CN102515848A - Black pigment for electronic packaging ceramic and preparation method thereof - Google Patents
Black pigment for electronic packaging ceramic and preparation method thereof Download PDFInfo
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Abstract
本发明公开了一种电子封装陶瓷用黑色色料,由以下原料组分按照一定重量百分比组成:Fe2O3、Cr2O3、MnCO3、CoO、SiO2、TiO2和MgO。本发明还公开了该黑色色料的制备方法,具体步骤为:将各固体材料分别清洗、过筛网并干燥,再称取所需原料,混合后球磨处理,干燥,高温烧结,粉碎后,过筛网,再次球磨处理,干燥后即制得。本发明一种电子封装陶瓷用黑色色料,能使封装陶瓷呈现黑色,使封装陶瓷具有遮光性,且不影响封装陶瓷的热学、强度及绝缘性封装要求。本发明的制备方法,步骤简单,容易实现。
The invention discloses a black pigment for electronic packaging ceramics, which is composed of the following raw material components according to a certain weight percentage: Fe 2 O 3 , Cr 2 O 3 , MnCO 3 , CoO, SiO 2 , TiO 2 and MgO. The invention also discloses a preparation method of the black pigment. The specific steps are: cleaning each solid material separately, passing through a screen and drying, then weighing the required raw materials, mixing, ball milling, drying, high-temperature sintering, and crushing, Pass through a sieve, ball mill again, and dry to obtain it. The invention discloses a black pigment for electronic packaging ceramics, which can make the packaging ceramics appear black, make the packaging ceramics have light-shielding properties, and do not affect the heat, strength and insulation packaging requirements of the packaging ceramics. The preparation method of the invention has simple steps and is easy to realize.
Description
技术领域 technical field
本发明属于电子陶瓷封装材料技术领域,具体涉及一种电子封装陶瓷用黑色色料,本发明还涉及了该电子封装陶瓷用黑色色料的制备方法。The invention belongs to the technical field of electronic ceramic packaging materials, and in particular relates to a black pigment for electronic packaging ceramics, and also relates to a preparation method of the black pigment for electronic packaging ceramics.
背景技术 Background technique
电子封装材料是一种用于承载电子元器件、保证电路联结并具有良好电绝缘性、导热性等综合性能的材料,要求封装材料与被封装的元器件在电学、物理和化学性能等方面具有良好的匹配性。陶瓷材料作为封装材料的一种,因其特殊的性能应用越来越广泛。陶瓷材料的主要性能包括:良好的导热性能,高的绝缘性能,与元器件具有相近的线膨胀系数,优异的高频特性,化学性能稳定等综合性能,广泛用于集成电路、多芯片模件的封装及多层叠片陶瓷基片。常用的陶瓷封装材料主要有Al2O3、AlN、SiC、BN和BeO等。Electronic packaging material is a material used to carry electronic components, ensure circuit connection and have good electrical insulation, thermal conductivity and other comprehensive properties. It is required that the packaging material and the packaged components have electrical, physical and chemical properties. Good fit. As a kind of packaging material, ceramic materials are more and more widely used because of their special properties. The main properties of ceramic materials include: good thermal conductivity, high insulation performance, similar linear expansion coefficient to components, excellent high-frequency characteristics, stable chemical properties and other comprehensive properties, widely used in integrated circuits, multi-chip modules packaging and multilayer laminated ceramic substrates. Commonly used ceramic packaging materials mainly include Al 2 O 3 , AlN, SiC, BN, and BeO.
随着电子技术的高速发展,电子元件向片式化、小型化、高集成度发展,对集成电路的精密度要求越来越高,因此对封装材料的要求也越来越高,而用陶瓷材料进行封装可大幅度减小元器件的尺寸,同时能够提高电路的精确度和灵敏度,如采用陶瓷材料封装的晶体振荡器可使体积缩小30~100倍,而相应的精度及稳定性却大幅提高。但是,对于半导体集成电路及一些电子产品(如石英晶体振荡器、数码管衬板等)来说具有明显的光敏性,传统的封装材料已经不能满足要求,因此要求封装材料具有一定的遮光性。通过向陶瓷材料中添加适量的色料可改变其颜色,而加入黑色色料即可使封装陶瓷呈现黑色,使其具有一定的光吸收性,从而保证电子元件的高度精确性和灵敏性。黑色色料是封装陶瓷的重要组成部分,决定着封装材料的最终呈色效果和其它相关性能。传统的陶瓷用黑色色料主要有两类应用:釉用和坯用,如日用陶瓷、彩色釉砖、装饰陶瓷等,而在电子封装陶瓷方面则鲜有报道。作为封装陶瓷材料用色料,除了考虑着色的效果之外,还要保证封装材料应具有的其它性质,如高的绝缘性、机械强度、热学性质等。With the rapid development of electronic technology, electronic components are developing toward chip type, miniaturization, and high integration, and the precision requirements for integrated circuits are getting higher and higher, so the requirements for packaging materials are also getting higher and higher. Material packaging can greatly reduce the size of components, and at the same time can improve the accuracy and sensitivity of the circuit. For example, a crystal oscillator packaged with ceramic materials can reduce the volume by 30 to 100 times, while the corresponding accuracy and stability are greatly reduced. improve. However, for semiconductor integrated circuits and some electronic products (such as quartz crystal oscillators, nixie tube lining boards, etc.), which have obvious photosensitivity, traditional packaging materials can no longer meet the requirements, so the packaging materials are required to have certain light-shielding properties. The color can be changed by adding an appropriate amount of colorant to the ceramic material, and the addition of black colorant can make the packaging ceramic appear black, making it have a certain light absorption, thereby ensuring the high accuracy and sensitivity of electronic components. Black pigment is an important part of packaging ceramics, which determines the final color rendering effect and other related properties of packaging materials. Traditional black pigments for ceramics mainly have two types of applications: glazes and blanks, such as daily-use ceramics, colored glazed tiles, decorative ceramics, etc., but there are few reports on electronic packaging ceramics. As a colorant for packaging ceramic materials, in addition to considering the coloring effect, it is also necessary to ensure other properties that the packaging material should have, such as high insulation, mechanical strength, thermal properties, etc.
发明内容 Contents of the invention
本发明的目的是提供一种电子封装陶瓷用黑色色料,能使封装陶瓷呈现黑色,使封装陶瓷具有遮光性,且不影响封装陶瓷的热学、强度及绝缘性封装要求。The purpose of the present invention is to provide a black pigment for electronic packaging ceramics, which can make the packaging ceramics appear black, make the packaging ceramics have light-shielding properties, and do not affect the thermal, strength and insulating packaging requirements of the packaging ceramics.
本发明的另一目的是提供该电子封装陶瓷用黑色色料的制备方法,步骤简单,容易实现。Another object of the present invention is to provide a method for preparing the black pigment for electronic packaging ceramics, which has simple steps and is easy to implement.
本发明所采用的技术方案是,一种电子封装陶瓷用黑色色料,其特征在于,按照重量百分比,由以下原料组分组成:Fe2O3 20%~30%,Cr2O3 30%~35%,MnCO3 25%~35%,CoO 0%~5%,SiO2 1%~2%,TiO2 1.5%~2.5%,MgO 0.5%~2.5%,以上各组分重量百分比之和为100%。The technical solution adopted in the present invention is a black pigment for electronic packaging ceramics, which is characterized in that it consists of the following raw material components in terms of weight percentage: Fe 2 O 3 20% to 30%, Cr 2 O 3 30% ~ 35%, MnCO 3 25% ~ 35%, CoO 0% ~ 5%, SiO 2 1% ~ 2%, TiO 2 1.5% ~ 2.5%, MgO 0.5% ~ 2.5%, the sum of the weight percentages of the above components is 100%.
本发明所采用的另一技术方案是,一种电子封装陶瓷用黑色色料的制备方法,其特征在于,具体步骤如下:Another technical solution adopted in the present invention is a method for preparing a black pigment for electronic packaging ceramics, characterized in that the specific steps are as follows:
步骤1、将Fe2O3、Cr2O3、MnCO3、CoO、SiO2、TiO2、MgO固体材料分别放入溶剂中并在超声波清洗机中清洗,将清洗后的原料分别过筛网后,置于干燥箱内干燥;Step 1. Put Fe 2 O 3 , Cr 2 O 3 , MnCO 3 , CoO, SiO 2 , TiO 2 , and MgO solid materials into solvents and clean them in an ultrasonic cleaner, and pass the cleaned raw materials through sieves Afterwards, place in a drying oven to dry;
步骤2、在步骤1中得到的原料中,按照重量百分比分别称取:Fe2O3 20%~30%,Cr2O3 30%~35%,MnCO3 25%~35%,CoO 0%~5%,SiO2 1%~2%,TiO2 1.5%~2.5%,MgO 0.5%~2.5%,以上各组分重量百分比之和为100%;Step 2. Among the raw materials obtained in step 1, weigh them according to weight percentage: Fe 2 O 3 20%-30%, Cr 2 O 3 30%-35%, MnCO 3 25%-35%, CoO 0% ~5%, SiO 2 1%~2%, TiO 2 1.5%~2.5%, MgO 0.5%~2.5%, the sum of the weight percentages of the above components is 100%;
步骤3、将步骤2称取的原料混合后,加入适量溶剂,置于球磨机中球磨处理4h~10h;Step 3. After mixing the raw materials weighed in step 2, add an appropriate amount of solvent, and place in a ball mill for ball milling for 4h to 10h;
步骤4:将步骤3得到的物料放入干燥箱中,在100℃~120℃温度下干燥1h~3h;Step 4: put the material obtained in step 3 into a drying oven, and dry at a temperature of 100°C to 120°C for 1h to 3h;
步骤5:将步骤4得到的物料置于坩埚中,高温烧结炉中加热到1200℃~1350℃,保温1h~2h;Step 5: Put the material obtained in Step 4 into a crucible, heat it to 1200°C-1350°C in a high-temperature sintering furnace, and keep it warm for 1h-2h;
步骤6:将步骤5中得到的物料进行粉碎后,过300目筛网,加入适量溶剂,置于球磨机中球磨处理3h~5h;Step 6: after pulverizing the material obtained in step 5, pass through a 300-mesh sieve, add an appropriate amount of solvent, and place it in a ball mill for ball milling for 3 hours to 5 hours;
步骤7:将步骤6得到的物料放入干燥箱中,在100℃~120℃温度下干燥1h~3h,即制得。Step 7: put the material obtained in step 6 into a drying oven, and dry at a temperature of 100° C. to 120° C. for 1 h to 3 h to obtain the product.
步骤1中,超声波清洗次数为1~2次,每次清洗时间为10min~30min。In step 1, the frequency of ultrasonic cleaning is 1 to 2 times, and the cleaning time is 10 minutes to 30 minutes each time.
步骤1、步骤3和步骤6中,所使用的溶剂为纯净水、乙醇、丙酮或甲苯。In step 1, step 3 and step 6, the solvent used is pure water, ethanol, acetone or toluene.
步骤3和步骤6中,球磨处理时,所使用球磨机为行星式球磨机,所使用球磨罐为刚玉陶瓷球磨罐、氧化锆陶瓷球磨罐、氮化铝陶瓷球磨罐、尼龙球磨罐或聚氨酯球磨罐,所使用磨球为刚玉陶瓷磨球、氧化锆陶瓷磨球、氮化铝陶瓷磨球或玛瑙磨球。In step 3 and step 6, during ball milling, the ball mill used is a planetary ball mill, and the ball mill used is a corundum ceramic ball mill, zirconia ceramic ball mill, aluminum nitride ceramic ball mill, nylon ball mill or polyurethane ball mill, The grinding balls used are corundum ceramic grinding balls, zirconia ceramic grinding balls, aluminum nitride ceramic grinding balls or agate grinding balls.
本发明电子封装陶瓷用黑色色料具有以下优点:The black pigment for electronic package ceramics of the present invention has the following advantages:
1、应用广泛,可用于各类封装陶瓷,如氧化铝、氧化锆、氮化铝、氮化硅封装陶瓷等。1. It is widely used and can be used in various packaging ceramics, such as alumina, zirconia, aluminum nitride, silicon nitride packaging ceramics, etc.
2、通过向封装陶瓷材料中添加适量的该黑色色料,进行烧结后,可使封装陶瓷呈现黑色,使其对光具有吸收性,从而保证电子元件的高度精确性和灵敏性。2. By adding an appropriate amount of the black pigment to the package ceramic material, after sintering, the package ceramic can appear black and absorb light, thereby ensuring the high accuracy and sensitivity of the electronic components.
3、在封装陶瓷材料中添加该色料后,既可在大气条件下,也可以在真空中进行烧结。3. After adding the colorant to the packaging ceramic material, it can be sintered under atmospheric conditions or in vacuum.
4、高温稳定性好,添加该色料的封装陶瓷可在较大的温度范围及较高的温度下进行烧结(900℃~1400℃),具有良好的呈色效果且不易挥发。4. Good high-temperature stability, the packaged ceramics added with this colorant can be sintered in a wide temperature range and at a high temperature (900°C-1400°C), has good coloring effect and is not easy to volatilize.
5、加入黑色色料的封装陶瓷,在物理化学性能上,如绝缘性、机械强度、介电性、热传导性等,均符合封装陶瓷的要求。5. The packaged ceramics added with black pigments, in terms of physical and chemical properties, such as insulation, mechanical strength, dielectric properties, thermal conductivity, etc., all meet the requirements of packaged ceramics.
本发明制备方法制备的黑色色料粒度均匀,步骤简单,容易实现。The black pigment prepared by the preparation method of the invention has uniform particle size, simple steps and easy realization.
附图说明 Description of drawings
图1是本发明实施例2制得的电子封装陶瓷用黑色色料的x射线衍射图;Fig. 1 is the x-ray diffraction figure of the black pigment for electronic package ceramics that the embodiment of the present invention 2 makes;
图2是本发明实施例3制得的电子封装陶瓷用黑色色料的的扫描电子显微镜照片。Fig. 2 is a scanning electron micrograph of the black pigment for electronic packaging ceramics prepared in Example 3 of the present invention.
图3是添加有本发明实施例3制得的电子封装陶瓷用黑色色料的氧化铝封装陶瓷基板的扫描电子显微镜照片。3 is a scanning electron micrograph of an alumina packaging ceramic substrate added with a black pigment for electronic packaging ceramics prepared in Example 3 of the present invention.
具体实施方式 Detailed ways
下面结合附图和具体实施方式对本发明进行详细说明。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
本发明一种电子封装陶瓷用黑色色料及其制备方法,按照重量百分比,由以下原料组分组成:Fe2O3 20%~30%,Cr2O3 30%~35%,MnCO3 25%~35%,CoO 0%~5%,SiO2 1%~2%,TiO2 1.5%~2.5%,MgO 0.5%~2.5%,以上各组分重量百分比之和为100%。A black pigment for electronic packaging ceramics and a preparation method thereof according to the present invention is composed of the following raw material components according to the weight percentage: Fe 2 O 3 20%-30%, Cr 2 O 3 30%-35%, MnCO 3 25% ~ 35%, CoO 0% ~ 5%, SiO 2 1% ~ 2%, TiO 2 1.5% ~ 2.5%, MgO 0.5% ~ 2.5%, the sum of the weight percentages of the above components is 100%.
Fe2O3、Cr2O3、MnCO3(煅烧后为MnO)、CoO和TiO2为着色氧化材料,通常在烧结过程中会有部分挥发,而经高温烧结后会形成不同类型的具有尖晶石结构的化合物,可有效降低所制备黑色色料的挥发性,保证良好的呈色效果。另外,着色氧化物中的MnCO3和TiO2在氧化铝陶瓷烧结过程中,可降低氧化铝陶瓷的烧结温度。这是由于TiO2、MnO的晶格常数与Al2O3相近,且为变价元素,能够与Al2O3形成不同类型的固溶体,这种变价作用增加了Al2O3的晶格缺陷,活化了晶格,从而降低了烧结温度。再者,SiO2、MgO为玻璃形成相,在电子封装陶瓷用黑色色料的烧结过程中,玻璃相的生成可抑制色料的挥发,同时也可适当降低陶瓷材料的烧成温度。MgO在烧结过程中,也可与Fe2O3、Cr2O3、MnO等着色氧化物相互作用,形成更加复杂的尖晶石化合物,可抑制黑色色素的挥发。Fe 2 O 3 , Cr 2 O 3 , MnCO 3 (MnO after calcination), CoO and TiO 2 are colored oxide materials, which usually partly volatilize during sintering, and after high temperature sintering, different types of The crystal structure compound can effectively reduce the volatility of the prepared black pigment and ensure a good color rendering effect. In addition, MnCO 3 and TiO 2 in colored oxides can reduce the sintering temperature of alumina ceramics during the sintering process of alumina ceramics. This is because the lattice constants of TiO 2 and MnO are similar to those of Al 2 O 3 , and they are variable-valence elements that can form different types of solid solutions with Al 2 O 3 . This variable-valence effect increases the lattice defects of Al 2 O 3 , The lattice is activated, thereby reducing the sintering temperature. Furthermore, SiO 2 and MgO are glass-forming phases. During the sintering process of the black pigment for electronic packaging ceramics, the formation of the glass phase can inhibit the volatilization of the pigment, and can also appropriately reduce the firing temperature of the ceramic material. During the sintering process, MgO can also interact with colored oxides such as Fe 2 O 3 , Cr 2 O 3 , and MnO to form more complex spinel compounds, which can inhibit the volatilization of black pigments.
本发明制备的黑色色料中Mn2+、Fe3+、Cr3+等为元素周期表中第四期的过渡金属,它们的最外层上均含有未配对的电子,基态和激发态能量比较接近,产生对可见光强烈的选择性吸收,其光谱吸收可以相互抑制其离子的光透过率,当它们的离子浓度配合调整合适时,其光谱曲线叠加后可互补可见光全部吸收而呈现黑色。为了得到纯正的黑色色料,要求明度L*值越小越好,且色泽a*,b*值都小于5。该工艺制备的色料色度指数为:L*:17.03、a*:1.30、b*:0.98,呈现良好的黑色效果。In the black pigment prepared by the present invention, Mn 2+ , Fe 3+ , Cr 3+ , etc. are transition metals of the fourth period in the periodic table of elements, and their outermost layers all contain unpaired electrons, ground state and excited state energies Relatively close, it produces strong selective absorption of visible light, and its spectral absorption can mutually inhibit the light transmittance of its ions. When their ion concentrations are adjusted properly, their spectral curves can be superimposed to complement the full absorption of visible light and appear black. In order to obtain pure black pigment, it is required that the lightness L * value should be as small as possible, and the color a * and b * values should be less than 5. The chromaticity index of the color material prepared by the process is: L * : 17.03, a * : 1.30, b * : 0.98, showing a good black effect.
实施例1Example 1
步骤1、将Fe2O3、Cr2O3、MnCO3、CoO、SiO2、TiO2、MgO等固体粉末分别放入乙醇中并在超声波清洗机中清洗,超声波清洗次数为2次,每次清洗时间为10min,以除去表面杂质并打开大的团聚体使其分散;将清洗后的原料分别过300目筛网后,置于干燥箱内,在100℃温度下干燥2h。Step 1. Put Fe 2 O 3 , Cr 2 O 3 , MnCO 3 , CoO, SiO 2 , TiO 2 , MgO and other solid powders into ethanol and clean them in an ultrasonic cleaning machine. The cleaning time is 10 minutes to remove surface impurities and open large aggregates to disperse them; pass the cleaned raw materials through a 300-mesh sieve, place them in a drying oven, and dry them at 100°C for 2 hours.
步骤2、在步骤1中得到的原料中,分别称取:Fe2O3 20g,Cr2O3 35g,MnCO3 35g,CoO 5g,SiO2 2g,TiO2 2.5g,MgO 0.5g。Step 2. Among the raw materials obtained in step 1, weigh: Fe 2 O 3 20g, Cr 2 O 3 35g, MnCO 3 35g, CoO 5g, SiO 2 2g, TiO 2 2.5g, MgO 0.5g.
步骤3、将步骤2称取的原料混合后,加入适量乙醇,置于球磨机中球磨处理5h,使各组分充分混合并使颗粒进一步细化。球磨处理时,所使用球磨机为行星式球磨机,所使用球磨罐为刚玉陶瓷球磨罐、氧化锆陶瓷球磨罐、氮化铝陶瓷球磨罐、尼龙球磨罐或聚氨酯球磨罐,所使用磨球为刚玉陶瓷磨球、氧化锆陶瓷磨球、氮化铝陶瓷磨球或玛瑙磨球。Step 3. After mixing the raw materials weighed in step 2, add an appropriate amount of ethanol, and place in a ball mill for ball milling for 5 hours, so that the components are fully mixed and the particles are further refined. During ball milling, the ball mill used is a planetary ball mill, and the ball mill used is corundum ceramic ball mill, zirconia ceramic ball mill, aluminum nitride ceramic ball mill, nylon ball mill or polyurethane ball mill, and the balls used are corundum ceramics Grinding balls, zirconia ceramic grinding balls, aluminum nitride ceramic grinding balls or agate grinding balls.
步骤4:将步骤3得到的物料放入干燥箱中,在100℃温度下干燥3h。Step 4: Put the material obtained in Step 3 into a drying oven, and dry at 100° C. for 3 hours.
步骤5:将步骤4得到的物料置于坩埚中,高温烧结炉中加热到1200℃,保温2h。Step 5: Put the material obtained in Step 4 into a crucible, heat it to 1200° C. in a high-temperature sintering furnace, and keep it warm for 2 hours.
步骤6:将步骤5中得到的物料使用研钵进行粉碎后,将粉碎后的物料过300目筛网后,加入适量乙醇,置于球磨机中球磨处理5h。球磨处理时,所使用球磨机为行星式球磨机,所使用球磨罐为刚玉陶瓷球磨罐、氧化锆陶瓷球磨罐、氮化铝陶瓷球磨罐、尼龙球磨罐或聚氨酯球磨罐,所使用磨球为刚玉陶瓷磨球、氧化锆陶瓷磨球、氮化铝陶瓷磨球或玛瑙磨球。Step 6: After pulverizing the material obtained in step 5 with a mortar, pass the pulverized material through a 300-mesh sieve, add an appropriate amount of ethanol, and place it in a ball mill for ball milling for 5 hours. During ball milling, the ball mill used is a planetary ball mill, and the ball mill used is corundum ceramic ball mill, zirconia ceramic ball mill, aluminum nitride ceramic ball mill, nylon ball mill or polyurethane ball mill, and the balls used are corundum ceramics Grinding balls, zirconia ceramic grinding balls, aluminum nitride ceramic grinding balls or agate grinding balls.
步骤7:将步骤6得到的物料放入干燥箱中,在100℃温度下干燥3h,即制得具有尖晶石结构的电子封装陶瓷用黑色色料。Step 7: put the material obtained in Step 6 into a drying oven, and dry at 100° C. for 3 hours to prepare a black pigment for electronic packaging ceramics with a spinel structure.
实施例2Example 2
步骤1、将Fe2O3、Cr2O3、MnCO3、CoO、SiO2、TiO2、MgO等固体粉末分别放入纯净水中并在超声波清洗机中清洗,超声波清洗次数为1次,清洗时间为20min,以除去表面杂质并打开大的团聚体使其分散;将清洗后的原料分别过300目筛网后,置于干燥箱内,在120℃温度下干燥1h。Step 1. Put Fe 2 O 3 , Cr 2 O 3 , MnCO 3 , CoO, SiO 2 , TiO 2 , MgO and other solid powders into pure water and clean them in an ultrasonic cleaning machine. The number of ultrasonic cleaning is 1 time. The time is 20 minutes to remove surface impurities and open large aggregates to disperse them; pass the cleaned raw materials through a 300-mesh sieve, place them in a drying oven, and dry them at 120°C for 1 hour.
步骤2、在步骤1中得到的原料中,分别称取:Fe2O3 30g,Cr2O3 30g,MnCO3 34g,SiO2 1.5g,TiO2 2g,MgO 2.5g;Step 2. Among the raw materials obtained in step 1, weigh: Fe 2 O 3 30g, Cr 2 O 3 30g, MnCO 3 34g, SiO 2 1.5g, TiO 2 2g, MgO 2.5g;
步骤3、将步骤2称取的原料混合后,加入适量纯净水,置于球磨机中球磨处理8h,使各组分充分混合并使颗粒进一步细化。球磨处理时,所使用球磨机为行星式球磨机,所使用球磨罐为刚玉陶瓷球磨罐、氧化锆陶瓷球磨罐、氮化铝陶瓷球磨罐、尼龙球磨罐或聚氨酯球磨罐,所使用磨球为刚玉陶瓷磨球、氧化锆陶瓷磨球、氮化铝陶瓷磨球或玛瑙磨球。Step 3. After mixing the raw materials weighed in step 2, add an appropriate amount of pure water, and place in a ball mill for ball milling for 8 hours, so that the components are fully mixed and the particles are further refined. During ball milling, the ball mill used is a planetary ball mill, and the ball mill used is corundum ceramic ball mill, zirconia ceramic ball mill, aluminum nitride ceramic ball mill, nylon ball mill or polyurethane ball mill, and the balls used are corundum ceramics Grinding balls, zirconia ceramic grinding balls, aluminum nitride ceramic grinding balls or agate grinding balls.
步骤4:将步骤3得到的物料放入干燥箱中,在120℃温度下干燥1h。Step 4: Put the material obtained in Step 3 into a drying oven, and dry at 120° C. for 1 hour.
步骤5:将步骤4得到的物料置于坩埚中,高温烧结炉中加热到1350℃,保温1h。Step 5: Put the material obtained in Step 4 into a crucible, heat it to 1350° C. in a high-temperature sintering furnace, and keep it warm for 1 hour.
步骤6:将步骤5中得到的物料使用研钵进行粉碎后,将粉碎后的物料过300目筛网,加入适量纯净水,置于球磨机中球磨处理3h。球磨处理时,所使用球磨机为行星式球磨机,所使用球磨罐为刚玉陶瓷球磨罐、氧化锆陶瓷球磨罐、氮化铝陶瓷球磨罐、尼龙球磨罐或聚氨酯球磨罐,所使用磨球为刚玉陶瓷磨球、氧化锆陶瓷磨球、氮化铝陶瓷磨球或玛瑙磨球。Step 6: After pulverizing the material obtained in step 5 with a mortar, pass the pulverized material through a 300-mesh sieve, add an appropriate amount of pure water, and place it in a ball mill for ball milling for 3 hours. During ball milling, the ball mill used is a planetary ball mill, and the ball mill used is corundum ceramic ball mill, zirconia ceramic ball mill, aluminum nitride ceramic ball mill, nylon ball mill or polyurethane ball mill, and the balls used are corundum ceramics Grinding balls, zirconia ceramic grinding balls, aluminum nitride ceramic grinding balls or agate grinding balls.
步骤7:将步骤6得到的物料放入干燥箱中,在110℃温度下干燥2h,即制得具有尖晶石结构的电子封装陶瓷用黑色色料。如图1所示,是本实施例制得的电子封装陶瓷用黑色色料的x射线衍射图。从图中可以看出,所制得的黑色色料的晶体结构为尖晶石结构,其结构式为(Mn,Fe)Cr2O4,Mn、Fe位于四个氧离子包围之中,形成[AO4]四面体,Cr位于六个氧离子包围之中,形成[BO6]八面体。Step 7: Put the material obtained in Step 6 into a drying oven, and dry it at 110° C. for 2 hours to prepare a black pigment for electronic packaging ceramics with a spinel structure. As shown in FIG. 1 , it is an x-ray diffraction pattern of the black pigment for electronic packaging ceramics prepared in this embodiment. It can be seen from the figure that the crystal structure of the prepared black pigment is a spinel structure, and its structural formula is (Mn, Fe)Cr 2 O 4 , and Mn and Fe are surrounded by four oxygen ions, forming [ AO 4 ] tetrahedron, Cr is surrounded by six oxygen ions, forming [BO 6 ] octahedron.
实施例3Example 3
步骤1、将Fe2O3、Cr2O3、MnCO3、CoO、SiO2、TiO2、MgO等固体粉末分别放入甲苯中并在超声波清洗机中清洗,超声波清洗次数为2次,每次清洗时间为15min,以除去表面杂质并打开大的团聚体使其分散;将清洗后的原料分别过300目筛网后,置于干燥箱内,在110℃温度下干燥2h。Step 1. Put Fe 2 O 3 , Cr 2 O 3 , MnCO 3 , CoO, SiO 2 , TiO 2 , MgO and other solid powders into toluene and clean them in an ultrasonic cleaning machine. The cleaning time is 15 minutes to remove surface impurities and open large aggregates to disperse them; pass the cleaned raw materials through a 300-mesh sieve, put them in a drying oven, and dry them at 110°C for 2 hours.
步骤2、在步骤1中得到的原料中,分别称取:Fe2O3 27g,Cr2O3 33g,MnCO3 30.5g,CoO 5g,SiO2 1g,TiO2 1.5g,MgO 2g;Step 2. Among the raw materials obtained in step 1, weigh: Fe 2 O 3 27g, Cr 2 O 3 33g, MnCO 3 30.5g, CoO 5g, SiO 2 1g, TiO 2 1.5g, MgO 2g;
步骤3、将步骤2称取的原料混合后,加入适量甲苯,置于球磨机中球磨处理4h,使各组分充分混合并使颗粒进一步细化。球磨处理时,所使用球磨机为行星式球磨机,所使用球磨罐为刚玉陶瓷球磨罐、氧化锆陶瓷球磨罐、氮化铝陶瓷球磨罐、尼龙球磨罐或聚氨酯球磨罐,所使用磨球为刚玉陶瓷磨球、氧化锆陶瓷磨球、氮化铝陶瓷磨球或玛瑙磨球。Step 3. After mixing the raw materials weighed in step 2, add an appropriate amount of toluene, and place in a ball mill for ball milling for 4 hours, so that the components are fully mixed and the particles are further refined. During ball milling, the ball mill used is a planetary ball mill, and the ball mill used is corundum ceramic ball mill, zirconia ceramic ball mill, aluminum nitride ceramic ball mill, nylon ball mill or polyurethane ball mill, and the balls used are corundum ceramics Grinding balls, zirconia ceramic grinding balls, aluminum nitride ceramic grinding balls or agate grinding balls.
步骤4:将步骤3得到的物料放入干燥箱中,在110℃温度下干燥2h;Step 4: put the material obtained in step 3 into a drying oven, and dry at 110°C for 2 hours;
步骤5:将步骤4得到的物料置于坩埚中,高温烧结炉中加热到1300℃,保温1.5h;Step 5: Put the material obtained in Step 4 into a crucible, heat it to 1300°C in a high-temperature sintering furnace, and keep it warm for 1.5h;
步骤6:将步骤5中得到的物料使用研钵进行粉碎后,将粉碎后的物料过300目筛网后,加入适量乙醇,置于球磨机中球磨处理4h。球磨处理时,所使用球磨机为行星式球磨机,所使用球磨罐为刚玉陶瓷球磨罐、氧化锆陶瓷球磨罐、氮化铝陶瓷球磨罐、尼龙球磨罐或聚氨酯球磨罐,所使用磨球为刚玉陶瓷磨球、氧化锆陶瓷磨球、氮化铝陶瓷磨球或玛瑙磨球。Step 6: After pulverizing the material obtained in step 5 with a mortar, pass the pulverized material through a 300-mesh sieve, add an appropriate amount of ethanol, and place it in a ball mill for ball milling for 4 hours. During ball milling, the ball mill used is a planetary ball mill, and the ball mill used is corundum ceramic ball mill, zirconia ceramic ball mill, aluminum nitride ceramic ball mill, nylon ball mill or polyurethane ball mill, and the balls used are corundum ceramics Grinding balls, zirconia ceramic grinding balls, aluminum nitride ceramic grinding balls or agate grinding balls.
步骤7:将步骤6得到的物料放入干燥箱中,在100℃温度下干燥3h,即制得具有尖晶石结构的电子封装陶瓷用黑色色料。Step 7: put the material obtained in Step 6 into a drying oven, and dry at 100° C. for 3 hours to prepare a black pigment for electronic packaging ceramics with a spinel structure.
如图2所示,本发明制备的电子封装陶瓷用黑色色料颗粒形态好、平均粒径适中、粒度分布均匀。将本实施例制得的电子封装陶瓷用黑色色料添加量为陶瓷材料总重量的4%,烧结助剂添加量为陶瓷材料总重量的6%,其余为氧化铝,经压制成型后于1300℃烧结的氧化铝封装陶瓷基板的扫描电子显微镜照片。从图3中可以看出,添加本本发明的电子封装陶瓷用黑色色料及烧结助剂后的氧化铝陶瓷,对氧化铝陶瓷颗粒的形貌影响不大,色料均匀弥散分布,部分色料经高温熔化后包覆在氧化铝颗粒表层。As shown in Fig. 2, the black pigment particles for electronic packaging ceramics prepared by the present invention have good shape, moderate average particle size and uniform particle size distribution. The amount of black pigment for electronic packaging ceramics prepared in this embodiment is 4% of the total weight of the ceramic material, the amount of the sintering aid is 6% of the total weight of the ceramic material, and the rest is aluminum oxide. SEM photographs of alumina-encapsulated ceramic substrates sintered at °C. As can be seen from Fig. 3, the alumina ceramics after adding the black pigment for electronic packaging ceramics of the present invention and the sintering aid have little influence on the morphology of the alumina ceramic particles, the pigment is evenly dispersed and distributed, and part of the pigment is passed through After melting at high temperature, it is coated on the surface of alumina particles.
实施例4Example 4
步骤1、将Fe2O3、Cr2O3、MnCO3、CoO、SiO2、TiO2、MgO等固体粉末分别放入丙酮中并在超声波清洗机中清洗,超声波清洗次数为1次,清洗时间为30min,以除去表面杂质并打开大的团聚体使其分散;将清洗后的原料分别过300目筛网后,置于干燥箱内,在100℃温度下干燥2h。Step 1. Put Fe 2 O 3 , Cr 2 O 3 , MnCO 3 , CoO, SiO 2 , TiO 2 , MgO and other solid powders into acetone and clean them in an ultrasonic cleaner. The time is 30 minutes to remove surface impurities and open large aggregates to disperse them; pass the cleaned raw materials through a 300-mesh sieve, place them in a drying oven, and dry them at 100°C for 2 hours.
步骤2、在步骤1中得到的原料中,分别称取:Fe2O3 30g,Cr2O3 35g,MnCO3 25g,CoO 4.5g,SiO2 1.5g,TiO2 2g,MgO 2g;Step 2. Among the raw materials obtained in step 1, weigh: Fe 2 O 3 30g, Cr 2 O 3 35g, MnCO 3 25g, CoO 4.5g, SiO 2 1.5g, TiO 2 2g, MgO 2g;
步骤3、将步骤2称取的原料混合后,加入适量丙酮,置于球磨机中球磨处理10h,使各组分充分混合并使颗粒进一步细化。球磨处理时,所使用球磨机为行星式球磨机,所使用球磨罐为刚玉陶瓷球磨罐、氧化锆陶瓷球磨罐、氮化铝陶瓷球磨罐、尼龙球磨罐或聚氨酯球磨罐,所使用磨球为刚玉陶瓷磨球、氧化锆陶瓷磨球、氮化铝陶瓷磨球或玛瑙磨球。Step 3. After mixing the raw materials weighed in step 2, add an appropriate amount of acetone, and place in a ball mill for ball milling for 10 hours, so that the components are fully mixed and the particles are further refined. During ball milling, the ball mill used is a planetary ball mill, and the ball mill used is corundum ceramic ball mill, zirconia ceramic ball mill, aluminum nitride ceramic ball mill, nylon ball mill or polyurethane ball mill, and the balls used are corundum ceramics Grinding balls, zirconia ceramic grinding balls, aluminum nitride ceramic grinding balls or agate grinding balls.
步骤4:将步骤3得到的物料放入干燥箱中,在100℃温度下干燥3h;Step 4: put the material obtained in step 3 into a drying oven, and dry at 100°C for 3 hours;
步骤5:将步骤4得到的物料置于坩埚中,高温烧结炉中加热到1350℃,保温1h;Step 5: Put the material obtained in Step 4 into a crucible, heat it to 1350°C in a high-temperature sintering furnace, and keep it warm for 1 hour;
步骤6:将步骤5中得到的物料使用研钵进行粉碎后,将粉碎后的物料过300目筛网后,加入适量乙醇,置于球磨机中球磨处理4h。球磨处理时,所使用球磨机为行星式球磨机,所使用球磨罐为刚玉陶瓷球磨罐、氧化锆陶瓷球磨罐、氮化铝陶瓷球磨罐、尼龙球磨罐或聚氨酯球磨罐,所使用磨球为刚玉陶瓷磨球、氧化锆陶瓷磨球、氮化铝陶瓷磨球或玛瑙磨球。Step 6: After pulverizing the material obtained in step 5 with a mortar, pass the pulverized material through a 300-mesh sieve, add an appropriate amount of ethanol, and place it in a ball mill for ball milling for 4 hours. During ball milling, the ball mill used is a planetary ball mill, and the ball mill used is corundum ceramic ball mill, zirconia ceramic ball mill, aluminum nitride ceramic ball mill, nylon ball mill or polyurethane ball mill, and the balls used are corundum ceramics Grinding balls, zirconia ceramic grinding balls, aluminum nitride ceramic grinding balls or agate grinding balls.
步骤7:将步骤6得到的物料放入干燥箱中,在120℃温度下干燥1h,即制得具有尖晶石结构的电子封装陶瓷用黑色色料。Step 7: put the material obtained in Step 6 into a drying oven, and dry at 120° C. for 1 hour to prepare a black pigment for electronic packaging ceramics with a spinel structure.
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CN105778566A (en) * | 2016-02-29 | 2016-07-20 | 三祥新材股份有限公司 | Method for preparing pigment with manganese carbonate |
CN106083196A (en) * | 2016-06-03 | 2016-11-09 | 深圳振华富电子有限公司 | Ceramic printing slurry and its preparation method and application |
CN107954698A (en) * | 2017-12-20 | 2018-04-24 | 长沙市西欧电子科技有限公司 | A kind of black alumina of high ceramic performance and preparation method thereof |
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CN114907705A (en) * | 2022-06-22 | 2022-08-16 | 景德镇陶瓷大学 | A kind of rutile type black pigment and preparation method thereof |
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徐雷: "流延法制备黑色氧化铝陶瓷基板工艺及其性能研究", 《中国优秀硕士学位论文全文数据库 工程科技I辑》 * |
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CN105778566A (en) * | 2016-02-29 | 2016-07-20 | 三祥新材股份有限公司 | Method for preparing pigment with manganese carbonate |
CN106083196A (en) * | 2016-06-03 | 2016-11-09 | 深圳振华富电子有限公司 | Ceramic printing slurry and its preparation method and application |
CN107954698A (en) * | 2017-12-20 | 2018-04-24 | 长沙市西欧电子科技有限公司 | A kind of black alumina of high ceramic performance and preparation method thereof |
CN112552077A (en) * | 2020-12-24 | 2021-03-26 | 陕西科技大学 | Black alumina ceramic and preparation method thereof |
CN113651607A (en) * | 2021-08-12 | 2021-11-16 | 广东宏宇新型材料有限公司 | Ceramic tile with night sky and river decoration effect |
CN114907705A (en) * | 2022-06-22 | 2022-08-16 | 景德镇陶瓷大学 | A kind of rutile type black pigment and preparation method thereof |
CN114907705B (en) * | 2022-06-22 | 2023-06-06 | 景德镇陶瓷大学 | A kind of rutile black pigment and preparation method thereof |
CN116534883A (en) * | 2023-04-10 | 2023-08-04 | 浙江理工大学 | Preparation method of refractory wall material capable of automatically decomposing formaldehyde |
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