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CN102491729B - Method for preparing zeolite water-supply sludge ceramsite for pretreating micro-polluted water - Google Patents

Method for preparing zeolite water-supply sludge ceramsite for pretreating micro-polluted water Download PDF

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CN102491729B
CN102491729B CN2011103565185A CN201110356518A CN102491729B CN 102491729 B CN102491729 B CN 102491729B CN 2011103565185 A CN2011103565185 A CN 2011103565185A CN 201110356518 A CN201110356518 A CN 201110356518A CN 102491729 B CN102491729 B CN 102491729B
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ceramsite
sludge
dry
zeolite
water
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CN102491729A (en
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丁磊
罗刚
张新喜
汪明明
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Ding Meihua
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Anhui University of Technology AHUT
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    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/60Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes

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Abstract

本发明提供一种用于微污染水预处理的沸石给水污泥陶粒的制备方法,属于微污染水预处理技术领域。该陶粒由给水厂脱水污泥、改性沸石粉及造孔剂按一定比例,经以下方法制备的:给水厂脱水污泥干燥,粉碎,过筛,得干污泥;天然沸石粉碎,过筛,焙烧,氯化钠改性得改性沸石粉;上述干污泥、改性沸石粉及造孔剂分别以质量比50~60%、35~49%、1~5%比例均匀混合后在造粒机上造粒成球,得粒径2~7mm生料;生料烘干后焙烧得到烧结后的陶粒;将烧结后的陶粒自然冷却至室温后进行筛分得陶粒成品。本发明制备的陶粒表面粗糙、孔径丰富,用于微污染水生物预处理对氨氮及有机物有强化去除作用。The invention provides a method for preparing zeolite feedwater sludge ceramsite for pretreatment of slightly polluted water, and belongs to the technical field of pretreatment of slightly polluted water. The ceramsite is prepared from the dewatered sludge of the water supply plant, modified zeolite powder and pore-forming agent in a certain proportion by the following method: the dewatered sludge of the water supply plant is dried, pulverized, and sieved to obtain dry sludge; the natural zeolite is pulverized, Sieve, roast, and modify with sodium chloride to obtain modified zeolite powder; the above-mentioned dry sludge, modified zeolite powder and pore-forming agent are uniformly mixed at a mass ratio of 50-60%, 35-49%, and 1-5% respectively. Granulate into balls on a granulator to obtain raw meal with a particle size of 2-7mm; dry the raw meal and roast to obtain sintered ceramsite; cool the sintered ceramsite naturally to room temperature and sieve to obtain the finished ceramsite. The ceramsite prepared by the invention has a rough surface and rich pore diameters, and is used for micro-polluted aquatic biological pretreatment to strengthen the removal of ammonia nitrogen and organic matter.

Description

The preparation method who is used for the pretreated zeolite feedwater of micro-polluted water sludge ceramsite
Technical field
The invention belongs to micro-polluted water preconditioning technique field, be specifically related to the preparation method for the pretreated zeolite feedwater of micro-polluted water sludge ceramsite.
Background technology
In recent years, along with the high speed development of industry, the quickening of urbanization process and the increase of agrochemicals kind and quantity, drinking water source, the most of cities and towns of China has been subject to pollution in various degree, majority has changed micro polluted source into, and the pollutent such as organism, ammonia nitrogen surpasses the standard of surface water environment quality III class water body in the water.Traditional handling technology of water supply coagulation-precipitation-filtration-sterilization is not only limited to organism in the micro polluted source and ammonia nitrogen removal effect, and also can occur in the treating processes endangering larger Chlorination Disinfection By-products, be difficult to reach the GB5749-2006 national drinking water standard.Studies show that, add that before traditional handling technology of water supply Biological Pretreatment Techniques is economy, the effective ways that solve dissolved organic matter and ammonia nitrogen in the micro polluted source.
In giving water treatment, Biological Pretreatment Techniques mostly adopts biomembrance process, and biofilter material is its core position.Common filtrate mainly contains haydite, plastic filler, soft-filler, combined stuffing etc. at present.Haydite is ripe, the most the most frequently used Biological Pretreatment filler.And conventional leca mainly is to rely on the physiological activity of the microorganism of growth on it to come organism and ammonia nitrogen in the degradation water, and when temperature was low, microbial activities weakened, and treatment effect is undesirable.
Zeolite is the general name that is the porousness hydrous alumino silicates crystal of frame shape structure, because its inside exists a lot of uniform micropores and passage and links each other, makes zeolite have huge surface-area, becomes the good carrier of microorganism growth.On the other hand, the huge active surface of zeolite makes it have powerful London force, and the positively charged ion that distributes in the zeolite hole and part frame oxygen have the mutual balance of negative charge, thereby forms powerful electric field around ion, so zeolite has again electrostatic force.The adding and cause the adsorptive power of zeolite strong especially of London force and electrostatic force, because the existence of electrostatic force, so that zeolite has preferential selection adsorption to polarity, unsaturated, easy polar molecule.Therefore, zeolite has stronger ion-exchange and absorption property to ammonia nitrogen in the water and polar organic matter pollutent.For taking full advantage of zeolite ammonia nitrogen and organism being had good absorption property, is again the good carrier of biological growth simultaneously, and natural zeolite has been used in the biology and processing of micro-polluted source water as filler after pulverizing appropriate particle size.But because the zeolite after pulverizing mostly is irregular granular, voidage is inhomogeneous, the large place of voidage, and aeration rate is too many, the place that voidage is little, aeration rate is too little, even produces anaerobic environment, and these all exert an influence to treatment effect.
Waterworks sludge results from the production process of city tap-water, be carried out rubbish mainly as waste at present and fill up processing, this had both increased the production cost of water supply plant, had taken again a large amount of land resources, so the resource utilization problem values of waterworks sludge must be inquired into.Because its composition and conventional clay-phase seemingly, have the investigator to use to sewage sludge and replace clay to produce haydite, but institute's haydite of producing are multiplex in the strong concrete making, thereby be used as material of construction.Haydite as material of construction, mainly emphasize the intensity of haydite, and the haydite that the micro-polluted source water Biological Pretreatment is used, except need satisfy certain intensity, also need surface irregularity, certain aperture is arranged, be conducive to biomembranous growth, therefore exist obviously different from haydite for building at product requirement and making method.Chinese patent application CN101955347 discloses " manufacture method of zeolite-glass porous light material ", and utilizing natural zeolite, cullet, waterworks sludge etc. is the main material production porous material.On the one hand, the porous material that this patent is produced is that thickness is the rectangular parallelepiped of 2cm, is not suitable for as microorganism carrier; On the other hand, this patent uses natural zeolite as raw material, because the natural zeolite endoporus is stopped up by plurality of impurities, absorption property is very limited.Up to now, also do not utilize waterworks sludge, modified zeolite powder etc. to make the report that is used for micro-polluted source water Biological Pretreatment haydite as basic raw material.
Summary of the invention
Above technical problem for the prior art existence, for strong absorption property and the biological oxidation of zeolite to ammonia nitrogen and polar organic matter combined, the problem of ammonia nitrogen and organic matter removal effect and solution waterworks sludge resource utilization in the reinforcement micro-polluted source water, the invention provides a kind ofly take water supply plant dewatered sludge, modified zeolite powder etc. as main raw material, add pore-forming material and fire the micro-polluted water Biological Pretreatment that forms with zeolite based feedwater sludge ceramsite and preparation method.
Preparation method's for the pretreated zeolite of micro-polluted water feedwater sludge ceramsite provided by the present invention concrete steps are as follows:
(1) preparation feedwater dewatered sludge: with the dewatered sludge of water supply plant water ratio 80wt%, at 105 ~ 110 ℃ of dry 2h, obtain the feedwater dewatered sludge of water ratio 52 wt%, then described feedwater dewatered sludge is pulverized in pulverizer, cross 80 mesh sieves, obtain particle diameter less than the Powdered feedwater dewatered sludge of 80 purposes;
(2) preparation modified zeolite powder: natural zeolite is pulverized with pulverizer, cross 80 mesh sieves, zeolite powder after sieving is put in the retort furnace roasting 2h under 350 ℃ of conditions, be cooled to after the room temperature in the adsorption column that zeolite powder packed into, then the sodium chloride solution with 1mol/L passes through described adsorption column with the flow velocity following current of 0.25m/h, after 10 times of sodium chloride solutions to the 1mol/L of zeolite volume pass through described adsorption column, modified active finishes, zeolite behind the taking-up modified active, in air dry oven, under 105 ~ 110 ℃ of conditions, obtain modified zeolite powder behind the dry 2h;
(3) raw material mixes: the Powdered feedwater dewatered sludge that step (1) is made, modified zeolite powder and the pore-forming material sodium bicarbonate that step (2) makes are respectively according to mass percent: 50 ~ 60%, 35 ~ 49% and 1 ~ 5% ratio, join to mix and mix 30min in the still, make compound;
(4) balling-up: the prepared compound of step (3) is transferred in the tumbling disk granulator, adds the laggard row granulation of entry, the quality that adds entry is 5% of described mixture quality, obtains particle diameter at the spherical raw material of 2 ~ 7mm;
(5) spherical raw material pre-treatment: the prepared spherical raw material of step (4) are put into air dry oven, and under 105 ~ 110 ℃ of conditions, dry 60min obtains the oven dry material;
(6) roasting: the prepared oven dry material of step (5) is put into retort furnace, setting the retort furnace temperature rise rate is 5 ℃/min, constant temperature calcining 30min after muffle furnace is raised to 1000 ℃ gradually from room temperature obtains the haydite after the roasting, then naturally cools to room temperature;
(7) the prepared haydite of step (6) is sieved, remove substandard product, obtain the haydite finished product of different-grain diameter.
The present invention compares with leca with the water treatment of routine and has the following advantages:
(1) the present invention replaces conventional clay to make haydite with the water supply plant dewatered sludge, both waterworks sludge has been carried out recycling, has protected again clay resource.
(2) because zeolite has a lot of holes and passage, and prepared filter material surface roughness and the specific surface area of the present invention all is significantly increased, be used for the micro-polluted source water Biological Pretreatment Techniques, be conducive to the biofilm growth of microorganism.
(3) because the introducing of zeolite, the prepared haydite of this invention is used for the micro-polluted water Biological Pretreatment, absorption and the biological degradation of zeolite are combined, ammonia nitrogen and organic matter removal have greatly been promoted, especially larger to the raising of ammonia nitrogen removal effect, the ability of anti-ammonia nitrogen impact load obviously strengthens.
Embodiment
Each raw materials quality is composed as follows among the embodiment 1-3 that present embodiment provides:
The feedwater dewatered sludge of embodiment 1:60%, 35% modified zeolite powder and 5% pore-forming material sodium bicarbonate.
The feedwater dewatered sludge of embodiment 2:50%, 49% modified zeolite powder and 1% pore-forming material sodium bicarbonate.
The feedwater dewatered sludge of embodiment 3:55%, 42% modified zeolite powder and 3% pore-forming material sodium bicarbonate.
Concrete preparation process is as follows:
(1) preparation feedwater dewatered sludge: with the dewatered sludge of water supply plant water ratio 80wt%, at 105 ~ 110 ℃ of dry 2h, obtain the feedwater dewatered sludge of water ratio 52 wt%, then described feedwater dewatered sludge is pulverized in pulverizer, cross 80 mesh sieves, obtain Powdered feedwater dewatered sludge;
(2) preparation modified zeolite powder: natural zeolite is pulverized with pulverizer, cross 80 mesh sieves, zeolite powder after sieving is put in the retort furnace roasting 2h under 350 ℃ of conditions, be cooled to after the room temperature in the adsorption column that zeolite powder packed into, then the sodium chloride solution with 1mol/L passes through described adsorption column with the flow velocity following current of 0.25m/h, after 10 times of sodium chloride solutions to the 1mol/L of zeolite volume pass through described adsorption column, modified active finishes, zeolite behind the taking-up modified active, in air dry oven, under 105 ~ 110 ℃ of conditions, obtain modified zeolite powder behind the dry 2h;
(3) raw material mixes: the Powdered feedwater dewatered sludge that step (1) is made, the modified zeolite powder that step (2) makes and pore-forming material sodium bicarbonate join to mix and mix 30min in the still, make compound;
(4) balling-up: the prepared compound of step (3) is transferred in the tumbling disk granulator, adds the laggard row granulation of entry, the quality that adds entry is 5% of described mixture quality, obtains particle diameter at the spherical raw material of 2 ~ 7mm;
(5) spherical raw material pre-treatment: the prepared spherical raw material of step (4) are put into air dry oven, and under 105 ~ 110 ℃ of conditions, dry 60min obtains the oven dry material;
(6) roasting: the prepared oven dry material of step (5) is put into retort furnace, setting the retort furnace temperature rise rate is 5 ℃/min, constant temperature calcining 30min after muffle furnace is raised to 1000 ℃ gradually from room temperature obtains the haydite after the roasting, then naturally cools to room temperature;
(7) the prepared haydite of step (6) is sieved, remove substandard product, obtain the haydite finished product of different-grain diameter.
The prepared haydite of embodiment 1-3 all meets the relevant regulations of " the artificial ceramic grain filter of water treatment ".

Claims (1)

1.用于微污染水预处理的沸石给水污泥陶粒的制备方法,其特征在于该制备方法具体步骤如下: 1. The preparation method of the zeolite feedwater sludge ceramsite for slightly polluted water pretreatment is characterized in that the specific steps of the preparation method are as follows: (1)制备给水干污泥:将给水厂含水率80wt%的脱水污泥,在105~110℃干燥2h,得到含水率52 wt%的给水干污泥,然后将所述给水干污泥在粉碎机中粉碎,过80目筛,得到粒径小于80目的粉末状给水干污泥;  (1) Preparation of dry sludge for water supply: Dry the dewatered sludge with a moisture content of 80wt% in the water supply plant at 105-110°C for 2 hours to obtain dry sludge with a moisture content of 52 wt%, and then dry the sludge for water supply in Pulverize in a pulverizer and pass through a 80-mesh sieve to obtain powdery water supply dry sludge with a particle size of less than 80 mesh; (2)制备改性沸石粉:将天然沸石用粉碎机粉碎,过80目筛,将过筛后的沸石粉放于马弗炉中在350℃条件下焙烧2h,冷却至室温后将沸石粉装入吸附柱中,然后用1mol/L的氯化钠溶液以0.25m/h的流速顺流通过所述吸附柱,当10倍于沸石体积的1mol/L的氯化钠溶液通过所述吸附柱后,改性活化结束,取出改性活化后的沸石,在鼓风干燥箱中于105~110℃条件下,干燥2h后得到改性沸石粉; (2) Preparation of modified zeolite powder: crush the natural zeolite with a pulverizer, pass through an 80-mesh sieve, put the sieved zeolite powder in a muffle furnace and roast at 350°C for 2 hours, cool to room temperature, and zeolite powder Pack into the adsorption column, then use 1mol/L sodium chloride solution to pass through the adsorption column downstream at a flow rate of 0.25m/h, when the 1mol/L sodium chloride solution 10 times the volume of zeolite passes through the adsorption column After the column, the modification and activation is completed, take out the modified and activated zeolite, and dry it in a blast drying oven at 105~110°C for 2 hours to obtain a modified zeolite powder; (3)原料混合:将步骤(1)制得的粉末状给水干污泥、步骤(2)制得的改性沸石粉及造孔剂碳酸氢钠按照质量百分比分别为:50~60%、35~49%及1~5%的比例,加入到搅拌混合釜中进行搅拌混合30min,制得混合料; (3) Mixing of raw materials: the powdered water supply dry sludge obtained in step (1), the modified zeolite powder obtained in step (2) and the pore-forming agent sodium bicarbonate are respectively: 50~60% by mass percentage, The ratio of 35~49% and 1~5% is added to the stirring mixing kettle for stirring and mixing for 30 minutes to obtain the mixture; (4)成球:将步骤(3)所制得的混合料转入到转盘造粒机中,加入水后进行造粒,加入水的质量是所述混合料质量的 5%,得到粒径在2~7mm的球形生料; (4) Balling: Transfer the mixture prepared in step (3) into a rotary granulator, add water and then granulate. The mass of water added is 5% of the mass of the mixture, and the particle size is obtained. Spherical raw meal within 2~7mm; (5)球形生料预处理:将步骤(4)所制得的球形生料放入鼓风干燥箱中,于105~110℃条件下,干燥60min,得到烘干料; (5) Spherical raw meal pretreatment: put the spherical raw meal prepared in step (4) into a blast drying oven, and dry it for 60 minutes at 105-110°C to obtain a dried material; (6)焙烧:将步骤(5)所制得的烘干料放入马弗炉中,设定马弗炉升温速率为5℃/min,马弗炉温度从室温逐渐升到1000℃后恒温焙烧30min,得到焙烧后的陶粒,然后自然冷却至室温; (6) Roasting: Put the dried material prepared in step (5) into the muffle furnace, set the temperature rise rate of the muffle furnace to 5°C/min, and gradually increase the temperature of the muffle furnace from room temperature to 1000°C and then keep the temperature constant Roasting 30min, obtain the ceramsite after roasting, then naturally cool to room temperature; (7)将步骤(6)所制得的陶粒进行筛分,去掉不合格产品,得到不同粒径的陶粒成品。 (7) Sieve the ceramsite prepared in step (6), remove unqualified products, and obtain ceramsite finished products with different particle sizes.
CN2011103565185A 2011-11-11 2011-11-11 Method for preparing zeolite water-supply sludge ceramsite for pretreating micro-polluted water Expired - Fee Related CN102491729B (en)

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