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CN102506025B - 12V direct-current air cooling control module - Google Patents

12V direct-current air cooling control module Download PDF

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CN102506025B
CN102506025B CN201110381414.XA CN201110381414A CN102506025B CN 102506025 B CN102506025 B CN 102506025B CN 201110381414 A CN201110381414 A CN 201110381414A CN 102506025 B CN102506025 B CN 102506025B
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filter
hot
fan
connector
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CN102506025A (en
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宋飞
徐炜遐
肖立权
胡世平
姚信安
曹跃胜
胡军
王永庆
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National University of Defense Technology
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Abstract

本发明公开了一种12V直流风冷控制模块,目的是提供一种12V直流风冷控制模块,实现对风扇转速的监视与任意控制,节约能耗,降低噪音。本发明由背板连接器、热插拔电路、滤波解耦电路、高频脉宽调制即PWM控制电路、风扇连接器组成,热插拔电路由滤波器、第一分压器、检流电阻、热插拔控制器、定时器、第二分压器及开关管组成;滤波解耦电路由公共滤波器和4个分路滤波器组成;高频脉宽调制控制电路由脉宽调制控制器和信号电平预设置电路组成。采用本发明可实现对风扇转速的监视与任意控制,且可实现风扇的带电插拔、更换等操作,节约大量电能,大幅度降低噪声,提高风扇的使用寿命,节约系统运行成本。

Figure 201110381414

The invention discloses a 12V DC air-cooled control module, and aims to provide a 12V DC air-cooled control module to realize monitoring and random control of fan speed, save energy consumption and reduce noise. The invention consists of a backplane connector, a hot-swappable circuit, a filter decoupling circuit, a high-frequency pulse width modulation (PWM) control circuit, and a fan connector. The hot-swappable circuit is composed of a filter, a first voltage divider, and a current-sensing resistor. , hot-swappable controller, timer, second voltage divider and switch tube; filter decoupling circuit is composed of public filter and 4 shunt filters; high frequency pulse width modulation control circuit is composed of pulse width modulation controller And signal level preset circuit. The invention can realize the monitoring and arbitrary control of the fan speed, and can realize hot plugging, replacement and other operations of the fan, save a lot of electric energy, greatly reduce noise, improve the service life of the fan, and save system operating costs.

Figure 201110381414

Description

一种12V直流风冷控制模块A 12V DC air-cooled control module

技术领域 technical field

本发明涉及一种风冷控制模块,尤其指一种12V直流风冷控制模块。The invention relates to an air-cooled control module, in particular to a 12V DC air-cooled control module.

背景技术 Background technique

随着高性能计算机功率密度越来越大,在实现计算机系统高效、可靠散热的同时,降低配套冷却设施的电功率,提升全系统整体能源使用效率也是高性能计算机系统冷却技术的重要研究内容。强迫风冷散热技术由于工艺简单、成本低、散热效果显著而长期得到应用。随着组装密度的提高和供电方案的变化,对风压、风量的需求越来越大,对风扇的数量需求越来越多。这就带来了额外的问题:耗电量大幅增加,噪音越来越让人无法忍受。此外由于系统散热本身就采取冗余设计,上述问题在系统作业量不是很大时就显得尤为突出。而很多大型系统往往多数时间作业量不大,处理器使用率不高,这时风冷系统就表现为效率低下。如何解决这个问题是在当前和以后的高性能计算机系统研制中都要深入研究的。With the increasing power density of high-performance computers, it is an important research content of high-performance computer system cooling technology to reduce the electrical power of supporting cooling facilities and improve the overall energy efficiency of the whole system while realizing efficient and reliable heat dissipation of computer systems. The forced air cooling heat dissipation technology has been used for a long time because of its simple process, low cost and remarkable heat dissipation effect. With the improvement of assembly density and the change of power supply scheme, the demand for wind pressure and air volume is increasing, and the demand for the number of fans is increasing. This creates additional problems: power consumption increases dramatically, and the noise becomes increasingly unbearable. In addition, since the heat dissipation of the system itself adopts a redundant design, the above problems are particularly prominent when the workload of the system is not very large. However, many large-scale systems often have a small workload most of the time, and the processor usage rate is not high. At this time, the air-cooled system is inefficient. How to solve this problem must be studied deeply in the current and future development of high-performance computer systems.

很多大型数据系统中往往会采用“背板+插件模块”的结构,风冷模块也是基于这种模块插件结构产生的,在更换维护风扇模块时,必需在不影响系统工作的情况下带电插拔。电路上电或带电插拔时会产生很大启动电流和电压波动,这些现象将影响其它插件模块的正常工作,甚至导致整个系统的损害。Many large-scale data systems often adopt the structure of "backplane + plug-in module". The air-cooled module is also produced based on this module plug-in structure. When replacing and maintaining the fan module, it must be plugged and unplugged without affecting the system work. . When the circuit is powered on or hot-plugged, there will be a large starting current and voltage fluctuations. These phenomena will affect the normal operation of other plug-in modules, and even cause damage to the entire system.

由于节能、降噪的需要,必需根据负载温度、系统运行负荷情况对风扇进行在线调节风速。由于高性能计算机一般情况下不停机运行,因此使用的风扇必须具备带电维护、更换功能。风扇供电电压一般取自公共母线电压,但其电流却往往带来很大干扰,往往给其它供电电路带来巨大伤害,这在以往的超级计算机系统中曾经出现过,这种情况必须解决。以往的风扇控制技术无论是采用简单的开关控制或线性控制,还是仅仅针对风扇调速的低频脉宽调制技术,都不能完全解决风扇电流对母线电压的干扰冲击、高噪声、高电能损耗、风扇低寿命、风扇转速无监视控制等问题。Due to the needs of energy saving and noise reduction, it is necessary to adjust the wind speed of the fan online according to the load temperature and system operating load. Since high-performance computers generally run without stopping, the fans used must have live maintenance and replacement functions. The fan power supply voltage is generally taken from the common bus voltage, but its current often causes great interference and often causes great damage to other power supply circuits. This has occurred in previous supercomputer systems, and this situation must be resolved. The previous fan control technology, whether using simple switch control or linear control, or low-frequency pulse width modulation technology only for fan speed regulation, cannot completely solve the interference impact of fan current on bus voltage, high noise, high power loss, fan Problems such as low lifespan and no monitoring and control of fan speed.

目前国内市场还没有12V直流风冷控制模块产品。国外的直流风冷控制模块有的工作电压较高,多为24V、48V甚至更高的电压而设计,工作电流负载能力最大只能达到6A;而且往往只包含风扇控制电路设计,个别产品包含热插拔电路,同时包含热插拔、滤波解耦、风扇控制的12V风冷模块还没有,且现有的产品结构对外连接都是采用电缆连接方式,不适于采用背板结构以及集中直流母线供电方式的数据系统。At present, there is no 12V DC air-cooled control module product in the domestic market. Some foreign DC air-cooled control modules have high working voltage, mostly designed for 24V, 48V or even higher voltage, and the maximum working current load capacity can only reach 6A; and often only include fan control circuit design, some products include heat There is no 12V air-cooled module including hot-swappable, filter decoupling, and fan control for plug-in circuits, and the existing product structure uses cable connection for external connections, which is not suitable for backplane structure and centralized DC bus power supply way of data systems.

发明内容 Contents of the invention

本发明要解决的技术问题是:为了完全解决简单的开关控制、线性控制、低频脉宽调制等技术所无法完全解决的风扇电流对母线电压的干扰冲击、高噪声、高电能损耗、风扇低寿命、风扇监视控制不充分等问题,本发明提供一种12V直流风冷控制模块,实现对风扇转速的监视与任意控制以节约能耗、降低噪声,同时实现风扇模块的带电插拔、更换等操作,以及与数据系统内其它电路共用12V直流母线而不会产生负面影响,并提高风扇的使用寿命。且该风冷控制模块的负载能力不小于20A。The technical problem to be solved by the present invention is: in order to completely solve the interference impact of the fan current on the bus voltage, high noise, high power loss, and low fan life that cannot be completely solved by simple switch control, linear control, low-frequency pulse width modulation and other technologies , Insufficient fan monitoring and control, etc., the present invention provides a 12V DC air-cooled control module, which realizes the monitoring and arbitrary control of the fan speed to save energy consumption and reduce noise, and at the same time realizes operations such as live plugging and replacement of the fan module , and share the 12V DC bus with other circuits in the data system without negative impact, and improve the service life of the fan. And the load capacity of the air-cooled control module is not less than 20A.

为了实现上述目的,本发明采用以下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:

本发明12V直流风冷控制模块安装在高性能计算机系统机柜中提供冷却服务的插框内,与计算机的背板相连。本发明由背板连接器、热插拔电路、滤波解耦电路、高频脉宽调制(pulse width modulation,PWM)控制电路、风扇连接器组成,全部集成在一块印刷电路板上。本发明与系统背板通过背板连接器连接,本发明与风扇组之间通过风扇连接器连接。The 12V DC air-cooling control module of the present invention is installed in a subframe providing cooling service in a high-performance computer system cabinet, and is connected with the backboard of the computer. The invention is composed of a backplane connector, a hot plug circuit, a filter decoupling circuit, a high-frequency pulse width modulation (PWM) control circuit, and a fan connector, all of which are integrated on one printed circuit board. The present invention is connected with the system backplane through the backplane connector, and the present invention is connected with the fan group through the fan connector.

背板连接器采用商用连接器(如FCI公司货号为51700的产品),要求负载电流能力不小于20A,信号插针不少于6个。背板连接器与计算机系统的背板、本发明内部的热插拔控制器、高频脉宽调制控制电路相连,为本发明的其它部件提供12V直流电源、3.3V直流电源、地、信号等电气的传输与连接;背板连接器为系统监控单元(monitor and control unit以下简称MCU)对与本发明相连的风扇组实现监视控制提供通道。The backplane connector adopts a commercial connector (such as FCI's product number 51700), which requires a load current capacity of no less than 20A and no less than 6 signal pins. The backplane connector is connected with the backplane of the computer system, the internal hot-swap controller of the present invention, and the high-frequency pulse width modulation control circuit, and provides 12V DC power supply, 3.3V DC power supply, ground, signal, etc. for other components of the present invention Electrical transmission and connection; the backplane connector provides a channel for the system monitoring unit (monitor and control unit hereinafter referred to as MCU) to monitor and control the fan group connected to the present invention.

热插拔电路与背板连接器、滤波解耦电路连接,为本发明提供过流保护、过压保护、欠压保护、加电慢启动、带电插拔功能,消除12V直流风冷控制模块加电启动及带电插拔时对母线电压的冲击和干扰。热插拔电路由滤波器、第一分压器、检流电阻、热插拔控制器、定时器、第二分压器及开关管组成。滤波器与背板连接器、第一分压器、检流电阻相连,由常规的RC滤波电路与第一二极管并联而成,RC滤波电路采用一个10Ω的电阻与一个0.1μf/25V的电容串联组成,RC电路的电阻和第一二极管均与背板连接器、第一分压器、检流电阻相连,第一二极管和RC电路的电容另一端都与地连接。第一分压器、第二分压器均由第一分压电阻和第二分压电阻串联而成,满足小于10μA的电流限制,同时实现10.8V的启动门槛设计。设计时可选第一分压电阻为60.4kΩ,第二分压电阻为8.45kΩ。第一分压器外部与背板连接器相连,内部与热插拔控制器、滤波器、检流电阻相连。第一分压器的第一分压电阻与背板连接器、检流电阻、滤波器相连,第二分压电阻与热插拔控制器相连。第二分压器与热插拔控制器、开关管、滤波解耦电路相连,第二分压器的第一分压电阻与开关管、滤波解耦电路相连,第二分压器的第二分压电阻与热插拔控制器相连。检流电阻是一个0.002Ω/3W的电阻,外部与背板连接器相连,内部与开关管、热插拔控制器、滤波器、第一分压器相连。热插拔控制器与第一分压器、检流电阻、开关管、第二分压器、定时器相连,采用商用热插拔控制器,其工作电压≥12V,工作温度为0~70℃,具有电流检测功能,同时具有过流保护、过压保护、欠压保护、定时启动功能。定时器与热插拔控制器相连,由一个lnf/50V的第一电容和一个22nf/50V的第二电容组成,两个电容的一端都与热插拔控制器相连,另一端均接地,第一电容用于设定故障保护时间,第二电容用于设定启动时间。开关管与检流电阻、热插拔控制器、第二分压器及滤波解耦电路相连,采用工作电压为30V、工作电流≥50A、导通阻抗RDS≤0.01Ω的N-MOS。The hot-swapping circuit is connected with the backplane connector and the filter decoupling circuit to provide the present invention with functions of overcurrent protection, overvoltage protection, undervoltage protection, power-on slow start, and live plugging and unplugging, eliminating the need for 12V DC air-cooled control modules to The impact and interference on the bus voltage during electric starting and hot plugging. The hot-swap circuit is composed of a filter, a first voltage divider, a current-sensing resistor, a hot-swap controller, a timer, a second voltage divider and a switch tube. The filter is connected to the backplane connector, the first voltage divider, and the current-sensing resistor. It is composed of a conventional RC filter circuit connected in parallel with the first diode. The RC filter circuit uses a 10Ω resistor and a 0.1μf/25V Capacitors are connected in series, the resistance of the RC circuit and the first diode are connected to the backplane connector, the first voltage divider, and the current detection resistor, and the other ends of the first diode and the capacitor of the RC circuit are connected to the ground. Both the first voltage divider and the second voltage divider are composed of the first voltage divider resistor and the second voltage divider resistor connected in series, which meet the current limit of less than 10μA and realize the start-up threshold design of 10.8V at the same time. During design, the optional first voltage dividing resistor is 60.4kΩ, and the second voltage dividing resistor is 8.45kΩ. The first voltage divider is externally connected to the backplane connector, and internally connected to the hot-swap controller, filter, and current-sensing resistor. The first voltage dividing resistor of the first voltage divider is connected with the backplane connector, the current detection resistor and the filter, and the second voltage dividing resistor is connected with the hot swap controller. The second voltage divider is connected with the hot-swappable controller, the switch tube, and the filter decoupling circuit; the first voltage divider resistor of the second voltage divider is connected with the switch tube and the filter decoupling circuit; The voltage divider resistor is connected to the hot-swap controller. The current-sensing resistor is a 0.002Ω/3W resistor, which is externally connected to the backplane connector and internally connected to the switch tube, hot-swap controller, filter, and the first voltage divider. The hot-swap controller is connected with the first voltage divider, current-sensing resistor, switch tube, second voltage divider, and timer. It adopts a commercial hot-swap controller with an operating voltage of ≥12V and an operating temperature of 0-70°C. , With current detection function, it also has over-current protection, over-voltage protection, under-voltage protection, and timing start function. The timer is connected to the hot-swap controller and consists of a first capacitor of lnf/50V and a second capacitor of 22nf/50V. One end of the two capacitors is connected to the hot-swap controller, and the other end is grounded. One capacitor is used to set the fault protection time, and the second capacitor is used to set the startup time. The switch tube is connected with the current-sensing resistor, the hot-swap controller, the second voltage divider and the filter decoupling circuit, and adopts N-MOS with a working voltage of 30V, a working current ≥ 50A, and a conduction resistance R DS ≤ 0.01Ω.

滤波解耦电路与热插拔电路、风扇连接器连接,由二级LC滤波电路组成,第一级为公共滤波器,与热插拔电路的开关管、第二分压器及第一分路滤波器、……第L分路滤波器、……第N分路滤波器相连;第二级由第一分路滤波器、……第L分路滤波器、……第N分路滤波器组成,分别与公共滤波器、风扇连接器相连,N为单个风扇插框内的风扇数,依赖于计算机系统冷却设计与结构设计,目前一般小于等于6,N≥L≥1。公共滤波器采用传统的LC滤波电路,公共滤波器的LC滤波电路要求电感量>500nH,额定电流>20A,要求电容的容量>2.8mf、耐压>16V。N个分路滤波器均由传统的LC滤波电路与一个二极管并联而成,各分路滤波器中LC滤波电路采用的电感要求满足电感量>10μH、额定电流>4A,采用的电容要求总容量>2.3mf、耐压>16V,采用的第二二极管均要求耐压为75V、正向导通电流为0.2A。该滤波解耦电路大大削弱了风扇工作电流对背板12V母线电压的干扰。The filter decoupling circuit is connected with the hot-swappable circuit and the fan connector, and is composed of a two-stage LC filter circuit. The filter, ... the L split filter, ... the N split filter are connected; the second stage is composed of the first split filter, ... the L split filter, ... the N split filter They are connected to the public filter and the fan connector respectively. N is the number of fans in a single fan subrack, which depends on the cooling design and structural design of the computer system. Currently, it is generally less than or equal to 6, and N≥L≥1. The public filter uses a traditional LC filter circuit. The LC filter circuit of the public filter requires an inductance > 500nH, a rated current > 20A, a capacitor capacity > 2.8mf, and a withstand voltage > 16V. The N shunt filters are all composed of a traditional LC filter circuit connected in parallel with a diode. The inductance used in the LC filter circuit in each shunt filter is required to meet the inductance > 10μH, rated current > 4A, and the capacitor used requires a total capacity. > 2.3mf, withstand voltage > 16V, the second diode used requires a withstand voltage of 75V and a forward conduction current of 0.2A. The filter decoupling circuit greatly weakens the interference of the working current of the fan on the 12V bus voltage of the backplane.

高频脉宽调制控制电路与背板连接器、风扇连接器连接,由脉宽调制控制器即PWM控制器和信号电平预设置电路组成。PWM控制器和信号电平预设置电路、背板连接器、风扇连接器相连,信号电平预设置电路与PWM控制器、背板连接器相连。PWM控制器选择具有通信总线、不少于N路PWM输出、N路TACH输入通道、具有单一地址线的商用控制器,其输出的PWM信号频率可工作在>20KHz,并可由用户自主设置。PWM控制器的PWM信号和TACH信号分别通过风扇连接器与N只风扇的PWM信号线和TACH信号线连接。PWM控制器的SCL引脚、SDA引脚、FSPEED引脚及ALERT引脚与背板连接器连接,实现与系统MCU的通信。PWM控制器通过背板连接器接受系统MCU根据系统内温度采集、系统所负担作业量的统计以及系统空闲状态查询的结果而发送来的读/写操作命令,从而对风扇的风速进行调节;同时通过通信总线经由背板连接器对系统MCU进行报告风扇的状态及转速信息。PWM控制器通过背板连接器接受MCU对其配置寄存器的写操作,将脉宽调制频率设置为22.5KHz。PWM控制器的VCC引脚与GND引脚通过背板连接器与背板连接获得电源。信号电平预设置电路由2N+4个电阻并联而成。其中,2个2.2kΩ的电阻一端与PWM控制器相连,另一端与背板连接器相连,实现时钟信号SCL、数据信号SDA的预设值。2个10kΩ的电阻一端与PWM控制器相连,另一端与背板连接器相连,实现中断/报警信号ALERT、风速设置信号FSPEED的预设值。2N个2.2kΩ的电阻一端与风扇连接器相连,另一端与背板连接器相连,实现N个PWM信号和N个TACH信号的预设值。The high-frequency pulse width modulation control circuit is connected with the backplane connector and the fan connector, and is composed of a pulse width modulation controller (PWM controller) and a signal level preset circuit. The PWM controller is connected with the signal level preset circuit, the backplane connector and the fan connector, and the signal level preset circuit is connected with the PWM controller and the backplane connector. The PWM controller is a commercial controller with a communication bus, no less than N channels of PWM output, N channels of TACH input channels, and a single address line. The output PWM signal frequency can work at >20KHz and can be set by the user. The PWM signal and the TACH signal of the PWM controller are respectively connected to the PWM signal lines and the TACH signal lines of the N fans through the fan connector. The SCL pin, SDA pin, FSPEED pin and ALERT pin of the PWM controller are connected to the backplane connector to realize communication with the system MCU. The PWM controller accepts the read/write operation commands sent by the system MCU according to the temperature collection in the system, the statistics of the workload of the system and the results of the system idle state query through the backplane connector, so as to adjust the wind speed of the fan; at the same time Report the status and speed information of the fan to the system MCU through the communication bus through the backplane connector. The PWM controller accepts the MCU's write operation to its configuration register through the backplane connector, and sets the pulse width modulation frequency to 22.5KHz. The VCC pin and GND pin of the PWM controller are connected to the backplane through the backplane connector to obtain power. The signal level preset circuit is composed of 2N+4 resistors connected in parallel. Among them, one end of the two 2.2kΩ resistors is connected to the PWM controller, and the other end is connected to the backplane connector to realize the preset values of the clock signal SCL and the data signal SDA. One end of two 10kΩ resistors is connected to the PWM controller, and the other end is connected to the backplane connector to realize the preset value of the interrupt/alarm signal ALERT and the wind speed setting signal FSPEED. One end of 2N 2.2kΩ resistors is connected to the fan connector, and the other end is connected to the backplane connector to realize the preset values of N PWM signals and N TACH signals.

风扇连接器与滤波解耦电路、高频脉宽调制控制电路、风扇组连接,由N个4芯商用连接器并联组成。风扇连接器要求每个插针负载能力>5A。The fan connector is connected with the filter decoupling circuit, the high-frequency pulse width modulation control circuit, and the fan group, and is composed of N 4-core commercial connectors connected in parallel. The fan connector requires the load capacity of each pin to be >5A.

整个高效能计算系统采用的风扇数量可能是M(几千甚至上万)只,此时必须增加本发明的数量以满足对全部风扇控制的需求,使用本发明的数量为M/N。The number of fans used in the entire high-performance computing system may be M (thousands or even tens of thousands). At this time, the number of the present invention must be increased to meet the requirements for controlling all fans, and the number of using the present invention is M/N.

本发明12V直流风冷控制模块在初始上电时,热插拔电路的热插拔控制器对检流电阻的电压进行检测,若该电压>50mV,实现限流保护功能,对第一分压器和第二分压器的电位进行检测,若该电压>10.8V,实现过压保护、欠压保护功能。达到对整个12V风冷模块提供开机保护、缓慢上电的目的,同时在风扇出现故障时为背板上的12V母线电压提供保护。在本发明正常工作时,滤波解耦电路从风扇连接器接收风扇组产生的电压纹波,先后经过分路滤波器、公共滤波器的吸收,最后反馈到背板12V母线的和地线上的干扰大大减小。高频脉宽调制控制电路时时接收风扇连接器传递过来的风扇组的转速信号,通过背板连接器与系统MCU保持通信。本发明通过背板定期对系统MCU传递转速信息,并根据系统运行状态和温度情况通过背板接收系统MCU的写操作,命令PWM控制器完成对风扇组升转速或降速的操作。当PWM控制器接收到增加转速的指令时就会增加其输出的PWM信号占空比,使得风扇转速加快;当PWM控制器接收到降低转速的指令时就会减少其输出的PWM信号占空比,使得风扇转速变慢。When the 12V DC air-cooled control module of the present invention is initially powered on, the hot-swappable controller of the hot-swappable circuit detects the voltage of the current-sensing resistor. The potential of the voltage divider and the second voltage divider is detected, and if the voltage is greater than 10.8V, the functions of overvoltage protection and undervoltage protection are realized. It achieves the purpose of providing power-on protection and slow power-on for the entire 12V air-cooled module, and at the same time provides protection for the 12V bus voltage on the backplane when the fan fails. When the present invention works normally, the filter decoupling circuit receives the voltage ripple generated by the fan group from the fan connector, successively passes through the absorption of the shunt filter and the common filter, and finally feeds back to the 12V bus on the backplane and the voltage ripple on the ground. Interference is greatly reduced. The high-frequency pulse width modulation control circuit receives the fan group speed signal transmitted from the fan connector from time to time, and maintains communication with the system MCU through the backplane connector. The invention regularly transmits the rotation speed information to the system MCU through the backboard, and receives the writing operation of the system MCU through the backplane according to the system operation status and temperature conditions, and commands the PWM controller to complete the operation of increasing or decreasing the speed of the fan group. When the PWM controller receives an instruction to increase the speed, it will increase the duty cycle of its output PWM signal to speed up the fan speed; when the PWM controller receives an instruction to decrease the speed, it will reduce the duty cycle of its output PWM signal , making the fan speed slow down.

采用本发明可以达到以下技术效果:Adopt the present invention can reach following technical effect:

1.本发明完美实现了对高效能计算机系统运行环境的保障任务,确保系统安全、稳定、可靠地运行,同时实现了对风扇速度的最优化调节,节约了大量电能,大幅度降低了噪声,并提高了风扇的使用寿命,节约了系统运行成本。本发明大量应用于几个国家超级计算中心及若干数据中心的高效能计算机系统内。根据实际测试的结果得到PWM占空比-转速曲线,占空比为100%时风扇全速(6000RPM)运转,占空比为0时风扇转速为1500RPM,占空比为50%是风扇转速为3700RPM。占空比为50%与0时,风扇电流比全速时要小很多,超算中心的高效能计算机系统使用了近万只风扇,将节约大量电能。按每只风扇平均节约10w的能耗计算,每24小时全系统仅此一项节约电能超过2000kwh。1. The present invention perfectly realizes the task of guaranteeing the operating environment of the high-efficiency computer system, ensures the safe, stable and reliable operation of the system, and at the same time realizes the optimal adjustment of the fan speed, saves a lot of electric energy, and greatly reduces the noise. It also improves the service life of the fan and saves the operating cost of the system. The present invention is widely used in high-efficiency computer systems of several national supercomputing centers and several data centers. According to the actual test results, the PWM duty cycle-speed curve is obtained. When the duty cycle is 100%, the fan runs at full speed (6000RPM). When the duty cycle is 0, the fan speed is 1500RPM. When the duty cycle is 50%, the fan speed is 3700RPM. . When the duty cycle is 50% and 0, the fan current is much smaller than that at full speed. The high-efficiency computer system of the supercomputing center uses nearly 10,000 fans, which will save a lot of power. Based on the average energy saving of 10w per fan, the entire system saves more than 2000kwh of electric energy every 24 hours.

2.本发明的高频脉宽调制控制电路,相比采用低频PWM,采用高频(22.5KHz)脉宽调制使得风扇被不能听到的频率开关,同时保持风扇的电源线和地线是连续的,明显降低甚至消除了整流噪声。比线性控制具有更宽的控制范围,使用高频脉宽控制,风扇能够运转在10%到全速之间,而同样的风扇使用线性控制只能运转范围只能从50%转速到全速之间。这是很高效的,因为线圈电源或者全开或者全关。同时晶体管或关或饱和,其损耗非常低,避免了晶体管在线性控制方式下所产生的损耗。由于风扇以比较低的速度运转(能够逐渐改变),这比全开或频繁开/关操作要安静得多。而且风扇的低速运转能够增加它的寿命,提高系统可靠性。2. The high-frequency pulse width modulation control circuit of the present invention, compared with low-frequency PWM, adopts high-frequency (22.5KHz) pulse width modulation to make the fan be switched by the frequency that cannot be heard, while keeping the power line and ground wire of the fan continuous , significantly reducing or even eliminating rectification noise. It has a wider control range than linear control. Using high-frequency pulse width control, the fan can run between 10% and full speed, while the same fan can only run from 50% to full speed using linear control. This is very efficient because the coil power is either fully on or fully off. At the same time, the transistor is either off or saturated, and its loss is very low, which avoids the loss generated by the transistor in the linear control mode. Since the fan runs at a relatively low speed (which can be changed gradually), this is much quieter than full on or frequent on/off operation. Moreover, the low-speed operation of the fan can increase its life and improve system reliability.

3.热插拔电路的设计使得本发明12V风冷控制模块与风扇组一起能够带电从背板上插拔,在本发明或风扇组出现故障情况下,实现不断电更换、维护。同时在初始上电时使得风扇组延时上电工作(在工作电压稳定之后),确保不会对背板母线电压产生冲击。3. The design of the hot-swappable circuit enables the 12V air-cooled control module and the fan group of the present invention to be plugged and pulled from the backplane together with electricity, and to realize continuous power replacement and maintenance in the case of failure of the present invention or the fan group. At the same time, when the power is initially turned on, the fan group is powered on for a delay (after the working voltage is stabilized), so as to ensure that there will be no impact on the bus voltage of the backplane.

4.本发明的滤波解耦电路的设计对风扇工作时产生的干扰电流有很大吸收、消除,确保高效能计算机系统在正常工作时的稳定运行,不会出现由于风扇组工作电流对母线电压的干扰而影响系统运行。4. The design of the filter decoupling circuit of the present invention can greatly absorb and eliminate the interference current generated when the fan is working, so as to ensure the stable operation of the high-efficiency computer system during normal operation, and there will be no impact on the bus voltage due to the operating current of the fan group. interference and affect the system operation.

5.本发明的背板连接器实现12V风冷控制模块和风扇组与高效能计算机系统背板的可靠连接,完成监控信号与电能的传输,同时满足比较方便的插拔操作。5. The backplane connector of the present invention realizes the reliable connection between the 12V air-cooled control module and the fan group and the backplane of the high-performance computer system, completes the transmission of monitoring signals and electric energy, and satisfies relatively convenient plugging and unplugging operations.

附图说明 Description of drawings

图1是本发明总体结构及本发明安装在高性能计算机系统机柜中与外部部件的连接示意图;Fig. 1 is the overall structure of the present invention and the present invention is installed in the high-performance computer system cabinet and the connection schematic diagram of external parts;

图2是本发明热插拔电路逻辑结构图;Fig. 2 is a logic structure diagram of the hot swap circuit of the present invention;

图3是本发明滤波解耦电路逻辑结构图;Fig. 3 is a logic structure diagram of the filter decoupling circuit of the present invention;

图4是本发明高频脉宽调制控制电路逻辑结构图。Fig. 4 is a logic structure diagram of the high frequency pulse width modulation control circuit of the present invention.

具体实施方式 Detailed ways

如图1所示,本发明12V直流风冷控制模块安装在高性能计算机系统机柜中提供冷却服务的插框内,与计算机的背板相连。本发明由背板连接器、热插拔电路、滤波解耦电路、高频脉宽调制(pulse width modulation,PWM)控制电路、风扇连接器组成,全部集成在一块印刷电路板上。本发明与系统背板通过背板连接器连接,本发明与风扇组之间通过风扇连接器连接。As shown in FIG. 1 , the 12V DC air-cooled control module of the present invention is installed in a subframe providing cooling service in a high-performance computer system cabinet, and is connected with the backplane of the computer. The invention is composed of a backplane connector, a hot plug circuit, a filter decoupling circuit, a high-frequency pulse width modulation (PWM) control circuit, and a fan connector, all of which are integrated on one printed circuit board. The present invention is connected with the system backplane through the backplane connector, and the present invention is connected with the fan group through the fan connector.

背板连接器采用商用连接器(如FCI公司货号为51700的产品),要求负载电流能力不小于20A,信号插针不少于6个。背板连接器与计算机系统的背板、本发明内部的热插拔控制器、高频脉宽调制控制电路相连,为本发明的其它部件提供12V直流电源、3.3V直流电源、地、信号等电气的传输与连接;背板连接器为系统监控单元(monitor and control unit,MCU)对与本发明相连的风扇组实现监视控制提供通道。The backplane connector adopts a commercial connector (such as FCI's product number 51700), which requires a load current capacity of no less than 20A and no less than 6 signal pins. The backplane connector is connected with the backplane of the computer system, the internal hot-swap controller of the present invention, and the high-frequency pulse width modulation control circuit, and provides 12V DC power supply, 3.3V DC power supply, ground, signal, etc. for other components of the present invention Electrical transmission and connection; the backplane connector provides a channel for the system monitoring unit (monitor and control unit, MCU) to monitor and control the fan group connected to the present invention.

热插拔电路与背板连接器、滤波解耦电路连接,为本发明提供过流保护、过压保护、欠压保护、加电慢启动、带电插拔功能,消除12V直流风冷控制模块加电启动及带电插拔时对母线电压的冲击和干扰。如图2所示,热插拔电路由滤波器、第一分压器、检流电阻、热插拔控制器、定时器、第二分压器及开关管组成。滤波器与背板连接器、第一分压器、检流电阻相连,由常规的RC滤波电路与第一二极管并联而成,RC滤波电路采用一个10Ω的电阻与一个0.1μf/25V的电容串联组成,RC电路的电阻和第一二极管均与背板连接器、第一分压器、检流电阻相连,第一二极管和RC电路的电容另一端都与地连接。第一分压器、第二分压器均由第一分压电阻和第二分压电阻串联而成,满足小于10μA的电流限制,同时实现10.8V的启动门槛设计。设计时可选第一分压电阻为60.4kΩ,第二分压电阻为8.45kΩ。第一分压器外部与背板连接器相连,内部与热插拔控制器、滤波器、检流电阻相连。第一分压器的第一分压电阻与背板连接器、检流电阻、滤波器相连,第二分压电阻与热插拔控制器相连。第二分压器与热插拔控制器、开关管、滤波解耦电路相连,第二分压器的第一分压电阻与开关管、滤波解耦电路相连,第二分压器的第二分压电阻与热插拔控制器相连。检流电阻是一个0.002Ω/3W的电阻,外部与背板连接器相连,内部与开关管、热插拔控制器、滤波器、第一分压器相连。热插拔控制器与第一分压器、检流电阻、开关管、第二分压器、定时器相连,采用商用热插拔控制器,其工作电压≥12V,工作温度为0~70℃,具有电流检测功能,同时具有过流保护、过压保护、欠压保护、定时启动功能。定时器与热插拔控制器相连,由一个1nf/50V的第一电容和一个22nf/50V的第二电容组成,两个电容的一端都与热插拔控制器相连,另一端均接地,第一电容用于设定故障保护时间,第二电容用于设定启动时间。开关管与检流电阻、热插拔控制器、第二分压器及滤波解耦电路相连,采用工作电压为30V、工作电流≥50A、导通阻抗RDS≤0.01Ω的N-MOS。The hot-swapping circuit is connected with the backplane connector and the filter decoupling circuit to provide the present invention with functions of overcurrent protection, overvoltage protection, undervoltage protection, power-on slow start, and live plugging and unplugging, eliminating the need for 12V DC air-cooled control modules to The impact and interference on the bus voltage during electric starting and hot plugging. As shown in Figure 2, the hot-swap circuit is composed of a filter, a first voltage divider, a current-sensing resistor, a hot-swap controller, a timer, a second voltage divider and a switch tube. The filter is connected to the backplane connector, the first voltage divider, and the current-sensing resistor. It is composed of a conventional RC filter circuit connected in parallel with the first diode. The RC filter circuit uses a 10Ω resistor and a 0.1μf/25V Capacitors are connected in series, the resistance of the RC circuit and the first diode are connected to the backplane connector, the first voltage divider, and the current detection resistor, and the other ends of the first diode and the capacitor of the RC circuit are connected to the ground. Both the first voltage divider and the second voltage divider are composed of the first voltage divider resistor and the second voltage divider resistor connected in series, which meet the current limit of less than 10μA and realize the start-up threshold design of 10.8V at the same time. During design, the optional first voltage dividing resistor is 60.4kΩ, and the second voltage dividing resistor is 8.45kΩ. The first voltage divider is externally connected to the backplane connector, and internally connected to the hot-swap controller, filter, and current-sensing resistor. The first voltage dividing resistor of the first voltage divider is connected with the backplane connector, the current detection resistor and the filter, and the second voltage dividing resistor is connected with the hot swap controller. The second voltage divider is connected with the hot-swappable controller, the switch tube, and the filter decoupling circuit; the first voltage divider resistor of the second voltage divider is connected with the switch tube and the filter decoupling circuit; The voltage divider resistor is connected to the hot-swap controller. The current-sensing resistor is a 0.002Ω/3W resistor, which is externally connected to the backplane connector and internally connected to the switch tube, hot-swap controller, filter, and the first voltage divider. The hot-swap controller is connected with the first voltage divider, current-sensing resistor, switch tube, second voltage divider, and timer. It adopts a commercial hot-swap controller with an operating voltage of ≥12V and an operating temperature of 0-70°C. , With current detection function, it also has over-current protection, over-voltage protection, under-voltage protection, and timing start function. The timer is connected to the hot-swap controller and consists of a 1nf/50V first capacitor and a 22nf/50V second capacitor. One end of the two capacitors is connected to the hot-swap controller, and the other end is grounded. One capacitor is used to set the fault protection time, and the second capacitor is used to set the startup time. The switch tube is connected with the current-sensing resistor, the hot-swap controller, the second voltage divider and the filter decoupling circuit, and adopts N-MOS with a working voltage of 30V, a working current ≥ 50A, and a conduction resistance R DS ≤ 0.01Ω.

滤波解耦电路与热插拔电路、风扇连接器连接,如图3所示,由二级LC滤波电路组成,第一级为公共滤波器,与热插拔电路的开关管、第二分压器及第一分路滤波器、……第L分路滤波器、……第N分路滤波器相连;第二级由第一分路滤波器、……第L分路滤波器、……第N分路滤波器组成,分别与公共滤波器、风扇连接器相连,N为单个风扇插框内的风扇数,依赖于计算机系统冷却设计与结构设计,目前一般小于等于6,N≥L≥1。公共滤波器采用传统的LC滤波电路,公共滤波器的LC滤波电路要求电感量>500nH,额定电流>20A,要求电容的容量>2.8mf、耐压>16V。N个分路滤波器均由传统的LC滤波电路与一个二极管并联而成,各分路滤波器中LC滤波电路采用的电感要求满足电感量>10μH、额定电流>4A,采用的电容要求总容量>2.3mf、耐压>16V,采用的第二二极管要求耐压为75V、正向导通电流为0.2A。该滤波解耦电路大大削弱了风扇工作电流对背板12V母线电压的干扰。The filter decoupling circuit is connected with the hot-swap circuit and the fan connector, as shown in Figure 3, it is composed of a two-stage LC filter circuit, the first stage is a public filter, and the switch tube of the hot-swap circuit, the second voltage divider The device is connected with the first split filter, ... the L split filter, ... the N split filter; the second stage is composed of the first split filter, ... the L split filter, ... The Nth shunt filter is composed of the public filter and the fan connector respectively. N is the number of fans in a single fan subrack, which depends on the cooling design and structural design of the computer system. At present, it is generally less than or equal to 6, N≥L≥ 1. The public filter uses a traditional LC filter circuit. The LC filter circuit of the public filter requires an inductance > 500nH, a rated current > 20A, a capacitor capacity > 2.8mf, and a withstand voltage > 16V. The N shunt filters are all composed of a traditional LC filter circuit connected in parallel with a diode. The inductance used in the LC filter circuit in each shunt filter is required to meet the inductance > 10μH, rated current > 4A, and the capacitor used requires a total capacity. > 2.3mf, withstand voltage > 16V, the second diode used requires a withstand voltage of 75V and a forward conduction current of 0.2A. The filter decoupling circuit greatly weakens the interference of the working current of the fan on the 12V bus voltage of the backplane.

高频脉宽调制控制电路与背板连接器、风扇连接器连接,如图4所示,由脉宽调制控制器即PWM控制器和信号电平预设置电路组成。PWM控制器和信号电平预设置电路、背板连接器、风扇连接器相连,信号电平预设置电路与PWM控制器、背板连接器相连。PWM控制器选择具有通信总线、不少于N路PWM输出、N路TACH输入通道、具有单一地址线的商用控制器,其输出的PWM信号频率可工作在>20KHz,并可由用户自主设置。PWM控制器的PWM信号和TACH信号分别通过风扇连接器与N只风扇的PWM信号线和TACH信号线连接。PWM控制器的SCL引脚、SDA引脚、FSPEED引脚及ALERT引脚与背板连接器连接,实现与系统MCU的通信。PWM控制器通过背板连接器接受系统MCU根据系统内温度采集、系统所负担作业量的统计以及系统空闲状态查询的结果而发送来的读/写操作命令,从而对风扇的风速进行调节;同时通过通信总线经由背板连接器对系统MCU进行报告风扇的状态及转速信息。PWM控制器通过背板连接器接受MCU对其配置寄存器的写操作,将脉宽调制频率设置为22.5KHz。PWM控制器的VCC引脚与GND引脚通过背板连接器与背板连接获得电源。信号电平预设置电路由2N+4个电阻并联而成。其中,2个2.2kΩ的电阻一端与PWM控制器相连,另一端与背板连接器相连,实现时钟信号SCL、数据信号SDA的预设值。2个10kΩ的电阻一端与PWM控制器相连,另一端与背板连接器相连,实现中断/报警信号ALERT、风速设置信号FSPEED的预设值。2N个2.2kΩ的电阻一端与风扇连接器相连,另一端与背板连接器相连,实现N个PWM信号和N个TACH信号的预设值。The high-frequency pulse width modulation control circuit is connected to the backplane connector and the fan connector, as shown in Figure 4, and consists of a pulse width modulation controller (PWM controller) and a signal level preset circuit. The PWM controller is connected with the signal level preset circuit, the backplane connector and the fan connector, and the signal level preset circuit is connected with the PWM controller and the backplane connector. The PWM controller is a commercial controller with a communication bus, no less than N channels of PWM output, N channels of TACH input channels, and a single address line. The output PWM signal frequency can work at >20KHz and can be set by the user. The PWM signal and the TACH signal of the PWM controller are respectively connected to the PWM signal lines and the TACH signal lines of the N fans through the fan connector. The SCL pin, SDA pin, FSPEED pin and ALERT pin of the PWM controller are connected to the backplane connector to realize communication with the system MCU. The PWM controller accepts the read/write operation commands sent by the system MCU according to the temperature collection in the system, the statistics of the workload of the system and the results of the system idle state query through the backplane connector, so as to adjust the wind speed of the fan; at the same time Report the status and speed information of the fan to the system MCU through the communication bus through the backplane connector. The PWM controller accepts the MCU's write operation to its configuration register through the backplane connector, and sets the pulse width modulation frequency to 22.5KHz. The VCC pin and GND pin of the PWM controller are connected to the backplane through the backplane connector to obtain power. The signal level preset circuit is composed of 2N+4 resistors connected in parallel. Among them, one end of the two 2.2kΩ resistors is connected to the PWM controller, and the other end is connected to the backplane connector to realize the preset values of the clock signal SCL and the data signal SDA. One end of two 10kΩ resistors is connected to the PWM controller, and the other end is connected to the backplane connector to realize the preset value of the interrupt/alarm signal ALERT and the wind speed setting signal FSPEED. One end of 2N 2.2kΩ resistors is connected to the fan connector, and the other end is connected to the backplane connector to realize the preset values of N PWM signals and N TACH signals.

风扇连接器与滤波解耦电路、高频脉宽调制控制电路、风扇组连接,由N个4芯商用连接器并联组成。风扇连接器要求每个插针负载能力>5A。The fan connector is connected with the filter decoupling circuit, the high-frequency pulse width modulation control circuit, and the fan group, and is composed of N 4-core commercial connectors connected in parallel. The fan connector requires the load capacity of each pin to be >5A.

Claims (7)

1.一种12V直流风冷控制模块,其特征在于12V直流风冷控制模块安装在高性能计算机系统机柜中提供冷却服务的插框内,与计算机的背板相连,由背板连接器、热插拔电路、滤波解耦电路、高频脉宽调制控制电路、风扇连接器组成;1. A 12V DC air-cooled control module is characterized in that the 12V DC air-cooled control module is installed in the high-performance computer system cabinet to provide cooling service in the subframe, connected with the backboard of the computer, by the backplane connector, heat Plug-in circuit, filter decoupling circuit, high-frequency pulse width modulation control circuit, fan connector; 背板连接器采用商用连接器,要求负载电流能力不小于20A,信号插针不少于6个,背板连接器与计算机系统的背板、热插拔控制器、高频脉宽调制控制电路相连,为12V直流风冷控制模块的其它部件提供12V直流电源、3.3V直流电源、地、信号的传输与连接;The backplane connector adopts a commercial connector, and the load current capacity is required to be not less than 20A, and the signal pins are not less than 6. The backplane connector is compatible with the backplane of the computer system, the hot-swappable controller, and the high-frequency pulse width modulation control circuit. Connected to provide 12V DC power supply, 3.3V DC power supply, ground, and signal transmission and connection for other components of the 12V DC air-cooled control module; 热插拔电路与背板连接器、滤波解耦电路连接,热插拔电路由滤波器、第一分压器、检流电阻、热插拔控制器、定时器、第二分压器及开关管组成;滤波器与背板连接器、第一分压器、检流电阻相连,由RC滤波电路与第一二极管并联而成,RC滤波电路的电阻和第一二极管均与背板连接器、第一分压器、检流电阻相连,第一二极管和RC滤波电路的电容另一端都与地连接;分压器、第二分压器均由第一分压电阻和第二分压电阻串联而成,满足小于10μA的电流限制,同时实现10.8V的启动门槛设计;第一分压器外部与背板连接器相连,内部与热插拔控制器、滤波器、检流电阻相连;第一分压器的第一分压电阻与背板连接器、检流电阻、滤波器相连,第一分压器的第二分压电阻与热插拔控制器相连;第二分压器与热插拔控制器、开关管、滤波解耦电路相连,第二分压器的第一分压电阻与开关管、滤波解耦电路相连,第二分压器的第二分压电阻与热插拔控制器相连;检流电阻是一个0.002Ω/3W的电阻,外部与背板连接器相连,内部与开关管、热插拔控制器、滤波器、第一分压器相连;热插拔控制器与第一分压器、检流电阻、开关管、第二分压器、定时器相连,采用工作电压≥12V,工作温度为0~70℃,具有电流检测功能,同时具有过流保护、过压保护、欠压保护、定时启动功能的商用热插拔控制器;定时器与热插拔控制器相连;开关管与检流电阻、热插拔控制器、第二分压器及滤波解耦电路相连,采用工作电压为30V、工作电流≥50A、导通阻抗RDS≤0.01Ω的N-MOS;The hot-swap circuit is connected with the backplane connector and the filter decoupling circuit. The hot-swap circuit is composed of a filter, a first voltage divider, a current-sensing resistor, a hot-swap controller, a timer, a second voltage divider and a switch The filter is connected with the backplane connector, the first voltage divider, and the current-sensing resistor, and is formed by connecting the RC filter circuit and the first diode in parallel. The board connector, the first voltage divider, and the current detection resistor are connected, and the other end of the capacitor of the first diode and the RC filter circuit is connected to the ground; the voltage divider and the second voltage divider are both composed of the first voltage divider resistor and The second voltage divider is connected in series to meet the current limit of less than 10μA, and at the same time realize the startup threshold design of 10.8V; the first voltage divider is externally connected to the backplane connector, and internally connected to the hot swap controller, filter, detector The first voltage dividing resistor of the first voltage divider is connected with the backplane connector, the current detection resistor, and the filter, and the second voltage dividing resistor of the first voltage divider is connected with the hot-swap controller; the second The voltage divider is connected with the hot-swappable controller, the switch tube, and the filter decoupling circuit; the first voltage divider resistor of the second voltage divider is connected with the switch tube and the filter decoupling circuit; The resistor is connected to the hot-swap controller; the current-sensing resistor is a 0.002Ω/3W resistor, which is externally connected to the backplane connector, and internally connected to the switch tube, hot-swap controller, filter, and the first voltage divider; The hot-swap controller is connected with the first voltage divider, current-sensing resistor, switch tube, second voltage divider, and timer. It adopts a working voltage ≥ 12V and a working temperature of 0-70°C. It has the function of current detection and Commercial hot-swap controller with over-current protection, over-voltage protection, under-voltage protection, and timing start functions; the timer is connected to the hot-swap controller; the switch tube is connected to the current-sensing resistor, the hot-swap controller, and the second voltage divider Connected to the filter and decoupling circuit, using N-MOS with a working voltage of 30V, a working current ≥ 50A, and a conduction resistance R DS ≤ 0.01Ω; 滤波解耦电路与热插拔电路、风扇连接器连接,由二级LC滤波电路组成,第一级为公共滤波器,与热插拔电路的开关管、第二分压器及N个分路滤波器相连;第二级由N个分路滤波器组成,分别与公共滤波器、风扇连接器相连;公共滤波器采用LC滤波电路,N个分路滤波器均由LC滤波电路与一个二极管并联而成;N为单个风扇插框内的风扇数,N≥1;The filter decoupling circuit is connected with the hot-swappable circuit and the fan connector, and is composed of two-stage LC filter circuits. The filter is connected; the second stage is composed of N shunt filters, which are respectively connected to the public filter and the fan connector; the public filter uses an LC filter circuit, and the N shunt filters are connected in parallel by an LC filter circuit and a diode N is the number of fans in a single fan subrack, N≥1; 高频脉宽调制控制电路与背板连接器、风扇连接器连接,由脉宽调制控制器即PWM控制器和信号电平预设置电路组成;PWM控制器和信号电平预设置电路、背板连接器、风扇连接器相连,信号电平预设置电路与PWM控制器、背板连接器相连;PWM控制器选择具有通信总线、不少于N路PWM输出与N路TACH输入通道、具有单一地址线的商用控制器,其输出的PWM信号频率可工作在>20KHz,并可由用户自主设置;PWM控制器的PWM信号和TACH信号分别通过风扇连接器与N只风扇的PWM信号线和TACH信号线连接,PWM控制器的SCL引脚、SDA引脚、FSPEED引脚及ALERT引脚与背板连接器连接,实现与系统MCU的通信;PWM控制器通过背板连接器接受系统MCU根据系统内温度采集、系统所负担作业量的统计以及系统空闲状态查询的结果而发送来的读/写操作命令,从而对风扇的风速进行调节;同时通过通信总线经由背板连接器对系统MCU进行报告风扇的状态及转速信息;PWM控制器通过背板连接器接受MCU对其配置寄存器的写操作,将脉宽调制频率设置为22.5KHz;PWM控制器的VCC引脚与GND引脚通过背板连接器与背板连接获得电源;信号电平预设置电路由2N+4个电阻并联而成;其中,2个2.2kΩ的电阻一端与PWM控制器相连,另一端与背板连接器相连,实现时钟信号SCL、数据信号SDA的预设值;2个10kΩ的电阻一端与PWM控制器相连,另一端与背板连接器相连,实现中断/报警信号ALERT、风速设置信号FSPEED的预设值;2N个2.2kΩ的电阻一端与风扇连接器相连,另一端与背板连接器相连,实现N个PWM信号和N个TACH信号的预设值;The high-frequency pulse width modulation control circuit is connected with the backplane connector and the fan connector, and is composed of a pulse width modulation controller (PWM controller) and a signal level preset circuit; the PWM controller and signal level preset circuit, the backplane The connector and the fan connector are connected, and the signal level preset circuit is connected with the PWM controller and the backplane connector; the PWM controller is selected to have a communication bus, no less than N channels of PWM output and N channels of TACH input channels, and a single address line of commercial controllers, the output PWM signal frequency can work at >20KHz, and can be set by the user; the PWM signal and TACH signal of the PWM controller are respectively connected to the PWM signal line and TACH signal line of N fans through the fan connector Connection, the SCL pin, SDA pin, FSPEED pin and ALERT pin of the PWM controller are connected to the backplane connector to realize communication with the system MCU; the PWM controller accepts the system MCU through the backplane connector according to the temperature in the system The read/write operation commands sent by collecting and counting the workload of the system and the results of the system idle status query, so as to adjust the fan speed; at the same time, report the fan status to the system MCU through the backplane connector through the communication bus Status and speed information; the PWM controller accepts the MCU’s write operation to its configuration register through the backplane connector, and sets the pulse width modulation frequency to 22.5KHz; the VCC pin and GND pin of the PWM controller communicate with the MCU through the backplane connector The backplane is connected to obtain power; the signal level preset circuit is composed of 2N+4 resistors connected in parallel; among them, one end of two 2.2kΩ resistors is connected to the PWM controller, and the other end is connected to the backplane connector to realize the clock signal SCL , the preset value of the data signal SDA; one end of two 10kΩ resistors is connected to the PWM controller, and the other end is connected to the backplane connector to realize the preset value of the interrupt/alarm signal ALERT and the wind speed setting signal FSPEED; 2N 2.2kΩ One end of the resistor is connected to the fan connector, and the other end is connected to the backplane connector to realize the preset values of N PWM signals and N TACH signals; 风扇连接器与滤波解耦电路、高频脉宽调制控制电路、风扇组连接,由N个4芯商用连接器并联组成,风扇连接器要求每个插针负载能力>5A。The fan connector is connected with the filter decoupling circuit, high-frequency pulse width modulation control circuit, and fan group. It is composed of N 4-core commercial connectors connected in parallel. The fan connector requires a load capacity of each pin > 5A. 2.如权利要求1所述的一种12V直流风冷控制模块,其特征在于所述背板连接器、热插拔电路、滤波解耦电路、高频脉宽调制即PWM控制电路、风扇连接器全部集成在一块印刷电路板上。2. A 12V DC air-cooled control module as claimed in claim 1, characterized in that said backplane connector, hot-swappable circuit, filter decoupling circuit, high-frequency pulse width modulation (PWM) control circuit, fan connection The devices are all integrated on one printed circuit board. 3.如权利要求1所述的一种12V直流风冷控制模块,其特征在于所述热插拔电路中的滤波器的RC滤波电路由一个10Ω的电阻与一个0.1μf/25V的电容串联组成。3. A 12V DC air-cooled control module as claimed in claim 1, characterized in that the RC filter circuit of the filter in the hot-swappable circuit consists of a 10Ω resistor connected in series with a 0.1μf/25V capacitor . 4.如权利要求1所述的一种12V直流风冷控制模块,其特征在于所述定时器由一个1nf/50V的第一电容和一个22nf/50V的第二电容组成,两个电容的一端都与热插拔控制器相连,另一端均接地。4. A 12V DC air-cooled control module as claimed in claim 1, wherein the timer is composed of a first capacitor of 1nf/50V and a second capacitor of 22nf/50V, one end of the two capacitors Both are connected to the hot-swap controller, and the other end is grounded. 5.如权利要求1所述的一种12V直流风冷控制模块,其特征在于所述公共滤波器的LC滤波电路要求电感量>500nH,额定电流>20A,要求电容的容量>2.8mf、耐压>16V;N个分路滤波器中的LC滤波电路采用的电感要求满足电感量>10μH、额定电流>4A,采用的电容要求总容量>2.3mf、耐压>16V,采用的第二二极管要求耐压为75V、正向导通电流为0.2A。5. A 12V DC air-cooled control module as claimed in claim 1, characterized in that the LC filter circuit of the public filter requires an inductance>500nH, a rated current>20A, and requires a capacitor capacity>2.8mf, voltage>16V; the inductance used in the LC filter circuit in the N shunt filters is required to meet the requirements of inductance>10μH, rated current>4A, the capacitor used requires a total capacity>2.3mf, and a withstand voltage>16V. The pole tube requires a withstand voltage of 75V and a forward conduction current of 0.2A. 6.如权利要求1所述的一种12V直流风冷控制模块,其特征在于所述PWM控制器通过背板连接器接受MCU对其配置寄存器的写操作,将脉宽调制频率设置为22.5KHz。6. A 12V DC air-cooled control module as claimed in claim 1, characterized in that the PWM controller accepts the write operation of the MCU to its configuration register through the backplane connector, and sets the pulse width modulation frequency to 22.5KHz . 7.如权利要求1所述的一种12V直流风冷控制模块,其特征在于所述第一分压器、第二分压器的第一分压电阻为60.4kΩ,第二分压电阻为8.45kΩ。7. A 12V DC air-cooled control module as claimed in claim 1, characterized in that the first divider resistance of the first divider and the second divider is 60.4kΩ, and the second divider resistance is 8.45 kΩ.
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