多层膜反射片,与该液晶显示面板贴合,该第一多层膜反射片由多层具有不同折射率且相互叠合的高分子聚合物薄膜所组成,运用干涉原理设计反射或是穿透具有特定波长范围的光线;设置一第二多层膜反射片,与该背光源模块贴合,该第二多层膜反射片由多层具有不同折射率且相互叠合的高分子聚合物薄膜所组成,运用干涉原理设计反射或是穿透具有特定波长范围的光线;并且,该第二多层膜反射片与该背光源模块中的该反光元件间定义一反射空腔,光线在该反射空腔内产生多重反射、折射与散射;以及于该第一多层膜反射片与该第二多层膜反射片之间设置一光学膜。According to another aspect of the present invention, it provides a method for manufacturing a display backlight module, comprising: setting a liquid crystal display panel; setting a backlight module, having a light source and a light-reflecting element; setting a first multilayer film reflector The first multi-layer reflective film is composed of multiple layers of polymer films with different refractive indices and superimposed on each other. It is designed to reflect or transmit light with a specific wavelength by using the principle of interference. range of light; a second multi-layer reflective sheet is provided to be bonded to the backlight module, and the second multi-layer reflective sheet is composed of multiple polymer films with different refractive indices and superimposed on each other. Using the principle of interference to design reflection or penetration of light with a specific wavelength range; and, a reflection cavity is defined between the second multi-layer film reflection sheet and the reflection element in the backlight module, and the light is in the reflection cavity Multiple reflection, refraction and scattering are generated; and an optical film is arranged between the first multilayer film reflection sheet and the second multilayer film reflection sheet.
根据本发明进一步改进的技术方案,该第一多层膜反射片与该第二多层膜反射片由一共挤出工艺所制作。According to a further improved technical solution of the present invention, the first multilayer reflective sheet and the second multilayer reflective sheet are produced by a co-extrusion process.
根据本发明进一步改进的技术方案,该第一多层膜反射片或该第二多层膜反射片还经过一单轴延伸工艺,形成一具有偏光效果的光学元件。According to a further improved technical solution of the present invention, the first multilayer reflective sheet or the second multilayer reflective sheet is also subjected to a uniaxial stretching process to form an optical element with a polarization effect.
根据本发明进一步改进的技术方案,该单轴延伸工艺制作的该第一多层膜反射片或该第二多层膜反射片在光谱400nm~700nm的平均穿透率在30%与90%之间。According to the further improved technical solution of the present invention, the average transmittance of the first multilayer reflective sheet or the second multilayer reflective sheet produced by the uniaxial stretching process in the spectrum of 400nm to 700nm is between 30% and 90%. between.
根据本发明进一步改进的技术方案,该第一多层膜反射片与该第二多层膜反射片还经过一双轴延伸工艺,借以控制经该第一多层膜反射片或该第二多层膜反射片的光线的P偏振与S偏振的比例。According to a further improved technical solution of the present invention, the first multilayer reflective sheet and the second multilayer reflective sheet also undergo a biaxial stretching process, so as to control the The ratio of P-polarization to S-polarization of light from the film reflector.
根据本发明进一步改进的技术方案,该双轴延伸工艺制作的该第一多层膜反射片或该第二多层膜反射片在光谱400nm~700nm的平均穿透率在30%与90%之间。According to the further improved technical solution of the present invention, the average transmittance of the first multilayer reflective sheet or the second multilayer reflective sheet produced by the biaxial stretching process in the spectrum of 400nm to 700nm is between 30% and 90%. between.
根据本发明进一步改进的技术方案,该背光源模块为一侧光式背光源模块。According to the further improved technical solution of the present invention, the backlight module is a side-lit backlight module.
根据本发明进一步改进的技术方案,该背光源模块为一直下式背光源模块。According to the further improved technical solution of the present invention, the backlight source module is a direct-down type backlight source module.
根据本发明进一步改进的技术方案,该直下式背光源模块的光源为一发光二极管阵列,该发光二极管阵列由多组具有红、绿、蓝三色,或其它类型的发光二极管的发光元件所组成。According to the further improved technical solution of the present invention, the light source of the direct-lit backlight module is a light-emitting diode array, and the light-emitting diode array is composed of multiple groups of light-emitting elements with red, green, blue, or other types of light-emitting diodes. .
根据本发明进一步改进的技术方案,该第一多层膜反射片或该第二多层膜反射片的一表面上还以一涂布工艺形成一表面结构。According to a further improved technical solution of the present invention, a surface structure is formed on a surface of the first multilayer reflective sheet or the second multilayer reflective sheet by a coating process.
根据本发明进一步改进的技术方案,该表面结构具有多个扩散粒子。According to a further improved technical solution of the present invention, the surface structure has a plurality of diffusion particles.
根据本发明进一步改进的技术方案,该多层膜反射片的多层结构中还包括利用一共挤出、涂布、溅镀或蒸镀工艺制作的一紫外线反射层。According to a further improved technical solution of the present invention, the multilayer structure of the multilayer film reflective sheet further includes an ultraviolet reflective layer produced by a process of co-extrusion, coating, sputtering or evaporation.
特别的是,在一般液晶显示器的背光模块中,通常设置有增光、增加扩散、均匀度的光学膜,比如3MTM公司的反射式增亮膜(DBEF),或是一些利用多层膜形成多路反射光径的光学膜,或是利用表面结构产生扩散功能的光学结构。而显示器背光模块内的其中之一多层膜反射片将取代现有技术常用于背光模块中的3MTM公司的反射式增亮膜(DBEF),配合另一个多层膜反射片可达到有效混光与偏光的效果,更能运用干涉原理设计所要反射或是穿透具有特定波长范围的光线。In particular, in the backlight module of a general liquid crystal display, an optical film for increasing light, increasing diffusion, and uniformity is usually provided, such as the reflective brightness-enhancing film (DBEF) of 3M TM Company, or some multi-layer films are used to form multiple The optical film that reflects the light path, or the optical structure that uses the surface structure to generate the diffusion function. One of the multilayer reflectors in the backlight module of the display will replace the reflective brightness enhancement film (DBEF) of 3M TM Company, which is commonly used in the backlight module in the prior art, and cooperate with another multilayer reflector to achieve effective mixing. The effect of light and polarized light can be designed by using the principle of interference to reflect or penetrate light with a specific wavelength range.
根据实施例,至少有第一多层膜反射片与第二多层膜反射片同时设置于液晶显示器的背光模块中,运用多层膜反射片中多层不同折射率叠加的薄膜间的干涉原理,设定所要反射或是穿透具有特定波长范围的光线,并能因为光程增加与多次反射而获得更均匀的背光。According to an embodiment, at least the first multilayer reflective sheet and the second multilayer reflective sheet are simultaneously arranged in the backlight module of the liquid crystal display, and the principle of interference between multilayer thin films with different refractive indices in the multilayer reflective sheet is used , set the light to be reflected or transmitted with a specific wavelength range, and a more uniform backlight can be obtained due to the increase in the optical path and multiple reflections.
显示器背光模块的实施例包括一背光源模块,如直下式或是侧向式的光源,还包括上述第一与第二多层膜反射片,与另一光学膜。An embodiment of the display backlight module includes a backlight module, such as a direct-type or side-type light source, and also includes the above-mentioned first and second multi-layer film reflectors, and another optical film.
就光源而言,本发明特别提出可应用于光源为发光二极管阵列的直下式背光源模块,而此发光二极管阵列可由多个白光为主,另特别可选择由多组阵列型式的发光二极管组成,包括多组红、绿、蓝三色组合、蓝光发光二极管与黄色荧光粉的组合,或其它类型的发光二极管的发光元件组成的背光源。As far as the light source is concerned, the present invention specifically proposes that it can be applied to a direct-lit backlight module in which the light source is a light-emitting diode array, and the light-emitting diode array can be mainly composed of a plurality of white lights, and can also be selected to be composed of multiple sets of array-type light-emitting diodes. A backlight composed of multiple groups of red, green, and blue color combinations, a combination of blue light-emitting diodes and yellow phosphors, or other types of light-emitting diodes.
上述显示器背光模块的工艺则主要先设置一液晶显示面板,与设置一背光源模块,其间设置由多层具有不同折射率且相互叠合的高分子聚合物薄膜所组成的两个或以上的多层膜反射片,并贴合一光学膜,之后结合于液晶显示面板的一表面上,光学膜可为一扩散膜。The process of the above-mentioned display backlight module is mainly to install a liquid crystal display panel first, and to install a backlight module, and to install two or more multilayer polymer films with different refractive indices and superimposed on each other. A reflective sheet is laminated, and an optical film is pasted, and then combined on a surface of the liquid crystal display panel. The optical film can be a diffusion film.
特别的是,多层膜反射片可由一共挤出工艺所制作,更可经过一单轴延伸工艺,形成一具有偏光(polarization)效果的光学元件。或是经过双轴延伸工艺,能借以控制经多层膜反射片的光线的P偏振与S偏振的比例。In particular, the multi-layer reflective sheet can be produced by a co-extrusion process, and can be further processed by a uniaxial stretching process to form an optical element with a polarization effect. Or through a biaxial stretching process, the ratio of P polarization and S polarization of the light passing through the multilayer film reflection sheet can be controlled.
根据本发明所描述的主要实施例,特别是侧光式的显示器背光模块,其中具有第一多层膜反射片,具有反射特定波长范围光线的能力,另组合有扩散膜,结合于第一多层膜反射片液晶显示面板的另一表面上。模块中包括有背光源模块,其中光学元件主要有背光扩散膜、第二多层膜反射片、光源、导光板与反光片。第二多层膜反射片设置于背光源模块的一出光面上,特别因为产生内部干涉而具有反射特定波长范围光线的能力,此第二多层膜反射片与背光源模块中的反光元件间定义一反射空腔,光线能在此反射空腔内产生多重反射、折射与散射。According to the main embodiment described in the present invention, especially the side-light type display backlight module, there is a first multi-layer film reflector, which has the ability to reflect light in a specific wavelength range, and is also combined with a diffusion film, which is combined with the first multi-layer film. Laminate the reflective sheet on the other surface of the LCD panel. The module includes a backlight module, and the optical components mainly include a backlight diffusion film, a second multi-layer reflective sheet, a light source, a light guide plate and a reflective sheet. The second multilayer reflective sheet is arranged on a light-emitting surface of the backlight module, and has the ability to reflect light in a specific wavelength range because of internal interference. A reflective cavity is defined, and light can generate multiple reflections, refraction and scattering in the reflective cavity.
上述第一多层膜反射片或第二多层膜反射片在经单轴延伸工艺后,可使光谱400nm~700nm的平均穿透率在30%与90%之间。After the above-mentioned first multi-layer reflective sheet or the second multi-layer reflective sheet undergoes a uniaxial stretching process, the average transmittance of the spectrum 400nm-700nm can be between 30% and 90%.
并可经一双轴延伸工艺制成第一多层膜反射片或第二多层膜反射片,同样使光谱400nm~700nm的平均穿透率在30%与90%之间。本发明中描述的400nm~700nm的波长乃是泛指一般的可见光波段范围,但每个人的眼睛构造对波长的感受会有差异性,可见光波长亦可能稍往更长波长或更短波长偏移。And the first multi-layer reflective sheet or the second multi-layer reflective sheet can be made through a biaxial stretching process, and the average transmittance of the spectrum 400nm-700nm is also between 30% and 90%. The wavelengths of 400nm to 700nm described in the present invention generally refer to the general range of visible light bands, but each person's eye structure will have different perceptions of wavelengths, and the wavelengths of visible light may also be slightly shifted to longer or shorter wavelengths. .
另有实施例披露一种直下式的显示器背光模块,其中液晶显示面板与光源模块之间同时具有第一多层膜反射片与另一第二多层膜反射片,两个多层膜反射片间可设置有其它光学膜,如扩散膜、增亮膜等。Another embodiment discloses a direct-lit display backlight module, wherein a first multilayer reflective sheet and another second multilayer reflective sheet are provided between the liquid crystal display panel and the light source module, and the two multilayer reflective sheets Other optical films, such as diffusion films, brightness enhancement films, etc., can be arranged between them.
显示器背光模块的制造方法包括设置一液晶显示面板与一背光源模块,液晶显示面板与背光源模块中具有多层光学元件,包括设置第一多层膜反射片与第二多层膜反射片,而于第一多层膜反射片与第二多层膜反射片之间设置至少一光学膜。The manufacturing method of the display backlight module includes setting a liquid crystal display panel and a backlight module, the liquid crystal display panel and the backlight module have multilayer optical elements, including setting a first multilayer film reflection sheet and a second multilayer film reflection sheet, And at least one optical film is arranged between the first multilayer film reflection sheet and the second multilayer film reflection sheet.
附图说明 Description of drawings
图1所示为现有技术的侧向式背光模块的结构示意图;FIG. 1 is a schematic structural view of a side-facing backlight module in the prior art;
图2所示为现有技术的直下式背光模块示意图;FIG. 2 is a schematic diagram of a direct-lit backlight module in the prior art;
图3所示为现有技术应用于液晶显示器的背光模块示意图;FIG. 3 is a schematic diagram of a backlight module applied to a liquid crystal display in the prior art;
图4为本发明显示器背光模块实施例一的示意图;4 is a schematic diagram of Embodiment 1 of a display backlight module of the present invention;
图5为本发明显示器背光模块实施例二的示意图;5 is a schematic diagram of Embodiment 2 of the display backlight module of the present invention;
图6所示为本发明显示器背光模块的工艺流程图;Fig. 6 shows the process flow diagram of the display backlight module of the present invention;
图7A、图7B与图7C所示为本发明多层膜反射片的结构实施例示意图;FIG. 7A, FIG. 7B and FIG. 7C are schematic diagrams of structural embodiments of the multilayer reflective sheet of the present invention;
图8所示为本发明多层膜反射片实施例的制造方法;以及Figure 8 shows the manufacturing method of the embodiment of the multi-layer reflective sheet of the present invention; and
图9A与图9B所示为本发明背光模块中不同多层膜反射片具有不同拉伸方向的示意图。9A and 9B are schematic diagrams showing different stretching directions of different multi-layer reflective sheets in the backlight module of the present invention.
主要元件符号说明Description of main component symbols
现有技术:current technology:
液晶显示面板101 棱镜片102Liquid
扩散膜103 导光板104
光源105 反光片106
液晶显示面板201 棱镜片202Liquid
扩散膜203 灯箱204
光源205 反光结构206
液晶显示装置30 液晶面板301Liquid
光学膜303 增亮膜305
导光板307 反光板309
光源308
发明实施例:Invention embodiment:
侧向式背光源模块40 液晶显示面板401Lateral backlight module 40 LCD panel 401
第一多层膜反射片403 扩散膜405The first multi-layer reflective film 403 Diffusion film 405
背光扩散膜406 第二多层膜反射片407Backlight diffusion film 406 Second multi-layer reflective film 407
侧向式光源408 导光板409Side light source 408 Light guide plate 409
反光片410 直下式背光源模块509Reflective sheet 410 Direct
第一多层膜反射片503 第二多层膜反射片507The first multilayer
液晶显示面板501 第一扩散膜505Liquid
光源508 第二扩散膜506
反光片510 表面结构70、62
扩散粒子708、709 基材711、712
高分子光学薄膜701、703、705、707Polymer
拉伸方向911、912、913、914Stretching
背光源模块901 第一多层膜反射片903
扩散膜905 第二多层膜反射片907
液晶显示面板909
步骤S601~S609背光模块制造方法Steps S601-S609 Backlight Module Manufacturing Method
步骤S801~S807多层膜反射片制造方法Steps S801-S807 Manufacturing method of multilayer film reflection sheet
具体实施方式 Detailed ways
本发明提出一种显示器背光模块及其制造方法,不同于一般设置有增光膜、扩散膜等光学元件的方式,特别设置至少两层由多层具有不同折射率且相互叠合的高分子聚合物薄膜所组成的多层膜反射片,各多层膜反射片运用干涉原理,能够通过设计选择所要反射或是穿透具有特定波长范围的光线,获得更均匀的背光。The present invention proposes a display backlight module and its manufacturing method, which is different from the general way of providing optical elements such as light-enhancing films and diffusion films, in particular setting at least two layers of high molecular polymers with different refractive indices and superimposed on each other. The multi-layer reflective sheet composed of thin films, each multi-layer reflective sheet uses the principle of interference, can select the light to be reflected or penetrated with a specific wavelength range through design, and obtain a more uniform backlight.
就材料而言,上述高分子聚合物的薄膜可选自于以下高分子物质所组成的群组或共聚物或混合物:对苯二甲酸乙二醇酯(PolyethyleneTerephthalate,PET)、聚碳酸脂(Polycarbonate,PC)、三醋酸纤维素(Tri-acetyl Cellulose,TAC)、聚甲基丙烯酸甲酯粒子(Polymethylmethacrylate,PMMA)、MS塑料(Methylmethacrylate styrene)、聚丙烯(Polypropylene,PP)、聚苯乙烯(Polystyrene,PS)、聚甲基丙烯酸甲酯(PMMA)、或环烯共聚物(Cyclic Olefin Copolymer,COC)、聚萘二甲酸乙二醇酯(Polyethylene Naphthalate,PEN),聚氟乙烯(Ethylene-Tetrafluoroethylene,ETFE),聚乳酸(Polylactide,PLA)、coPEN、coPET,其中coPET与coPEN则为部分PET与部分PEN依一定比例所混合的共聚物。As far as the material is concerned, the film of the above-mentioned high molecular polymer can be selected from the group or copolymer or mixture composed of the following high molecular substances: ethylene terephthalate (PolyethyleneTerephthalate, PET), polycarbonate (Polycarbonate , PC), tri-acetyl cellulose (Tri-acetyl Cellulose, TAC), polymethylmethacrylate particles (Polymethylmethacrylate, PMMA), MS plastic (Methylmethacrylate styrene), polypropylene (Polypropylene, PP), polystyrene (Polystyrene , PS), polymethyl methacrylate (PMMA), or cycloolefin copolymer (Cyclic Olefin Copolymer, COC), polyethylene naphthalate (Polyethylene Naphthalate, PEN), polyvinyl fluoride (Ethylene-Tetrafluoroethylene, ETFE), polylactic acid (Polylactide, PLA), coPEN, coPET, among which coPET and coPEN are copolymers mixed with part of PET and part of PEN in a certain proportion.
显示器背光模块的实施例可参考图4所示的实施例示意图,特别是应用有液晶显示面板中的一种侧向式背光模块。For an embodiment of the display backlight module, reference may be made to the schematic diagram of the embodiment shown in FIG. 4 , especially a side-facing backlight module applied to a liquid crystal display panel.
图中所示为设置于液晶显示面板401下方的背光模块,其中包括有侧向式背光源模块40,其间的光学元件可包括有多层光学膜,至少有第一多层膜反射片403与扩散膜405,而侧向式背光源模块40的一出光面上可设置有第二多层膜反射片407,并在另一实施例中,可于此出光面上再设置一背光扩散膜406。其中特别通过新增的多层膜反射片403与407中的多层具有不同折射率的光学薄膜所组成的结构产生扩散与增光的效果。Shown in the figure is the backlight module arranged under the liquid crystal display panel 401, which includes a side-type backlight module 40, the optical elements therebetween may include multilayer optical films, at least a first multilayer film reflector 403 and Diffusion film 405, and a second multi-layer reflective film 407 may be provided on a light-emitting surface of the side-type backlight module 40, and in another embodiment, a backlight diffusion film 406 may be provided on the light-emitting surface . In particular, the newly added multi-layer film reflectors 403 and 407 are composed of multi-layer optical films with different refractive indices to produce the effects of diffusion and light enhancement.
上述模块内至少有两组多层膜反射片403,407,此为多层具有不同折射率薄膜相互叠合的结构,可参考本发明图7A至图7C的描述。侧向式背光源模块40的一侧设置有侧向式光源408,耦接于一导光板409,借以导引光线进入背光模块,下方(导光板409的一侧)还设置有反射光线的反光片410。There are at least two sets of multi-layer reflective sheets 403, 407 in the above-mentioned module. This is a structure in which multiple layers of thin films with different refractive indices are superimposed on each other. Please refer to the description of FIG. 7A to FIG. 7C of the present invention. One side of the side-type backlight module 40 is provided with a side-type light source 408, which is coupled to a light guide plate 409 to guide light into the backlight module. Sheet 410.
其中,导光板409通过内部与表面结构的设计有效引导光源408进入侧向式背光源模块40,光线在其中行进过程可能朝上行射向第二多层膜反射片407,而经折射产生的下行光线则需要由反光片410反射再进入背光模块40中。Among them, the light guide plate 409 effectively guides the light source 408 into the side-type backlight module 40 through the design of the internal and surface structures, and the light may go upward to the second multi-layer film reflector 407 during the traveling process, and the downward direction produced by refraction The light needs to be reflected by the reflective sheet 410 and then enter the backlight module 40 .
特别的是,第一多层膜反射片403设置于较接近液晶显示面板401的位置,而第二多层膜反射片407则设置于侧向式背光源模块40内,其中同时可设置协助扩散光源的背光扩散膜406。此处背光扩散膜406主要目的是提供支撑与提供均光的效果,背光扩散膜406材质一般可为PC、PMMA、MS或PS等材料,厚度约为500um~6mm。In particular, the first multilayer reflective sheet 403 is arranged at a position closer to the liquid crystal display panel 401, and the second multilayer reflective sheet 407 is arranged in the side-type backlight module 40, which can also be provided to assist diffusion Backlight diffuser film 406 for the light source. Here, the main purpose of the backlight diffusion film 406 is to provide support and provide a uniform light effect. The material of the backlight diffusion film 406 can generally be PC, PMMA, MS or PS, and the thickness is about 500um-6mm.
扩散膜406可为一结构型或添加扩散颗粒的扩散膜,扩散膜406贴附于第一多层膜反射片403的一侧,利用膜内的微结构均匀扩散侧向式背光源模块40产生的光线,用膜内的微结构达成扩散光线的目的。扩散膜406与多层膜反射片407结合,能产生更好的均匀效果The diffusion film 406 can be a structural type or a diffusion film with diffusion particles added. The diffusion film 406 is attached to one side of the first multilayer film reflector 403, and the microstructure in the film is used to uniformly diffuse the side-facing backlight module 40 to produce The light is diffused by the microstructure in the film. Diffusion film 406 is combined with multi-layer film reflection sheet 407, which can produce better uniform effect
侧向式背光源模块40内,除了背光扩散膜406与第二多层膜反射片407,还辅助有反光片410,其间定义一反射空腔,光线可以在此空腔内产生多重反射、折射与散射,借此增加光程与达成均匀化的目的。In the side-type backlight module 40, in addition to the backlight diffusion film 406 and the second multi-layer reflective sheet 407, there is also a reflective sheet 410, which defines a reflective cavity, and the light can generate multiple reflections and refractions in this cavity. and scattering, thereby increasing the optical path and achieving the purpose of homogenization.
上述的第一多层膜反射片403与第二多层膜反射片407将提供多个多次反射与穿透的光径,因为结构较薄,不会损耗太多能量。借此多层膜反射片403、407,除了可以产生光线均匀化的效果,还因为多层膜产生反射、穿透而造成增光的效果。特别可运用其中光学干涉原理选择反射或是穿透具有特定波长范围的光线,使特定波长区段的光通过,或使其它波长区段的光反射。本发明的结构可搭配多层膜反射片的设计产生不同的设计,包括经过延伸工艺产生的偏光效果,或是对各P光与S光的偏振比例差异,或是偏振方向的设计,都可根据需求制作。The above-mentioned first multi-layer reflective sheet 403 and second multi-layer reflective sheet 407 will provide multiple light paths for multiple reflections and transmissions, because the structure is relatively thin and will not consume too much energy. In this way, the multi-layer reflective sheets 403 and 407 can not only produce the effect of light uniformity, but also have the effect of increasing light due to reflection and penetration of the multi-layer film. In particular, the principle of optical interference can be used to selectively reflect or transmit light with a specific wavelength range, to allow light in a specific wavelength range to pass through, or to reflect light in other wavelength ranges. The structure of the present invention can be matched with the design of the multi-layer film reflector to produce different designs, including the polarization effect produced by the extension process, or the difference in the polarization ratio of each P light and S light, or the design of the polarization direction. Made on demand.
在另一实施例中,上述多层光学薄膜的制作过程中,可特别加入反射紫外线(UV)的紫外线反射层(未显示于图中),用以反射由光源产生的多余紫外线,并可于挤出时制作或涂布在其它光学薄膜上。在此实施例中,不同于其它应用吸收紫外线的材料的作法,此紫外线反射层能反射由发光二极管(LED)、镭射二极管(Laser diode)、冷阴极管(CCFL)等光源所产生的紫外线,并能够再利用。当光源为半导体光源如镭射二极管或发光二极管时,更可以利用数层光学薄膜能有效反射紫外线的功能来提升发光二极管的效率。目前常见主要半导体白光光源主要有以下三种方式:一、以红蓝绿三色发光二极管晶粒组成白光发光模块,具有高发光效率、高演色性优点,但同时也因不同颜色晶粒外延材料不同,从而使电压特性也随之不同。因此使得成本偏高、控制线路设计复杂且混光不易。二、为日亚化学提出以蓝光发光二极管激发黄色YAG(Y3Al5O12:Ce;钇铝石榴石)荧光粉产生白光发光二极管,为目前市场主流方式。日本日亚化学所研发出的白光发光二极管,乃在蓝光发光二极管芯片的外围填充混有黄光YAG荧光粉的光学胶,此蓝光发光二极管芯片所发出蓝光的波长约为400-530nm,利用蓝光发光二极管芯片所发出的光线激发黄光荧光粉产生黄色光。但同时也会有部分的蓝色光发射出来,此部分蓝色光配合上荧光粉所发出的黄色光,即形成蓝黄混合的二波长的白光。然而,此种利用蓝光发光二极管芯片与黄光荧光粉组合而成的白光发光二极管,有下列数种缺点:一、由于蓝光占发光光谱的大部分,因此,会有色温偏高和不均匀的现象。基于上述原因,必须提高蓝光与黄光荧光粉作用的机会,以降低蓝光强度或是提高黄光的强度。二、因为蓝光发光二极管发光波长会随温度提升而改变,进而造成白光源颜色控制不易。三、因发光红色光谱较弱,造成演色性(color rendition)较差现象。In another embodiment, during the manufacturing process of the above-mentioned multilayer optical film, an ultraviolet reflective layer (not shown in the figure) that reflects ultraviolet (UV) can be specially added to reflect the excess ultraviolet rays generated by the light source, and can be used in Extruded or coated on other optical films. In this embodiment, unlike other methods of using materials that absorb ultraviolet rays, the ultraviolet reflective layer can reflect ultraviolet rays generated by light sources such as light-emitting diodes (LEDs), laser diodes (Laser diodes), and cold cathode tubes (CCFLs). and can be reused. When the light source is a semiconductor light source such as a laser diode or a light-emitting diode, the efficiency of the light-emitting diode can be improved by utilizing the function of several layers of optical films to effectively reflect ultraviolet rays. At present, the main semiconductor white light sources are mainly in the following three ways: 1. The white light emitting module is composed of red, blue and green three-color light-emitting diode grains, which has the advantages of high luminous efficiency and high color rendering, but at the same time, due to different color grain epitaxial materials Different, so that the voltage characteristics are also different. Therefore, the cost is high, the design of the control circuit is complicated, and the light mixing is not easy. 2. Proposed for Nichia to excite yellow YAG (Y3Al5O12:Ce; yttrium aluminum garnet) phosphors with blue light-emitting diodes to produce white light-emitting diodes, which is the mainstream method in the current market. The white light-emitting diode developed by Nichia Chemicals in Japan is filled with optical glue mixed with yellow YAG phosphor powder on the periphery of the blue light-emitting diode chip. The blue light emitted by the blue light-emitting diode chip has a wavelength of about 400-530nm. The light emitted by the LED chip excites the yellow phosphor to generate yellow light. But at the same time, part of the blue light will also be emitted, and this part of the blue light is combined with the yellow light emitted by the phosphor to form a white light with two wavelengths mixed with blue and yellow. However, this kind of white light emitting diode made of blue light emitting diode chips and yellow light phosphors has the following disadvantages: 1. Since blue light accounts for most of the luminous spectrum, there will be high color temperature and unevenness. Phenomenon. Based on the above reasons, it is necessary to increase the chance of interaction between the blue light and the yellow light phosphor to reduce the intensity of the blue light or increase the intensity of the yellow light. 2. Because the light-emitting wavelength of the blue light-emitting diode will change with the increase of temperature, it is difficult to control the color of the white light source. 3. Due to the weak red spectrum of light emission, the color rendition is poor.
另一种获得白光的方式是以紫外线镭射或紫外线发光二极管激发透明光学胶中含均匀混有一定比例的蓝色、绿色、红色荧光粉,激发后可得到三波长混合的白光。三波长白光发光二极管具有高演色性优点,但却有发光效率不足的缺点。目前白光LED是以紫外线(UV)或蓝光芯片与荧光粉搭配而成的,其共同缺点为发光亮度不足与均匀度控制不易。目前工业界以增加透光度与从晶粒导出或汲取出更多可用发光量来解决发光二极管亮度不足的问题。例如使用透明导电材料以增加晶粒的出光量、改变晶粒外延或电极结构设计以便汲取出更多可用发光量。Another way to obtain white light is to excite a certain proportion of blue, green, and red phosphors in the transparent optical adhesive with ultraviolet laser or ultraviolet light-emitting diodes. After excitation, white light mixed with three wavelengths can be obtained. Three-wavelength white light-emitting diodes have the advantage of high color rendering, but have the disadvantage of insufficient luminous efficiency. At present, white light LEDs are made of ultraviolet (UV) or blue light chips and phosphors. Their common disadvantages are insufficient luminance and difficulty in uniformity control. At present, the industry solves the problem of insufficient brightness of light-emitting diodes by increasing light transmittance and deriving or extracting more available light from the crystal grains. For example, using transparent conductive materials to increase the amount of light emitted by the crystal grains, changing the design of the epitaxy of the crystal grains or the electrode structure in order to extract more available luminescence.
另外当使用紫外线LED作激发白光的光源时,因紫外线的波长越短对人眼的伤害愈大,须将紫外线阻挡于白光LED结构内并阻挡紫外线外漏。本发明的多层膜反射片中并非设置吸收紫外线的吸收剂,而是在多层膜反射片中设置紫外线反射层能才达到增加光学效率的功能,尤其对于使用高演色性的紫外线LED所激发出的白光LED更有直接的帮助,将此技术应用于液晶显示器模块中的背光源中可以增加LED发光效率与提升背光源亮度,并且能降低LED颜色对温度变化的敏感度提高颜色的稳定性。In addition, when ultraviolet LEDs are used as the light source for exciting white light, the shorter the wavelength of ultraviolet rays, the greater the damage to human eyes. Therefore, it is necessary to block ultraviolet rays in the structure of white light LEDs and prevent ultraviolet rays from leaking out. The multilayer reflective sheet of the present invention is not provided with an absorber that absorbs ultraviolet light, but the function of increasing optical efficiency is achieved by arranging an ultraviolet reflective layer in the multilayer reflective sheet, especially for those excited by ultraviolet LEDs with high color rendering properties. The white light LED produced is more direct help. Applying this technology to the backlight of the LCD module can increase the LED luminous efficiency and improve the brightness of the backlight, and can reduce the sensitivity of the LED color to temperature changes and improve the color stability. .
举例来说,若光源为蓝光发光二极管(LED)与黄色荧光粉的组合,上述紫外线反射层可将光源产生的紫外线反射到背光源模块内,再行反射而出,不仅可以不影响其它光学元件,也可以重复利用激发LED荧光粉,亦可增加LED的发光效率。上述利用紫外线激发产生白光的样态中,荧光粉的部分可斟酌加入可以被紫外线激发的成份,也就是说,混成白光一般要有两种基色,此例中的荧光粉的激发频谱(excitation spectrum)含有至少两个波峰以上,才可能被除了原本发光二极管的光以外的紫外线所激发产生白光。For example, if the light source is a combination of blue light-emitting diode (LED) and yellow phosphor, the above-mentioned ultraviolet reflection layer can reflect the ultraviolet rays generated by the light source into the backlight module, and then reflect them out, not only can not affect other optical components , can also reuse to excite the LED phosphor, and can also increase the luminous efficiency of the LED. In the above-mentioned state of using ultraviolet excitation to generate white light, the part of the phosphor can be considered to add components that can be excited by ultraviolet light. That is to say, the mixed white light generally has two primary colors. ) contains at least two peaks, it may be excited by ultraviolet light other than the light of the original light-emitting diode to produce white light.
其它光学元件,如扩散膜405或406等的光学膜,则可接着结合于第一多层膜反射片403或第二多层膜反射片407的一表面上,接收经多层膜反射片所产生较均匀的光线。扩散膜405或406主要是通过其表面结构或是颗粒,或是工艺中内置的扩散颗粒,或是内部包含气泡等的方式混乱进入光线的路径,产生扩散的效果。Other optical elements, such as optical films such as diffusion film 405 or 406, can then be combined on one surface of the first multilayer reflective sheet 403 or the second multilayer reflective sheet 407 to receive the Produces more uniform light. The diffuser film 405 or 406 mainly confuses the path of incoming light through its surface structure or particles, or built-in diffusion particles in the process, or contains bubbles in the interior, so as to produce a diffusion effect.
另一直下式光源可参考图5所示本发明显示器背光模块实施例二的示意图。For another direct light source, reference may be made to the schematic diagram of Embodiment 2 of the display backlight module of the present invention shown in FIG. 5 .
其中显示的液晶显示面板501下方同样包括有一直下式背光源模块509与多层光学膜,包括设置于接近液晶显示面板501的第一多层膜反射片503,与贴合此第一多层膜反射片503的第一扩散膜505,根据设计,可再设置其它扩散膜,如图示的另一第二扩散膜506。The bottom of the liquid
此例中,光源508、反光片510所组成的直下式背光源模块509上还包括有第二多层膜反射片507。其中,反光板510耦接于光源508,主要用以反射光源508的光线经折射产生的下行光线。In this example, the direct-lit
第一多层膜反射片503设置于直下式背光源模块509与液晶显示面板501之间。第二多层膜反射片507则设置于直下式背光源模块509的出光面上,且与直下式背光源模块509中的反光元件(反光片510)间定义一反射空腔,光线可以在此空腔内产生多重反射、折射与散射,借此增加光程与达成均匀化的目的。The first multi-layer
如同应用于侧向式光源的背光模块中的多层的多层膜反射片,上述的第一多层膜反射片503与第二多层膜反射片507将提供多个多次反射与穿透的光径,借此可以产生光线均匀化的效果,且因为多层膜产生反射、穿透而造成增光的效果。且可运用其中光学干涉原理选择反射或是穿透具有特定波长范围的光线,使特定波长区段的光通过,或使其它波长区段的光反射。Like the multi-layer multi-layer film reflection sheet applied in the backlight module of the side light source, the above-mentioned first multi-layer
此例中,可择一设置一或多个扩散膜,如第一扩散膜505或第二扩散膜506,或可搭配使用,扩散膜将贴附于第一多层膜反射片503的一侧,利用膜内的微结构均匀扩散该直下式背光源模块产生的光线In this example, one or more diffusion films can be selected, such as the
值得一提的是,此直下式背光源模块的光源可为一发光二极管阵列,优选实施例为由多组具有红、绿、蓝三色,或是其它发光二极管的组合的发光元件所组成的发光二极管阵列。It is worth mentioning that the light source of the direct-lit backlight module can be an array of light-emitting diodes, and the preferred embodiment is composed of multiple groups of light-emitting elements with red, green, and blue colors, or other combinations of light-emitting diodes. LED array.
上述本发明显示器背光模块的工艺流程图可参考图6。Refer to FIG. 6 for the process flow chart of the above-mentioned display backlight module of the present invention.
步骤开始如S601,设置一液晶显示面板,与步骤S603设置背光源模块,背光源模块包括侧向式或直下式光源两种型态的背光源模块。The steps start as S601, setting up a liquid crystal display panel, and step S603 setting up a backlight module. The backlight module includes two types of backlight modules: side-light or direct-light.
接着如步骤S605,设置第一多层膜反射片,此由多层具有不同折射率且相互叠合的高分子聚合物薄膜组成的第一多层膜反射片与液晶显示面板贴合。Next, as in step S605 , a first multi-layer reflective sheet is provided, and the first multi-layer reflective sheet composed of multiple layers of polymer films with different refractive indices laminated to each other is bonded to the liquid crystal display panel.
接着设置光学膜,特别是第一多层膜反射片与下方结构之间,可为一种使光源均匀分散的扩散膜、增亮膜或其它类型具有特定功能的光学膜(步骤S607)。Next, an optical film is provided, especially between the first multi-layer reflective sheet and the underlying structure, which can be a diffusion film for uniformly dispersing the light source, a brightness enhancement film or other types of optical films with specific functions (step S607 ).
在背光源模块的出光面,即图中上表面设置有第二多层膜反射片(步骤S609),利用其中多层膜结构产生干涉与多次反射形成均匀背光,并能选定需要穿透或反射的光波长。On the light emitting surface of the backlight module, i.e., the upper surface in the figure, a second multilayer reflective sheet is provided (step S609), and the interference and multiple reflections generated by the multilayer film structure are used to form a uniform backlight, and the required penetration can be selected. or reflected wavelengths of light.
上述工艺应用于具有侧向式或是直下式光源的显示器背光模块。特别的是,上述步骤S609形成的第二多层膜反射片将可整合于侧向式背光源模块中,同为背光源模块的一部分,亦可补入其它光学膜,如图4所示的背光扩散膜(406);而在直下式光源的显示器背光模块中,第一与第二多层膜反射片,或是更多层多层膜反射片将一起设置于背光源模块与液晶显示面板之间。The above process is applied to a display backlight module with a side-type or a direct-type light source. In particular, the second multi-layer reflective sheet formed in the above step S609 can be integrated into the side-type backlight module, which is also a part of the backlight module, and can also be supplemented with other optical films, as shown in Figure 4 Backlight diffusion film (406); and in the display backlight module of the direct light source, the first and second multilayer film reflectors, or more layers of multilayer film reflectors will be arranged on the backlight module and the liquid crystal display panel together between.
上述第一与第二多层膜反射片的结构即为多层高低折射率顺序叠合而成,示意图如图7A中所示叠合的高分子光学薄膜701,703,705,707,而实际上多层膜反射片内部多层高分子光学膜所堆叠的层数可由数十层到数百层之多,而图中仅示意多层结构,并未画出数百层的结构。多层薄膜结构形成干涉条件,可使得光线在其中经过多次反射再行射出,有均匀化光源的功效;也能将反射的光再行反射而出,有增光的效果。通过整体多层膜反射片厚度、材料与工艺中延伸程度来改变其光学特性,可依照实际需求进行设计。多层膜反射片的特性特别可依据需求调整,特别是经单轴或双轴延伸工艺之后,能使光谱为400nm~700nm的光线的穿透率在30%与90%之间。The structure of the above-mentioned first and second multilayer film reflectors is that multiple layers of high and low refractive index are stacked sequentially. The schematic diagram shows the stacked polymer
当光源由多种颜色所组成时,如使用由红绿蓝多色LED组成的光源,常发生混色不均的色斑现象,称为云纹(MURA),多层膜反射片能利用单轴或双轴延伸工艺可以有效调整P和S偏振态的比例,亦能仅利用双轴延伸调整产生无偏振态的光线,当光线在多层膜反射片与反射片与光学模块之中反复反射时将会有效将各光源的光线光程加长,便能增加背光模块的辉度均匀性与颜色的均匀性降低MURA现象。When the light source is composed of multiple colors, such as using a light source composed of red, green and blue multi-color LEDs, the phenomenon of uneven color mixing often occurs, which is called moiré (MURA). Or the biaxial stretching process can effectively adjust the ratio of P and S polarization states, and only use biaxial stretching to adjust the light without polarization state. When the light is repeatedly reflected in the multilayer film reflector and the reflector and the optical module The light path length of each light source will be effectively lengthened, the luminance uniformity and color uniformity of the backlight module will be increased, and the MURA phenomenon will be reduced.
多层膜反射片除了上述多层膜结构外,于另一实施例中,还包括利用共挤出工艺或是涂布工艺制作的紫外线反射层,其中可以添加反射紫外线的透光塑料颗粒制作此紫外线反射层,使之形成于多层膜反射片中。另外的工艺还可包括以多层膜溅镀(sputtering)或蒸镀(evaporation)抗紫外线膜于此多层膜反射片上或者镀于一基材上之后再与多层膜反射片贴合。In addition to the above-mentioned multilayer film structure, the multilayer reflective sheet also includes an ultraviolet reflective layer made by a co-extrusion process or a coating process, in which light-transmitting plastic particles that reflect ultraviolet rays can be added to make the multilayer film reflective sheet. The ultraviolet reflection layer is formed in the multi-layer film reflection sheet. Another process may also include sputtering or evaporating an anti-ultraviolet film on the multi-layer reflective sheet or plating it on a base material and then laminating it with the multi-layer reflective sheet.
制造中,特别的是,在多层膜反射片形成时,可再经过单轴方向或是双轴方向的延伸工艺,包括机器或人工拉伸,使得内部高分子的分子链与配向结构改变,改变其物理特性,特别是偏光的特性。In manufacturing, in particular, when the multilayer reflective sheet is formed, it can be stretched in the uniaxial or biaxial direction, including machine or artificial stretching, so that the molecular chain and alignment structure of the internal polymer can be changed. Change its physical properties, especially the properties of polarized light.
如利用单轴延伸后(一般单轴延伸倍率可达1.5至6倍,甚至更大的倍率,视需求与薄膜材料而定),其中薄膜材料包括对苯二甲酸乙二醇酯(Polyethylene Terephthalate,PET)、聚碳酸脂(Polycarbonate,PC)、三醋酸纤维素(Tri-acetyl Cellulose,TAC)、聚甲基丙烯酸甲酯粒子(Polymethylmethacrylate,PMMA)、MS塑料(Methylmethacrylate styrene)、聚丙烯(Polypropylene,PP)、聚苯乙烯(Polystyrene,PS)、聚甲基丙烯酸甲酯(PMMA)、或环烯共聚物(Cyclic Olefin Copolymer,COC)、聚萘二甲酸乙二醇酯(Polyethylene Naphthalate,PEN),聚氟乙烯(Ethylene-Tetrafluoroethylene,ETFE),聚乳酸(Polylactide,PLA)。经单轴延伸工艺后的光学元件可以有特定方向的偏光效果,并可借以调整其偏振的光线波长范围。For example, after using uniaxial stretching (generally, the uniaxial stretching ratio can reach 1.5 to 6 times, or even a larger ratio, depending on the demand and the film material), where the film material includes Polyethylene Terephthalate (Polyethylene Terephthalate, PET), polycarbonate (Polycarbonate, PC), tri-acetyl cellulose (Tri-acetyl Cellulose, TAC), polymethylmethacrylate particles (Polymethylmethacrylate, PMMA), MS plastic (Methylmethacrylate styrene), polypropylene (Polypropylene, PP), polystyrene (Polystyrene, PS), polymethyl methacrylate (PMMA), or cycloolefin copolymer (Cyclic Olefin Copolymer, COC), polyethylene naphthalate (Polyethylene Naphthalate, PEN), Polyethylene-Tetrafluoroethylene (ETFE), polylactic acid (Polylactide, PLA). The optical element after the uniaxial stretching process can have a polarization effect in a specific direction, and the wavelength range of the polarized light can be adjusted accordingly.
若为双轴延伸工艺(双轴延伸两轴延伸倍率可不相同,亦可为依序双轴或同时双轴延伸),除了可以调整波长范围外,更能控制经多层膜反射片的光线的P偏振与S偏振的比例。且能与其它光学膜(如上述扩散膜与增光膜)的特性配合,使得整体背光模块更具均匀化、扩散、消除色差、调整偏振态、调整反射率、减少云纹(MURA)与能利用干涉原理调整特定波长范围的光线。If it is a biaxial stretching process (biaxial stretching, the two-axis stretching magnification can be different, or it can be sequential biaxial or simultaneous biaxial stretching), in addition to adjusting the wavelength range, it can better control the intensity of the light passing through the multi-layer film reflector. The ratio of P polarization to S polarization. And it can cooperate with the characteristics of other optical films (such as the above-mentioned diffusion film and brightness enhancement film) to make the overall backlight module more uniform, diffuse, eliminate chromatic aberration, adjust polarization state, adjust reflectivity, reduce moire (MURA) and can use The principle of interference modulates light in a specific wavelength range.
实施例再请参阅图7B与图7C所示为本发明多层膜反射片的结构实施例示意图。Embodiments Please refer to FIG. 7B and FIG. 7C , which are schematic diagrams of structural embodiments of the multi-layer reflective sheet of the present invention.
图7B所示多层膜反射片在结构高分子光学薄膜701、703、705、707之外,于一表面(如图中上表面或下方表面)上利用挤出或涂布工艺(coating)形成表面结构70。表面结构70一般可为长度或宽度约介于5um~100um的微结构体所组成,组成表面结构70的微结构体形状常为球状(sphere)、半球状、菱形(prism)或金字塔(pyramid)等,或由各种可以扩散光线的结构组成。微结构体的分布可成均匀或混乱不均匀的分布,以避免跟其它元件重叠产生叠纹现象(Moirépattern)。表面结构70的功能是可混乱光线射出后的光径、增加光程,能增加光线均匀度。另还可在制作表面结构70的工艺中增加扩散粒子708,增加光线的扩散能力,扩散粒子708可选自压克力、二氧化硅、或二氧化钛之类的高分子,目的是借由不同折射率差异造成光线折射与散射,粒子的形状亦可具有长条状或接近椭圆形或圆形,而扩散粒子708可以混在涂布所使用的光学胶内部。The multilayer reflective sheet shown in FIG. 7B is formed by extrusion or coating on a surface (such as the upper surface or the lower surface in the figure) outside the structural polymer
图7C所示多层膜反射片高分子光学薄膜701、703、705、707的两侧利用光学胶(optical glue)贴合基材711、712,包括上述的上表面与另一侧下表面,借以于上下两侧皆通过涂布工艺制作表面结构70、62,并同理可以同时形成扩散粒子708、709,借此可以增加多层膜反射片的扩散能力。此例中,上方的表面结构70可贴合(可利用积层工艺,lamination)于本发明显示器背光模块中的扩散膜或其它光学膜,形成一整体的光学元件,比如于各多层膜反射片的上表面上贴附第一扩散膜,于下表面上贴附第二扩散膜,而在第一扩散膜与第二扩散膜等光学元件中皆可具有多个扩散粒子。The two sides of the polymer
上述用于形成表面结构的基材711、712作为支撑多层膜反射片结构的塑料,其可为聚碳酸脂(PC)、聚丙烯(Polypropylene,PP)、PS塑料(Polystyrene,PS)、聚甲基丙烯酸甲酯(PMMA)、MS塑料(Methylmethacrylate styrene)、丙烯青丁二烯苯乙烯(ABS)、聚对苯二甲酸乙二醇酯(PET)、聚缩醛塑料(Polyoxymethylene,POM)、尼龙(Nylon)、聚萘二甲酸乙二醇酯(Polyethylene Naphthalate,PEN),或PET与PEN一定比例混成的CoPEN或CoPET聚氟乙烯(Ethylene-Tetrafluoroethylene,ETFE),聚乳酸(Polylactide,PLA)等材质,但不以上述为限。The above-mentioned
图8所示为本发明多层膜反射片实施例的制造方法。Fig. 8 shows the manufacturing method of the embodiment of the multi-layer reflective sheet of the present invention.
如步骤S801,利用共挤出工艺(co-extrusion)制作由多层高分子薄膜形成的多层膜反射片,其中可利用一或多数台挤出机分别将多种不同材料的高分子材料输送进入一共挤模头内部,经挤出后,可经历冷却定型、引取以及截断等步骤,如步骤S803,形成多层膜反射片。Such as step S801, using co-extrusion process (co-extrusion) to make a multi-layer film reflective sheet formed by multi-layer polymer film, wherein one or more extruders can be used to transport polymer materials of different materials After entering the interior of a co-extrusion die, after extrusion, it can go through the steps of cooling and shaping, drawing and cutting, such as step S803, to form a multi-layer film reflection sheet.
其间,可于挤出后、定型前采一在线(online)单轴延伸工艺或于离线(offline)收膜后执行一单轴延伸工艺,形成一具有偏光效果的光学元件;或是在线或离线执行双轴延伸工艺,借以控制经该多层膜反射片的光线的P偏振与S偏振的比例,或形成无具偏光的特性的多层膜反射片(步骤S805),延伸工艺改变多层膜反射片物理特性,产生可针对特定波长范围光线反射的光学元件,同时根据单轴或双轴的延伸比例改变偏振效果。最后,更可于多层膜反射片上形成表面结构(步骤S807)。In the meantime, an online uniaxial stretching process can be adopted after extrusion and before shaping, or a uniaxial stretching process can be performed after offline (offline) film wrapping to form an optical element with a polarizing effect; either online or offline Executing a biaxial stretching process, so as to control the ratio of P polarization and S polarization of the light passing through the multilayer film reflection sheet, or form a multilayer film reflection sheet without polarization characteristics (step S805), the extension process changes the multilayer film The physical properties of the reflector produce an optical element that reflects light for a specific wavelength range, while changing the polarization effect according to the extension ratio of uniaxial or biaxial. Finally, a surface structure can be formed on the multi-layer reflective sheet (step S807).
图9A与图9B所示为本发明背光模块中不同多层膜反射片具有不同拉伸方向的示意图。9A and 9B are schematic diagrams showing different stretching directions of different multi-layer reflective sheets in the backlight module of the present invention.
当多层膜反射片经过延伸工艺(stretching)后,其中材料中的分子或是有其它额外添加的粒子在被··伸的过程中产生较规则性的拉伸方向,借此产生的延伸轴(stretching axis)与垂直此轴向的旋光性有明显区别,产生偏光的效果。When the multi-layer reflective sheet is stretched, the molecules in the material or other additional particles will produce a more regular stretching direction during the stretching process, thereby resulting in an extended axis (stretching axis) is significantly different from the optical rotation perpendicular to this axis, producing a polarized effect.
如图9A,其中显示一组背光模块示意图,包括有背光源模块901、第一多层膜反射片903、扩散膜905、第二多层膜反射片907与液晶显示面板909。根据此实施例,其中第一多层膜反射片903与第二多层膜反射片907在制作的过程中引入了图8所示的延伸工艺,经过单轴延伸或不同比例的双轴延伸,第一多层膜反射片903与第二多层膜反射片907的分子排列有不同的方向,分别为图中的拉伸方向911,912,借此延伸工艺的设计,使得两个多层膜反射片903,907有不同的特性,当光线穿透此背光模块时,产生不同的效果。FIG. 9A shows a schematic diagram of a set of backlight modules, including a
图9B则显示上述第一多层膜反射片903与第二多层膜反射片907设计位于上下两层,且分别有不同的拉伸方向913,914,甚至并非垂直方向的设计。如此,第一多层膜反射片903与第二多层膜反射片907设计有不同的光学特性,如经过拉伸后有不同方向的偏振效果,其偏光方向可不对称,或旋转一角度,并能对不同偏振光(P光、S光)有不同的偏振比例,甚至通过不同厚度的设计产生不同的穿透光效果。图中不同层的光学膜有不同的拉伸方向913,914,并有一夹角。FIG. 9B shows that the above-mentioned first multilayer
综合上述内容,本发明提出的显示器背光模块除了具有扩散效果的扩散膜以外,特别设置有两个或两个以上由多层不同折射率薄膜叠合而成的多层膜反射片,有以下几种特性:Based on the above content, in addition to the diffusion film with diffusion effect, the display backlight module proposed by the present invention is specially provided with two or more multi-layer film reflection sheets formed by laminating multiple layers of different refractive index films. properties:
1.第一多层膜反射片与第二多层膜反射片同时设置于液晶显示器的背光模块中,运用多层膜反射片中多层不同折射率叠加的薄膜间的干涉原理,设定所要反射或是穿透具有特定波长范围的光线,并能因为光程增加与多次反射而获得更均匀的背光;1. The first multilayer reflective sheet and the second multilayer reflective sheet are set in the backlight module of the liquid crystal display at the same time, and the interference principle between the multilayer thin films with different refractive indices in the multilayer reflective sheet is used to set the desired Reflect or transmit light with a specific wavelength range, and can obtain a more uniform backlight due to the increased optical path and multiple reflections;
2.第一多层膜反射片与背光源模块中的反光片(反光板)间定义一反射空腔,光线在此空腔内会产生多重反射、折射、散射等物理现象,借此增加混光的路径,达成均匀化的功能;2. A reflective cavity is defined between the first multi-layer film reflector and the reflector (reflector) in the backlight module. In this cavity, the light will produce multiple reflections, refraction, scattering and other physical phenomena, thereby increasing the confusion. The path of light achieves the function of homogenization;
3.第一多层膜反射片与第二多层膜反射片设计位于上下两层,其偏光方向可不对称,或旋转一角度;3. The first multilayer reflector and the second multilayer reflector are designed to be located on the upper and lower layers, and their polarization directions can be asymmetrical or rotated by an angle;
4.多层膜反射片的穿透率可以借由多层薄膜的材质、厚度、延伸的倍数条件来改变;4. The transmittance of the multilayer film reflector can be changed by the material, thickness and extension multiple conditions of the multilayer film;
5.借由控制反射率与穿透率,与扩散膜搭配使用后,可以调整光源的MURA的状态,能辅助扩散膜与导光板增加均匀性的功能,使此显示器背光模块产生更为均匀的光线;5. By controlling the reflectivity and transmittance, the MURA state of the light source can be adjusted after being used with the diffusion film, which can assist the diffusion film and the light guide plate to increase the uniformity function, so that the display backlight module can produce a more uniform light;
6.借由单轴延伸的工艺能调整多层反射膜的物理特性,使得在不同的偏振态下的光线具有不同的反射率与折射率,借由调整此多层膜反射片的反射率与穿透率;6. The physical properties of the multilayer reflective film can be adjusted by the uniaxial stretching process, so that the light in different polarization states has different reflectivity and refractive index. By adjusting the reflectivity and refractive index of the multilayer reflective film penetration rate;
7.至少两组的多层膜反射片相互搭配,可以设计产生不同光学特性的效果,包括产生特定偏振态的光线、不同偏振比例的P光与S光;7. At least two groups of multi-layer film reflectors are matched with each other, which can be designed to produce effects of different optical characteristics, including the generation of light with a specific polarization state, P light and S light with different polarization ratios;
8.经过双轴延伸的多层膜反射片可设计为没有偏光效果的薄膜,但可设计具有反射与滤光效果的薄膜;8. The biaxially stretched multi-layer film reflector can be designed as a film without polarizing effect, but can be designed as a film with reflection and filter effect;
9.多层膜反射片中可选择性制作一层紫外线反射层,借以反射由光源产生的多余紫外线,使之可以再利用,激发LED荧光粉中的特定成份,以增加发光效率。9. A layer of ultraviolet reflective layer can be selectively made in the multilayer film reflector to reflect the excess ultraviolet rays generated by the light source, so that they can be reused, and stimulate specific components in the LED phosphor to increase the luminous efficiency.
以上所述仅为本发明的优选可行实施例,非因此即局限本发明的专利范围,故举凡运用本发明说明书及附图内容所为的等效结构变化,均同理包含于本发明的范围内。The above description is only a preferred feasible embodiment of the present invention, and does not limit the patent scope of the present invention. Therefore, all equivalent structural changes made by using the description of the present invention and the contents of the accompanying drawings are all included in the scope of the present invention in the same way. Inside.
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