CN102506110B - Permanent magnet low frequency single-degree-of-freedom vibration isolation mechanism based on negative stiffness theory - Google Patents
Permanent magnet low frequency single-degree-of-freedom vibration isolation mechanism based on negative stiffness theory Download PDFInfo
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Abstract
一种基于负刚度原理的环形永磁低频隔振机构,包括上橡胶片、内环形永磁体固定心轴、上橡胶片上压环、上橡胶片外压环、外环形永磁体、下橡胶片、下橡胶片内压片、下橡胶片外压环、外环形永磁体固定套和内环形永磁体。其中内环形永磁体轴向磁化,外环形永磁体径向磁化,内外环形永磁体构成一个正刚度系统,上、下橡胶片构成负刚度系统,正负刚度系统并联使用可构成低频隔振机构。三个或四个单自由度隔振机构并联使用可实现三自由度的低频隔振;该隔振机构磁场力最大时,其刚度接近于零。本发明不需要外界气源,具有在真空中使用的前景;结构简单,成本低廉,且易于加工的特点;可用于光学、声学、生物学、半导体制造和精密测量等领域。
A ring-shaped permanent magnet low-frequency vibration isolation mechanism based on the principle of negative stiffness, including an upper rubber sheet, an inner ring-shaped permanent magnet fixed mandrel, an upper pressure ring of the upper rubber sheet, an outer pressure ring of the upper rubber sheet, an outer ring-shaped permanent magnet, a lower rubber sheet, The inner pressure sheet of the lower rubber sheet, the outer pressure ring of the lower rubber sheet, the outer ring permanent magnet fixing sleeve and the inner ring permanent magnet. Among them, the inner ring permanent magnet is axially magnetized, and the outer ring permanent magnet is radially magnetized. The inner and outer ring permanent magnets form a positive stiffness system, and the upper and lower rubber sheets form a negative stiffness system. The positive and negative stiffness systems can be used in parallel to form a low-frequency vibration isolation mechanism. Three or four single-degree-of-freedom vibration isolation mechanisms can be used in parallel to achieve three-degree-of-freedom low-frequency vibration isolation; when the magnetic field force of the vibration isolation mechanism is maximum, its stiffness is close to zero. The invention does not need an external air source and has the prospect of being used in vacuum; it has the characteristics of simple structure, low cost and easy processing; it can be used in the fields of optics, acoustics, biology, semiconductor manufacturing, precision measurement and the like.
Description
技术领域 technical field
本发明涉及一种低频隔振机构,特别涉及一种基于负刚度原理的环形永磁体低频隔振机构,主要用于光学、声学、半导体制造,精密测量和超精密领域中小型仪器设备的超低频隔振。The invention relates to a low-frequency vibration isolation mechanism, in particular to a ring-shaped permanent magnet low-frequency vibration isolation mechanism based on the principle of negative stiffness, which is mainly used for ultra-low frequency of small and medium-sized instruments and equipment in the fields of optics, acoustics, semiconductor manufacturing, precision measurement and ultra-precision vibration isolation.
背景技术 Background technique
在超精密领域,精密和超精密加工对环境的要求越来越严格,由于机械设备内部和外部的振动干扰是降低加工精度和表面质量的重要因素之一。超精密加工的质量不仅与振动干扰的振幅有关,而且与振动干扰的频率有关,对超精密加工产生不良影响的振动频率是在0.5-70Hz范围内的微幅振动,对振动的控制方法常用消振、隔振和吸振,在超精密领域中应用最广泛的当属隔振。目前,隔振机构主要有以下几种形式:橡胶、三线摆、倒摆、X摆和摇摆球等。其中橡胶结构简单,不易达到较低的固有频率。倒摆和X摆只能在水平一个方向隔振。在垂直方向,目前隔振效果最好的是空气弹簧,需要外界气源,不能在真空中使用。由减振理论可知,传统被动隔振系统对外界干扰频率大于隔振系统固有频率的倍,起减振作用,可较好地隔离中、高频振动,但隔离低频振动尤其是超低频振动的能力较差。为了提高系统隔离低频振动的能力,通常有两种方法:一是减小隔振系统的刚度;二是增加承载质量。对于线性隔振器在相同负载下变形较大及降低隔振系统的稳定性,但承载能力也受到限制。因此,传统被动隔振系统已无法满足超精密加工及测量等领域对隔离超低频宽频带振动的需要,需要开展新型非线性隔振器的研究。若采用主动控制,可降低固有频率,提高隔振性能,但成本太高。自Platus提出了负刚度原理后,近年来,国内外应用了负刚度原理研究出各种隔振器,虽然隔振性能有所提高,但其承载能力较小,使用时还需要根据负载进行刚度调谐。In the field of ultra-precision, precision and ultra-precision machining have increasingly stringent environmental requirements, because vibration interference inside and outside mechanical equipment is one of the important factors that reduce machining accuracy and surface quality. The quality of ultra-precision machining is not only related to the amplitude of vibration interference, but also related to the frequency of vibration interference. The vibration frequency that has an adverse effect on ultra-precision machining is a slight vibration in the range of 0.5-70Hz. The vibration control method is commonly used to eliminate Vibration, vibration isolation and vibration absorption, the most widely used in the ultra-precision field is vibration isolation. At present, the vibration isolation mechanism mainly has the following forms: rubber, three-wire pendulum, inverted pendulum, X pendulum and swing ball. Among them, the rubber structure is simple, and it is difficult to achieve a lower natural frequency. The inverted pendulum and the X pendulum can only isolate vibration in one horizontal direction. In the vertical direction, the air spring has the best vibration isolation effect at present, which requires an external air source and cannot be used in a vacuum. It can be seen from the vibration reduction theory that the traditional passive vibration isolation system has a higher frequency of external interference than the natural frequency of the vibration isolation system. times, it plays the role of vibration damping, which can better isolate medium and high frequency vibrations, but the ability to isolate low frequency vibrations, especially ultra-low frequency vibrations, is poor. In order to improve the ability of the system to isolate low-frequency vibrations, there are usually two methods: one is to reduce the stiffness of the vibration isolation system; the other is to increase the bearing mass. For linear vibration isolators, the deformation is large under the same load and the stability of the vibration isolation system is reduced, but the bearing capacity is also limited. Therefore, the traditional passive vibration isolation system can no longer meet the needs of ultra-precision machining and measurement for isolating ultra-low frequency broadband vibration, and it is necessary to carry out research on new nonlinear vibration isolators. If active control is used, the natural frequency can be reduced and the vibration isolation performance can be improved, but the cost is too high. Since Platus proposed the principle of negative stiffness, in recent years, various vibration isolators have been developed by applying the principle of negative stiffness at home and abroad. Although the vibration isolation performance has been improved, their bearing capacity is small, and the stiffness needs to be adjusted according to the load when used. tuning.
发明内容 Contents of the invention
本发明的目的是提出一种基于负刚度原理的低频隔振机构,既有较高的承载能力,又有较低的固有频率,既可实现在垂直方向的单自由度的超低频隔振,也可实现也可组合使用实现三自由度的低频隔振,隔振性能良好。The purpose of the present invention is to propose a low-frequency vibration isolation mechanism based on the principle of negative stiffness, which has both high bearing capacity and low natural frequency, and can realize ultra-low frequency vibration isolation with a single degree of freedom in the vertical direction. It can also be used in combination to realize low-frequency vibration isolation with three degrees of freedom, and the vibration isolation performance is good.
本发明的目的是通过如下技术方案实现的:The purpose of the present invention is achieved through the following technical solutions:
一种基于负刚度原理的环形永磁低频单自由度隔振机构,其特征在于:所述的超低频隔振机构包括内环形永磁体、外环形永磁体、上橡胶片、下橡胶片、上橡胶片内压环、上橡胶片外压环、下橡胶片内压片、下橡胶片外压环、内环形永磁体固定心轴和外环形永磁体固定套;内环形永磁体轴向磁化,外环形永磁体径向磁化,内环和外环形永磁体同心布置;所述的内环形永磁体套固在其心轴上;所述的外环形永磁体粘接在其固定套上;所述的上橡胶片的外缘通过上橡胶片外压环与外环形永磁体的顶面固定,上橡胶片的中间部分通过上橡胶片上压环与内环形永磁体的顶面固定;所述的下橡胶片的外缘通过下橡胶片外压环与外环形永磁体的底面固定,下橡胶片的中间部分通过下橡胶片内压片与内环形永磁体固定心轴的底面固定。A ring-shaped permanent magnet low-frequency single-degree-of-freedom vibration isolation mechanism based on the principle of negative stiffness, characterized in that: the ultra-low frequency vibration isolation mechanism includes an inner ring permanent magnet, an outer ring permanent magnet, an upper rubber sheet, a lower rubber sheet, an upper Rubber sheet inner pressure ring, upper rubber sheet outer pressure ring, lower rubber sheet inner pressure ring, lower rubber sheet outer pressure ring, inner ring permanent magnet fixing mandrel and outer ring permanent magnet fixing sleeve; the inner ring permanent magnet is axially magnetized, The outer ring permanent magnet is radially magnetized, and the inner ring and the outer ring permanent magnet are concentrically arranged; the inner ring permanent magnet is fixed on its mandrel; the outer ring permanent magnet is bonded to its fixing sleeve; The outer edge of the upper rubber sheet is fixed with the top surface of the outer annular permanent magnet through the upper rubber sheet outer pressure ring, and the middle part of the upper rubber sheet is fixed with the top surface of the inner annular permanent magnet through the upper rubber sheet upper pressure ring; The outer edge of the rubber sheet is fixed by the bottom surface of the lower rubber sheet outer pressure ring and the outer annular permanent magnet, and the middle part of the lower rubber sheet is fixed by the bottom surface of the lower rubber sheet inner pressure sheet and the inner annular permanent magnet fixed mandrel.
所述的内环形永磁体固定心轴设有上轴肩和下轴肩,上轴肩与内环形永磁体的顶面齐平,下轴肩与内环形永磁体的底面齐平。The fixed mandrel of the inner ring permanent magnet is provided with an upper shoulder and a lower shoulder, the upper shoulder is flush with the top surface of the inner ring permanent magnet, and the lower shoulder is flush with the bottom surface of the inner ring permanent magnet.
所述的上橡胶片和下橡胶片均可采用工业橡胶或天然橡胶。Both the upper rubber sheet and the lower rubber sheet can adopt industrial rubber or natural rubber.
本发明提供的一种基于负刚度原理的环形永磁低频三自由度隔振机构,其特征在于:该机构是由三个或四个所述的低频单自由度隔振机构组成,所述的三个低频单自由度隔振机构均匀分布在同一圆周上;所述的四个低频单自由度隔振机构组成方形结构;所述的三自由度是绕x轴方向和绕y轴方向转动以及沿z方向移动的三自由度。The present invention provides a ring-shaped permanent magnet low-frequency three-degree-of-freedom vibration isolation mechanism based on the principle of negative stiffness, which is characterized in that: the mechanism is composed of three or four low-frequency single-degree-of-freedom vibration isolation mechanisms. The three low-frequency single-degree-of-freedom vibration isolation mechanisms are evenly distributed on the same circle; the four low-frequency single-degree-of-freedom vibration-isolation mechanisms form a square structure; the three degrees of freedom rotate around the x-axis and around the y-axis and Three degrees of freedom for movement in the z direction.
本发明与现有技术相比,具有以下优点和突出性的效果:①本发明提出的低频隔振机构,不需要外界能量输入,因此在真空中具有较好的使用前景。②在永磁体之间的磁场力最大时,其刚度接近于零,故可实现低频隔振,与现有的负刚度系统的隔振器相比,既有较高的承载能力,又有较低的固有频率,且具有良好的隔振性能。③本发明的低频隔振机构由内外环形永磁体、橡胶及其附件构成,其结构简单,成本相当低廉,且易于加工制造。Compared with the prior art, the present invention has the following advantages and outstanding effects: ① The low-frequency vibration isolation mechanism proposed by the present invention does not require external energy input, so it has a good application prospect in vacuum. ②When the magnetic field force between the permanent magnets is the largest, its stiffness is close to zero, so low-frequency vibration isolation can be realized. Low natural frequency and good vibration isolation performance. ③ The low-frequency vibration isolation mechanism of the present invention is composed of inner and outer annular permanent magnets, rubber and its accessories, and has a simple structure, relatively low cost, and is easy to process and manufacture.
附图说明 Description of drawings
图1为本发明提供的基于负刚度原理的环形永磁体低频单自由度隔振机构的主剖面图。Fig. 1 is a main sectional view of an annular permanent magnet low-frequency single-degree-of-freedom vibration isolation mechanism based on the principle of negative stiffness provided by the present invention.
图2为图1的俯视图。FIG. 2 is a top view of FIG. 1 .
图3为本发明提供基于负刚度原理的环形永磁低频单自由度隔振机构的原理图。FIG. 3 is a schematic diagram of the ring-shaped permanent magnet low-frequency single-degree-of-freedom vibration isolation mechanism based on the principle of negative stiffness provided by the present invention.
图4为本发明提供的基于负刚度原理的环形永磁低频三自由度隔振机构的外观图(由四个低频单自由度隔振机构成方形分布)。Fig. 4 is an appearance diagram of the annular permanent magnet low-frequency three-degree-of-freedom vibration isolation mechanism based on the principle of negative stiffness provided by the present invention (four low-frequency single-degree-of-freedom vibration isolation mechanisms form a square distribution).
图5为本发明提供的基于负刚度原理的环形永磁低频三自由度隔振机构的外观图(由三个低频单自由度隔振机构成圆形均匀分布)。Fig. 5 is an appearance diagram of the ring-shaped permanent magnet low-frequency three-degree-of-freedom vibration isolation mechanism based on the principle of negative stiffness provided by the present invention (three low-frequency single-degree-of-freedom vibration isolation mechanisms are uniformly distributed in a circle).
图中:1-上橡胶片;2-内环形永磁体固定心轴;3-上橡胶片上压环;4-上橡胶片外压环;5-外环形永磁体;6-下橡胶片;7-下橡胶片内压片;8-下橡胶片外压环;9-外环形永磁体固定套;10-内环形永磁体;图中:11-下支撑板;12-上支撑板;13-负载;14-低频单自由度隔振机构。In the figure: 1-upper rubber sheet; 2-inner annular permanent magnet fixed mandrel; 3-upper pressure ring of upper rubber sheet; 4-outer pressure ring of upper rubber sheet; 5-outer annular permanent magnet; 6-lower rubber sheet; 7 - the inner pressure piece of the lower rubber sheet; 8 - the outer pressure ring of the lower rubber sheet; 9 - the outer ring permanent magnet fixing sleeve; 10 - the inner ring permanent magnet; in the figure: 11 - the lower support plate; 12 - the upper support plate; 13 - Load; 14-low frequency single degree of freedom vibration isolation mechanism.
具体实施方式 Detailed ways
图1、如2为本发明提供的基于负刚度原理的环形永磁低频单自由度隔振机构的结构示意图,该环形永磁体低频单自由度隔振机构包括内环形永磁体10、外环形永磁体5、上橡胶片1、下橡胶片6、内环形永磁体固定心轴2、上橡胶片上压环3、上橡胶片外压环4、下橡胶片内压片7、下橡胶片外压环8以及外环形永磁体固定套9;内环形永磁10轴向磁化,外环形永磁体5径向磁化,内环形永磁和外环形永磁体同心布置;所述的内环形永磁体套固在内环形永磁体固定心轴2上;所述的外环形永磁体5粘接在外环形永磁体固定套9上;上橡胶片1的外缘通过上橡胶片外压环4与外环形永磁体5的顶面固定,上橡胶片1的中间部分通过上橡胶片上压环3与内环永磁体的顶面固定;所述的下橡胶片6的外缘通过下橡胶片压环8与外环形永磁体的底面固定,下橡胶片6的中间部分通过下橡胶内压片7与内环形永磁体固定心轴2的底面固定。所述的上橡胶片和下橡胶片采用工业橡胶或天然橡胶。Fig. 1, such as 2 are the structural representations of the ring-shaped permanent magnet low-frequency single-degree-of-freedom vibration isolation mechanism based on the principle of negative stiffness provided by the present invention. The ring-shaped permanent magnet low-frequency single-degree-of-freedom vibration isolation mechanism includes an inner ring
在内环形永磁体固定心轴2上设有上轴肩和下轴肩,上轴肩与内环形永磁体的顶面齐平,下轴肩与内环形永磁体的底面齐平;上橡胶片通过上橡胶片上压环3和螺栓与内环形永磁体10固定在一起;下橡胶片通过下橡胶片内压片7和螺栓与内环形永磁体固定心轴2固定在一起。The
图3为本发明提供的基于负刚度原理的环形永磁低频单自由度隔振机构的结构在垂直方向上的隔振原理图。所述的基于负刚度原理的环形永磁低频单自由度隔振机构中的内外环形永磁体相当于一个磁弹簧,设其刚度为Kv,其中橡胶在斥力的作用下也产生刚度,设其为KL,在垂直方向的分量为KLsinθ,但其方向相反,磁弹簧产生正刚度,橡胶产生负刚度,所述的低频单自由度隔振机构在垂直方向的刚度对可表示为:Fig. 3 is a schematic diagram of vibration isolation in the vertical direction of the structure of the annular permanent magnet low-frequency single-degree-of-freedom vibration isolation mechanism based on the principle of negative stiffness provided by the present invention. The inner and outer annular permanent magnets in the annular permanent magnet low-frequency single-degree-of-freedom vibration isolation mechanism based on the principle of negative stiffness are equivalent to a magnetic spring, whose stiffness is K v , wherein the rubber also produces stiffness under the action of repulsion, and its is K L , the component in the vertical direction is K L sinθ, but its direction is opposite, the magnetic spring produces positive stiffness, and the rubber produces negative stiffness. The stiffness pair of the low-frequency single-degree-of-freedom vibration isolation mechanism in the vertical direction can be expressed as:
其中K是低频单自由度隔振机构在垂直方向的总刚度,K磁弹簧是内外环形永磁体在垂直方向的刚度,K橡胶是橡胶在垂直方向的刚度,θ橡胶是与水平线之间的夹角,x为垂直方向的位移,γ是橡胶与水平线之间夹角θ的余弦值(0<γ<1)。Among them, K is the total stiffness of the low-frequency single-degree-of-freedom vibration isolation mechanism in the vertical direction, K magnetic spring is the stiffness of the inner and outer ring permanent magnets in the vertical direction, K rubber is the stiffness of the rubber in the vertical direction, and θ rubber is the clamp between the horizontal line angle, x is the displacement in the vertical direction, and γ is the cosine value of the angle θ between the rubber and the horizontal line (0<γ<1).
从上式可知,橡胶的刚度可部分抵消永磁体产生的刚度,使隔振机构的刚度降低,甚至可达到零,根据可得,固有频率f趋近于零,故可实现低频隔振,M为负载的质量。It can be seen from the above formula that the stiffness of the rubber can partially offset the stiffness produced by the permanent magnet, so that the stiffness of the vibration isolation mechanism can be reduced, or even reach zero. According to It can be obtained that the natural frequency f approaches zero, so low-frequency vibration isolation can be achieved, and M is the mass of the load.
图4是四个基于负刚度原理的环形永磁低频单自由度隔振机构并联使用可实现三自由度隔振机构的外观图,即四个低频单自由度隔振机构组成方形结构,每个低频单自由度的隔振机构均可等效为一个弹簧阻尼系统;所述的三自由度是绕x轴方向和绕y轴方向转动以及沿z方向移动。Figure 4 is the appearance of four ring-shaped permanent magnet low-frequency single-degree-of-freedom vibration isolation mechanisms based on the principle of negative stiffness used in parallel to achieve a three-degree-of-freedom vibration isolation mechanism, that is, four low-frequency single-degree-of-freedom vibration isolation mechanisms form a square structure, each The low-frequency single-degree-of-freedom vibration isolation mechanism can be equivalent to a spring-damping system; the three-degree-of-freedom is rotation around the x-axis and y-axis and movement along the z-axis.
所述的绕x方向转动的隔振原理是当有外界干扰绕x轴逆时针作用在负载上时,A、B两个隔振单元的内外环轴向的相对位移减小,磁力增加;同时,C、D两个隔振单元中内外环轴向相对位移增加,磁力减小,负载就会在磁力的作用下恢复到原来的平衡位置,实现隔振。反之,当外界干扰绕x轴顺时针作用在负载上时,同理可实现隔振。The vibration isolation principle of rotating around the x direction is that when external disturbance acts on the load counterclockwise around the x axis, the relative axial displacement of the inner and outer rings of the two vibration isolation units A and B decreases, and the magnetic force increases; at the same time , The relative axial displacement of the inner and outer rings in the two vibration isolation units C and D increases, and the magnetic force decreases, and the load will return to the original equilibrium position under the action of the magnetic force to achieve vibration isolation. Conversely, when the external disturbance acts on the load clockwise around the x-axis, vibration isolation can be achieved in the same way.
所述的绕y轴方向的隔振与绕x轴方向的隔振原理相同,在此不赘述。The principle of the vibration isolation around the y-axis direction is the same as the vibration isolation around the x-axis direction, and will not be repeated here.
所述的沿Z轴方向的隔振原理是当有沿z负方向的外界干扰作用在负载上时,内外环形永磁体之间的轴向位移减小,其磁场力增加,橡胶的拉力减小,负载会在磁力和橡胶的作用下恢复到平衡位置,实现隔振;反之,若当有向上的外界干扰作用在负载上时,内外环永磁体的轴向位移增加,轴向磁力减小,橡胶被拉伸且刚度增加,负载也会在磁力和橡胶的作用下,回复到平衡位置,实现隔振。The principle of vibration isolation along the Z-axis direction is that when external disturbances along the negative z-direction act on the load, the axial displacement between the inner and outer annular permanent magnets decreases, the magnetic field force increases, and the pulling force of the rubber decreases. , the load will return to the equilibrium position under the action of magnetic force and rubber to achieve vibration isolation; on the contrary, if there is an upward external disturbance acting on the load, the axial displacement of the permanent magnets of the inner and outer rings will increase, and the axial magnetic force will decrease. The rubber is stretched and the stiffness increases, and the load will return to the equilibrium position under the action of the magnetic force and the rubber to achieve vibration isolation.
图5是基于负刚度原理的环形永磁低频三自由度隔振机构的外观图,即三个低频单自由度隔振机构均匀分布在同一圆周上,每个低频单自由度的隔振单元均可等效为一个弹簧阻尼系统;所述的三个环形低频单自由度隔振机构并联使用可实现沿z方向移动,x方向和y方向的转动隔振,其原理与图4所示的原理相同,隔振效果也相同,只是承载能力不同。Figure 5 is the appearance diagram of the annular permanent magnet low-frequency three-degree-of-freedom vibration isolation mechanism based on the principle of negative stiffness, that is, the three low-frequency single-degree-of-freedom vibration isolation mechanisms are evenly distributed on the same circle, and each low-frequency single-degree-of-freedom vibration isolation unit is It can be equivalent to a spring damping system; the three ring-shaped low-frequency single-degree-of-freedom vibration isolation mechanisms can be used in parallel to realize movement along the z direction, rotation vibration isolation in the x direction and y direction, and its principle is the same as that shown in Figure 4 The vibration isolation effect is the same, but the bearing capacity is different.
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