CN102493054B - A kind of processing method of blended dischargeable spun-dyed yarn - Google Patents
A kind of processing method of blended dischargeable spun-dyed yarn Download PDFInfo
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- CN102493054B CN102493054B CN201110378594.6A CN201110378594A CN102493054B CN 102493054 B CN102493054 B CN 102493054B CN 201110378594 A CN201110378594 A CN 201110378594A CN 102493054 B CN102493054 B CN 102493054B
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- colour
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- spun yarns
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- 238000003672 processing method Methods 0.000 title claims abstract description 17
- 239000000835 fiber Substances 0.000 claims abstract description 31
- 238000004043 dyeing Methods 0.000 claims abstract description 20
- 238000000034 method Methods 0.000 claims abstract description 14
- 239000000975 dye Substances 0.000 claims abstract description 9
- 229920003043 Cellulose fiber Polymers 0.000 claims abstract description 7
- 239000000985 reactive dye Substances 0.000 claims abstract description 6
- 239000003513 alkali Substances 0.000 claims abstract description 5
- 238000005517 mercerization Methods 0.000 claims abstract description 3
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 20
- 102000004190 Enzymes Human genes 0.000 claims description 10
- 108090000790 Enzymes Proteins 0.000 claims description 10
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims description 10
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 10
- 235000017550 sodium carbonate Nutrition 0.000 claims description 10
- 239000000344 soap Substances 0.000 claims description 7
- 238000009987 spinning Methods 0.000 claims description 7
- 239000003795 chemical substances by application Substances 0.000 claims description 6
- 239000012530 fluid Substances 0.000 claims description 5
- 238000009991 scouring Methods 0.000 claims description 5
- 239000011780 sodium chloride Substances 0.000 claims description 5
- 229920000297 Rayon Polymers 0.000 claims description 4
- 238000004045 reactive dyeing Methods 0.000 claims description 4
- 239000003292 glue Substances 0.000 claims description 3
- 238000009992 mercerising Methods 0.000 claims description 3
- 238000002203 pretreatment Methods 0.000 claims description 3
- 229920002972 Acrylic fiber Polymers 0.000 claims description 2
- 239000004952 Polyamide Substances 0.000 claims description 2
- 229920004933 Terylene® Polymers 0.000 claims description 2
- 238000010018 discharge printing Methods 0.000 claims description 2
- 229920002647 polyamide Polymers 0.000 claims description 2
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 2
- 210000002268 wool Anatomy 0.000 claims description 2
- 238000002156 mixing Methods 0.000 abstract description 16
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000009968 stock dyeing Methods 0.000 abstract description 2
- 239000004753 textile Substances 0.000 abstract description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 6
- 238000005406 washing Methods 0.000 description 5
- 229920000742 Cotton Polymers 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- IXPNQXFRVYWDDI-UHFFFAOYSA-N 1-methyl-2,4-dioxo-1,3-diazinane-5-carboximidamide Chemical compound CN1CC(C(N)=N)C(=O)NC1=O IXPNQXFRVYWDDI-UHFFFAOYSA-N 0.000 description 3
- 241000208202 Linaceae Species 0.000 description 3
- 235000004431 Linum usitatissimum Nutrition 0.000 description 3
- 238000009835 boiling Methods 0.000 description 3
- 235000011187 glycerol Nutrition 0.000 description 3
- 238000009999 singeing Methods 0.000 description 3
- 235000010413 sodium alginate Nutrition 0.000 description 3
- 239000000661 sodium alginate Substances 0.000 description 3
- 229940005550 sodium alginate Drugs 0.000 description 3
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 2
- 239000002585 base Substances 0.000 description 2
- 238000005282 brightening Methods 0.000 description 2
- 239000004202 carbamide Substances 0.000 description 2
- 238000007639 printing Methods 0.000 description 2
- XWGJFPHUCFXLBL-UHFFFAOYSA-M rongalite Chemical compound [Na+].OCS([O-])=O XWGJFPHUCFXLBL-UHFFFAOYSA-M 0.000 description 2
- 239000010865 sewage Substances 0.000 description 2
- 241000276489 Merlangius merlangus Species 0.000 description 1
- 238000012505 colouration Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 238000010186 staining Methods 0.000 description 1
- 238000009965 tatting Methods 0.000 description 1
- 239000003643 water by type Substances 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
- 230000002087 whitening effect Effects 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
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Abstract
The present invention relates to the processing method of a kind of blended dischargeable spun-dyed yarn of field of textiles, produce according to following steps: a. ribbon dyes, choose Resist Reactive Dyes in the ribbon employing of certain mass cellulose fibre and dye the color of needs; B. blending, carries out mixed yarn with the fiber of other kind by different proportion by the coloured fibre bar of step a as required in proportion according to blended weave; C. singe according to the colour-spun yarns of production requirement to step b, reeling; D. require to carry out selective mercerization finish to the colour-spun yarns of step c according to the kind of fiber and alkali resistance.Processing method of the present invention have employed ribbon and carries out dyeing and instead of traditional loose stock dyeing, shorten the flow process of colour-spun yarns processing, and carry out blending with the fiber of other kind, obtain the blending fiber dyed yarn of different-style, and impart discharge function, be a kind of completely newly can discharge colour-spun yarns processing method.
Description
Technical field
The present invention relates to the processing method of a kind of colour-spun yarns of textile technology field, specifically a kind of blended fibre knitwears adopting brand-new processing method to produce can the processing method of discharge colour-spun yarns.
Background technology
Blending colour-spun yarns is generally the yarn be spun into by two or more different cultivars fibers mixture.Blending colour-spun yarns directly utilizes colored fibre cellulose fiber and other kind fibers mixture to spin, do not increase the consumption of water and the energy, do not increase the discharge of sewage, solve the problem that when blended yarn dyes, resisdye brings completely, use and the sewage discharge 50 tons reducing water per ton, reduce steam consumption 5 tons, power saving more than 1000 degree.Dyeing due to other fiber in present blending colour-spun yarns adopts non-reactive dye dyeing, causes cannot carrying out effective discharge in discharge process, and the present invention adopts sliver to dye and other fiber blend of non-staining, thus can reach the effect of discharge.
Summary of the invention
The present invention is directed to the dyeing of above-mentioned employing non-reactive dye and cause cannot carrying out in discharge process the problem of effective discharge, providing a kind of processing method of novel blended dischargeable spun-dyed yarn.
In order to solve the problems of the technologies described above, the invention provides following technical scheme:
A processing method for blended dischargeable spun-dyed yarn, step is as follows:
A, ribbon dye, and choose Resist Reactive Dyes in the ribbon employing of certain mass cellulose fibre and dye the color of needs; B, blending, carry out mixed yarn with the fiber of other kind by different proportion by the coloured fibre bar of step a as required in proportion according to blended weave;
C, according to production requirement to the colour-spun yarns of step b by singing, reeling technique is singed, reeling;
D, require that selective mercerization finish is carried out to the colour-spun yarns of step c according to the kind of fiber and alkali resistance, look pulls out or dawn.
Above-mentioned middle Resist Reactive Dyes commercially has widespread production and sale, as Taiwan light KE type forever.
The processing method of novel blended dischargeable spun-dyed yarn of the present invention, fiber used is the ribbon of cellulose fibre, and warm nature reactive dyeing in all can adopting, coloured fibre accounts for 10% ~ 95% of fiber total amount.Other fibers are terylene, acrylic fibers, polyamide fibre, viscose glue, sky silk, wool or silk.
Dyeing step comprises: enzyme pre-treatment, reactive dyeing and soap.Wherein, enzyme pre-treating method is: scouring enzyme 1 ~ 2g/L, soda ash 0.05 ~ 0.07g/L, temperature are 45 ~ 55 DEG C, and the time is 30 ~ 40min.During reactive dyeing, dye strength (owf) is 0.5 ~ 9.0%, sodium chloride consumption 10 ~ 80g/L, soda ash consumption 10 ~ 20g/L, temperature are 60 DEG C, the time is 30 ~ 75min.Soap time 15 ~ 25min, soaping agent 1 ~ 2g/L, and temperature is 90 ~ 100 DEG C.Mercerising step is, in treatment fluid, alkali concn is: 28 ~ 30 Baume degrees, treatment fluid temperature: 18 ~ 20 DEG C, applies tension force: stretch 0 ~ 2%, the processing time is 5 minutes ~ 6 minutes.
The blending that the present invention produces can discharge colour-spun yarns to have production procedure short, spinning difficulty is low, the advantage of energy-conserving and environment-protective, can be widely used in knitting and tatting processing, and expanding can the scope of discharge colour-spun yarns and kind.
Compared with existing colour-spun yarns process technology, the advantage of processing method of the present invention is:
1, the manufacture field of colour-spun yarns can be promoted to a new height by discharge blending colour-spun yarns, expand the scope of application and the Application Areas of colour-spun yarns, it adopts the dyeing of cellulose fibre bar to replace traditional loose stock dyeing, introduce except cotton other cellulosic fibre blend can the processing method of discharge colour-spun yarns simultaneously, this changes the situation only having cellulose fibre colour-spun yarns just can carry out DISCHARGE PRINTING, the colour-spun yarns obtained has powerful good, the characteristic that COLOR FASTNESS is high, is widely used in T-shirt, overcoat and straight-bar machines field;
2, adopt the enzyme treatment process of economic environmental protection to replace traditional high-temperature alkali boiling, decrease the damage to cotton fiber, add the spinnability of colour-spun yarns, spinning count gets a promotion.
To sum up, the blending that the present invention produces can maintain the peculiar style of colour-spun yarns color-woven fabric by discharge colour-spun yarns, and expand can the kind of discharge colour-spun yarns simultaneously, improves the market competitiveness of colour-spun yarns.
Detailed description of the invention
embodiment 1
A kind of pulp furnish be that " the red sliver of 20% polyster fibre+80% " production can the processing method of discharge fiber dyed yarn (60s/2):
1, sliver concise, dyeing: yellow colouration sliver on sliver dyeing machine.Concise: scouring enzyme 2g/L, soda ash 0.05g/L, temperature are 45 DEG C, the time is 30min.Dyeing: active red 3BSN concentration is 4.0%(owf), sodium chloride 60g/L, soda ash 20g/L, dyeing temperature is 60 DEG C, time 60min.Soap: time 20min, soaping agent 2g/L, temperature is 90 DEG C;
2, blending: polyster fibre, red sliver are carried out blending according to spinning process according to the mass ratio of 20:80;
3, singe, reeling: above-mentioned yarn is singed by yarn singeing machine, and the speed of a motor vehicle is 850m/min, then carries out reeling, strand be heavily 300g;
4, wash, dry and rewinding;
5, look pulls out: weaved according to yarn-dyed fabric weaving process by above-mentioned colour-spun yarns, and preparation waters down mill base: rongalite 20%, and cotton uses brightening agent 4BK0.5%, 10% urea, glycerine 2.5%, sodium alginate paste 35%; Basic mill base: reactive black ED-H5.5% and glycerine 3%, and add a small amount of hot water material, add sodium alginate paste 10%, add and water down slurry, carry out look according to printing technology and pull out, 105 DEG C of decatize 15min, washing, oxidation, soap boiling, washing, dry.
embodiment 2
A kind of pulp furnish is the processing method that " 60% black sliver+40% linen fibre " production grey can pull out yarn (70s/2), comprises following procedure of processing:
1, sliver concise, dyeing: on sliver dyeing machine, contaminate black sliver, concise: scouring enzyme 1g/L, soda ash 0.07g/L, temperature are 55 DEG C, the time is 30min.Dyeing: reactive black ED-H concentration is 9.0%(owf), add sodium chloride 80g/L, soda ash 20g/L, dyeing temperature is 60 DEG C, time 75min.Soap: time 30min, soaping agent 3g/L, temperature is 100 DEG C;
2, blending: black sliver, linen fibre are carried out blending according to spinning process according to the mass ratio of 60:40;
3, singe, reeling: above-mentioned yarn is singed by yarn singeing machine, and the speed of a motor vehicle is 100m/min, then carries out reeling, strand be heavily 550g;
4, mercerising: concentration of lye is 30 Baume degrees, treatment fluid temperature: 18 DEG C, applies tension force: stretch 1%, the processing time is 5 minutes;
5, washing, oven dry, rewinding.
embodiment 3
A kind of pulp furnish be " 50% black flax sliver+50% viscose glue " produce purple can the processing method of pulling color yarn (40s/2), comprise following procedure of processing:
1, flax sliver concise, dyeing: on sliver dyeing machine, contaminate purple sliver, scouring enzyme 2g/L, soda ash 0.07g/L, temperature are 55 DEG C, and the time is 45min.Dyeing recipe is: active red 3BSN 1.5%(owf), reactive blue KN-B 2.0%(owf), add sodium chloride 50g/L, soda ash 20g/L, temperature is 60 DEG C, insulation 60min;
2, blending: purple flax sliver, viscose are become 40S/2 yarn according to spinning process blending according to the mass ratio of 50:50;
3, singe, reeling: above-mentioned yarn is singed by yarn singeing machine, and the speed of a motor vehicle is 700m/min, then carries out reeling, strand be heavily 250;
4,washing, oven dry and rewinding;
5, dawn: whitening pulp: rongalite 30%, cotton uses brightening agent 4BK0.6%, 10% urea, glycerine 2%, whiting 10%, sodium alginate paste 20%, carries out dawn, 100 DEG C of decatize 20min, cold wash, soap boiling according to printing technology, and washing is dried.
Last it is noted that the foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, although with reference to previous embodiment to invention has been detailed description, for a person skilled in the art, it still can be modified to the technical scheme described in foregoing embodiments, or carries out equivalent replacement to wherein portion of techniques feature.Within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (1)
1. the processing method of blended dischargeable spun-dyed yarn, is characterized in that: step is as follows,
A. ribbon dyeing, choose the ribbon of certain mass cellulose fibre, in employing, Resist Reactive Dyes dyes the color of needs;
B. spin, the coloured fibre bar of step a is carried out mixed yarn in proportion with other fiber in proportion;
C. the colour-spun yarns of step b is singed, reeling;
D. selective mercerization finish is carried out to the colour-spun yarns of step c, and DISCHARGE PRINTING;
In described step a, dyeing step comprises: enzyme pre-treatment, reactive dyeing and soap;
Described enzyme pre-treatment process is: scouring enzyme 1 ~ 2g/L, soda ash 0.05 ~ 0.07g/L, temperature are 45 ~ 55 DEG C, and the time is 30 ~ 40min;
Described dyeing is: dye strength (owf) is 0.5 ~ 9.0%, sodium chloride consumption 10 ~ 80g/L, soda ash consumption 10 ~ 20g/L, temperature are 60 DEG C, the time is 30 ~ 75min;
Described technique of soaping is: 15 ~ 25min, soaping agent 1 ~ 2g/L, and temperature is 90 ~ 100 DEG C;
In described step b spinning, coloured fibre accounts for 10% ~ 95% of fiber total amount;
In described step b spinning, other fibers are terylene, acrylic fibers, polyamide fibre, viscose glue, sky silk, wool or silk;
In described Step d, mercerising step is, in treatment fluid, alkali concn is: 30 Baume degrees, treatment fluid temperature: 18 DEG C, applies tension force: stretch 1%, the processing time is 5 minutes.
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CN102493054B true CN102493054B (en) | 2015-07-29 |
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Families Citing this family (9)
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WO2014005245A1 (en) * | 2012-07-04 | 2014-01-09 | 无锡诺赛净科技有限公司 | Mercerized yarn, pulp-free woven fabric, and production methods for mercerized yarn and pulp-free woven fabric |
CN102817193A (en) * | 2012-08-30 | 2012-12-12 | 无锡嘉德纺织制品有限公司 | Production method of mercerized colored spun yarns |
CN102817253A (en) * | 2012-08-30 | 2012-12-12 | 无锡嘉德纺织制品有限公司 | Production method of woven printed fabric |
CN103147194A (en) * | 2013-03-26 | 2013-06-12 | 无锡嘉德纺织制品有限公司 | Manufacturing method for colored spun yarn |
CN103215714A (en) * | 2013-04-25 | 2013-07-24 | 无锡宝美斯服装有限公司 | Cotton and linen fiber colored spun yarn and manufacturing method thereof |
CN103451800B (en) * | 2013-09-03 | 2016-02-03 | 无锡市天然绿色纤维科技有限公司 | A kind of fiber dyed yarn and processing method thereof |
CN107904722A (en) * | 2017-11-27 | 2018-04-13 | 江苏明源纺织有限公司 | A kind of manufacture craft of mercerized cotton yarn |
CN108560286A (en) * | 2018-04-18 | 2018-09-21 | 江苏工程职业技术学院 | A kind of method that the dark red yarn-dyed checked fabric of pure cotton imitates old dyeing |
CN113699633A (en) * | 2021-08-26 | 2021-11-26 | 江阴市茂达棉纺厂有限公司 | Multi-variety blended core-spun yarn and preparation method thereof |
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GB2006279A (en) * | 1977-10-21 | 1979-05-02 | Bayer Ag | Process for the after-treatment of reactive dyeings |
CN101021048A (en) * | 2007-01-23 | 2007-08-22 | 浙江华孚色纺有限公司 | Discharge method of colored woven fabric and dischargeable colored spun yarn used therein |
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CN101624736A (en) * | 2009-07-29 | 2010-01-13 | 无锡市天然纺织实业有限公司 | Method for processing high grade color yarns treated by post mercerization |
CN101705547A (en) * | 2009-10-16 | 2010-05-12 | 江阴市茂达棉纺厂 | Mixed yarn containing flat silk fiber and processing method thereof |
CN101864630A (en) * | 2010-07-05 | 2010-10-20 | 无锡市天然绿色纤维科技有限公司 | Production method of nanometer waterproof mercerized yarns |
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2011
- 2011-11-24 CN CN201110378594.6A patent/CN102493054B/en not_active Expired - Fee Related
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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GB2006279A (en) * | 1977-10-21 | 1979-05-02 | Bayer Ag | Process for the after-treatment of reactive dyeings |
CN101021048A (en) * | 2007-01-23 | 2007-08-22 | 浙江华孚色纺有限公司 | Discharge method of colored woven fabric and dischargeable colored spun yarn used therein |
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