CN102534128A - Chamber-type protective atmosphere annealing furnace - Google Patents
Chamber-type protective atmosphere annealing furnace Download PDFInfo
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- CN102534128A CN102534128A CN2012100436011A CN201210043601A CN102534128A CN 102534128 A CN102534128 A CN 102534128A CN 2012100436011 A CN2012100436011 A CN 2012100436011A CN 201210043601 A CN201210043601 A CN 201210043601A CN 102534128 A CN102534128 A CN 102534128A
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- fire door
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- special atmosphere
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Abstract
The invention discloses a chamber-type protective atmosphere annealing furnace which comprises a furnace body, a lining attached to the inner wall of the furnace body, a furnace chamber positioned in the furnace body, and a heating element communicated with the inside of the furnace chamber, wherein the front end of the furnace body is provided with a furnace port; the chamber port of the furnace chamber extends to the outside of the furnace and is connected with the furnace port in a sealing mode; the chamber port is also provided with a furnace door which is connected with the chamber port through a water cooler; and the heating element is connected with a peripheral control system, and adjusts the temperature of each region in the furnace chamber through the control system. The invention has the advantages of simple structure, uniform heating effect and high production efficiency, can adjust the heating temperature in time according to needs, and is convenient to use and mount.
Description
Technical field
The present invention relates to a kind of heat treated box special atmosphere furnace of annealing such as electrical steel sheet material that is used for.
Background technology
Often the interior each several part temperature of body of heater is extremely inhomogeneous down in working order for the lehre of selling in the market, and can not in time regulate Heating temperature as required, and production efficiency is low, and uses installation that inconvenience is all arranged.
Summary of the invention
The technical problem that the present invention will solve is that the each several part temperature is extremely inhomogeneous in the following in working order often body of heater of existing lehre, and can not in time regulate Heating temperature as required, and production efficiency is low, and uses installation that inconvenience is all arranged.
For solving the problems of the technologies described above, the technical scheme that the present invention adopts is: box special atmosphere furnace, the furnace lining that comprises body of heater, fits with inboard wall of furnace body, be positioned at the intravital retort of stove, and with the heating unit of retort internal communication; The body of heater front end is established fire door, and the jar of retort mouthful stretches out outside the stove, and and fire door between for being tightly connected, a jar mouthful place also establishes fire door, is connected through water-chilling plant between fire door and the jar mouth; Heating unit is connected with the system of peripheral hardware, regulates the temperature in burner hearth Nei Ge district through system.
For ease of the maintenance, said body of heater top is provided with opening, opening part is established furnace top cover, between furnace top cover and the opening for removably connecting.Furnace top cover is connected through bolt with furnace shell, easy to use.During fault, operator keep in repair installing inside.
For guaranteeing temperature homogeneity and heat insulation best effect in the lehre stove, in the work-ing life of extension fixture, furnace lining is a bilayer structure, and its skin is a compression aluminum silicate fiber module, and internal layer is the cotton plate of aluminum silicate fiber acupuncture.On the furnace shell wall, lay the thick needle punched blanket of one deck 50mm earlier and make thermal insulation layer, good as refractory insulating layer fibre module again with bolt.
The top is the circular arc arch on the tank body of retort; Jar mouthful place of retort is connected with fire door through water-chilling plant, is provided with the multiwalled thermoscreen in jar mouth.Roof pressure on the tank body is processed the circular arc arch, can play the effect of strengthening support; And the multiwalled thermoscreen can be sealed temperature in the stove.Retort adopts existing Muffle pot.
As a kind of improvement project of the present invention, silicone rubber O-ring is adopted in the sealing between fire door and the water-chilling plant.
As a kind of improvement project of the present invention, also be provided with on the water-chilling plant and detect jar thermopair interface arrangement and the gas barrier of interior temperature.
As a kind of improvement project of the present invention, bottom of furnace body is provided with flame-retardant fibre board or the light-weight mullite brick is done backing.Be laid between the globars with flame-retardant fibre board or light-weight mullite, can be used for supporting retort.
In order to enlarge the heating area of heating unit, improve the homogeneity of heating, heating unit adopts globars, in the retort rectilinear installation of level or both sides up and down, and arranges along retort outside phase-splitting.Horizontal is installed heating unit about retort, can shorten radiation length, improves temperature homogeneity, reaches optimum energy-saving effect.
As a kind of improvement project of the present invention, system comprises detecting unit, the program adjusting apparatus that is connected with the output terminal of detecting unit, and the programmable logic controller that is connected with program adjusting apparatus input terminus; Said detecting unit comprises three thermopairs, and three thermopairs lay respectively at before, during and after the burner hearth.Thermopair is used to measure the temperature in the burner hearth, makes system in time regulate the temperature in the burner hearth according to need of work, before, during and after burner hearth, respectively establishes a thermopair, helps further improving the temperature homogeneity in stove Nei Ge district.
Advantage of the present invention is: simple in structure, can in time regulate Heating temperature as required, heats is even, and production efficiency is high, and installation easy to use.
Description of drawings
Fig. 1 is a structural representation of the present invention.
Embodiment
Below in conjunction with accompanying drawing the present invention is described further.
As shown in Figure 1, the furnace lining 2 that the present invention includes body of heater 1, fits with body of heater 1 inwall, the retort 4 that is positioned at body of heater 1, and with the heating unit 5 of retort 4 internal communication; Body of heater 1 front end is established fire door, and the jar mouth of retort 4 stretches out fire door, and and fire door between for being tightly connected, a jar mouthful place also establishes fire door 7, is connected through water-chilling plant 6 between fire door 7 and the jar mouth; Heating unit 5 is connected with the system of peripheral hardware, regulates the temperature of heating unit through system.
Aforementioned body of heater 1 shell adopts Q235 steel plate and shaped steel to be welded, and said body of heater 1 top is provided with opening, and opening part is established furnace top cover 3, is connected through bolt between furnace top cover 3 and the opening.
Aforementioned furnace lining 2 materials adopt plug to draw aluminum silicate fiber module and aluminum silicate fiber needle punched blanket, and promptly needle punched blanket is made thermal insulation layer after laying one deck 50mm earlier on body of heater 1 inwall, and is good as refractory insulating layer with bolt fibre module again.
Lay with flame-retardant fibre board or light-weight mullite body of heater 1 bottom, is used to support retort 4.
System comprises detecting unit, the program adjusting apparatus that is connected with the output terminal of detecting unit, and the programmable logic controller that is connected with program adjusting apparatus input terminus; Said detecting unit comprises that 9, three thermopairs 9 of three thermopairs lay respectively at before, during and after the burner hearth.Aforementioned program adjusting apparatus adopts existing KP program temperature controller.
Three thermopairs 9 are transferred to three deblocking temperature instrument with temperature signal, three voltage regulator controllers of the corresponding control of three deblocking temperature instrument, the temperature of three warm areas before, during and after the corresponding control after measuring the temperature of three warm areas before, during and after the burner hearths; Three-phase input of system configuration becomes the X-former of three single-phase outputs, and input electric power is given three warm areas.
The artificial heat treatment process (program setting that comprises intensification, insulation, cooling) of setting in KP program temperature controller, equipment is accomplished the thermal treatment to sample automatically by the program of setting.And in heat treatment process, show and the interior temperature variation data of output furnace the dynamicprintout heat treatment cycle curve constantly; If alarm takes place, behind all clear, can continue to carry out original program so in program process.
Working process is following:
1, before the preparation heating, earlier charging tray is feeded to retort 4, place moderate position.
2, close fire door 7, spinning roller around compressing.
3, start power control switch, power switch, KP program temperature controller energising work.
4, according to processing requirement, the design heating curve, setting program in KP program temperature controller makes instrumentation again, as the control that takes time, the program controlled system time on the KP instrument, controlled total time of the time relay.
5, when beginning to heat up, turn on cooling water valve, prevent when temperature rise to 300 ℃ and high temperature the infringement silicone rubber O-ring.
6, when heating up, open the nitrogen valve on the Muffle pot according to technology, note the flow of nitrogen, air pressure is moderate, with the vial on explosion protective fire door 7 next doors.
After the EP, close the nitrogen valve, open fire door and take out magazine, note anti-scaldly, close cooling water valve in the reasonable time temperature.
Claims (9)
1. box special atmosphere furnace is characterized in that, the furnace lining that comprises body of heater, fits with inboard wall of furnace body, is positioned at the intravital retort of stove, and with the heating unit of retort internal communication;
The body of heater front end is established fire door, and the jar mouth of retort stretches out fire door, and and fire door between for being tightly connected, a jar mouthful place also establishes fire door, is connected through water-chilling plant between fire door and the jar mouth;
Heating unit is connected with the system of peripheral hardware, regulates the temperature of heating unit through system.
2. box special atmosphere furnace according to claim 1 is characterized in that, said body of heater top is provided with opening, and opening part is established furnace top cover, between furnace top cover and the opening for removably connecting.
3. box special atmosphere furnace according to claim 1 and 2 is characterized in that, furnace lining is a bilayer structure, and its skin is a compression aluminum silicate fiber module, and internal layer is the cotton plate of aluminum silicate fiber acupuncture.
4. box special atmosphere furnace according to claim 1 and 2 is characterized in that, the top is the circular arc arch on the tank body of retort; Jar mouthful place of retort is connected with fire door through water-chilling plant, also is provided with the thermoscreen of one deck at least in jar mouth.
5. box special atmosphere furnace according to claim 1 and 2 is characterized in that, silicone rubber O-ring is adopted in the sealing between fire door and the water-chilling plant.
6. box special atmosphere furnace according to claim 1 and 2 is characterized in that, also is provided with on the water-chilling plant to detect jar thermopair interface arrangement and the gas barrier of interior temperature.
7. box special atmosphere furnace according to claim 1 and 2 is characterized in that, bottom of furnace body is provided with flame-retardant fibre board or the light-weight mullite brick is done backing.
8. box special atmosphere furnace according to claim 1 and 2 is characterized in that, heating unit adopts globars, in the retort rectilinear installation of level or both sides up and down, and arranges along retort outside phase-splitting.
9. box special atmosphere furnace according to claim 1 and 2 is characterized in that, system comprises detecting unit, the program adjusting apparatus that is connected with the output terminal of detecting unit, and the programmable logic controller that is connected with program adjusting apparatus input terminus; Said detecting unit comprises three thermopairs, and three thermopairs lay respectively at before, during and after the burner hearth.
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CN2012100436011A CN102534128A (en) | 2012-02-24 | 2012-02-24 | Chamber-type protective atmosphere annealing furnace |
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CN2012100436011A CN102534128A (en) | 2012-02-24 | 2012-02-24 | Chamber-type protective atmosphere annealing furnace |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102875018A (en) * | 2012-10-09 | 2013-01-16 | 中天科技精密材料有限公司 | High-purity glass rod heating and insulation unit and heating and insulation method thereof |
CN103693843A (en) * | 2013-12-06 | 2014-04-02 | 江苏宜达光电科技有限公司 | Electric crucible furnace equipment for glass dissolution and manufacturing method thereof |
CN104120225A (en) * | 2014-07-29 | 2014-10-29 | 太原太航科技有限公司 | Precision elastic alloy quenching heat treatment device and method |
CN106811588A (en) * | 2017-03-31 | 2017-06-09 | 南京迦南炉业有限公司 | A kind of pair of tank anaerobic annealing furnace and its processing method annealed to workpiece |
CN109402340A (en) * | 2018-11-08 | 2019-03-01 | 浙江万能达炉业有限公司 | Horizontal vacuum atmosphere protection annealing furnace |
CN109595591A (en) * | 2018-12-03 | 2019-04-09 | 西北工业大学 | A kind of corrugated plating heat screen with water cooling curtain wall |
CN114045450A (en) * | 2021-11-29 | 2022-02-15 | 天津航天长征火箭制造有限公司 | Thermal deformation quenching composite forming method for aerospace aluminum alloy curved surface piece |
Citations (5)
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CN87212806U (en) * | 1987-11-28 | 1988-08-17 | 山东工业大学 | Box type resistance furnace made of refractory fibre |
CN2087321U (en) * | 1991-03-20 | 1991-10-23 | 冶金部北京冶金设备研究所 | Infra-erdresistance furnace |
JP2002318076A (en) * | 2001-04-17 | 2002-10-31 | Sankyo Engineering Kk | High temperature protection atmosphere heat treat furnace |
CN101187528A (en) * | 2007-12-19 | 2008-05-28 | 华南理工大学 | A box-type experimental electric furnace device for heat treatment of hazardous waste |
CN202830081U (en) * | 2012-02-24 | 2013-03-27 | 南京金陵节能电炉有限公司 | Box-type protective atmosphere annealing furnace |
-
2012
- 2012-02-24 CN CN2012100436011A patent/CN102534128A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN87212806U (en) * | 1987-11-28 | 1988-08-17 | 山东工业大学 | Box type resistance furnace made of refractory fibre |
CN2087321U (en) * | 1991-03-20 | 1991-10-23 | 冶金部北京冶金设备研究所 | Infra-erdresistance furnace |
JP2002318076A (en) * | 2001-04-17 | 2002-10-31 | Sankyo Engineering Kk | High temperature protection atmosphere heat treat furnace |
CN101187528A (en) * | 2007-12-19 | 2008-05-28 | 华南理工大学 | A box-type experimental electric furnace device for heat treatment of hazardous waste |
CN202830081U (en) * | 2012-02-24 | 2013-03-27 | 南京金陵节能电炉有限公司 | Box-type protective atmosphere annealing furnace |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102875018A (en) * | 2012-10-09 | 2013-01-16 | 中天科技精密材料有限公司 | High-purity glass rod heating and insulation unit and heating and insulation method thereof |
CN102875018B (en) * | 2012-10-09 | 2015-04-01 | 中天科技精密材料有限公司 | High-purity glass rod heating and insulation unit and heating and insulation method thereof |
CN103693843A (en) * | 2013-12-06 | 2014-04-02 | 江苏宜达光电科技有限公司 | Electric crucible furnace equipment for glass dissolution and manufacturing method thereof |
CN104120225A (en) * | 2014-07-29 | 2014-10-29 | 太原太航科技有限公司 | Precision elastic alloy quenching heat treatment device and method |
CN106811588A (en) * | 2017-03-31 | 2017-06-09 | 南京迦南炉业有限公司 | A kind of pair of tank anaerobic annealing furnace and its processing method annealed to workpiece |
CN109402340A (en) * | 2018-11-08 | 2019-03-01 | 浙江万能达炉业有限公司 | Horizontal vacuum atmosphere protection annealing furnace |
CN109595591A (en) * | 2018-12-03 | 2019-04-09 | 西北工业大学 | A kind of corrugated plating heat screen with water cooling curtain wall |
CN109595591B (en) * | 2018-12-03 | 2020-08-11 | 西北工业大学 | Corrugated plate heat shield with water-cooling curtain wall |
CN114045450A (en) * | 2021-11-29 | 2022-02-15 | 天津航天长征火箭制造有限公司 | Thermal deformation quenching composite forming method for aerospace aluminum alloy curved surface piece |
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Application publication date: 20120704 |