CN102497946A - Die casting mold - Google Patents
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- CN102497946A CN102497946A CN2010800409367A CN201080040936A CN102497946A CN 102497946 A CN102497946 A CN 102497946A CN 2010800409367 A CN2010800409367 A CN 2010800409367A CN 201080040936 A CN201080040936 A CN 201080040936A CN 102497946 A CN102497946 A CN 102497946A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/22—Dies; Die plates; Die supports; Cooling equipment for dies; Accessories for loosening and ejecting castings from dies
- B22D17/24—Accessories for locating and holding cores or inserts
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Abstract
在用来压铸成形铁系部件的压铸成形模(2)中,在固定模(12)的第一凹部的内部配置有置入式型芯(5)。置入式型芯(5)在压铸成形后可动模(11)离开固定模(12)时,以夹在成形品中的状态与可动模(11)一同离开固定模(12)。多个定位部(14)与置入式型芯(5)接触,以便在固定模(12)内部对置入式型芯(5)进行定位。定位部(14)与置入式型芯(5)接触的接触面(5a、14a、5b、14b)相对于将置入式型芯(5)从固定模(12)中抽出的方向倾斜,并向增大置入式型芯(5)的外形尺寸的方向倾斜。
In a die-casting mold (2) for die-casting an iron-based component, a built-in core (5) is arranged inside a first concave portion of a fixed die (12). The insert core (5) leaves the fixed mold (12) together with the movable mold (11) in a state sandwiched in the molded product when the movable mold (11) leaves the fixed mold (12) after die casting. A plurality of positioning parts (14) are in contact with the insert-type core (5), so as to position the insert-type core (5) inside the fixed mold (12). The contact surfaces (5a, 14a, 5b, 14b) of the positioning part (14) in contact with the insert-type core (5) are inclined relative to the direction in which the insert-type core (5) is extracted from the fixed mold (12), And incline to the direction of increasing the external dimensions of the embedded core (5).
Description
技术领域 technical field
本发明涉及具有置入式型芯的压铸成形模。The present invention relates to die-casting forming dies with insert cores.
背景技术 Background technique
以往,在对金属制的成形品进行模成形时进行这样的压铸成形:将熔融金属注射到模内部来进行成形。在压铸机中,通过在注塑成形成形品后使可动模从固定模离开,从而固定模与可动模在分割面分开而成为能够取出成形品的状态。Conventionally, when molding a metal molded product, die casting molding is performed in which molten metal is injected into a mold for molding. In the die-casting machine, after the molded product is injection-molded, the movable mold is separated from the fixed mold, so that the fixed mold and the movable mold are separated at the dividing plane, and the molded product can be taken out.
此时,出于向分割面侧抽拉成形品的需要,在成形品的形状为即使考虑了分割面也无法拉出成形品的形状的情况下,有时使用置入式型芯等来成形该成形品(参照专利文献1(日本特开平7-16844号公报)以及专利文献2(日本特开2001-212850号公报))。At this time, due to the need to draw the molded product to the split surface side, if the shape of the molded product is such that the molded product cannot be pulled out even considering the split surface, the molded product may be molded using an insert core or the like. Molded product (see Patent Document 1 (JP-A No. 7-16844) and Patent Document 2 (JP-A No. 2001-212850)).
当采用这样的置入式型芯来进行压铸成形时,首先,将置入式型芯定位在固定模内部的预定位置,随后,将固定模与可动模对准而进行合模后,将熔融金属注射到模内部的模腔中来进行压铸成形。成形后,使可动模与固定模分离而进行开模。When die-casting is performed using such an insert core, first, the insert core is positioned at a predetermined position inside the fixed mold, and then the fixed mold and the movable mold are aligned to close the mold, and then the mold is clamped. Molten metal is injected into a cavity inside the mold for die casting. After molding, the movable mold and the fixed mold are separated to open the mold.
在进行开模时,置入式型芯与成形品一同从固定模中抽出,从而与可动模一同与固定模分离。由此,能够从成形模中取出成形品及置入式型芯(参照专利文献2)。When the mold is opened, the insert core is pulled out from the fixed mold together with the molded product, and is separated from the fixed mold together with the movable mold. Thereby, the molded product and the insert core can be taken out from the molding die (refer to Patent Document 2).
这样,为了在可动模移动的同时将置入式型芯从固定模内部抽出,置入式型芯与固定模内部的定位部的接触面以与置入式型芯的抽出方向平行的方式延伸。In this way, in order to extract the insert-type core from the inside of the fixed mold while the movable mold is moving, the contact surface of the insert-type core and the positioning part inside the fixed mold should be parallel to the drawing direction of the insert-type core. extend.
发明内容 Contents of the invention
采用置入式型芯的压铸成形在采用铝等非铁金属材料的压铸成形的领域中是一直以来所进行的技术。与由铁系材料构成的置入式型芯及其周围的固定模内部的定位部等相比,这样的铝等非铁金属材料的硬度小。因此,即使在固定模与置入式型芯的间隙形成在成形时产生的铸件毛刺,也不会在开模时由于非铁金属材料的铸件毛刺而使置入式型芯及定位部等损伤。Die-casting using an insert core is a conventional technique in the field of die-casting using non-ferrous metal materials such as aluminum. Such a non-ferrous metal material such as aluminum has a lower hardness than an insert-type core made of an iron-based material and its surrounding positioning portion inside the stent. Therefore, even if casting burrs generated during molding are formed in the gap between the fixed mold and the insert core, the insert core and positioning parts will not be damaged by the casting burrs of non-ferrous metal materials when the mold is opened. .
但是,在压铸成形硬质的铁系部件作为成形品的情况下,作为置入式型芯而使用的置入式型芯及固定模主体的硬度与铁系材料的铸件毛刺的硬度接近。因此,由于在注射熔融金属时在固定模内部的定位部与置入式型芯的接触面产生铸件毛刺,因而有可能置入式型芯勾挂到该铸件毛刺上而使固定模内部的定位部与置入式型芯的接触面受到损伤。However, when die-casting a hard iron-based part as a molded product, the hardness of the insert core and the fixed die body used as the insert core is close to the hardness of casting burrs of the iron-based material. Therefore, since casting burrs are generated at the contact surface between the positioning part inside the fixed mold and the insert core when injecting molten metal, the insert core may be caught on the casting burrs and the positioning inside the fixed mold may be damaged. The contact surface between the part and the embedded core is damaged.
此外,如上所述,若固定模内部的定位部与置入式型芯的接触面产生损伤,那么有可能无法从固定模内部抽出置入式型芯和与其嵌合的注射后的成形品。In addition, as described above, if the contact surface between the positioning portion inside the stent and the insert core is damaged, the insert core and the injected molded product fitted therein may not be able to be pulled out from the inside of the stent.
并且,即使对在固定模内部的定位部与置入式型芯的接触面上产生的损伤以研磨等方式稍微进行修缮,也会由于每进行注射时损伤就变深而需要更换成形模,存在模具寿命变短的问题。In addition, even if the damage on the contact surface between the positioning part inside the fixed mold and the insert type core is slightly repaired by grinding or the like, the damage will become deeper every time the injection is performed, and the mold needs to be replaced. The problem of shortened die life.
并且,为了修缮固定模内部的定位部和置入式型芯的损伤而花费时间,有可能无法满足生产周期时间。或者,有可能用于修缮的生产线发生停止。In addition, it takes time to repair the damage of the positioning part inside the stent and the insert core, and there is a possibility that the production cycle time cannot be met. Or, there may be a shutdown of a production line for repairs.
本发明的目的在于提供这样的压铸成形模:即使在置入式型芯与固定模内部的定位部的接触面上产生铁系的坚硬的铸件毛刺,也能够在不损伤置入式型芯的情况下顺畅地抽出置入式型芯。The object of the present invention is to provide such a die-casting molding die: Even if iron-based hard casting burrs are generated on the contact surface of the insert-type core and the positioning part inside the fixed mold, it can be used without damaging the insert-type core. The inserted core can be pulled out smoothly under the circumstances.
本发明第一方面的压铸成形模是用来压铸成形铁系部件的压铸成形模。压铸成形模具备固定模、可动模、置入式型芯以及多个定位部。固定模具有第一凹部。第一凹部形成与成形品的外形形状对应的模腔的一部分。可动模具有第二凹部。第二凹部形成模腔的另一部分。可动模能够向靠近固定模的方向及离开固定模的方向往复移动。置入式型芯配置在固定模的第一凹部的内部。在压铸成形后,在可动模离开固定模时,置入式型芯以夹在成形品中的状态与可动模一同离开固定模。多个定位部与置入式型芯接触,以便在固定模内部对置入式型芯进行定位。定位部与置入式型芯接触的接触面相对于将置入式型芯从固定模抽出的方向倾斜,并向增大置入式型芯的外形尺寸的方向倾斜。The die-casting mold according to the first aspect of the present invention is a die-casting mold for die-casting iron-based parts. The die-casting molding die includes a fixed die, a movable die, a built-in core, and a plurality of positioning parts. The fixed mold has a first recess. The first recess forms a part of the cavity corresponding to the outer shape of the molded product. The movable die has a second recess. The second recess forms another part of the mold cavity. The movable die can reciprocate in a direction approaching the fixed die and in a direction away from the fixed die. The insert core is arranged inside the first concave portion of the fixed mold. After die-casting, when the movable mold leaves the fixed mold, the insert core leaves the fixed mold together with the movable mold in a state of being sandwiched in the molded product. The plurality of positioning parts are in contact with the insert-type core so as to position the insert-type core inside the fixed mold. The contact surface of the positioning part in contact with the insert-type core is inclined relative to the direction in which the insert-type core is pulled out from the fixed mold, and is inclined in the direction of increasing the external dimension of the insert-type core.
在此,由于固定模内部的定位部与置入式型芯接触的接触面相对于将所述置入式型芯从固定模抽出的方向倾斜,并向增大所述置入式型芯的外形尺寸的方向倾斜,因此,即使在置入式型芯与定位部的接触面产生铁系的坚硬的铸件毛刺,也能够在不损伤置入式型芯的情况下顺畅地抽出置入式型芯,从而生产率提高。Here, since the contact surface between the positioning part inside the fixed mold and the insert-type core is inclined relative to the direction in which the insert-type core is extracted from the fixed mold, it tends to increase the shape of the insert-type core. The direction of the dimension is inclined, so even if iron-based hard casting burrs occur on the contact surface between the insert core and the positioning part, the insert core can be pulled out smoothly without damaging the insert core , thereby increasing productivity.
本发明第二方面的压铸成形模形成为,在第一方面的压铸成形模中,多个定位部由多个嵌入块构成。多个嵌入块装卸自如地安装于固定模。多个嵌入块分别具有至少一个接触面。In the die-casting mold of the second aspect of the present invention, in the die-casting mold of the first aspect, the plurality of positioning portions are constituted by a plurality of insert blocks. A plurality of insert blocks are detachably attached to the fixed mold. The plurality of insert blocks each have at least one contact surface.
在此,多个定位部由装卸自如地安装于固定模的多个嵌入块构成,多个嵌入块分别具有至少一个接触面。这样,由于利用嵌入块的接触面对置入式型芯进行定位,因此,即使在产生了磨损或损伤的情况下,由于仅更换嵌入块即可,因而修理及维护等的成本低廉。Here, the plurality of positioning parts are constituted by a plurality of insert blocks detachably attached to the fixed mold, and each of the plurality of insert blocks has at least one contact surface. In this way, since the insert core is positioned by the contact surface of the insert block, even if wear or damage occurs, only the insert block needs to be replaced, resulting in low repair and maintenance costs.
本发明第三方面的压铸成形模形成为,在第二方面的压铸成形模中,接触面具有相互交叉的第一接触面和第二接触面。第一接触面和第二接触面相对于将置入式型芯从固定模抽出的方向倾斜,并分别向增大置入式型芯的外形尺寸的方向倾斜。In the die-casting mold of the third aspect of the present invention, in the die-casting mold of the second aspect, the contact surface has a first contact surface and a second contact surface intersecting each other. The first contact surface and the second contact surface are inclined relative to a direction in which the insert-type core is pulled out from the fixed mold, and are respectively inclined toward a direction of increasing an outer dimension of the insert-type core.
在此,接触面具有相互交叉的第一接触面和第二接触面,第一接触面和第二接触面相对于将置入式型芯从固定模抽出的方向倾斜,并分别向增大置入式型芯的外形尺寸的方向倾斜,因此,各嵌入块具有两个接触面,因而通过利用一个嵌入块对两面进行定位而使变更嵌入块时的调整时间减少。此外,由此,与全部单独地设置嵌入块的情况相比,由于安装个数也减少了,因此能够减少变更时间。并且,能够将置入式型芯准确地定位在预定位置。Here, the contact surface has a first contact surface and a second contact surface intersecting each other, and the first contact surface and the second contact surface are inclined relative to the direction in which the inserted core is extracted from the fixed mold, and respectively increase the insertion Since the direction of the external dimension of the type core is inclined, each insert block has two contact surfaces, and thus the adjustment time when changing the insert block is reduced by positioning both surfaces with one insert block. Moreover, compared with the case where all the inserting blocks are individually provided by this, since the number of attachments is also reduced, it is possible to reduce the change time. Also, it is possible to accurately position the insert-type core at a predetermined position.
本发明第四方面的压铸成形模形成为,在第二方面的压铸成形模中,嵌入块由比固定模硬的材料制造。In the die casting molding die of the fourth aspect of the present invention, in the die casting molding die of the second aspect, the insert block is made of a material harder than the fixed die.
在此,由于嵌入块由比固定模硬的材料制造,因此,虽然使固定模的大部分或全部为坚硬的材料的话成本上会增高,但通过使嵌入块作为不同物体而使用高硬度材料,从而制造等的成本低廉。并且,能够延长嵌入块的寿命。Here, since the insert block is made of a harder material than the stent, the cost will increase if most or all of the stent is made of a hard material, but by making the insert block a different object and using a high-hardness material, The cost of manufacture and the like is low. Also, the life of the embedded block can be extended.
附图说明 Description of drawings
图1是本发明实施方式的压铸成形模的结构图。FIG. 1 is a structural diagram of a die-casting mold according to an embodiment of the present invention.
图2是从可动模侧观察图1中的固定模、置入式型芯和嵌入块的图。Fig. 2 is a view of the fixed mold, insert core and insert block in Fig. 1 viewed from the movable mold side.
图3是图1中的置入式型芯的立体图。Fig. 3 is a perspective view of the drop-in core in Fig. 1 .
图4是图1中的置入式型芯的俯视图。Fig. 4 is a top view of the drop-in core in Fig. 1 .
图5是图1中的置入式型芯的侧面下端的放大图。Fig. 5 is an enlarged view of the side lower end of the insert-type core in Fig. 1 .
图6是图1中的置入式型芯与固定模的接触面的放大剖视图,并且是抽出置入式型芯之前的状态的图。Fig. 6 is an enlarged cross-sectional view of a contact surface between the insert core and the fixed mold in Fig. 1 , and is a view of a state before the insert core is pulled out.
图7是图1中的置入式型芯与固定模的接触面的放大剖视图,并且是抽出置入式型芯的中途的状态的图。7 is an enlarged cross-sectional view of the contact surface between the insert core and the fixed mold in FIG. 1 , and is a diagram showing a state in which the insert core is pulled out.
图8是从涡卷状部分的正面侧观察图1中的成形后的涡旋部件、置入式型芯、横浇道以及材料残留部成为一体得到的物件的图。FIG. 8 is a view of an integrally formed scroll member, insert core, runner, and remaining material portion in FIG. 1 viewed from the front side of the scroll portion.
图9是从侧方观察图1中的成形后的涡旋部件、置入式型芯、横浇道以及材料残留部成为一体得到的物件的图。Fig. 9 is a side view of an integrally formed scroll member, insert core, runner, and material remaining portion in Fig. 1 .
图10是相对于涡卷状部分从背面侧观察图1中的成形后的涡旋部件、置入式型芯、横浇道以及材料残留部成为一体得到的物件的图。FIG. 10 is a view of an integrally formed scroll member, insert core, runner, and material remaining portion in FIG. 1 viewed from the back side of the scroll portion.
图11是采用图1中的成形装置的压铸成形方法的工序图,并且是初始状态的图。FIG. 11 is a process diagram of a die casting molding method using the molding apparatus in FIG. 1 , and is a diagram of an initial state.
图12是采用图1中的成形装置的压铸成形方法的工序图,并且是合模过程的图。Fig. 12 is a process diagram of a die casting molding method using the molding device in Fig. 1, and is a diagram of a die clamping process.
图13是采用图1中的成形装置的压铸成形方法的工序图,并且是材料注入过程的图。Fig. 13 is a process diagram of a die casting molding method using the molding apparatus in Fig. 1, and is a diagram of a material injection process.
图14是采用图1中的成形装置的压铸成形方法的工序图,并且是填充过程的图。Fig. 14 is a process diagram of a die casting molding method using the molding apparatus in Fig. 1, and is a diagram of a filling process.
图15是采用图1中的成形装置的压铸成形方法的工序图,并且是填充完成的状态的图。FIG. 15 is a process diagram of a die casting molding method using the molding apparatus in FIG. 1 , and is a diagram showing a state in which filling is completed.
图16是采用图1中的成形装置的压铸成形方法的工序图,并且是开模过程的图。Fig. 16 is a process diagram of a die casting molding method using the molding device in Fig. 1, and is a diagram of a mold opening process.
图17是采用图1中的成形装置的压铸成形方法的工序图,并且是推出过程的图。Fig. 17 is a process diagram of a die-casting molding method using the molding device in Fig. 1, and is a diagram of an ejection process.
图18是采用图1中的成形装置的压铸成形方法的工序图,并且是成形品取出过程的图。Fig. 18 is a process diagram of a die-casting molding method using the molding apparatus in Fig. 1, and is a diagram showing a process of taking out a molded product.
具体实施方式 Detailed ways
下面,参照附图对作为本发明的压铸成形模的实施方式的压铸成形模2和具备该压铸成形模2的压铸成形装置1进行说明。Next, a die-casting die 2 as an embodiment of the die-casting die of the present invention and a die-casting
<压铸成形装置1的结构><Structure of
图1所示的压铸成形装置1(下面,称为“成形装置1”)是压铸成形铁系部件的成形装置。该成形装置1成形作为铁系部件的例如涡旋压缩机的可动涡旋件,即,如图8~图10所示,该成形装置1成形涡旋部件50,该涡旋部件50具有:涡卷状部分51;形成于涡卷状部分51的根部侧的板状的端板52;以及端板52上的形成于涡卷状部分51的相反侧的圆柱状的凸台53。A die-casting apparatus 1 (hereinafter referred to as "forming
成形装置1具备:压铸成形模2(下面,称为“成形模2”),其用来压铸成形作为铁系部件的涡旋部件50;涡卷用推杆3;材料填充机构6;推杆驱动机构7;以及可动模驱动台8。The forming
在该成形装置1中,通过利用材料填充机构6施加压力而将铁系的半熔融或者半凝固金属材料即半熔融/半凝固金属材料C填充到成形模2内部,由此能够压铸成形涡旋部件50。In this
在成形涡旋部件50后,构成成形模2的一个可动模11在可动模驱动台8上滑动而离开另一固定模12(参照图16)。然后,利用推杆驱动机构7将涡卷用推杆3及另一推杆9推入到可动模11内部,从而将涡旋部件50以夹着置入式型芯5的状态从可动模11内部取出(参照图17)。After the
下面,在其他项目中进一步详细地说明成形模2及涡卷用推杆3。Next, the molding die 2 and the
<压铸成形模2的结构><Structure of
如图1所示,成形模2具有:沿着可动模驱动台8往复移动的可动模11;固定在可动模驱动台8上的固定模12;置入式型芯5;以及嵌入块14。As shown in Figure 1, the forming
如图1所示,可动模11在用来形成涡旋部件50的模腔13中具有:作为本发明的第二凹部的、用来形成涡卷状部分51的涡卷状槽13a;以及用来形成端板52的平板状槽13b。As shown in FIG. 1, the
如图1所示,固定模12在用来形成涡旋部件50的模腔13中具有用来形成圆柱状的凸台53的圆柱状槽13c。并且,固定模12具有用来形成横浇道54的横浇道槽13d、以及供置入式型芯5插入的插入凹部13e。As shown in FIG. 1 , the fixed
在此,圆柱状槽13c、横浇道槽13d以及插入凹部13e与本发明的第一凹部对应。Here, the
如图2所示,在本实施方式的固定模12中,外侧部分12a和内侧部分12b能够分割。由于内侧部分12b与高热的半熔融/半凝固金属M接触,因此内侧部分12b由耐热性高的材料制造。再者,也可以使固定模12的外侧部分12a与内侧部分12b成为一体。As shown in FIG. 2, in the fixed
如图1所示,可动模11固定于可动台板21,并与可动台板21一同在可动模驱动台8上向靠近固定模12的方向及离开固定模12的方向往复移动。固定模12固定于固定台板22,并且在台8上静止。As shown in Figure 1, the
置入式型芯5配置在模腔13内部,以便形成横浇道54,该横浇道54是用来将半熔融或半凝固金属材料填充到模腔13中的流路,所述模腔13是在可动模11和固定模12结合时形成的、呈涡旋部件50的形状的铸造空间。The
置入式型芯5配置在模腔13与横浇道54之间,并装卸自如地安装于固定模12。即,从图1中的左方向将置入式型芯5插入于固定模12。The drop-in
置入式型芯5配置在模腔13与横浇道54之间,以便形成横浇道54,该横浇道54是这样的流路:用来从平板部分即端板52上的、突出有突出部分即涡卷状部分51的第一表面52a的相反侧的第二表面52b,向端板52的板厚方向填充半熔融或半凝固金属。The
置入式型芯5配置在固定模12的插入凹部13e的内部,在压铸成形后可动模11从固定模12离开时,置入式型芯5以夹在涡旋部件50中的状态与可动模11一同离开固定模12。The
置入式型芯5的半圆形截面的槽5c形成图2~图3所示的固定模12的圆柱状槽13c的一部分,以便形成图1所示的圆柱状的凸台53。The
嵌入块14是与置入式型芯5接触的左右一对定位部,以便在固定模12内部对置入式型芯5进行定位。一对嵌入块14是截面为L字状的棱柱,其具有与置入式型芯5接触的第一接触面14a和第二接触面14b。一对嵌入块14的间隔与置入式型芯5的宽度相同或在该宽度以上,以便能够支承置入式型芯5的总宽度。The
图2所示的嵌入块14与置入式型芯5相接触的沿纵向延伸的第一接触面5a、14a和第二接触面5b、14b相对于将置入式型芯5从固定模12中抽出的方向(与图2中的纸面垂直的近前侧的方向)倾斜,并向增大置入式型芯5的外形尺寸的方向倾斜(参照图4~图7)。The
例如,如图4所示,置入式型芯5的沿纵向延伸的第一接触面5a向置入式型芯5的抽出方向D倾斜θ1(0.5度~5度、优选为2度左右)(这是因为,当倾斜角度小于0.5度时,无法充分地获得本发明的效果,当大于5度时,置入式型芯有可能落下)。此外,与此对应地,嵌入块14的沿纵向延伸的接触面14a也向同一方向倾斜,以便能够与置入式型芯5的第一接触面5a面接触。另一方面,如图5所示,置入式型芯5的沿横向延伸的第二接触面5b向置入式型芯5的抽出方向D倾斜θ2(0.5度~5度、优选为2度左右)(这是因为,当倾斜角度小于0.5度时,无法充分地获得本发明的效果,当大于5度时,置入式型芯有可能落下)。此外,与此对应地,嵌入块14的沿横向延伸的接触面14b也向同一方向倾斜,以便能够与置入式型芯5的第二接触面5b面接触。For example, as shown in FIG. 4, the
由此,即使在置入式型芯5与定位部(例如嵌入块)的接触面产生铁系的坚硬的铸件毛刺,由于置入式型芯5与嵌入块14是锥形形状,从而如图6~图7所示,通过抽拉置入式型芯5使间隙t1扩大到比t1大得多的t2,因此,嵌入块14与置入式型芯5相接触的沿纵向延伸的第一接触面5a、14a以及沿横向延伸的第二接触面5b、14b不容易因铸件毛刺而受损,并且,也不会由于所产生的损伤而进一步形成新的损伤。Thus, even if iron-based hard casting burrs are produced on the contact surface between the insert-
再者,本实施方式的置入式型芯5在图2及图5所示的置入式型芯5的下表面设有锥状的突起17。通过该锥状的突起17与可动模11的突起18(参照图1)接触,从而在合模时置入式型芯5被向上推起。In addition, the insert-
由于嵌入块14通过螺钉等装卸自如地安装于固定模12,因此不拆卸固定模12即可更换嵌入块14。Since the
嵌入块14由比固定模12硬的材料制造。例如,在固定模12采用预硬钢等作为模具用钢时,嵌入块14采用比预硬钢硬的模具钢等。因此,嵌入块14的寿命延长。
<涡卷用推杆3的结构><Structure of
图1所示的涡卷用推杆3安装于推杆驱动机构7,且能够穿过形成于可动模11的贯通孔15而在模腔13的涡卷状槽13a的末端出没。The
涡卷用推杆3在涡旋部件50成形后推压涡旋部件50的涡卷状部分51的末端51a,从而能够从可动模11中推出涡旋部件50。The
<压铸成形法的概要><Overview of die casting method>
在本实施方式中成形的涡旋部件50是可动涡旋件,其具有柱状的凸台53,该凸台53突出于端板52的突出有涡卷状部分51的第一表面52a的相反侧的第二表面52b。因此,通过横浇道54从位于端板52的中心的凸台53的部分将半熔融或半凝固金属填充到涡旋部件50的成形模2的模腔13中,所述横浇道54是用来将半熔融或半凝固金属填充到模腔13中的流路。The
再者,成形后的横浇道54的一端与凸台53相连,而另一端与材料填充机构6侧的材料残留部55相连。因此,如图13所示,在从成形模2中取出成形后的涡旋部件50后,将横浇道54及材料残留部55切除。Furthermore, one end of the formed
此外,为了除去刚从材料填充机构6中流出的半熔融/半凝固金属材料C表面的水垢,材料填充机构6不配置在凸台53的正后面,而是离开相当于横浇道54的量的距离配置。由此,从半熔融/半凝固金属材料C表面除去的水垢主要积存在材料残留部55中,因此水垢混入涡旋部件50中的情况变少。In addition, in order to remove the scale on the surface of the semi-molten/semi-solidified metal material C that has just flowed out from the
<压铸成形法的步骤><Procedures of die casting method>
下面,参照图11~图18对采用实施方式的成形装置1的压铸成形法进行说明。Next, the die casting molding method using the
首先,在图11所示的初始状态中,置入式型芯5插入在插入凹部13e中。从该图11所示的初始状态开始,如图12所示,使可动模11沿着可动模驱动台8移动,从而使可动模11与固定模12连结而形成模腔13(合模过程)。First, in the initial state shown in FIG. 11 , the
然后,如图13所示,将半熔融/半凝固金属材料C投入到材料填充机构6中(材料注入过程)。Then, as shown in FIG. 13 , the semi-molten/semi-solidified metal material C is charged into the material filling mechanism 6 (material injection process).
然后,如图14所示,利用液压或空气压使材料填充机构6的柱塞6a移动,从而施加压力将半熔融/半凝固金属材料C填充到成形模2内部(填充过程)。此时,填充途中的半熔融/半凝固金属M通过横浇道槽13d而被填充到模腔13内。Then, as shown in FIG. 14, the
然后,如图15所示,将半熔融/半凝固金属M向整个模腔13内的填充完成,之后,当半熔融/半凝固金属M冷却而固化时,成形后的涡旋部件50在模腔13内部成形(填充完成)。成形后的涡旋部件50与形成于横浇道槽13d内部的横浇道54及材料残留部55相连。Then, as shown in FIG. 15 , the filling of the semi-molten/semi-solidified metal M to the
然后,如图16所示,使可动模11沿着可动模驱动台8移动,从而使可动模11离开固定模12而打开成形模2(开模过程)。此时,置入式型芯5以夹在涡旋部件50与横浇道54之间的状态向可动模11侧移动。此外,在该开模过程中,材料填充机构6的柱塞6a稍微被推出,以便使涡旋部件50、横浇道54以及置入式型芯5成为一体而成的物件离开固定模12而容易向可动模11侧移动。Then, as shown in FIG. 16 , the
然后,如图17所示,通过使推杆驱动机构7驱动而使涡卷用推杆3向可动模11的涡卷状槽13a内部突出,从而涡卷用推杆3推压涡旋部件50的涡卷状部分51。此外。另一推杆9也通过推杆驱动机构7的驱动而从可动模11突出,从而推压成形品的涡卷以外的部分。由此,能够将成形后的涡旋部件50、横浇道54、材料残留部55以及置入式型芯5成为一体而成的物件从可动模11内部推出(推出过程)。此外,推出的同时,柱塞6a返回到初始位置。Then, as shown in FIG. 17, by driving the push
然后,如图18所示,从成形模2内部取出成形后的涡旋部件50、横浇道54、材料残留部55以及置入式型芯5成为一体而成的物件(成形品取出过程)。置入式型芯5与涡旋部件50及横浇道54嵌合。此时,涡卷用推杆3及另一推杆9返回到图11中的初始状态。Then, as shown in FIG. 18 , the molded
成形后的涡旋部件50在横浇道54与凸台53的交界部分被切断,从而与横浇道54及材料残留部55分离。与此同时,夹在涡旋部件50与横浇道54之间的置入式型芯5也得以分离。The formed
关于对涡旋部件50最后的精加工,通过机械加工实施表面精加工,从而能够精加工成涡旋部件50的完成品所要求的尺寸及表面粗糙度。As for the final finishing of the
<实施方式的特征><Features of Embodiment>
(1)(1)
在以往的置入式型芯中,由于与嵌入块的间隙是恒定的,因此,当受到损伤时,该损伤又会损坏模具而在抽拉方向上产生呈直线状的损伤。但是,在本实施方式中,如图2及图4~图7所示,嵌入块14与置入式型芯5相接触的沿纵向延伸的第一接触面5a、14a和第二接触面5b、14b相对于将置入式型芯5从固定模12中抽出的方向(与图2中的纸面垂直的近前侧的方向)倾斜,并向增大置入式型芯5的外形尺寸的方向倾斜。In the conventional drop-in type core, since the gap with the insert block is constant, when it is damaged, the damage will damage the mold and cause linear damage in the pulling direction. However, in this embodiment, as shown in FIG. 2 and FIGS. , 14b are inclined relative to the direction in which the insert-
由此,如图6~图7所示,通过抽拉置入式型芯5而使间隙扩大,因此,在嵌入块14与置入式型芯5相接触的沿纵向延伸的第一接触面5a、14a和沿横向延伸的第二接触面5b、14b上不容易因铸件毛刺而产生损伤,并且,也不会由于所产生的损伤而进一步形成新的损伤。Thus, as shown in FIGS. 6 to 7 , the gap is enlarged by pulling the
其结果是,成形后能够顺畅地将置入式型芯5从固定模12中抽出,无法从固定模12中抽出等不良情况得以消除。此外,由于能够抑制因铸件毛刺而使嵌入块14与置入式型芯5的接触面5a、14a和5b、14b产生损伤,因此置入式型芯5和嵌入块14及其它模具寿命延长。并且,由于能够抑制在置入式型芯5和嵌入块14产生损伤,因此能够大幅度地减少由于修缮损伤而停止生产线的次数,使涡旋部件50等的成形品的生产率提高。As a result, the insert-
(2)(2)
在实施方式的成形模2中,多个定位部由装卸自如地安装于固定模12的多个嵌入块14构成,多个嵌入块14分别具有至少一个接触面14a和14b。这样,由于利用嵌入块14的接触面14a和14b对置入式型芯5进行定位,因此,即使在产生了磨损或损伤的情况下,由于仅更换嵌入块14即可,因此修理及维护等的成本低廉。In the molding die 2 of the embodiment, the plurality of positioning portions are constituted by a plurality of
(3)(3)
在实施方式的成形模2中,嵌入块14的接触面具有相互以正交或接近正交的角度交叉的第一接触面14a和第二接触面14b,第一接触面14a和第二接触面14b相对于将置入式型芯5从固定模12中抽出的方向D倾斜,并分别向增大置入式型芯5的外形尺寸的方向倾斜。由于各嵌入块14具有两个接触面14a和14b,因此,通过利用一个嵌入块14对两面进行定位而使变更嵌入块14时的调整时间减少。此外,由此,与全部单独地设置嵌入块14的情况相比,由于安装个数也减少了,因此能够减少变更时间。并且,能够将置入式型芯5准确地定位在预定位置。In the forming
(4)(4)
在实施方式的成形模2中,嵌入块14通过螺纹固定等装卸自如地安装于固定模12。由此,能够更换嵌入块14,因此固定模12的寿命延长。In the molding die 2 of the embodiment, the
(5)(5)
在实施方式的成形模2中,由于嵌入块14由比固定模12硬的材料制造,因此,虽然使固定模12的大部分或全部为坚硬的材料的话成本上会增高,但通过使嵌入块14为不同物体而使用高硬度材料,从而制造等的成本低廉。并且,嵌入块14的寿命延长。In the molding die 2 of the embodiment, since the
<变形例><Modification>
在上述的实施方式中,作为用来将置入式型芯5定位在固定模12内部的定位部的一个示例,列举设置与固定模12分体的嵌入块14为例进行了说明,但本发明不限于此。作为本发明的变形例,也可以不设置嵌入块14而在固定模12的内壁形成阶梯差来作为定位部,从而利用该阶梯差来对置入式型芯5进行定位。In the above-mentioned embodiment, as an example of the positioning portion for positioning the insert-
在该情况下,即使在置入式型芯5与定位部的接触面产生铁系的坚硬的铸件毛刺,也可以在不损伤置入式型芯5的情况下顺畅地抽出置入式型芯5。In this case, even if iron-based hard casting burrs occur on the contact surface between the
产业上的可利用性Industrial availability
本发明能够广泛地应用于用来压铸成形铁系部件的压铸成形模。因此,能够广泛地应用于用来进行采用熔融、半熔融或半凝固的铁系材料等各种铁系材料的压铸成形的压铸成形模。The present invention can be widely applied to die-casting molds for die-casting iron-based components. Therefore, it can be widely applied to die-casting molds for die-casting various iron-based materials such as molten, semi-molten, or semi-solidified iron-based materials.
现有技术文献prior art literature
专利文献patent documents
专利文献1:日本特开平7-16844号公报Patent Document 1: Japanese Patent Application Laid-Open No. 7-16844
专利文献2:日本特开2001-212850号公报Patent Document 2: Japanese Patent Laid-Open No. 2001-212850
Claims (4)
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JP2009212805A JP4773555B2 (en) | 2009-09-15 | 2009-09-15 | Die casting mold |
JP2009-212805 | 2009-09-15 | ||
PCT/JP2010/063044 WO2011033868A1 (en) | 2009-09-15 | 2010-08-02 | Die casting mold |
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CN103506602A (en) * | 2013-09-13 | 2014-01-15 | 江苏徐航科技有限公司 | Pre-buried mold insert positioning device |
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JP5836837B2 (en) * | 2012-02-24 | 2015-12-24 | 本田技研工業株式会社 | Mold for casting |
CN114290619B (en) * | 2022-02-08 | 2024-08-09 | 盘起工业(大连)有限公司 | Prevent cracked mould core of hanging platform |
CN118543809B (en) * | 2024-07-29 | 2024-10-01 | 宁波荣新汽车零部件有限公司 | Forming die of wide thin wall porous domain work piece |
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CN2504016Y (en) * | 2001-11-06 | 2002-08-07 | 沈阳工业大学 | Cast die for bearing retainer |
CN201268069Y (en) * | 2008-09-17 | 2009-07-08 | 广东东亚电器有限公司 | Shrinkage internal loose core mechanism for injection mold |
CN201271973Y (en) * | 2008-10-06 | 2009-07-15 | 中国华录·松下电子信息有限公司 | Inclined slide block lateral core-pulling mold structure |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103506602A (en) * | 2013-09-13 | 2014-01-15 | 江苏徐航科技有限公司 | Pre-buried mold insert positioning device |
Also Published As
Publication number | Publication date |
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JP4773555B2 (en) | 2011-09-14 |
JP2011062705A (en) | 2011-03-31 |
CN102497946B (en) | 2014-06-18 |
WO2011033868A1 (en) | 2011-03-24 |
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