CN102504938B - Cold pressing and physical refining process of camellia oil - Google Patents
Cold pressing and physical refining process of camellia oil Download PDFInfo
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Abstract
本发明涉及山茶籽油的压榨和物理精练工艺。一种山茶油冷榨及物理精炼工艺,其特征是:包括以下步骤:(1)选取成熟山茶籽,采用微波真空干燥至含水量3-6%,干燥后的山茶籽送入脱壳机脱壳;(2)将脱壳后的山茶籽冷榨压榨出山茶油,榨膛温度为100~150℃,出油温度为80~120℃;(3)压榨出的山茶油通过板框压滤机除去固体杂质;(4)将板框压滤后的山茶油于-5℃~5℃冬化;(5)冬化后的山茶油经过分子蒸馏除去山茶油中的游离脂肪酸、油脂过氧化产物、水分及其他低沸点物质;(6)分子蒸馏后的山茶油用白土、活性炭和氧化铝混合物作为过滤介质过滤除去杂质和色素即得成品。绿色环保,出油率高,且成品油微量营养元素保留率高。
The invention relates to the pressing and physical refining process of camellia seed oil. A kind of camellia oil cold pressing and physical refining process, it is characterized in that: comprise the following steps: (1) select ripe camellia seed, adopt microwave vacuum drying to water content 3-6%, send the dried camellia seed into shelling machine Shell; (2) cold pressing camellia oil from shelled camellia seeds, the temperature of the pressing chamber is 100-150°C, and the temperature of oil output is 80-120°C; (3) the pressed camellia oil is filtered through plate and frame (4) Winterize the camellia oil after plate and frame pressure filtration at -5°C to 5°C; (5) Molecular distillation removes free fatty acid and oil peroxidation in the camellia oil after winterization Product, moisture and other low-boiling substances; (6) the camellia oil after molecular distillation uses white clay, active carbon and alumina mixture as filter media to filter and remove impurities and pigments to obtain the finished product. Environmental protection, high oil yield, and high retention rate of micronutrient elements in refined oil.
Description
技术领域 technical field
本发明涉及山茶籽油的压榨和精练工艺,特别涉及一种山茶油的低温冷榨工艺和一种山茶油的物理精炼工艺。 The invention relates to a pressing and refining process of camellia seed oil, in particular to a low-temperature cold pressing process of camellia oil and a physical refining process of camellia oil.
背景技术 Background technique
山茶油,又名油茶籽油,是从山茶科植物油茶(Camellia oleifera Abel)树种子中获得的,是我国最古老的传统木本食用植物油之一,其脂肪酸组成与橄榄油极为相似,又被称为“东方橄榄油”。山茶油中还含有茶多糖、山茶皂甙、黄酮、茶多酚、维生素和植物甾醇等多种活性物质,经常食用具有降低胆固醇、提高高密度脂蛋白、降低低密度脂蛋白、降血脂、防止心脑血管疾病、提高免疫力、抗辐射、清除自由基、预防肿瘤等功效,国际粮农组织已经将其列为重点推广的健康食用油。 Camellia oil, also known as camellia oil, is obtained from the seeds of the Camellia oleifera Abel tree. It is one of the oldest traditional woody edible vegetable oils in my country. Its fatty acid composition is very similar to that of olive oil. Known as "Oriental Olive Oil". Camellia oil also contains various active substances such as tea polysaccharides, camellia saponins, flavonoids, tea polyphenols, vitamins and phytosterols. Regular consumption can reduce cholesterol, increase high-density lipoprotein, reduce low-density lipoprotein, lower blood fat, and prevent heart disease. For cerebrovascular diseases, improving immunity, anti-radiation, scavenging free radicals, preventing tumors and other effects, the International Food and Agriculture Organization has listed it as a healthy edible oil that is mainly promoted.
目前山茶油毛油的获取工艺基本采用浸提制油或蒸炒压榨法,毛油的精炼工艺基本采用水化脱胶—碱炼脱酸—水洗—过滤脱色—高温蒸汽脱臭—冬化脱脂—成品油。通过高温蒸炒可以破坏油滴外层的蛋白和磷脂膜,以提高出油率,而浸提工艺则会导致成品油中溶剂残留。蒸制加工温度一般在100℃~140℃,炒制加工温度一般在200℃~300℃,而采用螺旋压榨机压榨的腔堂温度一般在200℃~250℃,上述加工过程会生成致癌物苯并(a)芘,同时浸提和蒸炒工艺均会使油中存在大量游离脂肪酸,使酸价提高,从而导致油中过氧化物大量产生。化学精炼需要添加碱液中和游离脂肪酸,高温脱臭等步骤,会使得成品油中维生素含量、植物甾醇等营养物质含量降至极低,既破坏了山茶油的营养,碱炼废液的排放又会导致环境污染。 At present, the extraction process of camellia oil crude oil basically adopts oil extraction or steaming, frying and pressing, and the refining process of crude oil basically adopts hydration degumming-alkali refining and deacidification-water washing-filtration decolorization-high temperature steam deodorization-winterization degreasing-finished product Oil. The protein and phospholipid film on the outer layer of oil droplets can be destroyed by high-temperature steaming and frying to improve the oil yield, while the extraction process will cause solvent residues in the finished oil. The steaming processing temperature is generally 100°C-140°C, the frying processing temperature is generally 200°C-300°C, and the cavity temperature of the screw press is generally 200°C-250°C. The above processing process will generate carcinogen benzene. And (a) pyrene, simultaneous leaching and steaming processes will cause a large amount of free fatty acids in the oil, which will increase the acid value, resulting in a large amount of peroxides in the oil. Chemical refining requires the addition of lye to neutralize free fatty acids, high-temperature deodorization and other steps, which will reduce the content of vitamins, phytosterols and other nutrients in the refined oil to an extremely low level, which not only destroys the nutrition of camellia oil, but also reduces the discharge of alkali refining waste liquid. Will cause environmental pollution.
现有的山茶油压榨、提取及精炼工艺,存在着溶剂残留、致癌物超标、营养物质大量损失等问题。但目前也有一些相对较好的山茶油提取和精炼工艺,如授权日为2007年12月19日,专利号为ZL200610031452.1的国内专利公开了一种油茶籽油物理低温冷榨技术新工艺,该工艺采用晒干、破壳、低温贮存后熟、选籽、清理、剥壳分离、轧胚、冷榨、多重过滤、吸附脱色制得成品茶油,工艺简单易行,且可以保留大部分营养成分,但此工艺前处理仅采用低温后熟,未经炒制或其它方式处理,不能破坏油脂外层蛋白和磷脂膜,出油率较低。 Existing camellia oil pressing, extraction and refining processes have problems such as solvent residues, carcinogens exceeding the standard, and massive loss of nutrients. But there are also some relatively good camellia oil extraction and refining processes at present. For example, the domestic patent whose authorization date is December 19, 2007 and whose patent number is ZL200610031452.1 discloses a new process of physical low-temperature cold pressing of camellia oleifera seed oil. The process adopts sun-drying, shell breaking, post-ripening after low-temperature storage, seed selection, cleaning, shelling and separation, embryo rolling, cold pressing, multiple filtration, adsorption and decolorization to obtain finished tea oil. The process is simple and easy, and can retain most of the oil. Nutrients, but the pre-treatment of this process only adopts low-temperature after-cooking, without frying or other methods, it cannot destroy the outer protein and phospholipid film of the oil, and the oil yield is low.
又如公开日为2010年7月14日,公开号为CN101775332A的国内专利中,公开了一种微波预处理水浸取茶籽油的方法,该方法以脱壳茶籽仁为原料,加入茶籽油作为引油剂,粉碎后经微波辐照、热水调浆、恒温搅拌、离心分离和真空干燥,得到成品茶籽油。此专利方法仿制橄榄油的加工工艺,抛除了压榨和浸提工艺以及化学精炼工艺,避免了化学物质的残留和营养物质的损失,但此方法未考虑山茶籽和油橄榄果这两种木本油料的采摘加工过程之间的区别,橄榄油为果肉油,从采摘到加工一般必须控制在8小时以内,此时油中游离脂肪酸和过氧化产物极低,可考虑采用此工艺。而油茶树多生长在低山丘陵地带,从采摘、运输、干燥、脱壳到粉碎加工,一般要经过几十天的时间才能完成,在此过程中产生的游离脂肪酸和脂肪酸过氧化产物无法去除,很难保证成品的质量。 Another example is that the public date is July 14, 2010, and the domestic patent with the publication number CN101775332A discloses a method for extracting tea seed oil from microwave pretreated water. The method uses shelled tea seed kernels as raw materials and adds tea The seed oil is used as an oil-inducing agent, and after being pulverized, it is subjected to microwave irradiation, hot water slurry mixing, constant temperature stirring, centrifugal separation and vacuum drying to obtain the finished tea seed oil. This patented method imitates the processing technology of olive oil, and eliminates the pressing and extraction process and chemical refining process, avoiding the residue of chemical substances and the loss of nutrients, but this method does not consider the two woody oils of camellia seed and olive fruit The difference between the picking and processing process is that olive oil is pulp oil, and generally it must be controlled within 8 hours from picking to processing. At this time, the free fatty acid and peroxidation products in the oil are extremely low, so this process can be considered. Camellia oleifera grows mostly in low mountain and hilly areas. It usually takes dozens of days to complete from picking, transportation, drying, shelling to crushing, and the free fatty acids and fatty acid peroxidation products produced during this process cannot be removed. , it is difficult to guarantee the quality of the finished product.
再如公开日为2008年12月10日,公开号为CN101317611A的国内专利中,公开了一种高酸值油脂多级分子蒸馏连续化脱酸工艺,该方法将高酸值的猪油通过精细过滤、饱和NaCl水洗、薄膜蒸发除水后,再通过2~5次分子蒸馏除去大部分的脂肪酸,此方法避免了碱炼法用碱量高、营养物质损失大等问题,该方法对于高酸值的地沟油和贮藏不当变质腐败的油脂等劣质油脂的处理比较适合,而对于山茶油等新鲜加工的高档木本油料不适合。 Another example is that the publication date is December 10, 2008, and the publication number is CN101317611A in the domestic patent, which discloses a continuous deacidification process of high acid value grease by multi-stage molecular distillation. After filtering, washing with saturated NaCl, removing water by thin film evaporation, most of the fatty acids are removed by molecular distillation for 2 to 5 times. This method avoids the problems of high alkali consumption and large loss of nutrients in the alkali refining method. This method is suitable for high acid It is more suitable for the treatment of low-quality oils such as valuable waste oil and improperly stored spoiled oils, but it is not suitable for freshly processed high-grade woody oils such as camellia oil.
综上所述,目前还没有一种压榨温度低、出油率高、能耗低、步骤少、营养价值高、酸值和过氧化值低的山茶油的冷榨工艺和物理精炼方法。 To sum up, there is no cold pressing process and physical refining method of camellia oil with low pressing temperature, high oil yield, low energy consumption, few steps, high nutritional value, low acid value and peroxide value.
发明内容 Contents of the invention
本发明的目的在于克服现有山茶油压榨技术和精炼工艺中存在的上述不足,而提供的一种无需高温蒸炒预处理的低温压榨工艺,以及步骤少、操作简单、能耗低、产品质量高的物理精炼工艺,避免了化学精炼过程对油品质的损害以及环境污染的山茶油冷榨及物理精炼工艺。 The purpose of the present invention is to overcome the above-mentioned deficiencies in the existing camellia oil pressing technology and refining process, and provide a low-temperature pressing process that does not require high-temperature steaming and frying pretreatment, and has fewer steps, simple operation, low energy consumption, and high product quality. The advanced physical refining process avoids the damage to the oil quality during the chemical refining process and the cold pressing and physical refining process of camellia oil that pollutes the environment.
本发明解决上述问题所采用的技术方案是:一种山茶油冷榨及物理精炼工艺,其特征是:该方法包括以下步骤: The technical scheme adopted by the present invention to solve the above-mentioned problems is: a kind of camellia oil cold pressing and physical refining process, it is characterized in that: this method comprises the following steps:
(1)选取成熟山茶籽,采用微波真空干燥至含水量3-6%(质量含量),干燥后的山茶籽送入脱壳机脱壳,脱壳率99%以上;用微波真空干燥山茶籽,可以在相对较低的温度下干燥山茶籽,防止高温破坏山茶籽中对人体有益的营养物质,干燥至水分含量3-6%,使得山茶籽水分含量既不会太高而影响山茶油的质量,又不会由于水分含量过少而使冷榨工序不易进行。 (1) Select mature camellia seeds, use microwave vacuum drying to water content of 3-6% (mass content), and send the dried camellia seeds to the shelling machine for shelling, with a shelling rate of more than 99%; dry the camellia seeds with microwave vacuum , the camellia seeds can be dried at a relatively low temperature to prevent the high temperature from destroying the nutrients beneficial to the human body in the camellia seeds, and dried to a moisture content of 3-6%, so that the moisture content of the camellia seeds will not be too high to affect the camellia oil Quality, and the cold pressing process will not be difficult due to too little moisture content.
(2)将脱壳后的山茶籽冷榨压榨出山茶油,控制榨膛温度100℃~150℃,出油温度80℃~120℃;控制榨膛温度100℃~150℃,使得山茶籽可以在较低的温度下冷轧,既保护了山茶籽中易氧化的营养物质,又冷榨温度不至于太低而使得冷榨工序难以进行;出油温度80℃~120℃既使得温度不至于太高而保证冷榨出来的山茶籽油的品质,又不至于温度太低而影响油的流动性而使冷榨效率降低,保证压榨出来的油的质量。 (2) Cold press the camellia seeds after shelling to extract camellia oil, control the temperature of the pressing chamber at 100°C to 150°C, and the temperature of the oil output at 80°C to 120°C; control the temperature of the pressing chamber at 100°C to 150°C, so that the camellia seeds can Cold rolling at a lower temperature not only protects the nutrients that are easily oxidized in camellia seeds, but also prevents the cold pressing temperature from being too low to make the cold pressing process difficult; If the temperature is too high, the quality of the camellia seed oil that is cold-pressed is ensured, and the temperature is not too low, which affects the fluidity of the oil and reduces the efficiency of cold-pressing, so as to ensure the quality of the pressed oil.
(3)压榨出的山茶油毛油通过板框压滤机除去固体杂质;通过板框压滤机除去杂质可以处理大量山茶油,还可以除去山茶油毛油中的大部分固体杂质,防止由于固体杂质存在而导致山茶油容易变质,从而提高了山茶油的稳定性,延长了山茶油的保质期。 (3) The pressed camellia oil crude oil removes solid impurities by a plate and frame filter press; removing impurities by a plate and frame filter press can handle a large amount of camellia oil, and can also remove most of the solid impurities in the camellia oil crude oil, preventing the The presence of solid impurities causes the camellia oil to deteriorate easily, thereby improving the stability of the camellia oil and prolonging the shelf life of the camellia oil.
(4)将压滤后得到的山茶油,于-5℃~5℃冬化,除去蜡、酯及其它高熔点物质;既去除了山茶油中的部分高分子杂质,提高了山茶油的凝固点,有利于山茶油的储存,还提高了山茶油的流动性和澄明度。 (4) Winterize the camellia oil obtained after pressure filtration at -5°C to 5°C to remove waxes, esters and other high-melting point substances; both remove part of the high-molecular impurities in the camellia oil and increase the freezing point of the camellia oil , is beneficial to the storage of camellia oil, and also improves the fluidity and clarity of camellia oil.
(5)冬化后的山茶油经过分子蒸馏除去油脂中的游离脂肪酸、油脂过氧化产物、水分及其他低沸点物质;从而除去了山茶油中对人体有害的物质和不稳定因子,有利于提高山茶油的耐储性和油品。 (5) The camellia oil after winterization removes free fatty acids, oil peroxidation products, moisture and other low-boiling substances in the oil through molecular distillation; thereby removing harmful substances and unstable factors in camellia oil, which is beneficial to improve Storage resistance and oil quality of camellia oil.
(6)分子蒸馏后的山茶油再用白土、活性炭和氧化铝混合物作为过滤介质过滤除去杂质和色素即得成品。通过白土、活性炭和氧化铝混合物吸附可以除去过滤不能除去的杂质和有害物质,使得山茶油更加安全;白土、活性炭和氧化铝混合物还可以吸附除去色素等物质,使得山茶油外观更加美观。 (6) The camellia oil after molecular distillation is filtered with white clay, activated carbon and alumina mixture as a filter medium to remove impurities and pigments to obtain the finished product. The mixture of clay, activated carbon and alumina can remove impurities and harmful substances that cannot be removed by filtration, making camellia oil safer; the mixture of clay, activated carbon and alumina can also adsorb and remove pigments and other substances, making the appearance of camellia oil more beautiful.
作为优选,所述步骤(1)中山茶籽干燥采用的是微波真空干燥工艺,干燥时的绝对压力为7KPa~20KPa,干燥至含水率2~5%。在7KPa~20KPa的真空下,可以得到更加好的干燥效果,但对真空泵要求不高,真空泵运行过程中也不需要消耗很多电力。 As a preference, the drying of the camellia seeds in the step (1) adopts a microwave vacuum drying process, the absolute pressure during drying is 7KPa~20KPa, and the moisture content is 2~5%. Under the vacuum of 7KPa~20KPa, a better drying effect can be obtained, but the requirements for the vacuum pump are not high, and the vacuum pump does not need to consume a lot of power during operation.
作为优选,所述步骤(2)中的榨膛温度控制在120℃~140℃出油温度控制在90~100℃。使得冷榨工艺可以取得最佳的工艺效果,特别是在这个温度区间内色泽、磷脂含量、过氧化值和维生素E的含量等指标综合起来较其他温度区间好。 Preferably, the temperature of the press chamber in the step (2) is controlled at 120°C to 140°C and the oil outlet temperature is controlled at 90°C to 100°C. The cold pressing process can achieve the best process effect, especially in this temperature range, the indicators such as color, phospholipid content, peroxide value and vitamin E content are better than other temperature ranges.
作为优选,所述步骤(5)中分子蒸馏,是采用一次分子蒸馏,绝对压力为1~90pa,蒸发温度为135℃~195℃,冷凝温度为-5℃~25℃;山茶油的酸价、过氧化值和氧化有毒产物丙二醛含量从分子蒸馏前的4-6 mg/g、8~10mmol/kg和3~6mg/kg降至0.05~0.15mg/g、 1~2mmol/kg和1μg/kg以下,水份含量低于1mg/kg。。分子蒸馏可以快速而且有效的降低山茶油中的有毒有害物质,降低酸价,提高山茶油的品质。采用一次分子蒸馏相对于采用多次分子蒸馏可以减少能量损耗,提高经济效益。 As preferably, the molecular distillation in the step (5) is to adopt a molecular distillation, the absolute pressure is 1 to 90pa, the evaporation temperature is 135°C to 195°C, and the condensation temperature is -5°C to 25°C; the acid value of camellia oil The content of malondialdehyde, peroxide value and oxidized toxic product decreased from 4-6 mg/g, 8-10 mmol/kg and 3-6 mg/kg before molecular distillation to 0.05-0.15 mg/g, 1-2 mmol/kg and Below 1μg/kg, moisture content is below 1mg/kg. . Molecular distillation can quickly and effectively reduce the toxic and harmful substances in camellia oil, lower the acid value and improve the quality of camellia oil. Using one-time molecular distillation can reduce energy loss and improve economic benefits compared with multiple molecular distillation.
作为优选,所述步骤(6)中的过滤过程,过滤介质是采用白土、活性炭和氧化铝按质量比(60~95):(3~15):(1~15)混合而成的。其中白土为食用油精炼中常用过滤介质,主要吸附非极性和低极性物质,可以有效除去油中色素、磷脂、皂素及其它絮状杂质,活性炭具有孔隙结构发达、颗粒均匀、比表面积大、吸附能力强等特点,主要吸附极性物质,能有效去除油中色素、游离有机污染物、苯并(a)芘、农药残留等,活性氧化铝是一种比表面积大的分子吸附剂,可以有效去除油中氟、氯污染物及砷、铅等重金属污染物。白土、活性炭和氧化铝按质量比(60~95):(3~15):(1~15)混合,使得白土、活性炭和氧化铝之间具有协同作用,可以提高吸附效果。 As a preference, in the filtration process in the step (6), the filter medium is formed by mixing clay, activated carbon and alumina in a mass ratio of (60-95):(3-15):(1-15). Among them, white clay is a commonly used filter medium in edible oil refining. It mainly absorbs non-polar and low-polar substances, and can effectively remove pigments, phospholipids, saponins and other flocculent impurities in oil. Activated carbon has developed pore structure, uniform particles, and specific surface area. It mainly adsorbs polar substances, and can effectively remove pigments in oil, free organic pollutants, benzo(a)pyrene, pesticide residues, etc. Activated alumina is a molecular adsorbent with a large specific surface area , can effectively remove fluorine, chlorine pollutants and heavy metal pollutants such as arsenic and lead in oil. The clay, activated carbon and alumina are mixed according to the mass ratio (60-95):(3-15):(1-15), so that there is a synergistic effect between the clay, activated carbon and alumina, which can improve the adsorption effect.
本发明与现在技术相比,具有以下优点和效果: Compared with the prior art, the present invention has the following advantages and effects:
(1)通过控制微波真空干燥的压力,7KPa~20KPa,将干燥温度控制在40℃~60℃,这样既通过微波振荡破坏种仁中油滴外层包裹的蛋白和磷脂膜,促进油滴的溶出,提高压榨出油率,在较低的真空状态,可以将干燥温度控制在比较低的温度,减少高温和氧气造成的游离脂肪酸含量提高和油脂过氧化产物增加,降低后续精炼工艺的难度。 (1) By controlling the pressure of microwave vacuum drying, 7KPa ~ 20KPa, the drying temperature is controlled at 40°C ~ 60°C, so that the protein and phospholipid film wrapped in the outer layer of oil droplets in the seed kernel are destroyed by microwave oscillation, and the dissolution of oil droplets is promoted. , improve the oil yield of pressing, in a lower vacuum state, the drying temperature can be controlled at a relatively low temperature, reduce the increase in free fatty acid content and oil peroxidation products caused by high temperature and oxygen, and reduce the difficulty of subsequent refining processes.
物料干燥至含水率3~6%,一方面使得压榨过程中,不会因压力过高而导致温度过高,二是含有少量水分,会使磷脂与水份结合,在油中溶解度降低,避免压榨油中磷脂含量过高。 The material is dried to a moisture content of 3-6%. On the one hand, during the pressing process, the temperature will not be too high due to excessive pressure; Pressed oils are too high in phospholipids.
(2)通过控制较低的压榨温度,避免高温压榨造成酸价和过氧化值的提高,又可以防止苯并(a)芘的产生。 (2) By controlling the lower pressing temperature, the increase of acid value and peroxide value caused by high-temperature pressing can be avoided, and the production of benzo(a)pyrene can be prevented.
(3)通过一步分子蒸馏法,将山茶油的酸价从4~6 mg/g,降至0.05~0.15 mg/g, 过氧化值从8~10mg/kg降至1~2mg/kg,氧化有毒产物丙二醛从3~6ppm,降至1ppb以下,水份含量降至1ppm以下。 (3) Through a one-step molecular distillation method, the acid value of camellia oil is reduced from 4 to 6 mg/g to 0.05 to 0.15 mg/g, and the peroxide value is reduced from 8 to 10 mg/kg to 1 to 2 mg/kg. The toxic product malondialdehyde is reduced from 3 to 6ppm to less than 1ppb, and the water content is reduced to less than 1ppm.
(4)通过白土、活性炭和氧化铝混合作为过滤介质过滤,去除颜色较深的色素,并将上述工艺可能残留的胶质、苯并(a)芘等杂质进一步去除,使得整个工艺更加安全可靠。 (4) Filter through clay, activated carbon and alumina as a filter medium to remove darker pigments and further remove impurities such as colloid and benzo(a)pyrene that may remain in the above process, making the whole process safer and more reliable .
(5)本发明中山茶油冷榨及物理精炼工艺采用物理干燥、压榨和精炼工艺,整个过程绿色环保,出油率高,且成品油微量营养元素保留率高,该工艺所获得的成品油指标均高于国家一级压榨油标准。 (5) The cold pressing and physical refining process of camellia oil in the present invention adopts physical drying, pressing and refining processes. The whole process is green and environmentally friendly, with high oil yield and high retention rate of micronutrient elements in the finished oil. The finished oil obtained by this process The indicators are higher than the national first-class pressed oil standard.
本发明中山茶油冷榨及物理精炼工艺也适合如香榧、核桃、山核桃、薄壳山核桃、松籽、榛子、云南坚果、文冠果等果仁类木本油料作物。 The cold pressing and physical refining process of the camellia oil in the present invention is also suitable for nut woody oil crops such as Chinese torreya, walnut, hickory nut, thin-shelled hickory nut, pine nut, hazelnut, Yunnan nut, and sorbifolium.
附图说明 Description of drawings
图1是本发明中的山茶油冷榨及物理精炼工艺的流程图。 Fig. 1 is the flowchart of cold pressing and physical refining process of camellia oil among the present invention.
具体实施方式 Detailed ways
下面通过实施例对本发明作进一步的详细说明,以下实施例是对本发明的解释而本发明并不局限于以下实施例。 The present invention will be described in further detail below through examples, and the following examples are explanations of the present invention and the present invention is not limited to the following examples.
实施例1:如图1所示山茶油冷榨及物理精炼工艺包括: Embodiment 1: Camellia oil cold pressing and physical refining process as shown in Figure 1 comprise:
(1)选取成熟山茶籽原料,该原料在2450MHz频率的微波采用微波真空干燥,干燥至水分含量3%,压力控制在12KPa,这样干燥温度将被控制在50℃,以免温度过高和空气中氧气导致山茶籽种仁中油脂氧化、分解。由于油茶壳含有苯并(a)芘,因此干燥后的原料脱壳率应在99%以上,以免在压榨过程中,混入过多的壳,产生苯并(a)芘。本发明中的微波真空干燥至含水量通常在质量含量3-6%之间,例如可以为4%、4.5%或5%,本发明中微波真空干燥压力通常为7KPa~20KPa,例如可以为10 KPa、12 KPa、14 KPa、16 KPa或18 KPa。 (1) Select the raw material of mature camellia seed, which is dried in a microwave vacuum at a frequency of 2450MHz to a moisture content of 3%, and the pressure is controlled at 12KPa, so that the drying temperature will be controlled at 50°C to avoid excessive temperature and air Oxygen causes the oil in the camellia seed kernel to oxidize and decompose. Since camellia oleifera shells contain benzo(a)pyrene, the shelling rate of raw materials after drying should be above 99%, so as not to mix too much shells and produce benzo(a)pyrene during the pressing process. The microwave vacuum drying in the present invention is usually between the mass content of 3-6%, for example, it can be 4%, 4.5% or 5%. The microwave vacuum drying pressure in the present invention is usually 7KPa~20KPa, for example, it can be 10 KPa, 12KPa, 14KPa, 16KPa or 18KPa.
(2)将脱壳山茶籽冷榨,榨膛温度140℃,出油温度100℃,应避免过高的压力和超过150℃的温度,产生高酸价和过氧化值的毛油;本发明中的榨膛温度通常在100~150℃,例如可以为100℃、110℃、120℃、130℃或140℃,出油温度通常在为80~120℃,例如可以为90℃、95℃、100℃、105℃或110℃。 (2) Cold pressing the shelled camellia seeds, the pressing chamber temperature is 140°C, and the oil outlet temperature is 100°C, excessive pressure and temperature exceeding 150°C should be avoided to produce crude oil with high acid value and peroxide value; the present invention The temperature of the press chamber is usually 100-150°C, for example, it can be 100°C, 110°C, 120°C, 130°C or 140°C, and the oil outlet temperature is usually 80-120°C, for example, it can be 90°C, 95°C, 100°C, 105°C or 110°C.
(3)压榨出的山茶油,通过板框压滤,除去固体杂质。 (3) The pressed camellia oil is filtered through plate and frame to remove solid impurities.
(4)将板框过滤得到的山茶油,于2℃冬化,除去高熔点蜡、酯等,本发明中的冬化温度通常为-5~5℃,例如可以为-4℃、-3℃、-2℃、-1℃、0℃、1℃、2℃、3℃或4℃。冬化是一晶析分离的方法之一,是将油脂冷却使熔点较高的蜡、酯等结晶析出的过程,本实施例中是将山茶油冷却使熔点较高的蜡、酯等结晶析出的过程。 (4) The camellia oil obtained by filtering the plate frame is winterized at 2°C to remove high-melting point waxes, esters, etc. The winterization temperature in the present invention is usually -5 to 5°C, for example, it can be -4°C, -3°C °C, -2°C, -1°C, 0°C, 1°C, 2°C, 3°C or 4°C. Winterization is one of the methods of crystallization and separation. It is a process of cooling oil to crystallize waxes and esters with higher melting points. In this example, cooling camellia oil to crystallize waxes and esters with higher melting points. the process of.
(5)冬化后的山茶油,只经过一次分子蒸馏,分子蒸馏条件为:绝对压力70pa,蒸发温度175℃,冷凝温度5℃,除去油中的游离脂肪酸、油过氧化产物和水分, 所获得油的酸价从4~6,降至0.05~0.15, 过氧化值从8~10降至1~2,氧化有毒产物丙二醛从3~6mg/kg,降至1μg/kg以下,水份含量低于1mg/kg。分子蒸馏是一种在高真空下操作的蒸馏方法,这时蒸气分子的平均自由程大于蒸发表面与冷凝表面之间的距离,从而可利用料液中各组分蒸发速率的差异,对液体混合物进行分离。一次分子蒸馏是指经过一次分子蒸馏工序。本发明中的分子蒸馏压力通常为1~90pa,例如可以为5pa、10pa、15pa、20pa、25pa、30pa、35pa、40pa、45pa、50pa、55pa、60pa或65pa;分子蒸馏的蒸发温度通常为135~195℃,例如可以为140℃、150℃、160℃、170℃、180℃或190℃;冷凝温度通常为-5~25℃,例如可以为0℃、5℃、10℃、15℃或20℃。 (5) Camellia oil after winterization undergoes molecular distillation only once. The conditions of molecular distillation are: absolute pressure 70pa, evaporation temperature 175°C, condensation temperature 5°C to remove free fatty acids, oil peroxidation products and water in the oil. The acid value of the obtained oil is reduced from 4 to 6 to 0.05 to 0.15, the peroxide value is reduced from 8 to 10 to 1 to 2, and the oxidized toxic product malondialdehyde is reduced from 3 to 6 mg/kg to less than 1 μg/kg. The portion content is less than 1mg/kg. Molecular distillation is a distillation method operated under high vacuum. At this time, the mean free path of vapor molecules is greater than the distance between the evaporation surface and the condensation surface, so that the difference in evaporation rate of each component in the feed liquid can be used to optimize the liquid mixture. to separate. A molecular distillation refers to a molecular distillation process. The molecular distillation pressure in the present invention is usually 1~90Pa, for example can be 5Pa, 10Pa, 15Pa, 20Pa, 25Pa, 30Pa, 35Pa, 40Pa, 45Pa, 50Pa, 55Pa, 60Pa or 65Pa; The evaporation temperature of molecular distillation is usually 135 ~195°C, for example, it can be 140°C, 150°C, 160°C, 170°C, 180°C or 190°C; the condensation temperature is usually -5~25°C, for example, it can be 0°C, 5°C, 10°C, 15°C or 20°C.
酸价测定方法,GBT 15689-2008 植物油料 油的酸度测定;过氧化值测定方法,GB/T 5538-2005 动植物油脂 过氧化值测定;水份含量测定方法,GB/T 5528-2008 植物油脂水分及挥发物含量测定法;丙二醛测定方法,GB_T 5009.181-2003 猪油中丙二醛的测定。 Determination of acid value, GBT 15689-2008 Determination of acidity of vegetable oils and oils; Determination of peroxide value, GB/T 5538-2005 Determination of peroxide value of animal and vegetable oils; Determination of moisture content, GB/T 5528-2008 Vegetable oils and fats Determination of moisture and volatile content; Determination of malondialdehyde, GB_T 5009.181-2003 Determination of malondialdehyde in lard.
(6)分子蒸馏获得的重组份山茶油,过滤介质配比为白土、活性炭和氧化铝质量比80∶3∶2,除去颜色较深的色素,并进一本步去除残存的一些胶质和苯并(a)芘等微量杂质,即得成品。本发明中的过滤介质中白土、活性炭和氧化铝的质量比通常为(60~95):(3~15):(1~15),例如可以为表1中的任何一组数据。 (6) For the heavy component camellia oil obtained by molecular distillation, the filter medium ratio is clay, activated carbon and alumina mass ratio 80: 3: 2, to remove darker pigments, and further remove some remaining colloids and benzene And (a) trace impurities such as pyrene to obtain the finished product. The mass ratio of clay, activated carbon and alumina in the filter medium of the present invention is usually (60-95):(3-15):(1-15), for example, any set of data in Table 1 can be used.
表1过滤介质中白土、活性炭和氧化铝的质量比 The mass ratio of clay, activated carbon and alumina in the filter medium of table 1
实施例2: Example 2:
山茶油冷榨及物理精炼工艺包括: Camellia oil cold pressing and physical refining process includes:
(1)选取成熟山茶籽100kg,放入微波真空干燥箱中,在2450MHz频率的微波,20KPa的压力条件下,干燥至水分含量5%。将干燥的带壳山茶籽送往脱壳机中脱壳,脱壳率99%; (1) Select 100 kg of mature camellia seeds, put them into a microwave vacuum drying oven, and dry them to a moisture content of 5% under microwaves with a frequency of 2450 MHz and a pressure of 20 KPa. Send the dried shelled camellia seeds to the sheller for shelling, the shelling rate is 99%;
(2)将脱壳后的山茶籽送往冷榨机中压榨,控制榨膛温度控制在130℃,出油温度控制在100℃以下; (2) Send the husked camellia seeds to a cold press for pressing, control the temperature of the press chamber at 130°C, and control the oil outlet temperature below 100°C;
(3)压榨出的山茶油,通过板框压滤,除去固体杂质; (3) the camellia oil squeezed out is filtered through plate and frame to remove solid impurities;
(4)将板框过滤得到的山茶油,于3℃冬化24小时,除去高熔点蜡、酯等; (4) The camellia oil obtained by filtering the plate frame was winterized at 3° C. for 24 hours to remove high melting point waxes, esters, etc.;
(5)冬化后的山茶油,放入分子蒸馏的进料杯,先于200pa的真空下脱气15min,再在70Pa的压力,180℃的蒸发温度,15℃的冷凝温度,刮板转速120转/min的条件下进行分子蒸馏,得到的重组份山茶油酸价低于0.15,过氧化值低于2,氧化有毒产物丙二醛低于1ppb,水份含量低于1ppm。 (5) Put the winterized camellia oil into the feed cup of molecular distillation, degas it under the vacuum of 200pa for 15min, and then degas it under the pressure of 70Pa, the evaporation temperature of 180°C, the condensation temperature of 15°C, and the speed of scraper Molecular distillation is carried out under the condition of 120 rpm, and the obtained heavy camellia oil has an acid value of less than 0.15, a peroxide value of less than 2, a toxic product of oxidation, malondialdehyde, of less than 1ppb, and a water content of less than 1ppm.
(6)收集分子蒸馏重组份,采用比例为90:3:7的白土、活性炭和氧化铝混合过滤介质过滤,除去颜色较深的色素,并进一步去除可能存在的一些胶质和苯并(a)芘等杂质,即得成品。 (6) Collect molecularly distilled heavy fractions, and use a ratio of 90:3:7 for clay, activated carbon and aluminum oxide mixed filter media to filter, remove darker pigments, and further remove some colloids and benzo(a) that may exist ) pyrene and other impurities to get the finished product.
实施例3: Example 3:
山茶油冷榨及物理精炼工艺也可以用于生产香榧油,其步骤如下: Camellia oil cold pressing and physical refining process can also be used to produce Torreya oil, the steps are as follows:
(1)选取成熟去假种皮香榧籽500kg,放入微波真空干燥箱中,以2450MHz频率的微波,10KPa的真空条件下,干燥至水分含量3%。干燥后的原料送往脱壳机中脱壳,脱壳率99%; (1) Select 500 kg of ripe torreya seeds without arils, put them into a microwave vacuum drying oven, and dry them to a moisture content of 3% with microwaves at a frequency of 2450 MHz and a vacuum of 10 KPa. The dried raw materials are sent to the shelling machine for shelling, and the shelling rate is 99%;
(2)将脱壳香榧种仁送往冷榨机中压榨,榨膛温度控制在120℃,出油温度控制在80℃以下; (2) Send the shelled Chinese torreya seed kernel to the cold press for pressing, the temperature of the pressing chamber is controlled at 120°C, and the oil outlet temperature is controlled below 80°C;
(3)压榨出的香榧油,通过板框压滤,除去固体杂质; (3) the torreya torreya oil that squeezes out, removes solid impurity by plate and frame press filtration;
(4)将板框过滤得到的香榧油,于1℃冬化18小时,除去高熔点蜡、酯等; (4) The torreya oil obtained by filtering the plate frame was winterized at 1° C. for 18 hours to remove high melting point waxes, esters, etc.;
(5)冬化后的香榧油,放入分子蒸馏的进料杯,先于200pa真空度下脱气15min,再以5Pa真空度,150℃的蒸发温度,5℃的冷凝温度,刮板转速120转/min的条件下进料分离,分离得到的重组份香榧油酸价低于0.2, 过氧化值低于2,氧化有毒产物丙二醛低于1ppb,水份含量低于1ppm。 (5) Put the winterized torreya oil into the feeding cup of molecular distillation, degas it under 200pa vacuum degree for 15min, then use 5Pa vacuum degree, evaporating temperature of 150℃, condensation temperature of 5℃, scraper speed Under the condition of 120 revolutions/min, the feed is separated, and the separated heavy torreya oil has an acid value of less than 0.2, a peroxide value of less than 2, a toxic product of oxidation, malondialdehyde, of less than 1ppb, and a water content of less than 1ppm.
(6)收集步骤(5)中分子蒸馏重组份,采用质量比为85:13:2的白土、活性炭和氧化铝混合后作为过滤介质过滤,除去颜色较深的色素,并进一步去除可能存在的一些胶质和苯并(a)芘等杂质,即得成品。 (6) To collect the molecularly distilled heavy fraction in step (5), use clay, activated carbon and alumina with a mass ratio of 85:13:2 to mix and filter as a filter medium to remove darker pigments and further remove possible existing Impurities such as some colloids and benzo(a)pyrene can be obtained as finished products.
本发明中的干燥方式与温度对压榨油质量的影响研究: Research on the influence of drying mode and temperature on the quality of pressed oil in the present invention:
干燥温度越高,压榨出的油色泽越深,磷脂含量越高,过氧化值越高,维生素含量越低,所以控制原料的干燥温度,是控制压榨油质量的首要条件。 The higher the drying temperature, the darker the color of the pressed oil, the higher the phospholipid content, the higher the peroxide value, and the lower the vitamin content. Therefore, controlling the drying temperature of raw materials is the primary condition for controlling the quality of pressed oil.
(1)材料:油茶籽,采自浙江省武义县俞源乡,罗维朋比色仪,水分测定仪,液相色谱,压榨机,烘箱,微波真空干燥机,分光光度计。 (1) Materials: Camellia oleifera seeds, collected from Yuyuan Township, Wuyi County, Zhejiang Province, Luo Weibo colorimeter, moisture analyzer, liquid chromatography, press machine, oven, microwave vacuum dryer, spectrophotometer.
(2)实验方法:取140kg油茶籽,分成7组,分别于微波干燥机(12kpa和18kpa压力)、干燥和烘箱中烘烤(50℃、80℃、110℃、140℃、170℃),干燥至水份含量3%。脱壳,低温压榨,榨膛温度140℃,测定各指标。 (2) Experimental method: 140kg camellia seeds were taken, divided into 7 groups, and baked in microwave dryer (12kpa and 18kpa pressure), drying and oven respectively (50°C, 80°C, 110°C, 140°C, 170°C), Dry to a moisture content of 3%. Hulling, low-temperature pressing, pressing chamber temperature 140°C, measuring various indexes.
过氧化值测定方法,参照GB/T 5538-2005动植物油脂 过氧化值测定。 For the determination method of peroxide value, refer to GB/T 5538-2005 Determination of peroxide value of animal and vegetable oils and fats.
色泽测定方法,参照GB/T 22460-2008 动植物油脂 罗维朋色泽的测定。 For the color determination method, refer to GB/T 22460-2008 Determination of the color of Lovibond in animal and vegetable oils.
维生素E含量测定方法,参照GB/T 5009.82-2003食品中维生素A和维生素E的测定。 For the determination method of vitamin E content, refer to GB/T 5009.82-2003 Determination of vitamin A and vitamin E in food.
磷脂含量测定方法,参照GB/T 5537-2008粮油检验磷脂含量的测定。 For the determination method of phospholipid content, refer to GB/T 5537-2008 Determination of phospholipid content in grain and oil inspection.
(3)结果 (3) Results
从表2可以看出,微波真空干燥的出油率和高温烘干的出油率差不多,但色泽、磷脂含量、过氧化值和维生素E的含量等指标,均优于高温烘干。低温烘干的色泽、磷脂含量、过氧化值和维生素E的含量等指标与微波真空干燥的指标差不多,但出油率较低,且烘干时间较长(12Kpa压力下,微波真空干燥0.5小时即可达到水份含量3%,而50℃普通烘干需要6.8小时)。 It can be seen from Table 2 that the oil yield of microwave vacuum drying is similar to that of high temperature drying, but the indicators such as color, phospholipid content, peroxide value and vitamin E content are all better than high temperature drying. The color, phospholipid content, peroxide value and vitamin E content of low-temperature drying are similar to those of microwave vacuum drying, but the oil yield is lower and the drying time is longer (under 12Kpa pressure, microwave vacuum drying for 0.5 hours It can reach a moisture content of 3%, while ordinary drying at 50°C takes 6.8 hours).
植物种仁中油脂是以甘油三酯形式存在的小油滴,外面包裹着一层磷脂,磷脂的内侧是亲油基团,外侧是亲水基团,连接着油素蛋白和钙结合油素蛋白。种子的高温处理(烘、蒸)可以使蛋白变性,油脂和表面张力降低,破坏蛋白、磷脂和甘油三酯的结合,使油料作物种仁油在压榨过程中更容易榨出,这就是为什么普通压榨前,一定要经过高温蒸炒的原因,但高温同时又破坏了压榨油的质量,提高酸价、过氧化值和磷脂含量,降低和它的营养。微波是一种电磁波,具有强穿透能力,它通过电磁频率的变化,使被干燥物质内分子运动、相互摩擦从而产生热量,带走水份,使得种仁从内到外均匀干燥,而在真空状态下,可以使水份蒸发温度降低,从而使微波干燥的的温度降低,这样,微波既强力破坏了油脂、磷脂和蛋白的结合,又不至于温度过高,在保证出油率的基础上,又保证了质量。 The oil in the plant seed kernel is a small oil drop in the form of triglyceride, which is wrapped with a layer of phospholipid. The inner side of the phospholipid is an lipophilic group, and the outer side is a hydrophilic group, which connects olein and calcium-binding olein protein. High-temperature treatment of seeds (drying and steaming) can denature protein, reduce oil and surface tension, destroy the combination of protein, phospholipid and triglyceride, and make oil crop seed oil easier to squeeze out during pressing, which is why ordinary Before pressing, it must be steamed and fried at high temperature, but at the same time, the high temperature will destroy the quality of the pressed oil, increase the acid value, peroxide value and phospholipid content, and reduce its nutrition. Microwave is a kind of electromagnetic wave with strong penetrating ability. Through the change of electromagnetic frequency, it makes the molecules in the dried material move and rub against each other to generate heat and take away the water, so that the seeds are evenly dried from the inside to the outside. In a vacuum state, the evaporation temperature of water can be reduced, thereby reducing the temperature of microwave drying. In this way, microwaves can not only strongly destroy the combination of oil, phospholipid and protein, but also prevent the temperature from being too high. On the basis of ensuring the oil yield On the other hand, the quality is guaranteed.
本发明中的压榨温度对苯并(a)芘含量的影响研究: In the present invention, the pressing temperature is studied on the influence of benzo(a)pyrene content:
(1)材料和仪器:油茶籽,采自浙江省武义县俞源乡,气相色谱,压榨机,红外测温仪。 (1) Materials and instruments: Camellia oleifera seeds, collected from Yuyuan Township, Wuyi County, Zhejiang Province, gas chromatography, press, infrared thermometer.
(2)实验方法:取140kg油茶籽,分成7组,80℃烘箱干燥至含水率5%,于压榨机中压榨,分别调节压榨机转速,使榨膛温度分别控制在100℃、130℃、150℃、170℃、190℃、210℃、250℃进行压榨,测定其出油率和苯并(a)芘含量。 (2) Experimental method: Take 140kg camellia seeds, divide them into 7 groups, dry them in an oven at 80°C until the moisture content is 5%, and press them in a press. Adjust the speed of the presses to control the temperature of the press chamber at 100°C, 130°C, Press at 150°C, 170°C, 190°C, 210°C, and 250°C to measure the oil yield and benzo(a)pyrene content.
苯并(a)芘含量测定方法,参照GBT 22509-2008 动植物油脂 苯并(a)芘的测定 反相高效液相色谱法。 For the determination method of benzo(a)pyrene content, refer to GBT 22509-2008 Determination of benzo(a)pyrene in animal and vegetable fats and oils by reversed-phase high performance liquid chromatography.
磷脂含量测定方法,参照GB/T 5537-2008粮油检验磷脂含量的测定。 For the determination method of phospholipid content, refer to GB/T 5537-2008 Determination of phospholipid content in grain and oil inspection.
从表3可以看出,随着压榨温度的提升,出油率随之提升,当压榨温度达到250℃时,出油率可达98%,但油品质也随之下降,磷脂含量随压榨温度的提升而升高,当压榨温度达到250℃时,磷脂含量为100℃时的32倍。苯并(a)芘在100℃-150℃压榨温度范围内不产生,当达到170℃以后,就开始产生,因此压榨温度不宜超过150℃。 It can be seen from Table 3 that with the increase of pressing temperature, the oil yield increases. When the pressing temperature reaches 250°C, the oil yield can reach 98%, but the oil quality also decreases. When the pressing temperature reaches 250°C, the phospholipid content is 32 times that of 100°C. Benzo(a)pyrene will not be produced in the pressing temperature range of 100°C-150°C, but will start to be produced when it reaches 170°C, so the pressing temperature should not exceed 150°C.
本说明书中所描述的以上内容仅仅是对本发明结构所作的举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,只要不偏离本发明的结构或者超越本权利要求书所定义的范围,均应属于本发明的保护范围。 The above content described in this specification is only an illustration of the structure of the present invention. Those skilled in the art to which the present invention belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, as long as they do not deviate from the structure of the present invention or exceed the scope defined in the claims. All should belong to the protection scope of the present invention. the
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