CN102529246A - Air layer fabric and cushion - Google Patents
Air layer fabric and cushion Download PDFInfo
- Publication number
- CN102529246A CN102529246A CN201110445979XA CN201110445979A CN102529246A CN 102529246 A CN102529246 A CN 102529246A CN 201110445979X A CN201110445979X A CN 201110445979XA CN 201110445979 A CN201110445979 A CN 201110445979A CN 102529246 A CN102529246 A CN 102529246A
- Authority
- CN
- China
- Prior art keywords
- air layer
- mat
- face fabric
- intermediate layer
- hardness
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000004744 fabric Substances 0.000 title claims abstract description 42
- 239000000463 material Substances 0.000 claims abstract description 16
- 239000000835 fiber Substances 0.000 claims description 10
- 239000012767 functional filler Substances 0.000 claims description 9
- 239000004952 Polyamide Substances 0.000 claims description 5
- 239000004743 Polypropylene Substances 0.000 claims description 5
- 229920004933 Terylene® Polymers 0.000 claims description 5
- 229920002647 polyamide Polymers 0.000 claims description 5
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 5
- -1 polypropylene Polymers 0.000 claims description 5
- 229920001155 polypropylene Polymers 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 4
- 230000000844 anti-bacterial effect Effects 0.000 claims description 3
- 230000003796 beauty Effects 0.000 claims description 3
- 238000002788 crimping Methods 0.000 claims description 3
- 238000009958 sewing Methods 0.000 claims description 3
- 238000010521 absorption reaction Methods 0.000 claims description 2
- 238000010438 heat treatment Methods 0.000 claims description 2
- 239000000945 filler Substances 0.000 abstract description 6
- 239000010410 layer Substances 0.000 abstract 9
- 239000011229 interlayer Substances 0.000 abstract 3
- 239000002344 surface layer Substances 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 2
- 238000009941 weaving Methods 0.000 description 2
- 230000002950 deficient Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 230000011218 segmentation Effects 0.000 description 1
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Abstract
The invention relates to an air layer fabric, in particular to an air layer fabric and a cushion. The air layer fabric comprises a surface layer, an interlayer and a bottom layer and is characterized in that the gram weight of cloth on the air layer is set to at least 300 grams. The gram weight of the air layer fabric is set to be above 300 grams, the air layer fabric is formed by one step, the gram weight of the interlayer is increased, so that the air layer fabric has the condition to be used as the material of the cushion; and the interlayer can be filled with various fillers, when the cushion is produced, the cushion can be accomplished only by simply processing the edge of the air layer fabric, , and the cost of the cushion is effectively reduced.
Description
Technical field
The present invention relates to a kind of air layer face fabric, specifically, relate to a kind of air layer face fabric and mat.
Background technology
Of the prior art generally all is to comprise top layer, intermediate layer, bottom; But top layer of the prior art, intermediate layer and bottom all are after weaving with loom respectively; And then with stitching sewing machine together; So just need great amount of manpower to accomplish this work, also increased the cost of mat virtually, do not meet energy-conservation social requirement.
Summary of the invention
The present invention overcomes above-mentioned defective, and mat a kind of simple in structure, easy to process is provided.
The technical scheme of mat of the present invention is such: it comprises top layer, intermediate layer, bottom, it is characterized in that, the grammes per square metre of air layer cloth is set to 300 grams at least.
Functional filler is set, functional filler and top layer, intermediate layer, bottom one-shot forming in the intermediate layer.
Functional filler can be: moisture absorption material, heating material, beauty treatment material, antibacterial deodourizing material, creeping chill material.
The intermediate layer is set to the mixture of polypropylene fibre or polyamide fibre or terylene or above-mentioned material any two or three kinds.
The selvedge that top layer and primer are woven into is set between the air layer face fabric of unit are.
A kind of above-mentioned application of air layer face fabric in mat.
Around the mat on loom selvedge or carry out crimping or hold the limit and handle once with sewing machine.
Bound edge or selvage around the mat.
The bottom below is provided with skid resistant course.
It on average is set to three sections: epimere, stage casing, hypomere, the hardness in stage casing is greater than the hardness of epimere and hypomere.
Epimere is set to two sections and is respectively head section and shoulder section, and the hardness of head section is lower than the hardness of shoulder section.
Each section is provided with thickness respectively.
The grammes per square metre of air layer face fabric of the present invention is set to more than 300 grams; The air layer face fabric one-shot forming, and strengthened the grammes per square metre in intermediate layer, possessed condition as the material of mat; And can fill various inserts in the intermediate layer; During production, can accomplish, effectively reduce the cost of mat as long as the edge of air layer face fabric is carried out simple process.
The intermediate layer of air layer face fabric of the present invention is provided with the material of certain deflection, and like this, air layer face fabric has just had certain deflection, and such mat in use just fold can not take place, if the intermediate layer thickeies, even can use as carpet.
Air layer face fabric of the present invention is provided with the interval that top layer and primer are woven between the air layer face fabric of unit are; Like this; The processing of mat is simpler, if with air layer face fabric from the interval cutting open, carry out simple crimping and handle the processing that can accomplish mat.
Mat of the present invention has adopted above-mentioned air layer face fabric, as long as air layer face fabric is carried out simple bound edge or selvage, has thoroughly simplified the production procedure of mat, has reduced the production cost of mat widely.
Mat of the present invention can also be made a vow and selected the material in intermediate layer, makes mat have different deflections, can be applied to the occasion of a lot of mats.
Mat of the present invention can also carry out the segmentation setting, and every section hardness is different, has strengthened the comfort level of mat like this.
Air layer face fabric of the present invention and pillow structure are simple, and consumption reduction and comfort level effect are obvious, can extensive use in the mat field.
Mat of the present invention has adopted air layer face fabric; The intermediate layer is thickeied, and mat almost is one-time formed on loom like this, as long as carry out simple selvage or bound edge just can be accomplished; And can on loom, carry out the selvedge one-shot forming simultaneously; Greatly reduce the manpower of production procedure, reduced the cost of mat, can extensive use in the mat field.
Description of drawings
Fig. 1 is the structural representation of mat of the present invention;
Fig. 2 is the structural representation that the mat of selvedge is set of the present invention;
Fig. 3 is the structural representation that intermediate layer of the present invention is provided with the mat of functional filler;
Fig. 4 is the structural representation of the mat of three sections settings of branch of the present invention;
Fig. 5 is the structural representation of the mat of of the present invention part of four sections settings.
1-bottom, 2-intermediate layer, 3-top layer, 4-selvedge, 5-functional filler, 6-epimere, 7-stage casing, 8-hypomere, 9-head section, 10-shoulder section, 11-waist.
The specific embodiment
Embodiment 1:
The mat of present embodiment is set to mattress, and the packed layer in intermediate layer is set to terylene, and it is set to mat of the present invention it and is set to air layer cloth, and air layer cloth comprises top layer 3, intermediate layer 2, bottom 1, and the grammes per square metre in intermediate layer 2 is set to 300 grams.Bottom 1 below is provided with skid resistant course.Bound edge around the mat.The heat generation filler of functional filler 5 is set in the intermediate layer, carries out bound edge all around and handle.The mat of the mat of present embodiment on average be set to three sections: epimere 6, stage casing 7, hypomere 8, the hardness in stage casing 7 is greater than the hardness of epimere 6 and hypomere 8.The hardness of the epimere 6 of the mat of present embodiment, stage casing 7, hypomere 8 is set to 80N, 110N, 80N respectively, and the thickness of the waist 11 in the stage casing 7 of present embodiment is slightly larger than the thickness at other positions.
Embodiment 2:
The difference of present embodiment and embodiment 1 is that the grammes per square metre of the air layer cloth of the mat of present embodiment is set to 500 grams, and the intermediate layer is set to the antibacterial deodourizing filler, carries out selvage all around and handles, and the filler in intermediate layer is set to polyamide fibre.The difference of present embodiment and embodiment 1 is that the epimere of present embodiment is set to head section and shoulder section, and the hardness of head section, shoulder section, stage casing and hypomere is set to 50N, 130N, 160N, 80N respectively.
Embodiment 3:
The difference of present embodiment and embodiment 1 is; The grammes per square metre in the intermediate layer of present embodiment is set to 1000 grams, and the intermediate layer is provided with the beauty treatment filler, when weaving air layer cloth; The selvedge 4 that top layer, bottom interweave is set at the edge of unit are; Edge treated is just simpler like this, carries out cutting to the cloth of unit are, simply holds the limit then and gets final product.The difference of present embodiment and embodiment 1 is that the epimere of present embodiment is set to head section and shoulder section, and the hardness of head section, shoulder section, stage casing and hypomere is set to 110N, 210N, 280N, 150N respectively.
Embodiment 4:
The difference of present embodiment and embodiment 1 is that the mat of present embodiment is a ground cushion, and the grammes per square metre of air layer cloth is set to 600 grams, and the filler in intermediate layer is set to polypropylene fibre, and bottom is provided with skid resistant course.
Embodiment 5:
The difference of present embodiment and embodiment 1 is that the mat of present embodiment is a ground cushion, and the grammes per square metre of air layer cloth is set to 1000 grams, and the intermediate layer is set to the mixture of polyamide fibre and polypropylene fibre.
Embodiment 6:
The difference of present embodiment and embodiment 1 is that the mat of present embodiment is set to cushion, and the grammes per square metre of present embodiment is set to 800 grams, and the intermediate layer is set to terylene.
Embodiment 7:
The difference of present embodiment and embodiment 1 is that the mat of present embodiment is set to cushion, and the grammes per square metre of present embodiment is set to 1200 grams, and the intermediate layer is set to the mixture of polypropylene fibre, terylene and polyamide fibre.
Embodiment 8:
The difference of present embodiment and embodiment 1 is that the hardness of the epimere of present embodiment, stage casing, hypomere is set to 130N, 180N, 130N respectively.
Claims (11)
1. air layer face fabric, it comprises top layer, intermediate layer, bottom, it is characterized in that, the grammes per square metre of air layer cloth is set to 300 grams at least.
2. air layer face fabric according to claim 1 is characterized in that: functional filler is set, functional filler and top layer, intermediate layer, bottom one-shot forming in the intermediate layer.
3. air layer face fabric according to claim 2 is characterized in that: functional filler can be: moisture absorption material, heating material, beauty treatment material, antibacterial deodourizing material, creeping chill material.
4. air layer face fabric according to claim 1 is characterized in that: the intermediate layer is set to the mixture of polypropylene fibre or polyamide fibre or terylene or above-mentioned material any two or three kinds.
5. air layer face fabric according to claim 1 is characterized in that: the selvedge that top layer and primer are woven into is set between the air layer face fabric of unit are.
6. the application of the described air layer face fabric of claim 1 in mat.
7. mat according to claim 6 is characterized in that, around the mat on loom selvedge or carry out crimping or hold the limit and handle once with sewing machine.
8. mat according to claim 6 is characterized in that, the bottom below is provided with skid resistant course.
9. mat according to claim 6 is characterized in that, it on average is set to three sections: epimere, stage casing, hypomere, the hardness in stage casing is greater than the hardness of epimere and hypomere.
10. mat according to claim 9 is characterized in that: epimere is set to two sections and is respectively head section and shoulder section, and the hardness of head section is lower than the hardness of shoulder section.
11. mat according to claim 9 is characterized in that: each section is provided with thickness respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110445979XA CN102529246A (en) | 2011-12-28 | 2011-12-28 | Air layer fabric and cushion |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110445979XA CN102529246A (en) | 2011-12-28 | 2011-12-28 | Air layer fabric and cushion |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102529246A true CN102529246A (en) | 2012-07-04 |
Family
ID=46337853
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110445979XA Pending CN102529246A (en) | 2011-12-28 | 2011-12-28 | Air layer fabric and cushion |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102529246A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2445909Y (en) * | 2000-09-15 | 2001-09-05 | 上海雅伏服饰有限公司 | Warm nno-woven elastic cloth |
| CN1357450A (en) * | 2000-12-08 | 2002-07-10 | 王宽飞 | Hollow heat-insulating cloth and its production process |
| CN1663783A (en) * | 2004-03-01 | 2005-09-07 | 财团法人中国纺织工业研究中心 | A kind of space membrane structure and its manufacturing method |
| CN1823189A (en) * | 2003-07-11 | 2006-08-23 | 无纺布创新&研究发展院有限公司 | Nonwoven spacer fabric |
| JP2010159933A (en) * | 2009-01-09 | 2010-07-22 | Suminoe Textile Co Ltd | Electric carpet |
| CN201769402U (en) * | 2010-08-06 | 2011-03-23 | 东莞德永佳纺织制衣有限公司 | A kind of thick interlayer cloth |
| CN202636287U (en) * | 2011-12-28 | 2013-01-02 | 禾丰(青岛)家纺有限公司 | Cushion |
-
2011
- 2011-12-28 CN CN201110445979XA patent/CN102529246A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2445909Y (en) * | 2000-09-15 | 2001-09-05 | 上海雅伏服饰有限公司 | Warm nno-woven elastic cloth |
| CN1357450A (en) * | 2000-12-08 | 2002-07-10 | 王宽飞 | Hollow heat-insulating cloth and its production process |
| CN1823189A (en) * | 2003-07-11 | 2006-08-23 | 无纺布创新&研究发展院有限公司 | Nonwoven spacer fabric |
| CN1663783A (en) * | 2004-03-01 | 2005-09-07 | 财团法人中国纺织工业研究中心 | A kind of space membrane structure and its manufacturing method |
| JP2010159933A (en) * | 2009-01-09 | 2010-07-22 | Suminoe Textile Co Ltd | Electric carpet |
| CN201769402U (en) * | 2010-08-06 | 2011-03-23 | 东莞德永佳纺织制衣有限公司 | A kind of thick interlayer cloth |
| CN202636287U (en) * | 2011-12-28 | 2013-01-02 | 禾丰(青岛)家纺有限公司 | Cushion |
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| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20120704 |