CN102528183A - Columnar body and its forming device and forming method - Google Patents
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Abstract
本发明涉及一种柱状体及其成型装置及其成型方法,成型装置包含一槽体、一固持单元、一旋转单元与一电源单元,槽体具电解液与电极,电极位于电解液中,固持单元固持一基材的一加工段于槽体内并相邻于电极,旋转单元旋转固持单元以旋转基材,电源单元耦接电极与基材以提供一电源,藉以旋转基材且提供电源至电极与基材,对基材进行一电解加工,即可使基材成型为柱状体,并使基材的加工段成型为一细径部,柱状体的整体结构为一体成型。由于本发明的成型装置与方法简单,故可简化成型装置的结构,并降低装置精度需求、设置成本及制造时间,且柱状体为一体成型所以可提高其机械特性。
The present invention relates to a columnar body and its forming device and forming method. The forming device comprises a tank body, a holding unit, a rotating unit and a power supply unit. The tank body has an electrolyte and an electrode. The electrode is located in the electrolyte. The holding unit holds a processing section of a substrate in the tank body and is adjacent to the electrode. The rotating unit rotates the holding unit to rotate the substrate. The power supply unit couples the electrode and the substrate to provide a power supply, thereby rotating the substrate and providing power to the electrode and the substrate. The substrate is subjected to an electrolytic processing, so that the substrate can be formed into a columnar body, and the processing section of the substrate is formed into a thin-diameter portion. The overall structure of the columnar body is integrally formed. Since the forming device and method of the present invention are simple, the structure of the forming device can be simplified, and the device precision requirements, setting costs and manufacturing time can be reduced. Moreover, the columnar body is integrally formed so that its mechanical properties can be improved.
Description
技术领域 technical field
本发明涉及一种成型装置及其成型方法,尤其是指一种可降低装置精度与设置成本的柱状体成型装置及其成型方法。The invention relates to a forming device and a forming method thereof, in particular to a columnar body forming device and a forming method thereof which can reduce device precision and installation cost.
背景技术 Background technique
现今,随着科技发展迅速因而发展出许多电子产品,而带给民众许多便利性,所以很多电子装置已是现今民众不可或缺的生活配备,譬如行动电话、个人计算机以及电视等。电子装置从一开始制作到出货至市面上贩卖之前,必须经过许多测试关卡,以测试所制造出来的电子产品是否为良品。现今电子装置皆由芯片控制,所以芯片为电子装置的核心组件,因而芯片测试为重要的一环。Nowadays, with the rapid development of science and technology, many electronic products have been developed, which bring a lot of convenience to the people. Therefore, many electronic devices have become indispensable daily life equipment for the people, such as mobile phones, personal computers and televisions. From the beginning of production to the delivery of electronic devices to the market, many test levels must be passed to test whether the manufactured electronic products are good products. Today's electronic devices are all controlled by chips, so chips are the core components of electronic devices, and chip testing is therefore an important part.
测试芯片的过程中,其包含了晶圆测试,在晶圆侦测时必须利用芯片测试用探针。晶圆经制造(Wafer Fabrication)后,而在尚未送封装之前,是利用探针与芯片上的接点或芯片的内部电路接触,以便直接对芯片输入信号或侦读输出值,以进行测试而分辩出晶圆上面的晶粒(die)为良品或为不良品。此外,封装作业过程中,是会进行金属导线拉力测试,其利用探针呈拉钩状的针尖部勾住金属导线,并施加向上拉力,以测试金属导线是否容易脱落,即应用于在线可靠度测试。因芯片或晶圆上的接点及封装作业的导引电路非常精细,以致于执行上述电气测试时须以细针状的探针进行,所以进行测试时常容易因操作不当,而导致探针常遭折损破坏致使测试必须停止而进行更换,故该探针大量耗损。此外,由于探针成型生产不易,故衍生许多设备成本。The process of testing chips includes wafer testing, and chip testing probes must be used during wafer testing. After the wafer is manufactured (Wafer Fabrication), but before it is packaged, the probes are used to contact the contacts on the chip or the internal circuit of the chip, so as to directly input signals to the chip or detect the output value for testing and distinguishing The dies on the outgoing wafer are good or bad. In addition, during the packaging operation, a metal wire pull test is carried out, which uses the hook-shaped needle tip of the probe to hook the metal wire and applies an upward pulling force to test whether the metal wire is easy to fall off, which is applied to online reliability testing. . Because the contacts on the chip or wafer and the guiding circuit of the packaging operation are very fine, so that the above-mentioned electrical test must be carried out with a thin needle-shaped probe, so it is often easy to cause the probe to be damaged due to improper operation during the test. The breakage caused the test to be stopped and replaced, so the probe was greatly worn out. In addition, since the probes are not easy to form and produce, a lot of equipment costs are incurred.
现今是有多种制造棒状探针的装置与方法,然而现今该些装置与方法皆不尽完善,下面即针对该些现有方式进行说明。中国台湾公告第I239401号发明专利,其为“一种晶圆或芯片测试用新颖探针成型方法”,其利用一高周波加热方式,使0.1mm线材急速达到适合红热的温度,再以线切割方式将该线材进行裁剪,经裁剪后的线径为一笔直的探针基材,而该基材并由一电解处理方法使其前端形成针尖状,再利用放电加工使尖点成圆球状,且将针尖状以下部份进行电镀处理,以利于藉由雷射焊接于握持件上,而形成可被握持于机件上的测试探针。Currently, there are various devices and methods for manufacturing rod-shaped probes, but these devices and methods are not perfect at present, and the following will describe these existing methods. China Taiwan Announcement No. I239401 Invention Patent, which is "A Novel Probe Forming Method for Wafer or Chip Testing", which uses a high-frequency heating method to make the 0.1mm wire rapidly reach the temperature suitable for red heat, and then wire cut Cutting the wire, the cut wire diameter is a straight probe base material, and the base material is formed into a needle-point shape by an electrolytic treatment method, and then the sharp point is formed into a ball shape by electric discharge machining. And the part below the needle point is subjected to electroplating treatment, so as to facilitate laser welding on the holding part to form a test probe that can be held on the machine part.
然,上述现有方式是将该探针的针尖部及握持件两部份分开制造成型,其后再经焊接成一体状,如此焊接制程会提高针尖部及握持件的接合接口的电阻值及降低探针的机械强度,因此即会降低探针进行电气测试的可靠性,且容易断裂损坏,另该制造过程垄长且复杂,因此提高制作成本及工时而降低生产效率,进而导致探针价格昂贵。另外,由于针尖部的直径小,所以不易正确对位而焊接于握持件的预定位置,因此每根探针的针尖部焊接于握持件的位置无法皆固定相同,如此夹持该些探针进行检测时,探针的针尖部是不易精确对位于晶圆或芯片上的电路,故降低测试效率与准确度。However, the above-mentioned existing method is to separately manufacture and shape the needle tip part and the holding part of the probe, and then weld them into one body. Such a welding process will increase the resistance of the joint interface between the needle tip part and the holding part. value and reduce the mechanical strength of the probe, so it will reduce the reliability of the probe for electrical testing, and it is easy to break and damage. In addition, the manufacturing process is long and complicated, so the production cost and man-hours are increased and the production efficiency is reduced, which in turn leads to probes. Needles are expensive. In addition, due to the small diameter of the needle tip, it is not easy to be correctly aligned and welded to the predetermined position of the holder. Therefore, the positions where the needle tip of each probe is welded to the holder cannot be fixed and the same, so that these probes are clamped. When testing with needles, it is difficult for the tip of the probe to accurately align with the circuit on the wafer or chip, thus reducing the testing efficiency and accuracy.
中国台湾公告第I225921号发明专利“晶圆或芯片测试用探针成形方法”,此发明为改良上述台湾第I239401发明专利的单一成型方法,由于其加工方法生产速度较为缓慢,所以具有未能予以大量生产的缺点,因此该I225921发明专利仍以I239401发明专利为基础,而将线材加温方式改以利用线材本身电阻作为导电加热架构,并以线切割作辅助,且以夹持装置夹持多数个线材施以电解加工,并在电解槽内底端面设有一电解用的阴极金属板,以进行探针尖端电解加工。该I225921发明专利虽在先前I239401发明专利的基础上进一步改良其部分制程,使其可呈量产方式制作探针,但其制程程序仍与先前I239401发明专利相同,例如需焊接针尖部及握持件为一体,因此制造时仍具有先前I239401发明专利的缺点,例如降低探针电气测试的可靠性、容易断裂损坏,提高制作成本与工时、降低生产效率与每根探针的针尖部焊接于握持件的位置无法皆固定等缺点。China Taiwan Announcement No. I225921 Invention Patent "Probe Forming Method for Wafer or Chip Testing", this invention is to improve the single molding method of the above-mentioned Taiwan No. I239401 Invention Patent, because the processing method production speed is relatively slow, so it has not been granted The shortcomings of mass production, so the I225921 invention patent is still based on the I239401 invention patent, and the wire heating method is changed to use the resistance of the wire itself as the conductive heating structure, and wire cutting is used as an auxiliary, and the clamping device clamps most A wire is subjected to electrolytic processing, and a cathode metal plate for electrolysis is provided on the bottom end surface of the electrolytic cell for electrolytic processing of the tip of the probe. Although the I225921 invention patent further improves part of its manufacturing process on the basis of the previous I239401 invention patent, so that it can be mass-produced to make probes, but its manufacturing procedures are still the same as the previous I239401 invention patent, such as the need to weld the tip of the needle and hold it Therefore, it still has the disadvantages of the previous I239401 invention patent during manufacture, such as reducing the reliability of the probe electrical test, easy to break and damage, increasing production costs and man-hours, reducing production efficiency and welding the tip of each probe to the handle. The position of holder cannot all be fixed and other shortcomings.
中国台湾公告第I292479号发明专利“电路测试探针成型装置”,此发明为改善机械单支研磨成型方式,由于研磨方式的制造费时,且随着探针直径日趋小型化,采用研磨方式加工难度高。该I292479号发明专利因此利用电解加工方式进行探针加工,该装置于电解槽的底部设置阴极板,且同时利用夹具夹持固定多支待加工探针,并利用一直线致动结构带动该夹具做上下位移,以利用电解原理使探针加工段浸泡于电解液中,并调变加工电压,且移动该夹具以使探针的端部成型为尖部。然而,该探针成型制程方式仍与上述两发明专利相同,将探针的针尖部及握持件两部份分开制造成型,之后再经焊接成一体,所以同样具有上述两发明专利的缺点,且该加工装置同时需设置精密的直线致动结构与驱动装置及上下位移控制装置,以及复杂调变的加工电压调整装置,因此即会增加装置设置成本,且加工过程耗时繁琐。China Taiwan Announcement No. I292479 Invention Patent "Circuit Test Probe Forming Device", this invention is to improve the mechanical single grinding and forming method, because the manufacture of the grinding method is time-consuming, and as the diameter of the probe is becoming smaller, it is difficult to use the grinding method to process high. The invention patent No. I292479 uses electrolytic machining to process probes. The device is equipped with a cathode plate at the bottom of the electrolytic cell, and at the same time uses a clamp to clamp and fix multiple probes to be processed, and uses a linear actuation structure to drive the clamp. Up and down movement is made to soak the probe processing section in the electrolyte by using the principle of electrolysis, and the processing voltage is adjusted, and the fixture is moved to form the tip of the probe into a tip. However, the probe molding process method is still the same as the above two invention patents, the needle tip of the probe and the holding part are separately manufactured and molded, and then welded into one, so it also has the disadvantages of the above two invention patents. Moreover, the processing device also needs to be equipped with a precise linear actuator structure and driving device, a vertical displacement control device, and a complex modulation processing voltage adjustment device, which will increase the installation cost of the device, and the processing process is time-consuming and cumbersome.
中国台湾公开第200946283号发明专利申请案“微探针自动连续研磨机”,此发明为解决传统机械式研磨探针只能一次研磨一支,且研磨作业无法连续的问题,以及电解加工方式加工时间长,因此加工速度受到相当大的限制,因此提出自动连续研磨机,以同时加工复数探针,且输送作业与研磨作业连续同步完成。但,该发明专利申请案的机械研磨方式只能加工同径的探针基材,因此仍需进行焊接探针的针尖部及握持件的加工步骤,且针尖部的精度有限,所以该发明专利申请案仍具有上述三件发明专利的缺点。此外,该加工方式为利用机械力的方式针尖化探针基材的端部,因此该探针基材需要有一定强度,使得探针的直径大小有一定限制,且要求高径长比的探针加工有一定困难度。China Taiwan Publication No. 200946283 Invention Patent Application "Microprobe Automatic Continuous Grinding Machine", this invention is to solve the problem that the traditional mechanical grinding probe can only grind one at a time, and the grinding operation cannot be continuous, and the electrolytic processing method It takes a long time, so the processing speed is greatly limited, so an automatic continuous grinding machine is proposed to process multiple probes at the same time, and the conveying operation and grinding operation are continuously and synchronously completed. However, the mechanical grinding method of this invention patent application can only process probe substrates with the same diameter, so it is still necessary to carry out the processing steps of welding the needle tip of the probe and the holding part, and the accuracy of the needle tip is limited, so the invention The patent application still has the disadvantages of the above three invention patents. In addition, the processing method uses mechanical force to sharpen the end of the probe substrate, so the probe substrate needs to have a certain strength, so that the diameter of the probe is limited to a certain extent, and a probe with a high diameter-to-length ratio is required. Needle processing has a certain degree of difficulty.
由上述说明现有成型探针的装置与方法可得知几项缺点,主要在于上述方式皆必须将探针的针尖部与握持件分开制造成型,再经加工成一体,如此即会具有降低探针电气测试的可靠性、容易断裂损坏,提高制作成本与工时、降低生产效率与探针形状精度不佳等缺点,且上述成型装置与方法的加工过程垄长且复杂,所以装置精度需求高而增加成本,且无法制造高径长比的探针。From the above description of the existing device and method for forming probes, several disadvantages can be known, mainly in that the needle tip of the probe and the holding part must be separately manufactured and molded in the above methods, and then processed into one, which will reduce the cost of the probe. The reliability of the electrical test of the probe is easy to be broken and damaged, which increases the production cost and man-hours, reduces the production efficiency, and has disadvantages such as poor probe shape accuracy, and the processing process of the above-mentioned forming device and method is long and complicated, so the device requires high precision. However, the cost is increased, and probes with a high diameter-to-length ratio cannot be manufactured.
因此,本发明即在针对上述问题而提出一种柱状体及其成型装置及其成型方法,不仅可改善上述现有缺点,又可简化加工装置,降低装置精度需求及设置成本,以解决上述问题。Therefore, the present invention proposes a columnar body and its molding device and its molding method in response to the above problems, which can not only improve the above existing shortcomings, but also simplify the processing device, reduce the accuracy requirements of the device and the installation cost, so as to solve the above problems .
发明内容 Contents of the invention
本发明的目的之一,其在于提供一种柱状体的成型装置及其成型方法,其藉由旋转基材并对基材进行电解加工,如此即可让基材一体成型为柱状体,而达到简化加工装置与加工步骤、降低加工时间与设置成本、增加探针的形状精度以及可制造高径长比探针的目的。One of the objectives of the present invention is to provide a columnar body molding device and its molding method, which rotates the base material and performs electrolytic processing on the base material, so that the base material can be integrally formed into a columnar body, and achieve The purpose of simplifying the processing device and processing steps, reducing the processing time and setting cost, increasing the shape accuracy of the probe, and being able to manufacture a high-diameter-length ratio probe.
本发明的目的之一,其在于提供一种柱状体,其握柄部、细径部与针尖部为一体成型,因此可达到提高探针导电率与强度等机械性质的目的。One of the objectives of the present invention is to provide a columnar body in which the handle portion, the thin diameter portion and the needle tip are integrally formed, so that the mechanical properties such as electrical conductivity and strength of the probe can be improved.
本发明的技术方案:一种柱状体的成型装置,其包含有:Technical solution of the present invention: a forming device of a columnar body, which includes:
一槽体,具有一电解液与一电极,该电极位于该电解液中;A tank body has an electrolyte and an electrode, and the electrode is located in the electrolyte;
一固持单元,固持一基材的一加工段于该槽体内并相邻于该电极;a holding unit, holding a processing section of a substrate in the tank and adjacent to the electrode;
一旋转单元,旋转该固持单元,以旋转该基材;以及a rotating unit, rotating the holding unit to rotate the substrate; and
一电源单元,其两极分别连接该电极与该基材;a power supply unit, the two poles of which are respectively connected to the electrode and the substrate;
其中,该旋转单元旋转该基材,该电源单元供应一电源至该电极与该基材,对该基材进行一电解加工,以使该基材成型为一柱状体,并使该基材的该加工段成型为一细径部。Wherein, the rotation unit rotates the base material, the power supply unit supplies a power to the electrode and the base material, and performs an electrolytic machining on the base material, so that the base material is formed into a columnar body, and the The processing section is shaped as a small diameter portion.
本发明,其中该槽体更包含一电解液流入口与一电解液流出口,该电解液经由该电解液流入口流入该槽体,并经由该电解液流出口流出该槽体,而带离该电解加工所产生的复数气泡。In the present invention, the cell body further includes an electrolyte inlet and an electrolyte outlet, the electrolyte flows into the cell through the electrolyte inlet, and flows out of the cell through the electrolyte outlet to take away A plurality of air bubbles generated by this electrolytic machining.
本发明,其中该电解液流出该槽体的流动方向相同于该气泡的向上移动方向。In the present invention, the flow direction of the electrolytic solution flowing out of the cell body is the same as the upward movement direction of the bubbles.
本发明,更包含:The present invention further includes:
一磁性组件,包含一磁场,藉以对该基材的表面解离的离子产生一牵引力,而脱离该基材表面。A magnetic component includes a magnetic field for generating a traction force on the dissociated ions on the surface of the substrate to separate from the surface of the substrate.
本发明,其中该电极包含至少一突出部,当该基材进行该电解加工时,该电极的该突出部使该细径部的末端进一步成型为一针尖部。In the present invention, the electrode includes at least one protruding portion, and when the substrate is subjected to the electrolytic machining, the protruding portion of the electrode further shapes the end of the thin-diameter portion into a needle point.
本发明,其中该基材的一非加工段为一握柄部,该细径部位于该握柄部下方,该握柄部、该细径部与该针尖部为一体成型,该细径部具有均匀直径状,且该细径部位于该握柄部的轴中心方向。In the present invention, a non-processed section of the base material is a handle portion, the thin diameter portion is located below the handle portion, the handle portion, the thin diameter portion and the needle tip are integrally formed, the thin diameter portion It has a uniform diameter, and the thin diameter part is located in the axial center direction of the handle part.
本发明还同时公开了一种柱状体的成型方法,其包含有:The present invention also discloses a method for forming a columnar body, which includes:
提供一槽体,该槽体具有一电解液与一电极,该电极位于该电解液中;providing a tank, the tank has an electrolyte and an electrode, the electrode is located in the electrolyte;
固持一基材的一加工段于该槽体内并相邻于该电极;holding a processing section of a substrate in the tank adjacent to the electrode;
耦接一电源单元的两极于该电极与该基材,以供应一电源至该电极与该基材;coupling two poles of a power supply unit to the electrode and the substrate to supply a power supply to the electrode and the substrate;
旋转该基材;以及rotating the substrate; and
对该基材进行一电解加工,以使该基材成型为一柱状体,并使该基材的该加工段成型为一细径部。An electrolytic machining is performed on the base material to form the base material into a columnar body, and the processed section of the base material is formed into a thin-diameter portion.
本发明,其中该电极包含至少一突出部,当该基材进行该电解加工时,该电极的该突出部使该细径部的末端进一步成型为一针尖部。In the present invention, the electrode includes at least one protruding portion, and when the substrate is subjected to the electrolytic machining, the protruding portion of the electrode further shapes the end of the thin-diameter portion into a needle point.
本发明,其中该基材的一非加工段为一握柄部,该细径部位于该握柄部下方,该握柄部、该细径部与该针尖部为一体成型,该细径部具有均匀直径状,且该细径部位于该握柄部的轴中心方向。In the present invention, a non-processed section of the base material is a handle portion, the thin diameter portion is located below the handle portion, the handle portion, the thin diameter portion and the needle tip are integrally formed, the thin diameter portion It has a uniform diameter, and the thin diameter part is located in the axial center direction of the handle part.
本发明还公开了一种柱状体,其为一探针,其包含有:The invention also discloses a columnar body, which is a probe, which includes:
一握柄部;a handle;
一均匀直径状的细径部,位于该握柄部下方,并位于该握柄部的轴中心方向;以及a thin portion with a uniform diameter, located below the handle portion, and located in the direction of the shaft center of the handle portion; and
一针尖部,位于该细径部末端;a needle tip portion located at the end of the thin diameter portion;
其中,该握柄部、该细径部与该针尖部为一体成型,且该握柄部、该细径部与该针尖部的直径依序递减。Wherein, the handle portion, the narrow portion and the needle tip are integrally formed, and the diameters of the handle portion, the narrow portion and the needle tip are sequentially reduced.
本发明具有的有益效果:本发明所述的柱状体的成型装置及其成型方法,藉由电源单元供应电源至电极与基材,而对基材进行电解加工,以使基材成型一柱状体,并使基材的加工段成型为一细径部。本发明的成型装置与成型方法简易,所以可达到简化装置结构,降低装置精度需求、设置成本以及加工时间的目的,且可加工高径长比的柱状体以及提高加工精度。The beneficial effect of the present invention: the forming device and forming method of the columnar body described in the present invention uses the power supply unit to supply power to the electrode and the base material, and electrolytically processes the base material so that the base material is formed into a columnar body , and shape the processed section of the base material into a small-diameter section. The forming device and forming method of the present invention are simple, so the purpose of simplifying the structure of the device, reducing the accuracy requirement of the device, setting cost and processing time can be achieved, and the columnar body with high diameter-to-length ratio can be processed and the processing accuracy can be improved.
此外,本发明的柱状体是包含一握柄部、一均匀直径状的细径部与一针尖部,细径部位于握柄部下方,并位于握柄部的轴中心方向,针尖部位于细径部末端,且握柄部、细径部与针尖部为一体成型,如此可提高柱状体的机械特性,进而提升柱状体的使用效能。In addition, the columnar body of the present invention includes a handle part, a thin diameter part with a uniform diameter and a needle tip part, the thin diameter part is located below the handle part, and is located in the direction of the shaft center of the handle part, and the needle tip part is located at the center of the handle part. The end of the diameter part, and the handle part, the thin diameter part and the needle tip part are integrally formed, so that the mechanical properties of the columnar body can be improved, and the use efficiency of the columnar body can be improved.
附图说明 Description of drawings
图1是本发明的柱状体成型装置的一较佳实施例的立体示意图;Fig. 1 is the three-dimensional schematic view of a preferred embodiment of the cylindrical body forming device of the present invention;
图2是本发明的柱状体成型装置的一较佳实施例的剖视图;Fig. 2 is a cross-sectional view of a preferred embodiment of the columnar body forming device of the present invention;
图3是本发明的柱状体成型装置的另一较佳实施例的剖视图;Fig. 3 is a cross-sectional view of another preferred embodiment of the columnar body forming device of the present invention;
图4是本发明的柱状体成型装置的又一较佳实施例的剖视图;Fig. 4 is a cross-sectional view of another preferred embodiment of the columnar body forming device of the present invention;
图5是本发明的柱状体的一较佳实施例的立体图;以及Figure 5 is a perspective view of a preferred embodiment of the columnar body of the present invention; and
图6是本发明的柱状体的另一较佳实施例的立体图。Fig. 6 is a perspective view of another preferred embodiment of the columnar body of the present invention.
【图号对照说明】[Description of drawing number comparison]
1槽体 3固持单元1
4槽体 5旋转单元4 tank body 5 rotating unit
6电源单元 7电极6
8电解液 9基材8
10气泡 12电解液流入口10
14电解液流出口 21控制电路14 Electrolyte outlet 21 Control circuit
31基座 33固持件31
42电解液流入口 44电解液流出口42
71突出部 90细径部71 protruding
91针尖部 92握柄部91
93针尖部 100磁性组件93 needle tip 100 magnetic assembly
具体实施方式 Detailed ways
为使对本发明的结构特征及所达成的功效有更进一步的了解与认识,用以较佳的实施例及附图配合详细的说明,说明如下:In order to have a further understanding and understanding of the structural features of the present invention and the achieved effects, the preferred embodiments and accompanying drawings are used for a detailed description, as follows:
请参阅图1与图2,其是本发明的柱状体成型装置的一较佳实施例的立体示意图与剖视图。如图所示,本发明的柱状体成型装置包含一槽体1、一固持单元3、一旋转单元5与一电源单元6,电极7与电解液8位于槽体1内,槽体1内更放置有欲进行加工的基材9。电极7与基材9皆浸于电解液8中,但基材9并非整体位于电解液8中,其仅欲进行电解加工的一加工段位于电解液8内,基材9的截面形状为一圆形或非圆形。固持单元3用于固持基材9,以让基材9的加工段位于槽体1内,且亦可用于固持电极7于槽体1内,基材9的侧壁相邻于电极7。于本发明的一实施例中,固持单元3更包含一基座31与复数固持件33,基材9穿设基座31的穿孔并藉由固持件33固持基材9,而使基材9于加工时不易移动。上述固持单元3仅为本发明的一实施例,其固持方式会依据加工需求而有所不同,此实施例并非限制本发明的固持单元3仅为于此。Please refer to FIG. 1 and FIG. 2 , which are schematic perspective views and cross-sectional views of a preferred embodiment of the columnar body forming device of the present invention. As shown in the figure, the cylindrical body forming device of the present invention includes a
复参阅图1与图2,旋转单元5用于带动固持单元3旋转,进而旋转基材9,于本发明的一实施例中,旋转单元5为旋转马达。电源单元6的负极连接电极7,而阳极连接基材9,以供应电源至电极7与基材9,而对基材9的侧壁进行电解加工。基材9进行电解加工时,旋转单元5会带动基材9旋转,如此基材9相邻于电极7的加工段的侧壁即会逐渐被电解,使得基材9成型为一柱状体,且位于电解液8中的加工段变成均匀直径状,而成型为一细径部90。于此实施例中,细径部90的末端可进一步成型为一针尖状,而为一针尖部91。另外,基材9被固持单元3所固持且没有位于电解液8的未加工段即保持原尺寸,以作为握柄部92,因此藉由本发明的成型装置即可成型基材9为一体成型的柱状体,且柱状体的末端更可成型为针尖状,如此即可以达到一体化成型的目的。Referring back to FIG. 1 and FIG. 2 , the rotating unit 5 is used to drive the holding
在此实施例中,本发明的电极7的整体并非为相同尺寸,因柱状体的末端需成型为针尖部91,所以电极7的底部具有突出部71,以离基材9的底部末端较近,如此进行电解加工时,电极7的突出部71会使基材9的底部末端侧壁被电解去除较深,且同时基材9会被旋转,因此即会成型针尖部91。由此可知,本发明的电极7的形状会依据欲成型的细径部90与针尖部91的形状而有所不同。此外,本发明的成型装置并不局限仅能于柱状体的底部成型针尖部91,而制作探针,其可成型任何形状的柱状体,只需改变电极7的几何形状即可成型出欲成型的柱状体。In this embodiment, the
由上述说明可知,本发明是利用化学电解加工方式成型出如图5所示的一体成型的柱状体,其可用于作为探针,其细径部90、针尖部91与握柄部92为一体成型,所以不同于现有技术必须分段加工探针的细径部90、针尖部91与握柄部92,因此本发明可减少焊接加工步骤及加工时间,而降低加工制造的不良率,并同时能增加生产效能。另外,利用此方法可成型高径长比的柱状体,同时增加柱状体的形状精度。此外,因简化加工步骤,使得加工装置因此简单化,而降低装置精度需求及设置成本,使得制造出的柱状体更具有竞争力。As can be seen from the above description, the present invention uses chemical electrolytic machining to form an integrally formed columnar body as shown in Figure 5, which can be used as a probe, and its
复参阅图1,本发明的槽体1的前后端更分别设有一电解液流入口12及一电解液流出口14,以用于让电解液8经由电解液流入口12流入槽体1,而由电解液流出口14流出槽体1,如此让电解液8可以流动更新,而避免一直持续使用经反应的电解液8而影响加工精度,且流动更新电解液8可进一步带离进行电解加工过程所产生的气泡10。由于气泡10会上升而聚集在基材9位于电解液8的液面的加工段,此会导致加快电解该加工段的速度,而不同于电解其它加工段的速度,如此即无法加工成型出预定加工尺寸,而影响加工精度。本发明藉由让电解液8流入/流出于槽体1,其除可更新电解液8之外,亦可带离电解加工过程所产生的气泡10,所以可避免气泡10上升而聚集于基材9的某一加工段,如此即可增加工精度及加工效率,同时基材9于电解加工过程会同时进行旋转运动,其也可提高成型后的柱状体的形状精度。本发明的电极7可为呈非环绕基材9状,以让电解液8更容易更新及带离气泡10。Referring back to Fig. 1, the front and rear ends of the
此外,电解液流入口12外接有一电解液储存槽(图未示),以传输电解液至槽体1,而电解液流出口14外接有一过滤单元(图未示),以过滤反应过的电解液8而再储存回电解液储存槽。另外如图2所示,本发明柱状体成型装置更包含一控制电路21,控制电路21耦接电源单元6,以控制电源单元6所供应的电源大小,例如传送至电极7与基材9的电流的大小,以控制电解加工的速度与精度。In addition, an electrolyte storage tank (not shown) is externally connected to the
请参阅图3,其是本发明的柱状体成型装置的另一较佳实施例的剖视图。如图所示,此实施例的槽体4是不同于上一实施例的槽体1,此实施例的槽体4具有6面侧壁,且此实施例的电解液流入口42与电解液流出口44设置位置不同于上一实施例。此实施例的电解液流入口42设置于槽体4的底部侧壁下方,而两电解液流出口44分别设置于槽体4的两相对侧壁的顶部,所以电解液8经由电解液流入口42流入槽体4,再经由两电解液流出口44流出槽体4。此实施例的电解液流入口42与电解液流出口44的设置位置,使得电解液8流出槽体4的流动方向相同于气泡10的向上移动方向,以让电解液8的流动方向可顺应气泡10会向上移动的特性,而提高电解液8带离气泡10的效率,如此气泡10被带离加工基材7的速度提高,即可提高电解加工的精度。此外,此实施例的电极7是设置于槽体4的顶部侧壁,槽体4的顶部侧壁是设有孔洞,以供基材9的加工段穿置而位于槽体4内。Please refer to FIG. 3 , which is a cross-sectional view of another preferred embodiment of the columnar body forming device of the present invention. As shown in the figure, the tank body 4 of this embodiment is different from the
请参阅图4,其是本发明的柱状体成型装置的第三实施例的剖视图。如图所示,本发明更包含一磁性组件100,其包含一磁场并位于基材9上方,磁性组件100可设置于固持单元3或者基材9,以位于基材9上方。本发明藉由磁性组件100的磁场而对基材9的表面解离的离子产生劳伦兹力(Lorentz force),藉以对基材9的表面解离的离子产生一牵引力,而让解离的离子尽速脱离基材9的表面,并进一步藉由电解液8流动而带离,如此可避免解离的离子集中于基材9的表面,因此可提升电化学电解的加工效率。本发明的磁性组件100不局限设置于固持单元3,亦可依据不同用法设置于不同位置。Please refer to FIG. 4 , which is a cross-sectional view of a third embodiment of the columnar body forming device of the present invention. As shown in the figure, the present invention further includes a magnetic component 100 that includes a magnetic field and is positioned above the
请参阅图5,其是本发明的柱状体的一较佳实施例的立体图。如图所示,此实施例的柱状体为一探针,其包含细径部90、针尖部91与握柄部92,针尖部91位于细径部90末端,而细径部90位于握柄部92下方且具有均匀直径状,且该握柄部、该细径部与该针尖部的直径依序递减。握柄部92为基材9未进行化学电解加工的未加工段,所以其与基材9的加工段成型的细径部90和针尖部91为一体成型,而无须经焊接接合,因此提高其机械强度及降低其电阻,而提高导电率。此外,细径部90与针尖部91为与电极7相邻的部位,即为加工段,因此利用本发明成型方法及成型装置进行探针成型加工时,不需位移基材9仅需旋转基材9,即可成型探针的细径部90与针尖部91,因此提高探针的细径部90与针尖部91成型时的形状精度。此外,本发明的成型装置与成型方法简单,因而降低设备设置成本,且减少加工步骤及加工时间,而降低加工制程产生的不良率,并增加产能。另外,由于基材9于电解加工过程是会旋转而不需位移,所以成型后的探针的细径部90会位于握柄部92的轴中心方向,所以细径部90的位置固定,如此本发明的探针用于检测时,即可便于定位且可提高定位精准度。Please refer to FIG. 5 , which is a perspective view of a preferred embodiment of the columnar body of the present invention. As shown in the figure, the columnar body of this embodiment is a probe, which includes a
请参阅图6,其是本发明的柱状体的另一较佳实施例的立体图。如图所示,此实施例的探针的针尖部93可呈一勾针状,以用于测试金属导线的可靠度。此种型态的探针仅需将图5的探针进行后段加工,而将图5的针尖部91向上弯折,即可形成一勾针状的针尖部93。Please refer to FIG. 6 , which is a perspective view of another preferred embodiment of the columnar body of the present invention. As shown in the figure, the
综上所述,本发明的柱状体的成型装置,其包含槽体、固持单元、旋转单元与电源单元,电解液与电极设置于槽体内,固持单元用于固持基材的加工段在槽体内并相邻于电极,旋转单元用于旋转固持单元进而旋转基材,电源单元的两极分别耦接电极与基材。本发明的成型方法是藉由电源单元供应电源至电极与基材而对基材进行电解加工时,是旋转基材,如此即可轻易让基材成型为一体成型的柱状体,并使基材的加工段成型为细径部。由于本发明的成型装置与成型方法简单,所以可简化成型装置的结构,而降低装置精度需求及设置成本,且降低柱状体的不良率而提高精度,且由于成型时间短,所以可提高生产效率。此外,由于本发明的柱状体的整体结构皆为一体成型,所以其强度、导电度与耐热度等机械特性佳。In summary, the forming device of the columnar body of the present invention includes a tank body, a holding unit, a rotating unit and a power supply unit, the electrolyte and electrodes are arranged in the tank body, and the holding unit is used to hold the processing section of the base material in the tank body Adjacent to the electrode, the rotating unit is used to rotate the holding unit to rotate the substrate, and the two poles of the power supply unit are respectively coupled to the electrode and the substrate. In the forming method of the present invention, when the base material is electrolytically processed by the power supply unit to supply power to the electrodes and the base material, the base material is rotated, so that the base material can be easily formed into an integrally formed columnar body, and the base material The processing section is formed into a small diameter section. Because the molding device and molding method of the present invention are simple, the structure of the molding device can be simplified, the precision requirement and installation cost of the device can be reduced, and the defect rate of the columnar body can be reduced to improve the precision, and because the molding time is short, the production efficiency can be improved . In addition, because the overall structure of the columnar body of the present invention is integrally formed, it has good mechanical properties such as strength, electrical conductivity, and heat resistance.
综上所述,仅为本发明的较佳实施例而已,并非用来限定本发明实施的范围,凡依本发明权利要求范围所述的形状、构造、特征及精神所为的均等变化与修饰,均应包括于本发明的权利要求范围内。In summary, these are only preferred embodiments of the present invention, and are not intended to limit the scope of the present invention. All equivalent changes and modifications are made in accordance with the shape, structure, characteristics and spirit described in the scope of the claims of the present invention. , should be included in the scope of the claims of the present invention.
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Cited By (2)
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