CN102505845A - Method of rapid construction of high-rise buildings - Google Patents
Method of rapid construction of high-rise buildings Download PDFInfo
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Abstract
Description
技术领域 technical field
本发明涉及建筑施工技术领域,特别是涉及高层建筑快速施工的方法。 The invention relates to the technical field of building construction, in particular to a method for rapid construction of high-rise buildings.
背景技术 Background technique
目前,建筑行业施工一般采用人工搭建各类脚手架,人工辅装拆装建筑模板,人工现场焊接墙体及立柱内的钢筋,人工搬运模板,往往质量无法保证,劳动强度大、工期慢、成本高、而且存在的安全隐患多。 At present, construction in the construction industry generally uses manual construction of various scaffolds, manual assembly and disassembly of building formwork, manual on-site welding of steel bars in walls and columns, and manual handling of formwork. Often the quality cannot be guaranteed, labor intensity is high, the construction period is slow, and the cost is high. , And there are many potential safety hazards.
然而,在当今人力成本逐渐增加的社会,为解决上述问题,提供一种能够提高施工安全可靠性,可大大提高施工速度、保证施工质量,同时还能够降低施工成本的高层建筑快速施工的方法的技术显得尤为重要。 However, in today's society where labor costs are gradually increasing, in order to solve the above problems, it is necessary to provide a method for rapid construction of high-rise buildings that can improve construction safety and reliability, greatly increase construction speed, ensure construction quality, and reduce construction costs. Technology is particularly important.
发明内容 Contents of the invention
本发明的目的在于避免现有技术中的不足之处而提供一种能够提高施工安全可靠性,可大大提高施工速度、保证施工质量,同时还能够降低施工成本的高层建筑快速施工的方法。 The purpose of the present invention is to avoid the deficiencies in the prior art and provide a method for rapid construction of high-rise buildings that can improve construction safety and reliability, greatly increase construction speed, ensure construction quality, and reduce construction cost.
本发明的目的通过以下技术方案实现: The object of the present invention is achieved through the following technical solutions:
提供了高层建筑快速施工的方法,包括有以下步骤: A method for rapid construction of high-rise buildings is provided, including the following steps:
步骤一,按照建筑设计图吊装整体提升装置至已经做好建筑地面的工地,并进行升降支架的提升与组装;其中所述整体提升装置为四丝杆升降装置; Step 1, hoisting the overall lifting device to the construction site where the building ground has been prepared according to the architectural design drawing, and lifting and assembling the lifting bracket; wherein the overall lifting device is a four-screw lifting device;
步骤二,将所有气动浇注开闭模装置按照建筑设计图的位置摆放到位; Step 2, place all pneumatic pouring mold opening and closing devices in place according to the position of the architectural design drawing;
步骤三,将散装的吊挂架单元吊运至所述气动浇注开闭模装置的上方,并将所述散装的吊挂架单元组装为整体模具吊挂架,同时将所述整体模具吊挂架分别与顶部的升降支架连接,同时将所述气动浇注开闭模装置固定安装于所述整体模具吊挂架的下方; Step 3, hoisting the bulk hanger unit to the top of the pneumatic pouring mold opening and closing device, and assembling the bulk hanger unit into a whole mold hanger, and at the same time hanging the whole mold The frames are respectively connected with the lifting brackets on the top, and at the same time, the pneumatic pouring mold opening and closing device is fixedly installed under the overall mold hanging frame;
步骤四,启动所有四丝杆升降装置,升降支架同步上升,顶起所述整体模具吊挂架和所述气动浇注开闭模装置也随之同步上升; Step 4, start all the four-screw lifting devices, the lifting brackets rise synchronously, and the overall mold hanger and the pneumatic pouring mold opening and closing device also rise synchronously;
步骤五,在建筑轮廓线外组装吊装设备,将所述起重设备进入建筑轮廓线内作业,吊装一层楼的墙、梁钢筋笼架; Step 5, assemble the hoisting equipment outside the building outline, put the hoisting equipment into the building outline for operation, and hoist the wall and beam steel cage frame of the first floor;
步骤六,启动所有四丝杆升降装置,将所述整体模具吊挂架回落至所述气动浇注开闭模装置全部围设所述一层楼的墙、梁钢筋笼架,并驱动所述气动浇注开闭模装置水平合模; Step 6, start all the four-screw lifting devices, drop the overall mold hanger to the pneumatic pouring mold opening and closing device to completely surround the wall and beam steel cage of the first floor, and drive the pneumatic Pouring mold opening and closing device horizontal mold closing;
步骤七,浇注混凝土,待混凝土凝固后,驱动所述气动浇注开闭模装置开模; Step 7, pouring concrete, after the concrete is solidified, drive the pneumatic pouring mold opening and closing device to open the mold;
步骤八,启动所有四丝杆升降装置,将所述整体模具吊挂架向上提升; Step 8, start all four-screw lifting devices, and lift the overall mold hanger up;
步骤九,将所述吊装设备进入建筑轮廓线内作业,吊装楼板、阳光叠合部分预制板、预制楼梯和预制飘窗; Step 9, put the hoisting equipment into the outline of the building for operation, and hoist the floor slab, the prefabricated panel of the sunlight laminated part, the prefabricated staircase and the prefabricated bay window;
步骤十,铺设叠合楼板现浇部分钢筋网以及现浇叠合楼板楼面上部混凝土;
步骤十一,重复上述步骤四至步骤十,从而完成所有楼层的建造; Step 11, repeat the above steps 4 to 10 to complete the construction of all floors;
步骤十二,拆除整体模具吊装架以及升降支架。 Step 12, remove the overall mold hoisting frame and lifting bracket.
其中,所述步骤一中的四丝杆升降装置的旁侧设置有储料升降装置,以及与所述四丝杆升降装置和所述储料升降装置配合使用的升降支架输送装置,所述升降支架通过所述吊装设备吊运到所述储料升降装置内,再通过所述升降支架输送装置运送至所述四丝杆升降装置内。 Wherein, the side of the four-screw lifting device in the step 1 is provided with a storage lifting device, and a lifting bracket conveying device used in conjunction with the four-screw lifting device and the storage lifting device, the lifting The bracket is hoisted into the storage lifting device by the hoisting equipment, and then transported to the four-screw lifting device by the lifting bracket conveying device.
其中,所述四丝杆升降装置包括有机架、四个丝杆螺母机构、传动机构、升降驱动电动机、两个提升摆杆和两个提升摆杆错位驱动装置;所述机架包括有四个立柱;所述四个丝杆螺母机构,分别沿所述四个立柱垂直设置,所述丝杆螺母机构包括有升降丝杆和升降螺母,所述升降螺母与所述升降丝杆配合连接;所述传动机构包括有链轮链条传动机构和同步链轮传动机构;所述升降驱动电动机依次通过所述链轮链条传动机构和所述同步链轮传动机构与所述四个丝杆螺母机构中的升降丝杆驱动连接;所述两个提升摆杆分别设置于所述机架的相对侧,所述提升摆杆的两端分别与所述升降螺母通过滑套连接,所述提升摆杆的其中一端向所述机架的外侧延伸设置有凸块,所述提升摆杆上缠绕有转角弹簧,所述提升摆杆的内侧设置有两个提升挂块;所述两个提升摆杆错位驱动装置分别设置于所述机架的外侧、并与所述提升摆杆设置的凸块驱动配合连接。 Wherein, the four-screw lifting device includes a frame, four screw nut mechanisms, a transmission mechanism, a lifting drive motor, two lifting swing rods and two lifting swing rod dislocation drive devices; the frame includes four a column; the four screw nut mechanisms are arranged vertically along the four columns respectively, the screw nut mechanism includes a lifting screw and a lifting nut, and the lifting nut is connected with the lifting screw; The transmission mechanism includes a sprocket chain transmission mechanism and a synchronous sprocket transmission mechanism; the lifting drive motor passes through the sprocket chain transmission mechanism, the synchronous sprocket transmission mechanism and the four screw nut mechanisms successively. The lifting screw rod is driven and connected; the two lifting swing rods are respectively arranged on the opposite sides of the frame, and the two ends of the lifting swing rod are respectively connected with the lifting nut through a sliding sleeve, and the lifting swing rod One end of which is extended to the outside of the frame with a projection, the lifting swing rod is wound with a corner spring, and the inner side of the lifting swing rod is provided with two lifting hanging blocks; the two lifting swing rods are driven by dislocation The devices are respectively arranged on the outer side of the frame, and are drivingly connected with the projections provided on the lifting swing rod.
其中,所述储料升降装置包括有机架、第一传动轴和第二传动轴、升降装置、传动机构、转向机构和升降驱动电动机;所述机架包括有顶架;所述第一传动轴和第二传动轴,设置于所述顶架的相对侧;所述升降装置包括有提升链轮、设置于所述提升链轮正下方的从动提升链轮、绕设于所述提升链轮和所述从动提升链轮的提升链条,以及垂直设置于所述提升链轮和所述从动提升链轮之间的导轨,所述导轨的上部和下部均设置有弧形凹槽;所述提升链轮分别设置于所述第一传动轴和所述第二传动轴上,所述提升链条的外侧设置有提升挂块,所述提升挂块随所述提升链条绕所述提升链轮和所述从动提升链轮转动;所述传动机构包括有主链轮、第一传动链轮、第二传动链轮和第一传动链条,所述第一传动链条绕设于所述主链轮和所述第一传动链轮,所述第一传动链轮和所述第二传动链轮同轴设置,所述第二传动链轮与所述第一传动轴配合连接;所述转向机构包括有第三传动链轮、过渡轮、转向惰轮和第二传动链条,所述第二传动链条分别绕设于所述第二传动链轮、所述过渡轮、所述转向惰轮和所述第三传动链轮的外侧,所述第三传动链轮与所述第二传动轴配合连接;所述升降驱动电动机与所述主动链轮驱动连接。 Wherein, the storage lifting device includes a frame, a first transmission shaft and a second transmission shaft, a lifting device, a transmission mechanism, a steering mechanism and a lifting drive motor; the frame includes a top frame; the first transmission The shaft and the second transmission shaft are arranged on opposite sides of the top frame; the lifting device includes a lifting sprocket, a driven lifting sprocket arranged directly below the lifting sprocket, and a driven lifting sprocket wound around the lifting chain wheel and the lifting chain of the driven lifting sprocket, and a guide rail vertically arranged between the lifting sprocket and the driven lifting sprocket, the upper and lower parts of the guide rail are provided with arc grooves; The lifting sprockets are respectively arranged on the first transmission shaft and the second transmission shaft, and a lifting hanging block is arranged on the outside of the lifting chain, and the lifting hanging block goes around the lifting chain along with the lifting chain wheel and the driven lifting sprocket rotate; the transmission mechanism includes a main sprocket, a first transmission sprocket, a second transmission sprocket and a first transmission chain, and the first transmission chain is wound around the main sprocket sprocket and the first transmission sprocket, the first transmission sprocket and the second transmission sprocket are coaxially arranged, and the second transmission sprocket is connected with the first transmission shaft; the steering The mechanism includes a third transmission sprocket, a transition wheel, a steering idler and a second transmission chain, and the second transmission chain is respectively wound around the second transmission sprocket, the transition wheel, the steering idler and Outside the third transmission sprocket, the third transmission sprocket is connected with the second transmission shaft; the lifting drive motor is drivingly connected with the driving sprocket.
其中,所述升降支架输送装置设置于所述四丝杆升降装置以及所述储料升降装置的机架的下方,所述升降支架输送装置包括有底座,以及设置于所述底座上方的输送电动机、与所述输送电动机驱动连接的输送丝杆、输送螺母、导轨、与所述导轨往复滑动配合的输送小车;所述输送螺母固设于所述输送小车、并与所述输送丝杆相配合连接。 Wherein, the lifting support conveying device is arranged below the frame of the four-screw lifting device and the storage lifting device, and the lifting support conveying device includes a base, and a conveying motor arranged above the base 1. A conveying screw driven and connected to the conveying motor, a conveying nut, a guide rail, and a conveying trolley reciprocatingly slidably matched with the guide rail; the conveying nut is fixed on the conveying trolley and cooperates with the conveying screw connect.
其中,所采用的气动浇注开闭模装置包括有多个相互作用的开闭模单元;所述开闭模单元包括有驱动气缸、固定架,以及设置于所述固定架外侧的模具;所述模具包括有外层模骨架和内层模板;所述模具的顶部设置有平移机构,所述平移机构包括有悬臂梁轨道、滑轮和滑轮座,所述悬臂梁轨道的一端固定于所述固定架,所述滑轮通过所述滑轮座固定于所述模具的顶部;所述滑轮与所述悬臂梁轨道滑动配合;所述驱动气缸的缸体固定于所述固定架,所述驱动气缸的活塞杆与所述内层模板固定连接。 Wherein, the pneumatic pouring mold opening and closing device used includes a plurality of interacting mold opening and closing units; the mold opening and closing unit includes a driving cylinder, a fixed frame, and a mold arranged outside the fixed frame; The mold includes an outer layer mold skeleton and an inner template; the top of the mold is provided with a translation mechanism, and the translation mechanism includes a cantilever beam track, a pulley and a pulley seat, and one end of the cantilever beam track is fixed on the fixed frame , the pulley is fixed on the top of the mold through the pulley seat; the pulley is slidingly matched with the cantilever beam track; the cylinder body of the driving cylinder is fixed on the fixed frame, and the piston rod of the driving cylinder It is fixedly connected with the inner template.
其中,所述吊装设备包括双梁电动葫芦或者行车。 Wherein, the hoisting equipment includes a double-girder electric hoist or a crane.
其中,还设置有用于提升辅料及输送施工人员垂直提升机。 Among them, there is also a vertical hoist for lifting auxiliary materials and transporting construction personnel.
其中,所述升降支架每隔16.8米横向设置有一组稳定圈梁。 Wherein, a group of stable ring beams are horizontally arranged on the lifting bracket every 16.8 meters.
本发明的有益效果:本发明的高层建筑快速施工的方法区别于现有技术中传统的高层建筑施工的方法,彻底改变了目前采用人工搭建各类脚手架,人工辅装拆装建筑模板,人工现场焊接墙体及立柱内的钢筋,人工搬运模板,所带来的质量无法保证,劳动强度大、工期慢、成本高、安全隐患多的现状,具有施工速度快、施工质量高、施工安全可靠性好,且施工成本较低的特点。 Beneficial effects of the present invention: the method for rapid construction of high-rise buildings of the present invention is different from the traditional method of high-rise building construction in the prior art, completely changing the current manual construction of various scaffolds, manual auxiliary assembly and disassembly of building formwork, and manual on-site construction. Welding the steel bars in the walls and columns, and manually handling the formwork, the quality cannot be guaranteed, the labor intensity is high, the construction period is slow, the cost is high, and there are many safety hazards. The construction speed is fast, the construction quality is high, and the construction is safe and reliable. Good, and the characteristics of low construction cost.
附图说明 Description of drawings
利用附图对发明作进一步说明,但附图中的实施例不构成对本发明的任何限制,对于本领域的普通技术人员,在不付出创造性劳动的前提下,还可以根据以下附图获得其它的附图。 Utilize accompanying drawing to further illustrate the invention, but the embodiment in the accompanying drawing does not constitute any limitation to the present invention, for those of ordinary skill in the art, under the premise of not paying creative work, can also obtain other according to following accompanying drawing Attached picture.
图1是本发明的高层建筑快速施工的方法的作业流程一结构示意图。 Fig. 1 is a schematic view of the operation process of the method for rapid construction of high-rise buildings of the present invention.
图2是本发明的高层建筑快速施工的方法的作业流程二结构示意图。 Fig. 2 is a schematic diagram of the second structure of the operation process of the method for rapid construction of high-rise buildings of the present invention.
图3是本发明的高层建筑快速施工的方法的作业流程三结构示意图。 Fig. 3 is a schematic diagram of the third structure of the operation process of the method for rapid construction of high-rise buildings of the present invention.
图4是本发明的高层建筑快速施工的方法的作业流程四结构示意图。 Fig. 4 is a schematic diagram of the fourth structure of the operation process of the method for rapid construction of high-rise buildings of the present invention.
图5是本发明的高层建筑快速施工的方法的作业流程五结构示意图。 Fig. 5 is a schematic diagram of the fifth structure of the operation process of the method for rapid construction of high-rise buildings of the present invention.
图6是本发明的高层建筑快速施工的方法的作业流程六结构示意图。 Fig. 6 is a schematic diagram of the sixth structure of the operation process of the method for rapid construction of high-rise buildings of the present invention.
图7是本发明的高层建筑快速施工的方法的作业流程七结构示意图。 Fig. 7 is a structural schematic diagram of the operation flow seven of the method for rapid construction of high-rise buildings of the present invention.
图8是本发明的高层建筑快速施工的方法的作业流程八结构示意图。 Fig. 8 is a schematic diagram of the eighth structure of the operation process of the method for rapid construction of high-rise buildings of the present invention.
图9是本发明所采用的升降支架的结构示意图。 Fig. 9 is a schematic structural view of the lifting bracket used in the present invention.
图10是本发明所采用的升降支架输送装置的结构示意图。 Fig. 10 is a schematic structural view of the lifting support conveying device adopted in the present invention.
图11是本发明所采用的四丝杆升降装置的结构示意图。 Fig. 11 is a schematic structural view of the four-screw lifting device used in the present invention.
图12是本发明所采用的储料升降装置的结构示意图。 Fig. 12 is a structural schematic diagram of the material storage lifting device adopted in the present invention.
图13是本发明所采用的气动浇注开闭模装置的结构示意图。 Fig. 13 is a schematic structural view of the pneumatic pouring mold opening and closing device used in the present invention.
在图1至图13中包括有: In Figures 1 to 13 include:
100——整体模具吊挂架、 100——Integral mold hanger,
200——气动浇注开闭模装置、201——固定架、202——缸体、203——活塞杆、204——顶压部、205——内层模板,206——滑轮、207——滑轮座、208——悬臂梁轨道、209——外层模骨架、210——墙角模开闭模单元、211——平面模开闭模单元、 200——pneumatic pouring mold opening and closing device, 201—fixed frame, 202—cylinder body, 203—piston rod, 204—top pressure part, 205—inner formwork, 206—pulley, 207— Pulley seat, 208—cantilever beam track, 209—outer formwork skeleton, 210—corner mold opening and closing unit, 211—plane mold opening and closing unit,
300——四丝杆升降装置、307——同步链条、308——转角弹簧、309——从动链轮、310——传动链条、311——主动链轮、312——升降驱动电动机、313——升降螺母、314——升降丝杆、315——立柱、316——机架、 317——滑套、318——升降链轮组、319——提升摆杆、320——凸块、321——提升摆杆驱动电动机、322——提升挂块、 300——four-screw lifting device, 307——synchronous chain, 308——angle spring, 309——driven sprocket, 310——drive chain, 311——driving sprocket, 312——lifting drive motor, 313 ——lifting nut, 314——lifting screw, 315——column, 316——rack, 317——sliding sleeve, 318——lifting sprocket set, 319——lifting pendulum, 320——bulk, 321——lifting swing rod drive motor, 322——lifting hanging block,
400——升降支架、401——凸台、 400——lifting bracket, 401——boss,
500——升降支架输送装置、501——输送电动机、502——输送丝杆、503——底座、504——导轨、505——输送螺母、506——输送小车、 500——Elevating bracket conveying device, 501——Conveying motor, 502——Conveying screw rod, 503——Base, 504——Guide rail, 505——Conveying nut, 506——Conveying trolley,
600——吊装设备、 600—hoisting equipment,
700——墙、梁钢筋笼架、 700—walls, beams, steel cages,
801——预制飘窗、802——楼板、803——阳光叠合部分预制板、 801——prefabricated bay window, 802——floor slab, 803——prefabricated slab with sunlight laminated part,
907——从动提升链轮、908——提升链条、909——过渡轮、910——第三传动链轮、911——转向惰轮、912——轴承座、913——提升链轮、914——提升导轨、915——第二传动轴、916——机架、9161——顶架、917——弧形凹槽、918——第一传动轴、919——第二传动链轮、920——第一传动链轮、921——第一传动链条、922——主链轮、923——升降驱动电动机、924——第二传动链条、925——提升挂块。 907——driven lifting sprocket, 908——lifting chain, 909——transition wheel, 910——third drive sprocket, 911——steering idler, 912——bearing housing, 913——lifting sprocket, 914——lifting guide rail, 915——second transmission shaft, 916——rack, 9161——top frame, 917——arc groove, 918——first transmission shaft, 919——second transmission sprocket , 920—the first transmission sprocket, 921—the first transmission chain, 922—the main sprocket, 923—the lifting drive motor, 924—the second transmission chain, 925——lift the hanging block.
具体实施方式 Detailed ways
结合以下实施例对本发明作进一步描述。 The present invention is further described in conjunction with the following examples.
本发明的高层建筑快速施工的方法的具体实施方式,如图1至图8所示,包括有以下步骤: The specific embodiment of the method for fast construction of high-rise building of the present invention, as shown in Figure 1 to Figure 8, comprises the following steps:
步骤一,按照建筑设计图吊装整体提升装置至已经做好建筑地面的工地,并进行升降支架400的提升与组装;其中所述整体提升装置为四丝杆升降装置300;具体的,所述步骤一中的四丝杆升降装置300的旁侧设置有储料升降装置,以及与所述四丝杆升降装置300和所述储料升降装置配合使用的升降支架输送装置500,所述升降支架400通过所述吊装设备600吊运到所述储料升降装置内,再通过所述升降支架输送装置500运送至所述四丝杆升降装置300内。可以通过标准吊装设备600将上述所有设备吊运到已经做好建筑地面的工地,由标准吊装设备600在地面开始安装,即安装所有四丝杆升降装置300,安装所有升降支架输送装置500,以及安装所有储料升降装置。
Step 1, hoisting the overall lifting device to the construction site where the building ground has been prepared according to the architectural design drawing, and lifting and assembling the
步骤二,将所有气动浇注开闭模装置200按照建筑设计图的位置摆放到位。
Step 2, place all pneumatic pouring mold opening and
步骤三,将散装的吊挂架单元吊运至所述气动浇注开闭模装置200的上方,并将所述散装的吊挂架单元组装为整体模具吊挂架100,待整体模具吊挂架100组装完成后,再将所述整体模具吊挂架100分别与顶部的升降支架400连接,同时将所述气动浇注开闭模装置200固定安装于所述整体模具吊挂架100的下方。
Step 3, hoisting the bulk hanger unit to the top of the pneumatic pouring mold opening and
步骤四,启动所有四丝杆升降装置300,升降支架400同步上升,顶起所述整体模具吊挂架100和所述气动浇注开闭模装置200也随之同步上升。具体为整体模具吊装挂架由四丝杆升降装置300提升2.8米。升降支架400由标准吊装设备600吊入储料升降装置内,通过储料升降装置和升降支架输送装置500,与四丝杆升降装置300的密切配合,使升降支架400能够与整体模具吊挂架100相连接。
Step 4, start all the four-
步骤五,在建筑轮廓线外组装吊装设备600,将所述起重设备600进入建筑轮廓线内作业,吊装一层楼的墙、梁钢筋笼架700。一层楼的墙、梁钢筋笼架700由标准吊装设备600按建筑设计图吊装到指定位置。这样可以保证当四丝杆升降装置300下降时,所有气动浇注开闭模装置200正好包围着所有墙体钢筋。
Step 5, assemble the
步骤六,启动所有四丝杆升降装置300,将所述整体模具吊挂架100回落至所述气动浇注开闭模装置200全部围设所述一层楼的墙、梁钢筋笼架700,并驱动所述气动浇注开闭模装置200水平合模;由于所有四丝杆升降装置300都设置有步进同步控制系统,可保证所有四丝杆升降装置300能够同步上升,启动四丝杆升降装置300向上提升,因为升降支架400又与整体模具吊挂架100固定,所有气动浇注开闭模装置200又固定在整体模具吊挂架100上,这样,所有气动浇注开闭模装置200就可随四丝杆升降装置300的上下运动同时进行上下运动。这里的回落为整体模具吊挂架100通过升降支架400由四丝杆升降装置300分三次整体回落8.4米。
Step 6, start all the four-
步骤七,浇注混凝土,待混凝土凝固后,驱动所述气动浇注开闭模装置200开模。
Step 7: Pouring concrete. After the concrete solidifies, drive the pneumatic pouring mold opening and
步骤八,启动所有四丝杆升降装置300,将所述整体模具吊挂架100向上提升;由四丝杆升降装置300分三次提升三个升降支架400,直至整体模具吊挂架100上升8.4米。
Step 8, start all the four-
步骤九,将所述吊装设备600进入建筑轮廓线内作业,吊装楼板802、阳光叠合部分预制板803、预制楼梯和预制飘窗801。
Step 9: Put the
步骤十,铺设叠合楼板802现浇部分钢筋网以及现浇叠合楼板802楼面上部混凝土。
步骤十一,重复上述步骤四至步骤十,从而完成所有楼层的建造。 Step eleven, repeat the above steps four to ten, so as to complete the construction of all floors.
步骤十二,拆除整体模具吊装架以及升降支架400。当楼层建筑全部完成后,由塔吊拆除整体模具吊装架,然后塔吊旋转至建筑轮廓线之外。升降支架400由四丝杆升降装置300带动,一节一节下降回落,由升降支架输送装置500逐一送出,再由储料升降装置储存,由标准吊装设备600吊装运出施工现场,至此整个操作完成。
Step 12, dismantling the integral mold hoisting frame and lifting
其中,图1中包括(1)吊装墙、梁钢筋笼架700;(2)地面组装整体模具吊挂架100;(3)现浇一层楼的墙、梁混凝土至板底;图2中包括(1)整体模具吊挂架100分三次整体提升8.4米;(2)组装吊装设备600;(3)吊装楼板802、阳光叠合部分预制板803;(4)吊装预制楼梯和预制飘窗801;(5)敷设叠合板现浇部分钢筋网;(6)现浇叠合板楼面上部混凝土;图3包括(1)整体模具吊挂架100提升2.8米;(2)吊装二层楼的墙、梁钢筋笼架700;图4包括(1)吊装设备600退至建筑轮廓线外;(2)整体模具吊挂架100分三次整体回落8.4米;(3)现浇二层楼的墙、梁混凝土至三层板底;图5重复图2中的相关步骤,图6重复图3中的相关步骤;图7重复图4中的相关步骤;图8再重复图2中的相关步骤,直到全部楼层建筑完。 Among them, Fig. 1 includes (1) hoisting wall and beam steel cage frame 700; (2) ground assembly overall mold hanging frame 100; Including (1) overall mold hanger 100 points three times to lift 8.4 meters overall; (2) assembly of hoisting equipment 600; (3) hoisting of floor slab 802, sunlight laminated part prefabricated panel 803; (4) hoisting of prefabricated stairs and prefabricated bay windows 801; (5) laying part of the reinforced mesh of the laminated slab cast-in-place; (6) the upper concrete of the cast-in-place laminated slab floor; Figure 3 includes (1) the overall mold hanger 100 is lifted by 2.8 meters; (2) the hoisting of the second floor Wall and beam steel cage frame 700; Figure 4 includes (1) hoisting equipment 600 retracted to the outside of the building outline; (2) the overall mold hanger 100 minutes and three times the overall fall of 8.4 meters; (3) the wall of the cast-in-place second floor , beam concrete to the bottom of the three-layer slab; Figure 5 repeats the relevant steps in Figure 2, Figure 6 repeats the relevant steps in Figure 3; Figure 7 repeats the relevant steps in Figure 4; Figure 8 repeats the relevant steps in Figure 2, Until all floors are built.
如图9所示,上述高层建筑快速施工的方法中所采用的升降支架400,它由四个支腿组成,同时支腿的外侧均设置有凸台401,在四个支腿的顶部均设置有尖状的插接端。
As shown in Figure 9, the elevating
如图11所示,上述高层建筑快速施工的方法中所采用的四丝杆升降装置300,包括有机架316、四个丝杆螺母机构、传动机构、升降驱动装置、两个提升摆杆319和两个提升摆杆错位驱动装置;所述机架316包括有四个立柱315;四个丝杆螺母机构分别沿四个立柱315垂直设置,丝杆螺母机构包括有升降丝杆314和升降螺母313,升降螺母313与升降丝杆314配合连接;传动机构包括有链轮链条传动机构和同步链轮传动机构;升降驱动装置依次通过链轮链条传动机构和同步链轮传动机构与四个丝杆螺母机构中的升降丝杆314驱动连接;两个提升摆杆319分别设置于机架316的相对侧,提升摆杆319的两端分别与升降螺母313通过滑套317连接,提升摆杆319的其中一端向机架316的外侧延伸设置有凸块320,提升摆杆319上缠绕有转角弹簧308,提升摆杆319的内侧设置有两个提升挂块322;两个提升摆杆319错位驱动装置分别设置于机架316的外侧、并与提升摆杆319设置的凸块320驱动配合连接。其中,转角弹簧308同时兼具压簧和扭簧的作用,提升摆杆319在该转角弹簧308的作用下,当遇到与提升摆杆319垂直方向的外力时,该提升摆杆319可摆动相应的角度,并当外力消失时,自动复位;同时,当遇到沿提升摆杆319水平方向的外力时,该提升摆杆319可向前移动,并当外力消失时,自动复位。
As shown in Figure 11, the four-
如图12所示,上述高层建筑快速施工的方法中所采用的储料升降装置,包括有机架916、第一传动轴918和第二传动轴915、升降装置、传动机构、转向机构和升降驱动装置;机架916包括有顶架9161;第一传动轴918和第二传动轴915设置于顶架9161的相对侧;升降装置包括有提升链轮913、设置于提升链轮913正下方的从动提升链轮907、绕设于提升链轮913和从动提升链轮907的提升链条908,以及垂直设置于提升链轮913和从动提升链轮907之间的提升导轨914;提升链轮913分别设置于第一传动轴918和第二传动轴915上,提升链条908的外侧设置有提升挂块925,提升挂块925随提升链条908绕提升链轮913和从动提升链轮907转动;传动机构包括有主链轮922、第一传动链轮920、第二传动链轮919和第一传动链条921,第一传动链条921绕设于主链轮922和第一传动链轮920,第一传动链轮920和第二传动链轮919同轴设置,第二传动链轮919与第一传动轴918配合连接;转向机构包括有第三传动链轮910、过渡轮909、转向惰轮911和第二传动链条924,第二传动链条924分别绕设于第二传动链轮919、过渡轮909、转向惰轮911和第三传动链轮910的外侧,第三传动链轮910与第二传动轴915配合连接;升降驱动装置与主动链轮驱动连接。
As shown in Figure 12, the material storage lifting device adopted in the method for rapid construction of high-rise buildings includes a
如图10、图11和图12所示,上述高层建筑快速施工的方法中所采用的升降支架输送装置500,设置于所述四丝杆升降装置300以及所述储料升降装置的机架的下方,所述升降支架输送装置500包括有底座503,以及设置于所述底座503上方的输送电动机501、与所述输送电动机501驱动连接的输送丝杆502、输送螺母505、导轨504、与所述导轨往复滑动配合的输送小车506;所述输送螺母505固设于所述输送小车506、并与所述输送丝杆502相配合连接。
As shown in Figure 10, Figure 11 and Figure 12, the lifting
如图10所示,该升降支架输送装置500中的输送小车506的四个角分别设置有用于支撑待输送部件的定位部。实际使用中,升降支架400借助其它机械正好落入输送小车506上的定位部内,有利于升降支架400的定位,便于稳定运输,防止发生偏移。
As shown in FIG. 10 , the four corners of the conveying
具体的,所述定位部包括有底板513和侧部挡板514,所述底板513与所述侧部挡板514垂直设置。定位效果更好。
Specifically, the positioning portion includes a
如图12所示,上述高层建筑快速施工的方法中所采用的气动浇注开闭模装置200,包括有多个相互作用的开闭模单元;所述开闭模单元包括有驱动气缸、固定架201,以及设置于所述固定架201外侧的模具;所述模具包括有外层模骨架209和内层模板205;所述模具的顶部设置有平移机构,所述平移机构包括有悬臂梁轨道208、滑轮206和滑轮座207,所述悬臂梁轨道208的一端固定于所述固定架201,所述滑轮206通过所述滑轮座207固定于所述模具的顶部;所述滑轮206与所述悬臂梁轨道208滑动配合;所述驱动气缸的缸体202固定于所述固定架201,所述驱动气缸的活塞杆203与所述内层模板205固定连接。
As shown in Figure 12, the pneumatic pouring mold opening and
上述高层建筑快速施工的方法中所采用的吊装设备600包括双梁电动葫芦或者行车。
The
上述高层建筑快速施工的方法中,还设置有用于提升辅料及输送施工人员垂直提升机。 In the method for rapid construction of high-rise buildings mentioned above, a vertical hoist for lifting auxiliary materials and transporting construction personnel is also provided.
上述高层建筑快速施工的方法中,升降支架400每隔16.8米横向设置有一组稳定圈梁。
In the method for rapid construction of a high-rise building described above, a group of stabilizing ring beams are horizontally arranged on the
最后应当说明的是,以上实施例仅用以说明本发明的技术方案,而非对本发明保护范围的限制,尽管参照较佳实施例对本发明作了详细地说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的实质和范围。 Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting the protection scope of the present invention, although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand , the technical solution of the present invention may be modified or equivalently replaced without departing from the spirit and scope of the technical solution of the present invention.
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CN114277942A (en) * | 2022-01-05 | 2022-04-05 | 安徽同湃特机器人科技有限公司 | A kind of high-rise building integrated construction method and construction platform thereof |
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