CN102529596A - Rubber and plastic composite tire tread - Google Patents
Rubber and plastic composite tire tread Download PDFInfo
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- CN102529596A CN102529596A CN2012100285628A CN201210028562A CN102529596A CN 102529596 A CN102529596 A CN 102529596A CN 2012100285628 A CN2012100285628 A CN 2012100285628A CN 201210028562 A CN201210028562 A CN 201210028562A CN 102529596 A CN102529596 A CN 102529596A
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- 229920001971 elastomer Polymers 0.000 title claims abstract description 42
- 239000002131 composite material Substances 0.000 title claims abstract description 16
- 229920003023 plastic Polymers 0.000 title claims abstract description 15
- 239000004033 plastic Substances 0.000 title claims abstract description 15
- 229920002635 polyurethane Polymers 0.000 claims abstract description 65
- 239000004814 polyurethane Substances 0.000 claims abstract description 65
- 239000000463 material Substances 0.000 abstract description 12
- 238000001746 injection moulding Methods 0.000 description 5
- 229920003225 polyurethane elastomer Polymers 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 238000004073 vulcanization Methods 0.000 description 1
- 239000010920 waste tyre Substances 0.000 description 1
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Abstract
本发明公开一种橡塑复合轮胎胎面,胎面的主体为橡胶,胎面上有花纹沟槽及花纹沟槽围城的花纹块,聚氨酯嵌件位于花纹块内,聚氨酯嵌件的上表面带有独立的花纹,聚氨酯嵌件的上表面与橡胶轮胎胎面平齐或略微高出橡胶轮胎胎面,聚氨酯嵌件的周边设置聚氨酯嵌件周边沟槽,沟槽类型为沟槽、阶梯槽或凸起,聚氨酯嵌件可套在帘布层上再固定在胎面花纹块内。本发明一种橡塑复合轮胎胎面,聚氨酯部分提高了轮胎的耐磨性,而橡胶部分保证了轮胎的动态性能,其综合性能优于单一材料的橡胶胎面和聚氨酯胎面。同时随着胎面花纹沟槽的磨损,复合胎面出现新的沟槽,轮胎的抓着性能不会降低,仍能保持良好的安全性能。
The invention discloses a rubber-plastic composite tire tread. The main body of the tread is rubber, and pattern grooves and pattern blocks surrounded by pattern grooves are arranged on the tread surface. A polyurethane insert is located in the pattern block. The upper surface of the polyurethane insert has a There are independent patterns, the upper surface of the polyurethane insert is flush with the rubber tire tread or slightly higher than the rubber tire tread, the periphery of the polyurethane insert is provided with grooves around the polyurethane insert, and the groove types are grooves, stepped grooves or The raised, polyurethane insert fits over the ply and is secured within the tread block. The invention discloses a rubber-plastic composite tire tread. The polyurethane part improves the wear resistance of the tire, while the rubber part ensures the dynamic performance of the tire. The comprehensive performance is better than that of single-material rubber tread and polyurethane tread. At the same time, with the wear of the tread pattern grooves, new grooves appear on the composite tread, the gripping performance of the tire will not be reduced, and good safety performance can still be maintained.
Description
技术领域 technical field
本发明涉及一种轮胎胎面,特别是涉及一种用于汽车轮胎的橡塑复合胎面。The invention relates to a tire tread, in particular to a rubber-plastic composite tread for automobile tires.
背景技术 Background technique
轮胎是汽车的重要部件之一,它直接与地面接触,和汽车悬架共同来缓和汽车行驶时所受到的冲击,同时承受着汽车的重量,在汽车上的作用越来越受到人们的重视。传统的轮胎胎面是橡胶材料,橡胶材料具有动态性能好,弹性优良,行驶过程中生热低,乘坐舒适等优点,但其耐磨性差,严重影响了轮胎的寿命,导致了废旧轮胎的产生,也造成了“黑色污染”。即使经过配方改性处理,其耐磨性的提高仍然很有局限,并且添加的一些物质对环境有严重的污染。Tire is one of the important parts of the car. It is in direct contact with the ground, and together with the suspension of the car, it alleviates the impact of the car when it is running, and bears the weight of the car at the same time. The traditional tire tread is made of rubber material, which has the advantages of good dynamic performance, excellent elasticity, low heat generation during driving, and comfortable ride, but its poor wear resistance seriously affects the life of the tire and leads to the generation of waste tires , Also caused "black pollution". Even after formula modification, the improvement of its wear resistance is still very limited, and some substances added have serious pollution to the environment.
随着人们环保意识的增强,逐渐开发出具有较高耐磨性的轮胎胎面。中国专利200310111979.1提出用聚氨酯胎面代替橡胶胎面,极大地提高了轮胎的耐磨性,但轮胎的动态性能有所下降。中国专利200720039674.8提出了聚氨酯橡胶组合式轮胎胎面,聚氨酯位于橡胶体上的凹槽内,其综合性能优于单一的橡胶胎面和聚氨酯胎面,但随着橡胶体上花纹沟的磨损,轮胎的抓着力下降,行驶安全性变差,同时花纹沟槽下的聚氨酯的耐磨性能不能充分利用。With the enhancement of people's awareness of environmental protection, tire treads with higher wear resistance have been gradually developed. Chinese patent 200310111979.1 proposes to replace the rubber tread with polyurethane tread, which greatly improves the wear resistance of the tire, but the dynamic performance of the tire decreases. Chinese patent 200720039674.8 proposes a polyurethane rubber combined tire tread. The polyurethane is located in the groove on the rubber body, and its comprehensive performance is better than that of a single rubber tread and polyurethane tread. The grip force of the car is reduced, and the driving safety is deteriorated. At the same time, the wear resistance of the polyurethane under the pattern groove cannot be fully utilized.
发明内容 Contents of the invention
本发明的目的在于提供一种耐磨性能好,抓着性能高的橡塑复合轮胎胎面。该胎面能够克服单一橡胶材料胎面耐磨性差,单一聚氨酯胎面动态性能、安全性能差以及上述专利中提到的聚氨酯橡胶组合式轮胎胎面抓着性能差的缺点,特性优异,加工成型方便,周期短,聚氨酯材料的性能得以全面利用,综合性能显著提高,从而延长轮胎的使用寿命。The purpose of the present invention is to provide a rubber-plastic composite tire tread with good wear resistance and high grip performance. The tread can overcome the disadvantages of poor tread wear resistance of a single rubber material tread, poor dynamic performance and safety performance of a single polyurethane tread, and poor gripping performance of a polyurethane rubber combined tire tread mentioned in the above patent. It is convenient, the cycle is short, the performance of the polyurethane material can be fully utilized, and the comprehensive performance is significantly improved, thereby prolonging the service life of the tire.
为实现上述目的,本发明采用以下技术方案:一种橡塑复合轮胎胎面,该胎面的主体为橡胶体,胎面上有花纹沟槽及花纹沟槽围城的花纹块,聚氨酯嵌件位于花纹块内,聚氨酯嵌件的上表面带有独立的花纹,并且与轮胎胎面平齐或略微高出轮胎胎面。In order to achieve the above object, the present invention adopts the following technical solutions: a rubber-plastic composite tire tread, the main body of the tread is a rubber body, there are pattern grooves and pattern blocks surrounded by pattern grooves on the tread, and the polyurethane insert is located Inside the lug block, the upper surface of the polyurethane insert has a separate pattern and is flush with or slightly raised above the tire tread.
本发明的聚氨酯嵌件的高度不大于轮胎胎面的厚度,约为胎面厚度的60%~80%,其整体不超过胎面上花纹块的大小,约占花纹块大小的30%~60%,以实现橡胶包住聚氨酯嵌件。聚氨酯嵌件上表面的花纹形式可灵活设计来满足不同的需要,如抓着性,低噪声等。聚氨酯嵌件的周边可设置不同程度的沟槽或阶梯槽等结构,使嵌件在胎面中很好地固定。聚氨酯嵌件还可以通过其周边的沟槽或阶梯槽、凸起等套在帘布层上再固定在胎面花纹块内,防止轮胎使用过程中聚氨酯嵌件从轮胎胎面脱落。The height of the polyurethane insert of the present invention is not greater than the thickness of the tread of the tire, about 60% to 80% of the thickness of the tread, and its whole does not exceed the size of the pattern block on the tread, accounting for about 30% to 60% of the size of the pattern block. % to achieve rubber encased in polyurethane inserts. The pattern form on the upper surface of the polyurethane insert can be flexibly designed to meet different needs, such as grip, low noise, etc. The periphery of the polyurethane insert can be provided with structures such as grooves or stepped grooves in different degrees, so that the insert can be well fixed in the tread. The polyurethane insert can also be set on the ply through the surrounding grooves or stepped grooves, protrusions, etc., and then fixed in the tread block to prevent the polyurethane insert from falling off from the tire tread during tire use.
本发明由橡胶体和聚氨酯嵌件组合而成,即胎面耐磨面一部分是聚氨酯材料,一部分是橡胶材料,聚氨酯嵌件的硬度可高于橡胶体的硬度。聚氨酯嵌件经注射成型得到,其结构灵活,加工方便,成型周期短。注射成型得到的聚氨酯嵌件在轮胎硫化前通过粘接剂与轮胎胎面进行初步的粘接,然后将其与轮胎进行共硫化工艺操作,使胎面橡胶紧紧包裹聚氨酯嵌件,形成一体。聚氨酯部分提高了轮胎的耐磨性,而橡胶部分保证了轮胎的动态性能,其综合性能优于单一材料的橡胶胎面和聚氨酯胎面。由于聚氨酯弹性体的耐磨性好,随着橡胶体的逐渐磨损,聚氨酯嵌件逐渐突出,承担了轮胎与路面的主要接触,大大减轻了轮胎橡胶体的进一步磨损,提高了轮胎的使用寿命,同时胎面出现了新的沟槽,即橡胶体部分因为磨损下凹形成沟槽,因此原先的花纹沟槽虽然磨平,但轮胎的抓着性能不会降低,仍能保持良好的安全性能。The invention is composed of a rubber body and a polyurethane insert, that is, a part of the wear-resistant surface of the tread is made of polyurethane material, and a part is made of rubber material, and the hardness of the polyurethane insert can be higher than that of the rubber body. Polyurethane inserts are obtained by injection molding, with flexible structure, convenient processing and short molding cycle. The polyurethane insert obtained by injection molding is initially bonded to the tire tread by an adhesive before the tire is vulcanized, and then it is co-vulcanized with the tire so that the tread rubber tightly wraps the polyurethane insert to form a whole. The polyurethane part improves the wear resistance of the tire, while the rubber part ensures the dynamic performance of the tire, and its comprehensive performance is better than that of a single material rubber tread and polyurethane tread. Due to the good wear resistance of polyurethane elastomer, with the gradual wear of the rubber body, the polyurethane insert gradually protrudes and bears the main contact between the tire and the road surface, which greatly reduces the further wear of the tire rubber body and improves the service life of the tire. At the same time, new grooves appear on the tread, that is, the rubber body part is sunken to form grooves due to wear, so although the original pattern grooves are ground, the grip performance of the tire will not be reduced, and good safety performance can still be maintained.
附图说明 Description of drawings
图1是本发明一种橡塑复合轮胎胎面展开的立体结构示意图。Fig. 1 is a three-dimensional structure schematic diagram of a rubber-plastic composite tire tread unfolded according to the present invention.
图2是本发明一种橡塑复合轮胎胎面展开的的俯视平面结构示意图。Fig. 2 is a plan view schematic diagram of the unfolded tread of a rubber-plastic composite tire according to the present invention.
图3是图2的A-A剖视图。Fig. 3 is a cross-sectional view along line A-A of Fig. 2 .
图4是本发明一种橡塑复合轮胎胎面的聚氨酯嵌件的一种结构示意图。Fig. 4 is a schematic structural view of a polyurethane insert for a rubber-plastic composite tire tread of the present invention.
图中:1-橡胶体;2-花纹沟槽;3-花纹块;4-聚氨酯嵌件;5-聚氨酯嵌件上表面;6-聚氨酯嵌件表面花纹沟槽;7-聚氨酯嵌件周边沟槽。In the figure: 1-rubber body; 2-pattern groove; 3-pattern block; 4-polyurethane insert; 5-upper surface of polyurethane insert; 6-pattern groove on surface of polyurethane insert; 7-surrounding groove of polyurethane insert groove.
具体实施方式 Detailed ways
本发明一种橡塑复合轮胎胎面,如图1所示,主要由橡胶体材料和聚氨酯材料组成。该胎面的主体为橡胶体1,胎面上有花纹沟槽2,聚氨酯嵌件4位于花纹块3内,聚氨酯嵌件4的上表面带有独立的花纹,并且与轮胎胎面平齐或略微高出轮胎胎面。A rubber-plastic composite tire tread of the present invention, as shown in Figure 1, is mainly composed of rubber body material and polyurethane material. The main body of the tread is a rubber body 1, there are pattern grooves 2 on the tread, the polyurethane insert 4 is located in the pattern block 3, the upper surface of the polyurethane insert 4 has independent patterns, and is flush with the tire tread or slightly above the tire tread.
如图4所示,本发明的聚氨酯嵌件4的高度约为胎面厚度的60%~80%,其在胎面上花纹块3的内投影面积约占花纹块的30%~60%。聚氨酯嵌件上表面5上可设计灵活多样的聚氨酯嵌件表面花纹沟槽6来满足不同的需求,如抓着性,低噪声等。聚氨酯嵌件4的周边可设置聚氨酯嵌件周边沟槽7,例如沟槽、阶梯槽或凸起等结构,使嵌件在胎面中很好的固定。As shown in Fig. 4, the height of the polyurethane insert 4 of the present invention is about 60% to 80% of the tread thickness, and the inner projected area of the pattern block 3 on the tread accounts for about 30% to 60% of the pattern block. The upper surface 5 of the polyurethane insert can be designed with flexible and diverse pattern grooves 6 on the surface of the polyurethane insert to meet different requirements, such as gripping property and low noise. The periphery of the polyurethane insert 4 can be provided with a peripheral groove 7 of the polyurethane insert, such as grooves, stepped grooves or protrusions, so that the insert can be well fixed in the tread.
本发明由橡胶体1和聚氨酯嵌件4组合而成,即胎面耐磨面一部分是聚氨酯材料,一部分是橡胶材料。聚氨酯嵌件可经注射成型得到,采用注射成型方法具有加工方便,成型周期短等优点。经注射成型得到的聚氨酯嵌件4在轮胎硫化前通过粘接剂与轮胎胎面进行初步的粘接,或通过套在帘布内在固定在花纹块3内,然后将其与轮胎进行共硫化工艺操作,使胎面橡胶紧紧包裹聚氨酯嵌件4,同时聚氨酯嵌件4周边的沟槽增大了与橡胶体1的接触面积,大大提高了共硫化工艺操作后聚氨酯嵌件4的稳固性。聚氨酯部分提高了轮胎的耐磨性,而橡胶体部分保证了轮胎的动态性能,其综合性能优于单一材料的橡胶胎面或聚氨酯胎面。由于聚氨酯弹性体的耐磨性好,随着橡胶体1的逐渐磨损,聚氨酯嵌件4逐渐突出,承担了轮胎与路面的主要接触受力,大大减轻了轮胎橡胶体的进一步磨损,提高了轮胎的使用寿命。同时橡胶体因磨损下凹而形成新的沟槽,聚氨酯嵌件因磨损程度小而形成新的花纹块,又由于聚氨酯嵌件的上表面带有独立的花纹,因此原先的花纹沟槽虽然磨平,但轮胎的抓着性能不会因此而降低,仍能保持良好的安全性能。The present invention is composed of a rubber body 1 and a polyurethane insert 4, that is, a part of the wear-resistant surface of the tread is made of polyurethane material, and a part is made of rubber material. Polyurethane inserts can be obtained by injection molding, and the injection molding method has the advantages of convenient processing and short molding cycle. The polyurethane insert 4 obtained by injection molding is initially bonded to the tire tread by an adhesive before the tire is vulcanized, or is fixed in the pattern block 3 by being set in the cord, and then it is co-vulcanized with the tire. , so that the tread rubber tightly wraps the polyurethane insert 4, and at the same time, the grooves around the polyurethane insert 4 increase the contact area with the rubber body 1, which greatly improves the stability of the polyurethane insert 4 after the co-vulcanization process. The polyurethane part improves the wear resistance of the tire, while the rubber body part ensures the dynamic performance of the tire, and its comprehensive performance is better than that of a single material rubber tread or polyurethane tread. Due to the good wear resistance of the polyurethane elastomer, as the rubber body 1 wears gradually, the polyurethane insert 4 gradually protrudes, and bears the main contact force between the tire and the road surface, which greatly reduces the further wear of the tire rubber body and improves the performance of the tire. service life. At the same time, the rubber body forms a new groove due to wear and tear, and the polyurethane insert forms a new pattern block due to the small degree of wear, and because the upper surface of the polyurethane insert has an independent pattern, the original pattern groove is worn out. Flat, but the grip performance of the tire will not be reduced, and good safety performance can still be maintained.
Claims (5)
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103660801A (en) * | 2012-09-17 | 2014-03-26 | 山东玲珑轮胎股份有限公司 | Tire with composite structure tread and manufacturing method thereof |
CN106142973A (en) * | 2016-06-27 | 2016-11-23 | 罗杰 | A kind of Electricmotor car wheel |
CN109177657A (en) * | 2018-10-16 | 2019-01-11 | 广州科济化学材料有限公司 | A kind of casting type polyurethane material non-inflatable tyre |
CN109177656A (en) * | 2018-10-16 | 2019-01-11 | 广州科济化学材料有限公司 | A kind of casting type polyester polyethers bi-material layers dual density non-inflatable tyre |
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CN201056141Y (en) * | 2007-06-20 | 2008-05-07 | 朱信明 | Polyurethane rubber combined tire surface |
CN101537774A (en) * | 2009-04-22 | 2009-09-23 | 南昌三星电动车制造有限公司 | Two-in-one wear-resistant tyre |
CN101602321A (en) * | 2008-06-09 | 2009-12-16 | 阿格里普尔联合公司 | Non-skid tyre cover |
CN201633479U (en) * | 2009-12-04 | 2010-11-17 | 山东普瑞聚能达科技发展有限公司 | Polyurethane tire-side reinforced filled tire |
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Patent Citations (4)
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CN201056141Y (en) * | 2007-06-20 | 2008-05-07 | 朱信明 | Polyurethane rubber combined tire surface |
CN101602321A (en) * | 2008-06-09 | 2009-12-16 | 阿格里普尔联合公司 | Non-skid tyre cover |
CN101537774A (en) * | 2009-04-22 | 2009-09-23 | 南昌三星电动车制造有限公司 | Two-in-one wear-resistant tyre |
CN201633479U (en) * | 2009-12-04 | 2010-11-17 | 山东普瑞聚能达科技发展有限公司 | Polyurethane tire-side reinforced filled tire |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103660801A (en) * | 2012-09-17 | 2014-03-26 | 山东玲珑轮胎股份有限公司 | Tire with composite structure tread and manufacturing method thereof |
CN103660801B (en) * | 2012-09-17 | 2016-01-20 | 山东玲珑轮胎股份有限公司 | Tire with composite structure tread and manufacturing method thereof |
CN106142973A (en) * | 2016-06-27 | 2016-11-23 | 罗杰 | A kind of Electricmotor car wheel |
CN109177657A (en) * | 2018-10-16 | 2019-01-11 | 广州科济化学材料有限公司 | A kind of casting type polyurethane material non-inflatable tyre |
CN109177656A (en) * | 2018-10-16 | 2019-01-11 | 广州科济化学材料有限公司 | A kind of casting type polyester polyethers bi-material layers dual density non-inflatable tyre |
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