CN102528078B - Turning processing method for inner ring and outer ring of conical roller bearing - Google Patents
Turning processing method for inner ring and outer ring of conical roller bearing Download PDFInfo
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- CN102528078B CN102528078B CN 201110386664 CN201110386664A CN102528078B CN 102528078 B CN102528078 B CN 102528078B CN 201110386664 CN201110386664 CN 201110386664 CN 201110386664 A CN201110386664 A CN 201110386664A CN 102528078 B CN102528078 B CN 102528078B
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- 238000003672 processing method Methods 0.000 title claims abstract description 12
- 238000000034 method Methods 0.000 claims abstract description 31
- 230000000694 effects Effects 0.000 abstract description 4
- 238000005096 rolling process Methods 0.000 abstract 2
- 230000000087 stabilizing effect Effects 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 13
- 238000010586 diagram Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000005435 mesosphere Substances 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
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Abstract
The invention relates to a processing method for an automobile part, in particular to a turning processing method for an inner ring and an outer ring of a conical roller bearing, which mainly solves the technical problems that many procedures exist during turning processing of the inner ring of the conical roller bearing, the effect of stabilizing the product size can not be achieved, and the existing turning processing for the inner ring of the conical roller bearing has high requirements for the bearing, otherwise procedure missing and the like can appear in the prior art. The turning processing method for the inner ring and the outer ring of the conical roller bearing comprises clamping a blank of the inner ring of the bearing, and turning out a small plane, a small retaining edge outer diameter, a rolling way, a large retaining edge outer diameter, a large oil groove and an inner diameter; performing secondary clamping on the blank of the inner ring of the bearing after overturning the blank, and turning out the height, a large retaining edge inner chamfer and a large retaining edge outer chamfer of the inner ring of the bearing; clamping the blank of the outer ring of the bearing, and turning out a small plane, a non-base-plane outer chamfer, an outer diameter, a non-base-plane inner chamfer and a rolling way; and performing secondary clamping on the blank of the outer ring of the bearing after overturning the blank, and sequentially turning out the height, a base-plane inner chamfer, a base-plane outer chamfer and the diameter of the outer ring of the bearing.
Description
Technical field
The present invention relates to a kind of processing method of auto parts and components, especially relate to a kind of taper roll bearing Internal and external cycle Vehicle Processing method.
Background technology
The existing history for many years of taper roll bearing is the most commonly used on lathe, automobile.Yet because technical reason, old-fashioned bearing inner race Vehicle Processing technology can not satisfy the requirement of present bearing process technology.Bearing technology with rapid changepl. never-ending changes and improvements be by in the market that enlarges fast and the strong competition between the bearing manufacturer, ripe the bringing gradually of industry.Chinese patent discloses a kind of Internal and external cycle manufacture method and device (publication number: CN101934340A) thereof, its method is: in first operation, heating and a cylindric raw material cutting into given size are carried out excellent suitability for press forming and formed first formed products, the periphery of this first formed products is configured as circle, and at one end face central authorities form the circular cone recess with the circular cone inner surface that diminishes gradually towards inside diameter, form diameter less than the internal diameter of the inner ring that will make and have the circular port of thin-walled bottom in the bottom central part of circular cone recess; In second operation, utilize blanking die that punch process is carried out in the thin-walled bottom of the circular port of first formed products, be formed on central portion and have diameter less than second formed products of the circular through hole of the internal diameter of the inner ring that will make; In the 3rd operation, when the periphery of the circular through hole of second formed products is forwards released, excellent suitability for press forming is carried out in hole enlargement on one side on one side, forms by outer ring portion and the 3rd formed products constituting with concentric inner ring portion of giving prominence to via mesosphere portion integratedly of this outer ring portion; In the 4th operation, by with inside and outside two forging dies and inside and outside two drifts the 3rd formed products being carried out twice punching press, stamp out Internal and external cycle simultaneously, form outer ring, inner ring and as the mesosphere of stampings.But the Internal and external cycle that this processes is come out also needs to machine, and operation is many during the Vehicle Processing of taper roll bearing inner ring, can not play the effect of product size stability, and the Vehicle Processing of existing taper roll bearing inner ring bearing is required can be than higher, otherwise operation will appear leaking.
Summary of the invention
The present invention provides a kind of taper roll bearing Internal and external cycle Vehicle Processing method, it mainly is that operation is many when solving the Vehicle Processing of existing in prior technology taper roll bearing inner ring, can not play the effect of product size stability, and the Vehicle Processing of existing taper roll bearing inner ring requires bearing can be than higher, otherwise the technical problem of operation etc. will occur leaking.
Above-mentioned technical problem of the present invention is mainly solved by following technical proposals:
A kind of taper roll bearing Internal and external cycle Vehicle Processing method of the present invention is characterized in that described method comprises:
A. the bearing inner race blank being put into the enterprising luggage folder of inner ring anchor clamps, is benchmark with the big plane of inner ring, processes inner ring facet, little rib external diameter, inner ring raceway, large-flange external diameter; And then process the big oil duct of inner ring, inner ring internal diameter successively;
B. carrying out clamping second time on the anchor clamps with being put into after the upset of whole bearing inner race blank, is benchmark with the inner ring facet, processes chamfering and internal diameter in the inner ring height, large-flange of bearing inner race, large-flange chamfering outward, namely goes out finished product taper roll bearing inner ring;
C. the bearing outer ring blank being put into the enterprising luggage folder of outer ring anchor clamps, is benchmark with big plane, outer ring, processes outer ring facet, the outer chamfering of non-basal plane, outer ring external diameter; And then process chamfering in the non-basal plane, outer ring raceway successively;
D. carry out the clamping second time on the anchor clamps of outer ring with being put into after the whole bearing outer ring blank upset, be benchmark with the outer ring facet, process the interior chamfering of outer ring height, basal plane, the outer chamfering of basal plane, the outer ring external diameter of bearing outer ring successively, namely go out finished product taper roll bearing outer ring.
The present invention adopts a kind of new technology, and the inside and outside circle of bearing adopts the numerical control car to process, and finishes whole manufacturing procedures and former technology comparison with 2 road technologies, adopts 8 procedures to finish in the past, needs only 2 procedures now and namely can finish.Inner ring technology 1: inner ring: car endoporus, plane, raceway, large-flange, little rib and large and small oil duct, adopt special fixture, the knife rest of lathe is improved, satisfy quality preceding, put, improve the processing benefit of product.Inner ring technology 2: overall height degree, the inside and outside chamfering of large-flange.Adopt special fixture to satisfy the product quality requirement.Outer ring technology 1: outer ring: car raceway, plane, external diameter, angle, the inside and outside road of non-basal plane.Outer ring technology 2: overall height degree, external diameter, the inside and outside chamfering of basal plane.
As preferably, described inner ring anchor clamps include clamping fixture seat, and clamping fixture seat is connected with the tensioner cover that can stretch into bearing inner race blank inside, and cross-under has clamp rod in the tensioner cover, and clamp rod connects cylinder, and the clamp rod end all is provided with the conical surface with the inwall that tensioner is overlapped.By cylinder pulling clamp rod, its conical surface is inner mobile at the tensioner cover behind the clamp rod rollback, thereby the tensioner cover is outwards opened, thereby clamps the bearing inner race blank.
Therefore, the present invention adopts numerical control that the inside and outside circle of bearing is machined, and finishes whole manufacturing procedures to inner ring, outer ring with 2 road technologies respectively, can play the effect of product size stability, and bearing is required can be lower, operation can not occur leaking, simple and reasonable for structure.
Description of drawings
Accompanying drawing 1 is a kind of processing schematic diagram of operation a of the present invention;
Accompanying drawing 2 is a kind of processing schematic diagrames of operation b of the present invention;
Accompanying drawing 3 is a kind of processing schematic diagrames of operation c of the present invention;
Accompanying drawing 4 is a kind of processing schematic diagrames of operation d of the present invention.
Parts among the figure, position and numbering: bearing inner race blank 1, inner ring anchor clamps 2, the big plane 3 of inner ring, inner ring facet 4, little rib external diameter 5, inner ring raceway 6, large-flange external diameter 7, the big oil duct 8 of inner ring, inner ring internal diameter 9, inner ring height 10, chamfering 11 in the large-flange, the outer chamfering 12 of large-flange, bearing outer ring blank 13, big plane 14, outer ring, outer ring facet 15, the outer chamfering 16 of non-basal plane, outer ring external diameter 17, chamfering 18 in the non-basal plane, outer ring raceway 19, outer ring height 20, chamfering 21 in the basal plane, the outer chamfering 22 of basal plane, outer ring external diameter 23, outer ring anchor clamps 24, clamping fixture seat 25, tensioner cover 26, clamp rod 27, cylinder 28, the conical surface 29.
The specific embodiment
Below by embodiment, and by reference to the accompanying drawings, technical scheme of the present invention is described in further detail.
Embodiment: a kind of taper roll bearing Internal and external cycle Vehicle Processing method of this example, its method is:
A. as Fig. 1, bearing inner race blank 1 being put into inner ring anchor clamps 2 enterprising luggage folders, is benchmark with the big plane 3 of inner ring, processes: inner ring facet 4, performance parameter: 2500 rev/mins of the speeds of mainshaft, feed speed 200; Little rib external diameter 5, performance parameter: 2500 rev/mins of the speeds of mainshaft, feed speed 130; Inner ring raceway 6, performance parameter: 2500 rev/mins of the speeds of mainshaft, feed speed 150; Large-flange external diameter 7, performance parameter: 2500 rev/mins of the speeds of mainshaft, feed speed 130; And then process successively: the big oil duct 8 of inner ring, performance parameter: 1100 rev/mins of the speeds of mainshaft, feed speed 100; Inner ring internal diameter 9, performance parameter: 2500 rev/mins of the speeds of mainshaft, feed speed 300;
B. as Fig. 2, carrying out the clamping second time on the anchor clamps 2 with being put into after whole bearing inner race blank 1 upset, is benchmark with inner ring facet 4, processes: the inner ring height 10 of bearing inner race, performance parameter: 2300 rev/mins of the speeds of mainshaft, feed speed 100; Chamfering 11 and internal diameter in the large-flange, performance parameter: 2000 rev/mins of the speeds of mainshaft, feed speed 100; The outer chamfering 12 of large-flange, performance parameter: 2500 rev/mins of the speeds of mainshaft, feed speed 150 namely goes out finished product taper roll bearing inner ring;
C. as Fig. 3, bearing outer ring blank 13 being put into outer ring anchor clamps 24 enterprising luggage folders, is benchmark with big plane 14, outer ring, processes: outer ring facet 15, performance parameter: 1600 rev/mins of the speeds of mainshaft, feed speed 100; The outer chamfering 16 of non-basal plane, performance parameter: 1600 rev/mins of the speeds of mainshaft, feed speed 110; Outer ring external diameter 17, performance parameter: 2500 rev/mins of the speeds of mainshaft, feed speed 130; And then process successively: chamfering 18 in the non-basal plane, performance parameter: 2500 rev/mins of the speeds of mainshaft, feed speed 100; Outer ring raceway 19, performance parameter: 2500 rev/mins of the speeds of mainshaft, feed speed 300;
D. as Fig. 4, carrying out the clamping second time on the outer ring anchor clamps 24 with being put into after whole bearing outer ring blank 13 upsets, is benchmark with outer ring facet 15, processes successively: the outer ring height 20 of bearing outer ring, performance parameter: 1300 rev/mins of the speeds of mainshaft, feed speed 250; Chamfering 21 in the basal plane, performance parameter: 1300 rev/mins of the speeds of mainshaft, feed speed 250; The outer chamfering 22 of basal plane, performance parameter: 1300 rev/mins of the speeds of mainshaft, feed speed 100; Outer ring external diameter 23, performance parameter: 1600 rev/mins of the speeds of mainshaft, feed speed 100 namely goes out finished product taper roll bearing outer ring.
Wherein inner ring anchor clamps such as Fig. 1 include clamping fixture seat 25, and clamping fixture seat is connected with the tensioner cover 26 that can stretch into bearing inner race blank inside, and cross-under has clamp rod 27 in the tensioner cover, and clamp rod connects cylinder 28, and the inwall of clamp rod end and tensioner cover all is provided with the conical surface 29.
The above only is specific embodiments of the invention, but architectural feature of the present invention is not limited thereto, and any those skilled in the art is in the field of the invention, and the variation of doing or modify all is encompassed among the claim of the present invention.
Claims (2)
1. taper roll bearing Internal and external cycle Vehicle Processing method is characterized in that described method comprises:
A. bearing inner race blank (1) being put into the enterprising luggage folder of inner ring anchor clamps (2), is benchmark with the big plane of inner ring (3), processes: inner ring facet (4), performance parameter: 2500 rev/mins of the speeds of mainshaft, feed speed 200; Little rib external diameter (5), performance parameter: 2500 rev/mins of the speeds of mainshaft, feed speed 130; Inner ring raceway (6), performance parameter: 2500 rev/mins of the speeds of mainshaft, feed speed 150; Large-flange external diameter (7), performance parameter: 2500 rev/mins of the speeds of mainshaft, feed speed 130; And then process successively: the big oil duct of inner ring (8), performance parameter: 1100 rev/mins of the speeds of mainshaft, feed speed 100; Inner ring internal diameter (9), performance parameter: 2500 rev/mins of the speeds of mainshaft, feed speed 300;
B. carry out the clamping second time with being put on the anchor clamps (2) after whole bearing inner race blank (1) upset, be benchmark with inner ring facet (4), process: the inner ring height (10) of bearing inner race, performance parameter: 2300 rev/mins of the speeds of mainshaft, feed speed 100; Chamfering (11) and internal diameter in the large-flange, performance parameter: 2000 rev/mins of the speeds of mainshaft, feed speed 100; The outer chamfering (12) of large-flange, performance parameter: 2500 rev/mins of the speeds of mainshaft, feed speed 150 namely goes out finished product taper roll bearing inner ring;
C. bearing outer ring blank (13) being put into the enterprising luggage folder of outer ring anchor clamps (24), is benchmark with big plane, outer ring (14), processes: outer ring facet (15), performance parameter: 1600 rev/mins of the speeds of mainshaft, feed speed 100; The outer chamfering (16) of non-basal plane, performance parameter: 1600 rev/mins of the speeds of mainshaft, feed speed 110; Outer ring external diameter (17), performance parameter: 2500 rev/mins of the speeds of mainshaft, feed speed 130; And then process successively: chamfering (18) in the non-basal plane, performance parameter: 2500 rev/mins of the speeds of mainshaft, feed speed 100; Outer ring raceway (19), performance parameter: 2500 rev/mins of the speeds of mainshaft, feed speed 300;
D. carry out the clamping second time with being put on the outer ring anchor clamps (24) after whole bearing outer ring blank (13) upset, be benchmark with outer ring facet (15), process successively: the outer ring height (20) of bearing outer ring, performance parameter: 1300 rev/mins of the speeds of mainshaft, feed speed 250; Chamfering (21) in the basal plane, performance parameter: 1300 rev/mins of the speeds of mainshaft, feed speed 250; The outer chamfering (22) of basal plane, performance parameter: 1300 rev/mins of the speeds of mainshaft, feed speed 100; Outer ring external diameter (23), performance parameter: 1600 rev/mins of the speeds of mainshaft, feed speed 100 namely goes out finished product taper roll bearing outer ring.
2. a kind of taper roll bearing Internal and external cycle Vehicle Processing method according to claim 1, it is characterized in that described inner ring anchor clamps (2) include clamping fixture seat (25), clamping fixture seat is connected with the tensioner cover (26) that can stretch into bearing inner race blank inside, cross-under has clamp rod (27) in the tensioner cover, clamp rod connects cylinder (28), and the inwall of clamp rod end and tensioner cover all is provided with the conical surface (29).
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CN 201110386664 CN102528078B (en) | 2011-11-29 | 2011-11-29 | Turning processing method for inner ring and outer ring of conical roller bearing |
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CN 201110386664 CN102528078B (en) | 2011-11-29 | 2011-11-29 | Turning processing method for inner ring and outer ring of conical roller bearing |
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CN102528078B true CN102528078B (en) | 2013-08-21 |
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JP5968728B2 (en) * | 2012-08-30 | 2016-08-10 | Ntn株式会社 | Turning method and turning apparatus |
CN102861926A (en) * | 2012-09-14 | 2013-01-09 | 合肥市远大轴承锻造有限公司 | Turning process of conical bearing |
CN103028742B (en) * | 2012-12-28 | 2015-10-28 | 瓦房店轴承集团有限责任公司 | Tapered roller bearing internal ring Vehicle Processing technique |
CN105328418B (en) * | 2015-12-04 | 2017-11-03 | 无锡易通精密机械股份有限公司 | A kind of Vehicle Processing technique of railway bearing |
CN105414584A (en) * | 2016-01-05 | 2016-03-23 | 成都天马铁路轴承有限公司 | Floating fixture and method for processing inner and outer rings of single-row tapered roller bearing |
CN105757125A (en) * | 2016-04-26 | 2016-07-13 | 杭州雷迪克节能科技股份有限公司 | Automobile hub bearing with grease storage structure and machining technology |
CN112570735A (en) * | 2020-10-23 | 2021-03-30 | 襄阳汽车轴承股份有限公司 | Series conical bearing inner ring one-piece flow turning machining process |
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SU1733171A1 (en) * | 1987-06-10 | 1992-05-15 | Предприятие П/Я В-8932 | Method and apparatus for production of ball-bearing races |
DD291259A5 (en) * | 1990-01-02 | 1991-06-27 | Waelzlager Normteile Veb | METHOD FOR PRODUCING RING-FORMED PARTS |
JP4506129B2 (en) * | 2002-11-07 | 2010-07-21 | 日本精工株式会社 | Rolling bearing bearing ring manufacturing method Rolling bearing bearing ring manufacturing apparatus Rolling bearing |
AU2003263136A1 (en) * | 2003-08-13 | 2005-03-07 | Technische Universitat Dresden | Method for producing internally or externally profiled rings and arrangement therefor |
CN201239889Y (en) * | 2008-08-12 | 2009-05-20 | 南京数控机床有限公司 | Fixture for clamping and locating inner hole double pistons on lathe |
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