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CN102504117B - Aquagel with high water absorbing capacity and preparation method thereof - Google Patents

Aquagel with high water absorbing capacity and preparation method thereof Download PDF

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CN102504117B
CN102504117B CN 201110289246 CN201110289246A CN102504117B CN 102504117 B CN102504117 B CN 102504117B CN 201110289246 CN201110289246 CN 201110289246 CN 201110289246 A CN201110289246 A CN 201110289246A CN 102504117 B CN102504117 B CN 102504117B
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aquagel
soluble monomer
absorbing capacity
high water
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CN102504117A (en
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高建青
夏国龚
韩旻
李平
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Jiangsu Southern Eisai Pharmaceutical Co Ltd
Zhejiang University ZJU
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Jiangsu Southern Eisai Pharmaceutical Co Ltd
Zhejiang University ZJU
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Abstract

The invention discloses aquagel with high water absorbing capacity. The aquagel is prepared from the following raw materials in percentage by weight: 4-12 percent of polyvinyl alcohol, 70-90 percent of water, 5-20 percent of water-soluble monomers, 0.04-0.4 percent of an initiator and 0.03-0.3 percent of a crosslinking agent. The aquagel with high water absorbing capacity has the appearance characteristics of colorlessness and transparency, has high water absorbing capacity, and is easy for film forming. The invention further discloses a preparation method of the aquagel with high water absorbing capacity. The method comprises the following steps of: dissolving polyvinyl alcohol into a part of water under the conditions of mechanical stirring and nitrogen protection; adding a first water-soluble monomer and a part of the initiator; reacting at the temperature of 70-80 DEG C for 1-2 hours; adding the remaining water, a second water-soluble monomer, the remaining initiator and the crosslinking agent; polymerizing for 2-4 hours, and raising the temperature to 85-95 DEG C; and preserving heat for 0.5-1.5 hours, and cooling to the room temperature to obtain aquagel with high water absorbing capacity. The aquagel has the advantages of high operability, high controllability, easiness for industrial implementation, and the like.

Description

一种高吸水率水凝胶及其制备方法A kind of hydrogel with high water absorption rate and preparation method thereof

技术领域 technical field

本发明涉及聚合物的合成与改性领域,具体涉及一种高吸水率水凝胶及其制备方法。The invention relates to the field of synthesis and modification of polymers, in particular to a hydrogel with high water absorption rate and a preparation method thereof.

背景技术 Background technique

水凝胶是一种能够在水中溶胀、吸收并保持大量水分而又不溶解于水的具有三维网络结构的亲水性交联聚合物。水凝胶具有相对固定的形状,内部的水分子尽管被束缚于凝胶网络中,但仍具有一定的活动性。水凝胶这种体系的特殊结构类似于生物体的构造,因而具有类似生物体系的行为。水凝胶具有良好的生物相容性,与被固定化的酶或细胞之间只有微弱的作用,能使固定在水凝胶中的生物分子保持较长时间的活性。由于水凝胶具有独特的物理和化学性质,它们被广泛应用于食品加工与保存、农林用保水剂、妇女和儿童的卫生用品、工业用的分离浓缩材料、除水剂、建筑业用的防漏密封材料以及医用敷料等各种用途的功能材料。Hydrogel is a hydrophilic cross-linked polymer with a three-dimensional network structure that can swell in water, absorb and retain a large amount of water without dissolving in water. Hydrogels have a relatively fixed shape, and although the water molecules inside are bound in the gel network, they still have certain mobility. The special structure of the hydrogel system is similar to the structure of organisms, so it has the behavior similar to biological systems. Hydrogel has good biocompatibility, and has only weak interaction with immobilized enzymes or cells, which can keep biomolecules immobilized in hydrogel active for a long time. Due to the unique physical and chemical properties of hydrogels, they are widely used in food processing and preservation, water retaining agents for agriculture and forestry, sanitary products for women and children, industrial separation and concentration materials, water removers, and anti-corrosion materials for construction. Functional materials for various purposes such as leakage sealing materials and medical dressings.

水凝胶种类繁多,根据组成的高分子来源不同,可分为天然高分子水凝胶和合成高分子水凝胶。天然高分子水凝胶主要有淀粉系列(淀粉接枝、羧甲基化淀粉等)、纤维素系列(纤维素接枝、羧甲基化纤维素等)、蛋白质系列(大豆蛋白类、丝蛋白类等)、其他天然物及其衍生物系列(果胶、藻酸盐、壳聚糖等)。合成高分子水凝胶主要有聚丙烯酸及其衍生物类、聚丙烯酰胺及其衍生物类、聚乙烯醇类、聚乙烯基吡咯烷酮类、聚环氧化物类等。合成高分子水凝胶如聚丙烯酸及其衍生物类因其分子量高,价格便宜且吸水性能强而备受瞩目,用途最为广泛。There are many kinds of hydrogels, which can be divided into natural polymer hydrogels and synthetic polymer hydrogels according to the source of polymers. Natural polymer hydrogels mainly include starch series (starch grafting, carboxymethylated starch, etc.), cellulose series (cellulose grafting, carboxymethylated cellulose, etc.), protein series (soybean protein, silk protein, etc.) class, etc.), other natural products and their derivatives series (pectin, alginate, chitosan, etc.). Synthetic polymer hydrogels mainly include polyacrylic acid and its derivatives, polyacrylamide and its derivatives, polyvinyl alcohol, polyvinylpyrrolidone, polyepoxide, etc. Synthetic polymer hydrogels such as polyacrylic acid and its derivatives have attracted much attention because of their high molecular weight, low price and strong water absorption, and are the most widely used.

水凝胶的制备方式主要有水溶液聚合、反相悬浮聚合、辐射聚合等。反相悬浮聚合需要使用有机溶剂,易造成环境污染,生产上需增加溶剂回收装置,而产品可能会有少量溶剂残留,另外,聚合反应温度控制不灵敏时,易发生爆炸事故;辐射聚合所得的高分子具有较高的纯度,聚合反应可以在低温和固相下进行,且较易控制,但是辐射作用无选择性,会使反应比较复杂,同时需提高专门的辐射发生装置,而辐射对人体健康有很大的危害作用。综合成本、安全、环保等方面的考虑,水溶液聚合是比较适合水凝胶制备的。The preparation methods of hydrogel mainly include aqueous solution polymerization, reverse suspension polymerization, radiation polymerization and so on. Reversed-phase suspension polymerization requires the use of organic solvents, which is likely to cause environmental pollution. Solvent recovery devices need to be added in production, and a small amount of solvent may remain in the product. In addition, when the polymerization reaction temperature is not sensitively controlled, explosion accidents are prone to occur; Polymers have high purity, and the polymerization reaction can be carried out at low temperature and solid phase, and it is easier to control, but the radiation effect is non-selective, which will make the reaction more complicated. Health has a great harmful effect. Considering cost, safety, and environmental protection, aqueous solution polymerization is more suitable for hydrogel preparation.

机械强度低和难于加工操作是目前的水凝胶的两大显著缺点,因此有必要对水凝胶进行材料改性设计,同时可以提高水凝胶的吸水率。聚合物共混是材料改性的一种重要手段,已成为改性聚合物材料的一种卓有成效的途径,近年来日益引起兴趣和重视。聚合物共混按制备方法分为物理方法和化学方法两种。物理方法根据参与共混物料的形态而又分为机械共混法、溶液共混法和乳液共混法。化学方法包括利用接枝、嵌段共聚-共混法制备聚合物共混物和利用互穿聚合物网络(IPN)法形成互穿网络聚合物共混物。物理法应用最早,工艺操作方便,比较经济,至今仍占重要地位。化学法制备的聚合物共混物性能较为优越,近几年发展较为迅速。水凝胶的两大缺点,决定了其不易采用物理方法改性。Low mechanical strength and difficult processing are two significant disadvantages of current hydrogels. Therefore, it is necessary to modify the design of materials for hydrogels, and at the same time improve the water absorption of hydrogels. Polymer blending is an important means of material modification, and has become an effective way to modify polymer materials, which has attracted increasing interest and attention in recent years. Polymer blending can be divided into physical method and chemical method according to the preparation method. The physical method is divided into mechanical blending method, solution blending method and emulsion blending method according to the shape of the materials involved in the blending. The chemical methods include grafting, block copolymerization-blending method to prepare polymer blends and interpenetrating polymer network (IPN) method to form interpenetrating network polymer blends. The application of physical method is the earliest, the process operation is convenient and relatively economical, and it still plays an important role today. Polymer blends prepared by chemical methods have superior properties and have developed rapidly in recent years. The two major disadvantages of hydrogels determine that they are not easy to be modified by physical methods.

而现有技术中,采用的化学改性的方法制备的水凝胶通常也都存在吸水率不高、难加工的技术缺陷,需要进一步提高水凝胶性能。因此,如何采用化学改性的方法,设计合成具有高吸水率、易加工的水凝胶,具有重要的意义。However, in the prior art, the hydrogel prepared by the chemical modification method usually has the technical defects of low water absorption rate and difficult processing, and it is necessary to further improve the performance of the hydrogel. Therefore, how to design and synthesize hydrogels with high water absorption and easy processing by chemical modification is of great significance.

发明内容 Contents of the invention

本发明提供了一种高吸水率水凝胶,该高吸水率水凝胶具有无色透明的外观特征、吸水率高且易加工成膜。The invention provides a hydrogel with a high water absorption rate. The hydrogel with a high water absorption rate has a colorless and transparent appearance feature, a high water absorption rate and is easy to process into a film.

一种高吸水率水凝胶,由以下重量百分比的原料制成:A hydrogel with high water absorption rate is made of the following raw materials in weight percentage:

聚乙烯醇                                          4%~12%;Polyvinyl alcohol 4% to 12%;

水                                                70%~90%;Water 70%~90%;

水溶性单体                                        5%~20%;Water-soluble monomer 5% to 20%;

引发剂                                            0.04%~0.4%;Initiator 0.04%~0.4%;

交联剂                                            0.03%~0.3%;Cross-linking agent 0.03%~0.3%;

所述的水溶性单体由第一水溶性单体和第二水溶性单体组成,所述的第一水溶性单体和第二水溶性单体相同或不同。The water-soluble monomer is composed of a first water-soluble monomer and a second water-soluble monomer, and the first water-soluble monomer and the second water-soluble monomer are the same or different.

为了得到更好的发明效果,对本发明进行优选:In order to obtain better invention effect, the present invention is optimized:

所述的高吸水率水凝胶由以下重量百分比的原料制成:Described high water absorption rate hydrogel is made of the raw material of following percentage by weight:

聚乙烯醇                                          4.15%~5.3%;Polyvinyl alcohol 4.15%~5.3%;

水                                                78%~84%;Water 78%~84%;

水溶性单体                                        11%~17%;Water-soluble monomer 11%~17%;

引发剂                                        0.09%~0.15%;Initiator 0.09%~0.15%;

交联剂                                        0.08%~0.17%。Cross-linking agent 0.08% to 0.17%.

本发明对聚乙烯醇的聚合度没有严格的要求,可选用市售产品,如聚合度在500~3000的聚乙烯醇。The present invention has no strict requirements on the degree of polymerization of polyvinyl alcohol, and commercially available products can be used, such as polyvinyl alcohol with a degree of polymerization of 500-3000.

在本发明中,对水溶性单体的重量百分比有严格的要求,水溶性单体采用为11%~17%的重量百分比时,制备的高吸水率水凝胶具有特别高的吸水率。In the present invention, there is a strict requirement on the weight percentage of the water-soluble monomer. When the water-soluble monomer is 11% to 17% by weight, the prepared high water absorption hydrogel has a particularly high water absorption.

所述的第一水溶性单体为丙烯酸、甲基丙烯酸、丙烯酰胺、丙烯酸-2-羟基乙酯、丙烯酸-2-羟基丙酯、甲基丙烯酸-2-羟基乙酯、甲基丙烯酸-2-羟基丙酯中的一种或者两种以上;所述的第二水溶性单体为丙烯酸、甲基丙烯酸、丙烯酰胺、丙烯酸-2-羟基乙酯、丙烯酸-2-羟基丙酯、甲基丙烯酸-2-羟基乙酯、甲基丙烯酸-2-羟基丙酯中的一种或者两种以上。所述的第一水溶性单体和第二水溶性单体都具有较多的亲水性基团如-COOH、-OH等,且在水中具有较大的溶解度。一方面,第一水溶性单体和第二水溶性单体具有较多亲水性基团,亲水性基团可以与水分子形成氢键,有助于提高最终高吸水率水凝胶产品的吸水速率;另一方面,水凝胶的制备优选水溶液聚合方式,为使聚合反应均匀,反应的单体须在水中具有良好的溶解性,即必须是水溶性单体,否则会影响水凝胶的最终性能。The first water-soluble monomer is acrylic acid, methacrylic acid, acrylamide, acrylate-2-hydroxyethyl, acrylate-2-hydroxypropyl, methacrylate-2-hydroxyethyl, methacrylate-2 - one or more of hydroxypropyl esters; the second water-soluble monomer is acrylic acid, methacrylic acid, acrylamide, 2-hydroxyethyl acrylate, 2-hydroxypropyl acrylate, methyl One or more of 2-hydroxyethyl acrylate and 2-hydroxypropyl methacrylate. Both the first water-soluble monomer and the second water-soluble monomer have more hydrophilic groups such as -COOH, -OH, etc., and have greater solubility in water. On the one hand, the first water-soluble monomer and the second water-soluble monomer have more hydrophilic groups, and the hydrophilic groups can form hydrogen bonds with water molecules, which helps to improve the final high water absorption hydrogel product water absorption rate; on the other hand, aqueous solution polymerization is preferred for the preparation of hydrogel. In order to make the polymerization reaction uniform, the reacted monomer must have good solubility in water, that is, it must be a water-soluble monomer, otherwise it will affect the water coagulation. The final properties of the glue.

所述的引发剂为过硫酸铵、过硫酸钾、过硫酸钠中的一种或者两种以上。自由基聚合的引发剂是易分解成自由基的化合物,结构上具有弱键,其离解能为100~170kJ/mol,远低于C-C键能350kJ/mol,引发剂多数是偶氮类和过氧类化合物,如偶氮二异丁腈、偶氮二异庚腈、叔丁基过氧化氢、过氧化二异丙苯、过氧化二苯甲酰、过氧化苯甲酸叔丁酯、过氧化二碳酸二环几酯、过硫酸钾、过硫酸铵等。引发剂的选择需从聚合方法、聚合温度、对聚合物性能的影响和储运稳定性等多方面来考虑。聚合方法是首要依据,对于本发明的水溶液聚合反应,应选择水溶性引发剂,如过硫酸钾、过硫酸铵、过硫酸钠等中的一种或者两种以上,有利于本发明的水溶液聚合反应的进行。The initiator is one or more of ammonium persulfate, potassium persulfate and sodium persulfate. The initiator of free radical polymerization is a compound that is easy to decompose into free radicals. It has weak bonds in the structure, and its dissociation energy is 100-170kJ/mol, which is far lower than the C-C bond energy of 350kJ/mol. Most of the initiators are azo and peroxide. Oxygen compounds, such as azobisisobutyronitrile, azobisisoheptanonitrile, tert-butyl hydroperoxide, dicumyl peroxide, dibenzoyl peroxide, tert-butyl peroxybenzoate, peroxide Bicyclocarbonate dicarbonate, potassium persulfate, ammonium persulfate, etc. The selection of the initiator needs to be considered from many aspects such as polymerization method, polymerization temperature, influence on polymer properties and storage and transportation stability. The polymerization method is the primary basis. For the aqueous solution polymerization reaction of the present invention, a water-soluble initiator should be selected, such as one or more of potassium persulfate, ammonium persulfate, sodium persulfate, etc., which is beneficial to the aqueous solution polymerization of the present invention. The reaction proceeds.

所述的交联剂为N,N′-亚甲基双丙烯酰胺、N,N′-亚甲基双甲基丙烯酰胺、聚乙二醇二丙烯酸酯、聚乙二醇二甲基丙烯酸酯、乙二醇二丙烯酸酯、乙二醇二甲基丙烯酸酯中的一种或两种以上。水凝胶的网络结构对吸水性能起决定作用,所吸收的水主要是被束缚在网络结构内部。据测定,当网格的有效链长为10-9~10-8m时,水凝胶具有最大的吸水率。通常,未经交联的水凝胶基本上没有吸水功能,而少量交联后,吸水率会急剧增加,但是,达到一定程度后又会随着交联密度的增加而下降。为了提高本发明高吸水率水凝胶的吸水率,需要使用交联剂,考虑到强亲水性基团如-COOH在水凝胶中的促吸水作用,选用上述的交联剂,并对交联剂的量进行了严格的限定,使得本发明高吸水率水凝胶的交联密度保持在合适的范围。The crosslinking agent is N, N'-methylenebisacrylamide, N, N'-methylenebismethacrylamide, polyethylene glycol diacrylate, polyethylene glycol dimethacrylate , ethylene glycol diacrylate, ethylene glycol dimethacrylate or one or more of them. The network structure of the hydrogel plays a decisive role in the water absorption performance, and the absorbed water is mainly bound inside the network structure. According to measurements, when the effective chain length of the grid is 10-9~10-8m, the hydrogel has the maximum water absorption rate. Generally, uncrosslinked hydrogels basically have no water absorption function, and after a small amount of crosslinking, the water absorption will increase sharply, but after reaching a certain level, it will decrease with the increase of crosslinking density. In order to improve the water absorption rate of the high water absorption rate hydrogel of the present invention, it is necessary to use a cross-linking agent, considering the water-absorbing effect of a strong hydrophilic group such as -COOH in the hydrogel, select the above-mentioned cross-linking agent for use, and The amount of the cross-linking agent is strictly limited so that the cross-linking density of the high water absorption hydrogel of the present invention can be kept in an appropriate range.

本发明还提供了一种高吸水率水凝胶的制备方法,以聚乙烯醇为基础,通过接枝、嵌段共聚-共混和IPN互穿网络聚合的手段,采用溶液聚合的方式完成高吸水率水凝胶的制备。The present invention also provides a preparation method of a high water absorption hydrogel, based on polyvinyl alcohol, by means of grafting, block copolymerization-blending and IPN interpenetrating network polymerization, the method of solution polymerization is used to complete the high water absorption Preparation of hydrogels.

所述的高吸水率水凝胶的制备方法,包括如下步骤:The preparation method of described high water absorption rate hydrogel comprises the steps:

在机械搅拌和氮气保护条件下,将聚乙烯醇溶解于部分水中,加入第一水溶性单体和部分引发剂,在70℃~80℃下反应1h~2h后,再加入剩余水、第二水溶性单体、剩余引发剂和交联剂后,在70℃~80℃聚合2h~4h后升温至85℃~95℃,保温0.5h~1.5h后降至15℃~35℃,得到高吸水率水凝胶。Under the conditions of mechanical stirring and nitrogen protection, dissolve polyvinyl alcohol in part of water, add the first water-soluble monomer and part of the initiator, and react at 70°C to 80°C for 1h to 2h, then add the remaining water, the second After the water-soluble monomer, the remaining initiator and crosslinking agent, polymerize at 70°C-80°C for 2h-4h, then raise the temperature to 85°C-95°C, keep it warm for 0.5h-1.5h, then lower it to 15°C-35°C to obtain high Water absorption hydrogel.

所述的水溶性单体可以分两次加入,第一水溶性单体与之后加的第二水溶性单体可以选用相同种类或者不同种类的,如第一水溶性单体选用甲基丙烯酸-2-羟基乙酯和丙烯酸,第二水溶性单体选用丙烯酸,这时水溶性单体为丙烯酸和甲基丙烯酸-2-羟基乙酯。The water-soluble monomer can be added twice, the first water-soluble monomer and the second water-soluble monomer added later can be selected from the same type or different types, such as the first water-soluble monomer is selected from methacrylic acid- 2-hydroxyethyl ester and acrylic acid, acrylic acid is selected as the second water-soluble monomer, and at this time, the water-soluble monomer is acrylic acid and methacrylic acid-2-hydroxyethyl ester.

所述的部分引发剂与剩余引发剂的重量比为2~3∶2,所述的部分引发剂分成若干等量份,分多次间歇加入。更优选的,所述的部分引发剂分成2~4等量份,每隔25min~35min间歇等量加入。The weight ratio of the part of the initiator to the rest of the initiator is 2-3:2, and the part of the initiator is divided into several equal parts and added intermittently for several times. More preferably, the part of the initiator is divided into 2 to 4 equal parts, and added in equal amounts intermittently every 25 minutes to 35 minutes.

所述的部分水与剩余水的重量比为2~4∶1;所述的第一水溶性单体与第二水溶性单体的重量比为1∶1.3~3。The weight ratio of the partial water to the remaining water is 2-4:1; the weight ratio of the first water-soluble monomer to the second water-soluble monomer is 1:1.3-3.

该聚合反应是一个放热反应,随着水溶性单体转化率和聚合度的增加,整个反应体系的粘度会迅速上升。如果不采取有效措施控制反应进程,就会严重影响体系内部的热量传递、质量传递和动量传递,最终表现为产品的外观变差和性能下降。因此,本发明聚合反应分两步进行,同时,又将部分引发剂分成若干等量份,分多次间歇加入,以及之后再加入剩余引发剂,可以很好地满足控制反应进程的需要,从而使得制备的高吸水率水凝胶具有高吸水率。The polymerization reaction is an exothermic reaction, and with the increase of the conversion rate of water-soluble monomer and the degree of polymerization, the viscosity of the whole reaction system will rise rapidly. If effective measures are not taken to control the reaction process, it will seriously affect the heat transfer, mass transfer and momentum transfer inside the system, and finally manifest as the deterioration of the appearance and performance of the product. Therefore, the polymerization reaction of the present invention is carried out in two steps, and at the same time, part of the initiator is divided into several equal parts, added intermittently for several times, and then adding the remaining initiator, which can well meet the needs of controlling the reaction process, thereby The prepared high water absorption rate hydrogel has high water absorption rate.

所述的吸水率测试采用筛网法,取水凝胶m1(约1g,精确到0.001),60℃真空干燥至恒重,称重得m2,水凝胶含水率k=m1/m2;另取水凝胶m3(约1g,精确到0.001),置纯水中充分吸水溶胀,过筛滤水称重得m4,则干凝胶吸水率k′为The water absorption test adopts the sieve method, take hydrogel m 1 (about 1g, accurate to 0.001), vacuum-dry at 60°C to constant weight, and weigh to obtain m 2 , the water content of hydrogel k=m 1 /m 2 ; take another hydrogel m 3 (about 1g, accurate to 0.001), put it in pure water to fully absorb water and swell, sieve and filter water and weigh it to obtain m 4 , then the water absorption k′ of the dry gel is

Figure BDA0000094547610000051
Figure BDA0000094547610000051

所述的成膜测试方法:取水凝胶1g,加入10g~50g水,在90℃~110℃的油浴中持续搅拌,成为液体后静置2小时,将其流延在涂有硅油的玻璃平板上,置于80℃~120℃烘箱干燥得膜。The film-forming test method: take 1 g of hydrogel, add 10 g to 50 g of water, keep stirring in an oil bath at 90 ° C to 110 ° C, and let it stand for 2 hours after becoming a liquid, and cast it on the glass coated with silicone oil Place it on a flat plate and dry it in an oven at 80°C to 120°C to obtain a film.

与现有技术相比,本发明具有如下优点:Compared with prior art, the present invention has following advantage:

本发明提供的水凝胶的制备方法,采用聚合物化学改性的方法,首先利用共聚-共混形成疏松的聚合物网络,并在聚乙烯醇上接枝引入亲水基团(如-COOH、-COONa等),增加聚乙烯醇链的极性,提高共混的相容性,加快吸水速率;然后利用互穿聚合物网络(IPN)使原有聚合物网络更加致密,提高机械强度,同时参与聚合的亲水单体均匀分布于水凝胶网格,有助于提高吸水速率和吸水率。该制备方法具有可操作性强、可控性好、易于工业化实施等优点。The preparation method of the hydrogel provided by the present invention adopts the method of polymer chemical modification, at first utilizing copolymerization-blending to form a loose polymer network, and grafting and introducing hydrophilic groups (such as -COOH) on polyvinyl alcohol , -COONa, etc.), increase the polarity of the polyvinyl alcohol chain, improve the compatibility of the blend, and accelerate the water absorption rate; then use the interpenetrating polymer network (IPN) to make the original polymer network denser and improve the mechanical strength. At the same time, the hydrophilic monomers participating in the polymerization are evenly distributed in the hydrogel network, which helps to improve the water absorption rate and water absorption rate. The preparation method has the advantages of strong operability, good controllability, easy industrial implementation and the like.

本发明方法制备的高吸水率水凝胶,不仅具有较高的吸水率,而且弥补了机械强度低和不易加工的缺点,易于加工制备吸水凝胶膜。The hydrogel with high water absorption rate prepared by the method of the invention not only has a higher water absorption rate, but also makes up for the shortcomings of low mechanical strength and difficult processing, and is easy to process to prepare a water-absorbing gel film.

附图说明 Description of drawings

图1为实施例3制备的高吸水率水凝胶进行吸水率测试前后的对比光学照片,其中,(a)为实施例3制备的高吸水率水凝胶(含水率k=4.5)的光学照片,(b)为实施例3制备的高吸水率水凝胶经过吸水率测试后(吸水率k’=304)的光学照片;Fig. 1 is the comparative optical photo before and after the water absorption test of the high water absorption hydrogel prepared in Example 3, wherein (a) is the optical photo of the high water absorption hydrogel (water content k=4.5) prepared in Example 3 Photo, (b) is an optical photo of the high water absorption hydrogel prepared in Example 3 after the water absorption test (water absorption k'=304);

图2为实施例3制备的高吸水率水凝胶成膜的光学照片。Fig. 2 is the optical photograph of the film formation of the high water absorption hydrogel prepared in Example 3.

具体实施方式 Detailed ways

本发明结合实施例作进一步的说明。The present invention is described further in conjunction with embodiment.

实施例1Example 1

在250ml四口烧瓶中通氮气,加入60g水和4.8g聚乙烯醇(PVA-124,聚合度为2450,上海阿拉丁公司),开动机械搅拌,通氮气的时间为30min,加热升温至80℃,加入1/5量的过硫酸铵(即0.0338g,总用量为0.169g)、3.09g甲基丙烯酸-2-羟基乙酯和1.71g丙烯酸,以后间隔0.5h加入1/5量的过硫酸铵(即0.0338g)。反应1.5h(1/5量的过硫酸铵共加入3次,共计0.1014g)后加入30g水、N,N`-亚甲基双丙烯酰胺(用量为0.185g)、14.4g丙烯酸(中和度为0.7)和剩余过硫酸铵(即0.0676g),在80℃继续反应2.5h,升温至85℃,保温1h后降至25℃即得高吸水率水凝胶产品。In a 250ml four-necked flask, add 60g of water and 4.8g of polyvinyl alcohol (PVA-124, the degree of polymerization is 2450, Shanghai Aladdin Company), start mechanical stirring, the time of nitrogen is 30min, and heat up to 80°C , add 1/5 amount of ammonium persulfate (ie 0.0338g, the total amount is 0.169g), 3.09g-2-hydroxyethyl methacrylate and 1.71g acrylic acid, then add 1/5 amount of persulfuric acid at intervals of 0.5h Ammonium (ie 0.0338g). After reacting for 1.5h (1/5 amount of ammonium persulfate was added 3 times, totaling 0.1014g), 30g of water, N,N'-methylenebisacrylamide (0.185g), 14.4g of acrylic acid (neutralized 0.7) and the remaining ammonium persulfate (ie 0.0676g), continue the reaction at 80°C for 2.5h, raise the temperature to 85°C, keep it warm for 1h and then lower it to 25°C to obtain a high water absorption hydrogel product.

实施例2Example 2

在250ml四口烧瓶中通氮气,加入60g水和4.8g聚乙烯醇(PVA-124,聚合度为2450,上海阿拉丁公司),开动机械搅拌,通氮气的时间为30min,加热升温至70℃,加入1/5量的过硫酸铵(即0.0186g,总用量为0.093g)、3.09g甲基丙烯酸-2-羟基乙酯和1.71g丙烯酸,以后间隔0.5h加入1/5量的过硫酸铵(即0.0186g)。反应1.5h(1/5量的过硫酸铵共加入3次,共计0.0558g)后加入20g水、N,N`-亚甲基双丙烯酰胺(用量为0.0822g)、6.4g丙烯酸(中和度为0.7)和剩余过硫酸铵(即0.0372g),在70℃继续反应2.5h,升温至95℃,保温0.5h后降至15℃即得高吸水率水凝胶产品。In a 250ml four-neck flask, add 60g of water and 4.8g of polyvinyl alcohol (PVA-124, the degree of polymerization is 2450, Shanghai Aladdin Co., Ltd.), start the mechanical stirring, the time of nitrogen is 30min, and heat up to 70°C , add 1/5 amount of ammonium persulfate (ie 0.0186g, the total amount is 0.093g), 3.09g-2-hydroxyethyl methacrylate and 1.71g acrylic acid, and then add 1/5 amount of persulfuric acid at intervals of 0.5h Ammonium (ie 0.0186 g). After reacting for 1.5h (1/5 amount of ammonium persulfate was added 3 times, totaling 0.0558g), 20g of water, N,N'-methylenebisacrylamide (0.0822g), 6.4g of acrylic acid (neutralized 0.7) and the remaining ammonium persulfate (ie 0.0372g), continue the reaction at 70°C for 2.5h, raise the temperature to 95°C, keep it warm for 0.5h and then lower it to 15°C to obtain a high water absorption hydrogel product.

实施例3Example 3

在250ml四口烧瓶中通氮气,加入60g水和4.8g聚乙烯醇(PVA-124,聚合度为2450,上海阿拉丁公司),开动机械搅拌,通氮气的时间为30min,加热升温至75℃,加入1/5量的过硫酸铵(即0.0248g,总用量为0.124g)、3.09g甲基丙烯酸-2-羟基乙酯和1.71g丙烯酸,以后间隔0.5h加入1/5量的过硫酸铵(即0.0248g)。反应1.5h后加入25g水、N,N`-亚甲基双丙烯酰胺(用量为0.123g)、9.6g丙烯酸(中和度为0.7)和剩余过硫酸铵(即0.0496g),在75℃继续反应3h,升温至85℃,保温1h后降至35℃即得高吸水率水凝胶产品。In a 250ml four-necked flask, add 60g of water and 4.8g of polyvinyl alcohol (PVA-124, the degree of polymerization is 2450, Shanghai Aladdin Co., Ltd.), start the mechanical stirring, the time of nitrogen is 30min, and heat up to 75°C , add 1/5 amount of ammonium persulfate (ie 0.0248g, the total amount is 0.124g), 3.09g 2-hydroxyethyl methacrylate and 1.71g acrylic acid, then add 1/5 amount of persulfuric acid at intervals of 0.5h Ammonium (ie 0.0248g). After reacting for 1.5h, add 25g of water, N,N`-methylenebisacrylamide (0.123g), 9.6g of acrylic acid (0.7 in neutralization degree) and the remaining ammonium persulfate (0.0496g), at 75°C Continue to react for 3 hours, raise the temperature to 85°C, keep it warm for 1 hour and then lower it to 35°C to obtain a high water absorption hydrogel product.

实施例4Example 4

在250ml四口烧瓶中通氮气,加入60g水和4.8g聚乙烯醇(PVA-124,聚合度为2450,上海阿拉丁公司),开动机械搅拌,通氮气的时间为30min,加热升温至75℃,加入1/5量的过硫酸铵(即0.0111g,总用量为0.0555g)、3.09g甲基丙烯酸-2-羟基乙酯和1.71g甲基丙烯酸,以后间隔0.5h加入1/5量的过硫酸铵(即0.0111g)。反应1.5h后加入20g水、N,N`-亚甲基双丙烯酰胺(用量为0.0308g)、2.4g甲基丙烯酸(中和度为0.7)和剩余过硫酸铵(即0.0222g),在75℃继续反应3h,升温至85℃,保温1h后降至25℃即得高吸水率水凝胶产品。In a 250ml four-necked flask, add 60g of water and 4.8g of polyvinyl alcohol (PVA-124, the degree of polymerization is 2450, Shanghai Aladdin Co., Ltd.), start the mechanical stirring, the time of nitrogen is 30min, and heat up to 75°C , add 1/5 amount of ammonium persulfate (ie 0.0111g, the total amount is 0.0555g), 3.09g 2-hydroxyethyl methacrylate and 1.71g methacrylic acid, and then add 1/5 amount of Ammonium persulfate (ie 0.0111 g). After reacting for 1.5h, add 20g of water, N, N'-methylene bisacrylamide (0.0308g in dosage), 2.4g of methacrylic acid (0.7 in neutralization degree) and remaining ammonium persulfate (0.0222g), in Continue to react at 75°C for 3 hours, raise the temperature to 85°C, keep it warm for 1 hour and then lower it to 25°C to obtain a high water absorption hydrogel product.

实施例5Example 5

在250ml四口烧瓶中通氮气,加入60g水和4.8g聚乙烯醇(PVA-124,聚合度为2450,上海阿拉丁公司),开动机械搅拌,通氮气的时间为30min,加热升温至80℃,加入1/5量的过硫酸铵(即0.0248g,总用量为0.124g)和4.8g甲基丙烯酸-2-羟基乙酯,以后间隔0.5h加入1/5量的过硫酸铵(即0.0248g)。反应1.5h后加入25g水、N,N`-亚甲基双丙烯酰胺(用量为0.123g)、9.6g丙烯酰胺和剩余过硫酸铵(即0.0496g),在80℃继续反应2.5h,升温至85℃,保温1.5h后降至25℃即得高吸水率水凝胶产品。In a 250ml four-necked flask, add 60g of water and 4.8g of polyvinyl alcohol (PVA-124, the degree of polymerization is 2450, Shanghai Aladdin Company), start mechanical stirring, the time of nitrogen is 30min, and heat up to 80°C , add 1/5 amount of ammonium persulfate (ie 0.0248g, the total amount is 0.124g) and 4.8g of 2-hydroxyethyl methacrylate, then add 1/5 amount of ammonium persulfate (ie 0.0248 g). After reacting for 1.5h, add 25g of water, N,N`-methylenebisacrylamide (0.123g), 9.6g of acrylamide and the remaining ammonium persulfate (0.0496g), continue the reaction at 80°C for 2.5h, and raise the temperature to 85°C, keep warm for 1.5 hours and then lower to 25°C to obtain a high water absorption hydrogel product.

实施例6Example 6

在250ml四口烧瓶中通氮气,加入60g水和4.8g聚乙烯醇(PVA-124,聚合度为2450,上海阿拉丁公司),开动机械搅拌,通氮气的时间为30min,加热升温至80℃,加入1/5量的过硫酸铵(即0.0248g,总用量为0.124g)、3.09g甲基丙烯酸-2-羟基丙酯和1.71g丙烯酰胺,以后间隔0.5h加入1/5量的过硫酸铵(即0.0248g)。反应1.5h后加入25g水、N,N`-亚甲基双丙烯酰胺(用量为0.123g)、9.6g甲基丙烯酸-2-羟基丙酯和剩余过硫酸铵(即0.0496g),在80℃继续反应2.5h,升温至85℃,保温1.5h后降至25℃即得高吸水率水凝胶产品。In a 250ml four-necked flask, add 60g of water and 4.8g of polyvinyl alcohol (PVA-124, the degree of polymerization is 2450, Shanghai Aladdin Company), start mechanical stirring, the time of nitrogen is 30min, and heat up to 80°C , add 1/5 amount of ammonium persulfate (that is, 0.0248g, the total amount is 0.124g), 3.09g of 2-hydroxypropyl methacrylate and 1.71g of acrylamide, and then add 1/5 of the amount of persulfate at intervals of 0.5h Ammonium sulfate (ie 0.0248g). Add 25g of water, N, N'-methylenebisacrylamide (amount of 0.123g), 9.6g of methacrylate-2-hydroxypropyl methacrylate and remaining ammonium persulfate (0.0496g) after reacting for 1.5h. Continue to react at ℃ for 2.5 hours, raise the temperature to 85 ℃, keep it warm for 1.5 hours and lower it to 25 ℃ to obtain a high water absorption hydrogel product.

实施例7Example 7

在250ml四口烧瓶中通氮气,加入60g水和4.8g聚乙烯醇(PVA-124,聚合度为2450,上海阿拉丁公司),开动机械搅拌,通氮气的时间为30min,加热升温至80℃,加入3/5量的过硫酸铵(3/5量的过硫酸铵一次性加入,即0.0744g,总用量为0.124g)、3.09g甲基丙烯酸-2-羟基丙酯和1.71g丙烯酰胺,反应1.5h后加入25g水、N,N`-亚甲基双丙烯酰胺(用量为0.123g)、9.6g甲基丙烯酸-2-羟基丙酯和剩余过硫酸铵(即0.0496g),在80℃继续反应2.5h,升温至85℃,保温1.5h后降至25℃即得高吸水率水凝胶产品。In a 250ml four-necked flask, add 60g of water and 4.8g of polyvinyl alcohol (PVA-124, the degree of polymerization is 2450, Shanghai Aladdin Company), start mechanical stirring, the time of nitrogen is 30min, and heat up to 80°C , add 3/5 amount of ammonium persulfate (3/5 amount of ammonium persulfate is added at one time, that is, 0.0744g, the total amount is 0.124g), 3.09g of 2-hydroxypropyl methacrylate and 1.71g of acrylamide After 1.5h of reaction, 25g of water, N, N'-methylenebisacrylamide (0.123g), 9.6g of 2-hydroxypropyl methacrylate and the remaining ammonium persulfate (0.0496g) were added. Continue to react at 80°C for 2.5 hours, raise the temperature to 85°C, keep it warm for 1.5 hours and then lower it to 25°C to obtain a high water absorption hydrogel product.

将实施例1~7制备的高吸水率水凝胶,采用筛网法进行吸水率测试,具体方法如下:取水凝胶m1(约1g,精确到0.001),60℃真空干燥至恒重,称重得m2,水凝胶含水率k=m1/m2;另取水凝胶m3(约1g,精确到0.001),置纯水中充分吸水溶胀,过筛滤水称重得m4,则干凝胶吸水率k`为The high water absorption hydrogels prepared in Examples 1-7 were tested for water absorption by the screen method, and the specific method was as follows: take hydrogel m 1 (about 1 g, accurate to 0.001), vacuum-dry at 60°C to constant weight, Weigh to obtain m 2 , the water content of the hydrogel is k=m 1 /m 2 ; take another hydrogel m 3 (about 1g, accurate to 0.001), put it in pure water to fully absorb water and swell, sieve and filter the water and weigh to obtain m 4 , then the water absorption k` of the xerogel is

Figure BDA0000094547610000081
Figure BDA0000094547610000081

图1中(a)为实施例3制备的高吸水率水凝胶(含水率k=4.5)的光学照片,图1中(b)为实施例3制备的高吸水率水凝胶经过吸水率测试后(吸水率k’=304)的光学照片。(a) in Fig. 1 is the optical photo of the high water absorption hydrogel (water content k=4.5) prepared in embodiment 3, (b) in Fig. 1 is the high water absorption hydrogel prepared in embodiment 3 after water absorption Optical photographs after testing (water absorption k'=304).

采用成膜对膜性能进行测试:取实施例1~7制备的高吸水率水凝胶1g,加入30g水,在100℃的油浴中持续搅拌,成为液体后静置2小时,将其流延在涂有硅油的玻璃平板上,置于100℃烘箱干燥得膜。图2为实施例3制备的高吸水率水凝胶成膜的光学照片。Film performance was tested by film formation: take 1 g of the high water absorption hydrogel prepared in Examples 1 to 7, add 30 g of water, and keep stirring in an oil bath at 100° C. After becoming liquid, let it stand for 2 hours, and drain it. Spread it on a glass plate coated with silicone oil, and dry it in an oven at 100°C to obtain a film. Fig. 2 is the optical photograph of the film formation of the high water absorption hydrogel prepared in Example 3.

吸水率测试数据和膜性能测试数据如表1所示。The water absorption test data and membrane performance test data are shown in Table 1.

表1Table 1

Figure BDA0000094547610000082
Figure BDA0000094547610000082

对于实施例4,其制备的高吸水率水凝胶产品的吸水率较低,主要由水溶性单体的种类、第一水溶性单体与第二水溶性单体的配比、引发剂用量、交联剂用量等因素共同决定的,特别是交联剂用量,使得制备的高吸水率水凝胶产品的交联度不够所致。For Example 4, the water absorption of the high water-absorbing hydrogel product prepared by it is low, mainly by the type of water-soluble monomer, the proportioning ratio of the first water-soluble monomer and the second water-soluble monomer, and the amount of initiator , the amount of cross-linking agent and other factors are jointly determined, especially the amount of cross-linking agent, which makes the cross-linking degree of the prepared high water absorption hydrogel product insufficient.

实施例6与实施例7不同之处在于:实施例6采用了分3次等量加入部分引发剂,实施例7采用了一次性加入部分引发剂。由表1可知,实施例6与实施例7相比,实施例7制备的高吸水率水凝胶具有更高吸水率和更好的成膜效果。The difference between embodiment 6 and embodiment 7 lies in that: embodiment 6 adopts adding part of the initiator in 3 equal amounts, and embodiment 7 adopts adding part of the initiator at one time. It can be seen from Table 1 that compared with Example 7, the high water absorption hydrogel prepared in Example 7 has higher water absorption and better film-forming effect.

Claims (7)

1. the preparation method of an aquagel with high water absorbing capacity is characterized in that, comprises the steps:
Described aquagel with high water absorbing capacity is made by the raw material of following weight percent:
Figure FDA00003244126700011
Described water-soluble monomer is comprised of the first water-soluble monomer and the second water-soluble monomer, and described the first water-soluble monomer and the second water-soluble monomer are identical or different, and the weight ratio of described the first water-soluble monomer and the second water-soluble monomer is 1:1.3~3;
Described linking agent is N, N '-methylene-bisacrylamide, N, one or more in N '-methylene-bis Methacrylamide, polyethyleneglycol diacrylate, polyethylene glycol dimethacrylate, glycol diacrylate, the ethylene glycol dimethacrylate;
Under mechanical stirring and nitrogen protection condition; polyvinyl alcohol is dissolved in the part water; add the first water-soluble monomer and part initiator; behind 70 ℃~80 ℃ lower reaction 1h~2h; after adding again residue water, the second water-soluble monomer, residue initiator and linking agent; behind 70 ℃~80 ℃ polymerization 2h~4h, be warming up to 85 ℃~95 ℃, be down to 15 ℃~35 ℃ behind insulation 0.5h~1.5h, obtain aquagel with high water absorbing capacity.
2. the preparation method of aquagel with high water absorbing capacity according to claim 1, it is characterized in that described the first water-soluble monomer is a kind of or two or more in vinylformic acid, methacrylic acid, acrylamide, 2-Hydroxy ethyl acrylate, 2-hydroxypropyl acrylate, methacrylic acid-2-hydroxy methacrylate, the methacrylic acid-2-hydroxy propyl ester;
Described the second water-soluble monomer is a kind of or two or more in vinylformic acid, methacrylic acid, acrylamide, 2-Hydroxy ethyl acrylate, 2-hydroxypropyl acrylate, methacrylic acid-2-hydroxy methacrylate, the methacrylic acid-2-hydroxy propyl ester.
3. the preparation method of aquagel with high water absorbing capacity according to claim 1 is characterized in that, described initiator is a kind of or two or more in ammonium persulphate, Potassium Persulphate, the Sodium Persulfate.
4. the preparation method of aquagel with high water absorbing capacity according to claim 1 is characterized in that, described part initiator is 2~3:2 with the weight ratio of residue initiator.
5. the preparation method of aquagel with high water absorbing capacity according to claim 1 is characterized in that, described part initiator is divided into some equivalent parts, intermittently adds several times.
6. the preparation method of aquagel with high water absorbing capacity according to claim 5 is characterized in that, described part initiator is divided into 2~4 equivalent parts, every intermittently equivalent adding of 25min~35min.
7. the preparation method of aquagel with high water absorbing capacity according to claim 1 is characterized in that, described part water is 2~4:1 with the weight ratio of residue water.
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