CN102490727A - Electric mountain orchard single-rail transporting machine - Google Patents
Electric mountain orchard single-rail transporting machine Download PDFInfo
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Abstract
本发明涉及一种电动式山地果园单轨道运输机,包括牵引车和运输拖车;牵引车牵引运输拖车;牵引车和运输拖车骑跨在一条架设的、且下方带有齿条的轨道上;牵引车包括:主机架、电动机、蓄电池、传动装置、驱动装置和控制装置;电动机、蓄电池、传动装置和驱动装置安装于主机架上;驱动装置包括位于轨道下方的主动驱动轮;电动机由控制装置控制并由蓄电池供电转动;主动驱动轮通过传动装置被电动机带动转动而与轨道的齿条啮合传动。本发明具有结构简单、体积轻巧、用电启动、运行成本低且能纵横运输的优点,属于农业机械中运输机械技术领域。
The invention relates to an electric mountain orchard single-track transporter, comprising a tractor and a transport trailer; the tractor tows the transport trailer; the tractor and the transport trailer straddle an erected track with racks underneath; the tractor Including: main frame, electric motor, storage battery, transmission device, driving device and control device; the motor, storage battery, transmission device and driving device are installed on the main frame; the driving device includes driving wheels located under the track; the motor is controlled by the control device and The rotation is powered by the battery; the driving wheel is driven to rotate by the motor through the transmission device and meshed with the rack of the track for transmission. The invention has the advantages of simple structure, light volume, electric start, low operating cost and vertical and horizontal transportation, and belongs to the technical field of transportation machinery in agricultural machinery.
Description
技术领域 technical field
本发明涉及农业机械中运输机械技术领域,具体涉及一种适用于山地果园的电动式单轨道运输机,重点是解决山地果园复杂路况中劳动工具、果实、农药、肥料等的运输问题。The invention relates to the technical field of transportation machinery in agricultural machinery, in particular to an electric single-track conveyor suitable for mountain orchards, and focuses on solving the transportation problem of labor tools, fruits, pesticides, fertilizers, etc. in complex road conditions in mountain orchards.
背景技术 Background technique
世界柑橘主要分布在北纬35°以南的区域,性喜温暖湿润,有大水体增温的地域可向北推进到北纬45°。目前世界上有超过140个国家和地区生产柑橘,其产量居百果之首,柑橘国际年贸易额仅次于小麦和玉米,为第三大国际贸易农品。柑橘产量第一位的国家是巴西,占23.7%,其次为美国,占15.9%,中国排第三,占10.8%。中国作为柑橘的重要原产地之一,柑橘资源丰富,优良品种繁多,有4000多年的栽培历史。我国柑橘种植分布在北纬16°~37°之间,海拔最高达2600米(四川巴塘),南起海南省的三亚市,北至陕、甘、豫,东起台湾省,西到西藏的雅鲁藏布江河谷,柑橘长寿、丰产稳产、经济效益高,是我国南方果树的最主要的树种,对果农脱贫致富,农村经济发展起着重大的作用。而我国是一个多山的国家,在960万平方公里的国土上,山地面积约为640万平方公里,占全国总土地面积的66%,且柑橘多是种植在我国南方的山坡地或者丘陵地带,果园地形大多为山地,地形复杂,同时没有形成完善的道路交通,因而这无疑更加重了山地果园生产、收获过程中的劳动工具、果实、农药、肥料等作业的运输问题,因此研究开发出山地果园运输机械对提高劳动生产率、降低劳动强度有着重要的推动作用。The world's citrus is mainly distributed in the area south of 35°N latitude. It is warm and humid in nature, and the area with large water body warming can advance northward to 45°N latitude. At present, more than 140 countries and regions in the world produce citrus, and its output ranks first among all kinds of fruits. The annual international trade volume of citrus is second only to wheat and corn, and it is the third largest agricultural commodity in international trade. Brazil ranks first in citrus production, accounting for 23.7%, followed by the United States, accounting for 15.9%, and China ranks third, accounting for 10.8%. As one of the important origins of citrus, China is rich in citrus resources and has a variety of fine varieties, with a cultivation history of more than 4,000 years. my country's citrus planting is distributed between 16° and 37° north latitude, with an altitude of up to 2,600 meters (Batang, Sichuan). It starts from Sanya City in Hainan Province in the south, goes to Shaanxi, Gansu, and Henan in the north, starts from Taiwan Province in the east, and reaches Tibet in the west. In the Yarlung Zangbo River Valley, citrus has a long life, high and stable yield, and high economic benefits. It is the most important tree species of fruit trees in southern my country. It plays an important role in the poverty alleviation of fruit farmers and the development of rural economy. my country is a mountainous country. On the land of 9.6 million square kilometers, the mountainous area is about 6.4 million square kilometers, accounting for 66% of the total land area of the country, and most of the citrus is planted in the hillside or hilly areas in the south of my country. Most of the orchard terrain is mountainous, with complex terrain, and there is no perfect road traffic at the same time, so this undoubtedly aggravates the transportation problems of labor tools, fruits, pesticides, fertilizers and other operations in the production and harvesting of mountain orchards. Therefore, the research and development Mountain orchard transportation machinery plays an important role in promoting labor productivity and reducing labor intensity.
国外在单轨车运输方面起步较早,其中日本在这方面处于领先地位。日本是最早应用单轨车的国家之一,据日本出版物报道,日本在1977年就开始在森林中利用单轨车运输木材。我国的台湾地区也较早把单轨道式运输车作为一种适用的交通运输工具,并深得农民的喜爱。我国内陆单轨运输车起步较晚,单轨车应用较少,目前在山地果园运输方面主要开发出了牵引式双轨运输车、索道货运机等,也有由柴油或者汽油机为动力的单轨运输车。牵引式双轨运输车受牵引绳的限制,一般只能纵向运输,不可实现横向运输;索道货动机一般造价较高,不便推广;而由柴油或者汽油机为动力的单轨运输车一般需要人手动驾驶,故在大坡度的山地,单轨车对人身安全存在一定的威胁,另一方面,柴油或者汽油机在运行过程中会对周围环境造成一定的危害,在一定范围内影响周围环境的生态平衡,且柴油机或汽油机的工作噪声较大,工作时本身的震动也较大,同时机车的油耗一般较大,使用成本较高。所以,开发出一种占地面积小、地形适应能力强、自身重量轻,运行较平稳、无污染、不破坏生态环境、成本较低、能实现较远距离控制、且能纵横运输的可遥控电动式果园运输机械显得尤为重要。Foreign countries started earlier in monorail transportation, among which Japan is in a leading position in this respect. Japan was one of the first countries to use monorail vehicles, and according to Japanese publications, Japan began using monorail vehicles to transport timber in forests in 1977. The Taiwan region of my country also used the monorail transport vehicle as a suitable means of transportation earlier, and it was deeply loved by farmers. my country's inland monorail transport vehicles started late, and monorail vehicles are rarely used. At present, traction double-track transport vehicles, cableway freight aircraft, etc. have been mainly developed for mountain orchard transportation, and there are also monorail transport vehicles powered by diesel or gasoline engines. Traction-type double-track transport vehicles are limited by traction ropes, and generally can only be transported vertically, and horizontal transport cannot be realized; cableway freight engines are generally expensive and inconvenient to promote; while monorail transport vehicles powered by diesel or gasoline engines generally require manual driving. Therefore, in the mountains with large slopes, monorail vehicles pose a certain threat to personal safety. On the other hand, diesel or gasoline engines will cause certain harm to the surrounding environment during operation, and affect the ecological balance of the surrounding environment within a certain range. Or the working noise of the gasoline engine is relatively large, and the vibration itself is also relatively large during operation. Simultaneously, the fuel consumption of the locomotive is generally large, and the use cost is relatively high. Therefore, we have developed a remote control system with a small footprint, strong terrain adaptability, light weight, stable operation, no pollution, no damage to the ecological environment, low cost, long-distance control, and vertical and horizontal transportation. Electric orchard transport machinery is particularly important.
发明内容 Contents of the invention
针对现有技术中存在的技术问题,本发明的目的是:提供一种结构简单、体积轻巧、用电启动、运行成本低且能纵横运输的电动式山地果园单轨道运输机。Aiming at the technical problems existing in the prior art, the object of the present invention is to provide an electric mountain orchard single-track conveyor with simple structure, light volume, electric start, low operating cost, and vertical and horizontal transportation.
为了达到上述目的,本发明采用如下技术方案:In order to achieve the above object, the present invention adopts following technical scheme:
一种电动式山地果园单轨道运输机,包括牵引车和运输拖车;牵引车牵引运输拖车;牵引车和运输拖车骑跨在一条架设的、且下方带有齿条的轨道上;牵引车包括:主机架、电动机、蓄电池、传动装置、驱动装置和控制装置;电动机、蓄电池、传动装置和驱动装置安装于主机架上;驱动装置包括位于轨道下方的主动驱动轮;电动机由控制装置控制并由蓄电池供电转动;主动驱动轮通过传动装置被电动机带动转动而与轨道的齿条啮合传动。An electric mountain orchard single-track conveyor, including a tractor and a transport trailer; the tractor tows the transport trailer; the tractor and the transport trailer ride on a rail that is erected and has a rack below; the tractor includes: a host frame, electric motor, battery, transmission, drive and control; the motor, battery, transmission and drive are installed on the main frame; the drive includes drive wheels located under the track; the motor is controlled by the control and powered by the battery Rotation; the driving wheel is driven by the motor through the transmission device to rotate and meshes with the rack of the track for transmission.
采用该技术方案后,蓄电池为电动机提供能源,进而带动主动驱动轮转动,主动驱动轮与齿条啮合传动,齿条固定,因此主动驱动轮带动牵引车整体前行。只需将牵引车安装夹紧于轨道上,即可方便的进行运动牵引。由于用蓄电池启动,不会污染环境,也避免了复杂的线路设置,利于实现远程控制。轨道可纵横任意铺设,但要考虑转弯半径和爬坡能力。After adopting this technical solution, the battery provides energy for the electric motor, and then drives the driving wheel to rotate, and the driving wheel meshes with the rack for transmission, and the rack is fixed, so the driving wheel drives the tractor to move forward as a whole. Just clamp the tractor on the track, and you can carry out sports traction conveniently. Since it is started by a storage battery, it will not pollute the environment, and also avoids complicated circuit settings, which is beneficial to the realization of remote control. The track can be laid vertically and horizontally, but the turning radius and climbing ability should be considered.
主机架上固定有导向轮轴,导向轮轴上安装有中间设有凹位的导向轮;轨道的上方卡入此凹位中;驱动装置包括花键轴;花键轴通过轴承可转动的固定在主机架上,主动驱动轮与花键轴通过花键配合;主动驱动轮的轮周均匀设有圆柱滚子,圆柱滚子与齿条啮合传动。A guide wheel shaft is fixed on the main frame, and a guide wheel with a recess in the middle is installed on the guide wheel shaft; the upper part of the track is snapped into this recess; the driving device includes a spline shaft; the spline shaft is rotatably fixed on the main machine through a bearing On the frame, the driving drive wheel and the spline shaft are matched through splines; cylindrical rollers are evenly arranged on the circumference of the driving driving wheel, and the cylindrical rollers are meshed with the rack for transmission.
采用这种结构后,导向轮和主动驱动轮从上下两个方向将牵引车嵌合夹紧于轨道上,保证牵引车的可靠运行,结构简单,体积轻巧。可在主机架上安装导向夹紧轮组,该导向夹紧轮组的结构与配对的导向轮和主动驱动轮的结构类似,区别在于导向夹紧轮组的下方的轮为从动轮,而主动驱动轮为主动轮。导向夹紧轮组与主动驱动轮前后设置,形成两个可靠的支点,共同支撑起牵引车。采用圆柱滚子,利于主动驱动轮在齿条上顺畅的平动,且避免磨损。After adopting this structure, the guide wheel and the driving wheel fit and clamp the tractor on the track from the upper and lower directions to ensure the reliable operation of the tractor. The structure is simple and the volume is light and handy. The guide clamping wheel set can be installed on the main frame. The structure of the guide clamping wheel set is similar to that of the paired guide wheel and driving drive wheel. The difference is that the wheel below the guide clamping wheel set is a driven wheel, while the driving The driving wheel is a driving wheel. The guide clamping wheel set and the driving wheel are arranged front and back to form two reliable fulcrums to support the tractor together. Cylindrical rollers are used to facilitate the smooth translation of the driving wheel on the rack and avoid wear.
电动机的输出端接行星减速器后,带动一动力输出轴转动;动力输出轴与传动装置相接。After the output end of the motor is connected to the planetary reducer, it drives a power output shaft to rotate; the power output shaft is connected to the transmission device.
采用具有体积小、重量轻、承载能力高、使用寿命长等优点的行星减速器后,可从整体上减轻牵引车的体积和重量,也便于日后的维护。After adopting the planetary reducer with the advantages of small size, light weight, high load capacity and long service life, the volume and weight of the tractor can be reduced as a whole, and it is also convenient for future maintenance.
传动装置包括主动链轮、从动链轮和链条;主动链轮固定在动力输出轴上,从动链轮固定在花键轴上;轨道上方的是导向轮;导向轮的上方是电动机、行星减速器、动力输出轴和主动链轮;轨道的下方是花键轴、主动驱动轮和从动链轮;在轨道的下方,花键轴的一段固定在主机架上并接从动链轮,另一段从主机架伸出接主动驱动轮。The transmission device includes a driving sprocket, a driven sprocket and a chain; the driving sprocket is fixed on the power output shaft, and the driven sprocket is fixed on the spline shaft; above the track is a guide wheel; above the guide wheel are motors, planets Reducer, power output shaft and driving sprocket; below the track are the spline shaft, driving driving wheel and driven sprocket; below the track, a section of the spline shaft is fixed on the main frame and connected to the driven sprocket, The other section stretches out from the main frame to connect the driving drive wheel.
采用这种结构后,即将电动机、行星减速器、动力输出轴和主动链轮布置在最高位置,导向轮轴和导向轮布置在第二高度,从动链轮、花键轴和主动驱动轮布置在最低位置,结构紧凑,保证牵引车整体体积轻巧,结构简单。花键轴另一段从主机架伸出接主动驱动轮,即可将轨道下方的多数零部件设置在轨道的一侧,轨道的另一侧可接支撑轨道用的支撑部件,例如直支撑钢管和斜支撑钢管,避免牵引车在行经支撑部件的时候发生干涉或碰撞。After adopting this structure, the motor, planetary reducer, power output shaft and driving sprocket are arranged at the highest position, the guide wheel shaft and guide wheel are arranged at the second height, and the driven sprocket, spline shaft and driving drive wheel are arranged at the highest position. The lowest position and compact structure ensure that the overall volume of the tractor is light and the structure is simple. The other part of the spline shaft protrudes from the main frame to connect to the driving wheel, so that most of the parts under the track can be arranged on one side of the track, and the other side of the track can be connected to supporting parts for supporting the track, such as straight support steel pipes And oblique support steel pipes to avoid interference or collision of the tractor when passing the supporting parts.
牵引车还包括刹车装置;该刹车装置包括电磁式失电制动器和电机制动轴;电机制动轴的一段与电机的转轴通过齿轮传动,另一段与电磁式失电制动器通过花键配合。The tractor also includes a brake device; the brake device includes an electromagnetic de-energized brake and a motor brake shaft; one section of the motor brake shaft and the rotating shaft of the motor are driven through gears, and the other part is matched with the electromagnetic de-energized brake through splines.
采用这种结构后,需要停车时,只需对电磁式失电制动器断电,该电磁式失电制动器便会抱紧与电机的转轴相接的电机制动轴,实现牵引车的刹车动作。结构简单,操作安装方便。将刹车装置与电动机、行星减速器、动力输出轴和主动链轮布置布置在同一层,结构紧凑。After adopting this structure, when it is necessary to stop, it is only necessary to cut off the power of the electromagnetic de-energized brake, and the electromagnetic de-energized brake will hold the motor braking shaft connected with the rotating shaft of the motor to realize the braking action of the tractor. Simple structure, easy operation and installation. Arranging the braking device, the motor, the planetary reducer, the power output shaft and the driving sprocket on the same layer, the structure is compact.
运输拖车包括连接机构、载货车架和防侧倒装置;连接机构设置在主机架和载货车架之间;防侧倒装置固定在载货车架的下方,包括:安装板、下方轮组、上方轮组和转动连接架;其中转动连接架固定在安装板上并与载货车架相接;将轨道的上方卡入其中的上方轮组和将轨道的下方卡入其中的下方轮组均单侧固定在安装板上。The transport trailer includes a connecting mechanism, a truck frame and an anti-rollover device; the connecting mechanism is arranged between the main frame and the truck frame; the anti-sideover device is fixed under the truck frame, including: a mounting plate, a lower wheel group, the upper wheel set and the rotating connecting frame; wherein the rotating connecting frame is fixed on the mounting plate and connected with the truck frame; the upper wheel set snaps the upper part of the track into it and the lower wheel snaps the lower part of the track into it The groups are fixed on the mounting plate on one side.
采用这种结构后,防侧倒装置可将载货车架安装于轨道之上,并可使载货车架沿着轨道平动。转动连接架的设置,使得载货车架在水平方向上在防侧倒装置上转动,便于载货车架通过转弯轨道。上方轮组和下方轮组均采用单侧固定的方式,避免载货车架在行经支撑部件的时候发生干涉或碰撞。After adopting this structure, the anti-rolling device can install the cargo vehicle frame on the track, and can make the cargo vehicle frame move in translation along the track. The arrangement of the rotating connecting frame makes the truck frame rotate on the anti-rollover device in the horizontal direction, so as to facilitate the truck frame to pass through the turning track. Both the upper wheel set and the lower wheel set are fixed on one side to avoid interference or collision of the truck frame when passing the supporting components.
连接机构包括:U型连接板、万向连接部件和平直钢板;平直钢板的两头接万向连接部件,万向连接部件与U型连接板通过销钉相接;万向连接部件与U型连接板在水平方向上相对转动,万向连接部件与平直钢板在竖直方向上相对转动。The connection mechanism includes: U-shaped connecting plate, universal connecting part and flat steel plate; two ends of the straight steel plate are connected to the universal connecting part, and the universal connecting part and the U-shaped connecting plate are connected by pins; The plate rotates relatively in the horizontal direction, and the universal connection part and the flat steel plate rotate relatively in the vertical direction.
采用这种结构后,载货车架通过连接机构被牵引车牵引,便于载货车架爬坡或者通过转弯轨道。After adopting this structure, the truck frame is pulled by the tractor through the connecting mechanism, which is convenient for the truck frame to climb slopes or pass through the turning track.
轨道包括:主体部分和齿条部分;主体部分为方钢;齿条部分为由钢板弯制的渐开线齿条;齿条部分焊接在主体部分的下方。The track includes: a main part and a rack part; the main part is square steel; the rack part is an involute rack bent by a steel plate; the rack part is welded under the main part.
采用这种简单结构的轨道,制作方便,也便于将每段短轨道拼接成长轨道。The track with this simple structure is easy to manufacture, and it is also convenient to splice each section of short track into a long track.
控制装置包括:相互连接的固定控制器和手持控制器;固定控制器上设有电源开关、第一前进按钮、第一停车按钮、第一后退按钮和第一调速旋钮;手持控制器上设有电源指示灯、第二前进按钮、第二停车按钮、第二后退按钮和第二调速旋钮。The control device includes: a fixed controller and a hand-held controller connected to each other; a power switch, a first forward button, a first stop button, a first backward button and a first speed regulating knob are arranged on the fixed controller; There is a power indicator light, a second forward button, a second stop button, a second reverse button and a second speed control knob.
采用这种结构后,可通过固定控制器或手持控制器对牵引车的运行动作进行远距离控制,可根据需要,方便的选择一个控制器进行操作。After adopting this structure, the running action of the tractor can be controlled remotely through a fixed controller or a hand-held controller, and a controller can be conveniently selected for operation according to needs.
轨道沿着其长度方向,由直支撑钢管和斜支撑钢管支撑固定。The track is supported and fixed along its length by straight and diagonally supported steel pipes.
采用这种结构后,直支撑钢管起主要支撑作用,依据轨道和运输车的重量,相隔一段距离设置一条;斜支撑钢管能增加直支撑钢管的刚度,保证直支撑钢管支撑可靠,可根据需要设置在直支撑钢管旁。After adopting this structure, the straight support steel pipe plays the main supporting role, and one is set at a distance according to the weight of the track and the transport vehicle; the oblique support steel pipe can increase the rigidity of the straight support steel pipe to ensure reliable support of the straight support steel pipe, and can be set according to needs Next to the straight support steel pipe.
采用该技术方案后,本发明具有如下优点:After adopting this technical scheme, the present invention has the following advantages:
1.实现山地果园的运输机械化,有效提高山地果园运输系统的自动化程度,解决了山地果园复杂路况中劳动工具、果实、农药、肥料等的运输问题,有效降低了果农的劳动强度,降低了劳动成本,提高了工作效率和经济效益。1. Realize the mechanization of transportation in mountain orchards, effectively improve the automation of the mountain orchard transportation system, solve the transportation problems of labor tools, fruits, pesticides, fertilizers, etc. in the complex road conditions of mountain orchards, effectively reduce the labor intensity of fruit farmers, and reduce labor costs. Cost, improve work efficiency and economic benefits.
2.实现了运输过程中的较远距离操作,可以随时停车,增加了陡坡地形运输过程的安全性。2. It realizes the long-distance operation during the transportation process, and can stop at any time, which increases the safety of the transportation process on steep terrain.
3.顺利实现了载重150kg、攀爬42°山坡及4.5m半径转弯。3. Successfully achieved a load of 150kg, climbing a 42° hillside and turning with a radius of 4.5m.
4.占地面积小、地形适应能力强、自身重量轻,运行较平稳、无污染、不破坏生态环境、成本较低、且能纵横运输的适用于山地果园。4. It is suitable for mountain orchards with small footprint, strong terrain adaptability, light weight, relatively stable operation, no pollution, no damage to the ecological environment, low cost, and vertical and horizontal transportation.
附图说明 Description of drawings
图1是一种电动式山地果园单轨道运输机总体结构示意图。Fig. 1 is a schematic diagram of the overall structure of an electric mountain orchard monorail conveyor.
图2是牵引车的剖视图。Fig. 2 is a sectional view of the tractor.
图3是连接机构的主视图。Fig. 3 is a front view of the connection mechanism.
图4是固定控制器的结构示意图。Fig. 4 is a schematic structural diagram of a fixed controller.
图5是手持控制器的结构示意图。Fig. 5 is a schematic structural diagram of the handheld controller.
图6是固定控制器部分的电路图。Fig. 6 is a circuit diagram of the fixed controller part.
图7是防侧倒装置的后视图。Fig. 7 is a rear view of the anti-rollover device.
图8是图7的阶梯剖视图。Fig. 8 is a step sectional view of Fig. 7 .
图中:1-主机架;2-蓄电池;3-控制装置;4-刹车装置、电动机及行星减速器;5-电机底座;6-连接机构;7-运输拖车;8-载货车架;9-防侧倒装置;10-轨道;11-导向夹紧轮组;12-传动装置;13-斜支撑钢管;14-直支撑钢管;15-偏心轴紧固螺母;16-偏心轴;17-齿条;18-主动链轮;19-主动链轮紧固平键;20-动力输出轴;21-电机垫块;22-电机底座垫板;23-电机紧固螺栓;24-主机架上盖板;25-链条;26-导向轮轴;27-导向轮;28-球面轴承(UCFC207);29-花键轴;30-M10紧固螺栓;31-从动链轮;32-连接平键;33-球面轴承(UCFC206);34-M8紧固螺栓;35-圆柱滚子挡板;36-主动驱动轮;37-止脱挡片;38-主动轮紧固螺栓;39-圆柱滚子;40-轴套筒;41-刹车装置;42-电机制动轴;43-电磁式失电制动器;44-电动机;45-行星减速器;46-U型连接板;47-销钉;48-万向连接部件;49-平直钢板;50-销钉;51-止脱销钉孔;52-圆柱滚子挡板;53-固定控制器;54-输入端子;55-保险丝;56-第一前进按钮;57-第一停车按钮;58-第一后退按钮;59-电源开关;60-第一调速旋钮;61-手持控制器快速接头;62-输出端子;63-手持控制器;64-控制器连接线;65-电源指示灯;66-第二前进按钮;67-第二停车按钮;68-第二后退按钮;69-第二调速旋钮;70-安装板;71-上方轮组;72-下方轮组;73-转动连接架。In the figure: 1-main frame; 2-battery; 3-control device; 4-brake device, motor and planetary reducer; 5-motor base; 6-connection mechanism; 7-transport trailer; 8-truck frame; 9-anti-side fall device; 10-track; 11-guide clamping wheel set; 12-transmission device; 13-slant support steel pipe; 14-straight support steel pipe; -rack; 18-drive sprocket; 19-drive sprocket fastening key; 20-power output shaft; 21-motor pad; 22-motor base plate; 23-motor fastening bolt; 24-host Frame cover plate; 25-chain; 26-guide wheel shaft; 27-guide wheel; 28-spherical bearing (UCFC207); 29-spline shaft; 30-M10 fastening bolt; 31-driven sprocket; 32-connection Flat key; 33-spherical bearing (UCFC206); 34-M8 fastening bolt; 35-cylindrical roller baffle; 36-driving drive wheel; Roller; 40-axis sleeve; 41-brake device; 42-motor brake shaft; 43-electromagnetic power-off brake; 44-motor; 45-planetary reducer; 46-U-shaped connecting plate; 47-pin; 48-universal connection part; 49-straight steel plate; 50-pin; 51-pin hole; 52-cylindrical roller baffle; 53-fixed controller; 54-input terminal; 55-fuse; 1 forward button; 57-first stop button; 58-first back button; 59-power switch; 60-first speed control knob; 61-handheld controller quick connector; 62-output terminal; 63-handheld controller; 64-controller cable; 65-power indicator light; 66-second forward button; 67-second stop button; 68-second back button; 69-second speed control knob; 70-installation plate; 71-upper Wheel set; 72-bottom wheel set; 73-rotate connecting frame.
图6中:M-电动机;K1、K2、K3、K4-大功率固态继电器;K5、K6-小功率互锁继电器;P1、P2、P3、P4-信号输入端子;S1、S2-手动控制开关。In Figure 6: M-motor; K1, K2, K3, K4-high-power solid-state relay; K5, K6-low-power interlock relay; P1, P2, P3, P4-signal input terminals; S1, S2-manual control switch .
具体实施方式 Detailed ways
下面将结合附图和具体实施方式来对本发明做进一步详细的说明。The present invention will be further described in detail in conjunction with the accompanying drawings and specific embodiments.
本发明一种电动式山地果园单轨道运输机,包括牵引车和运输拖车7,牵引车和运输拖车7骑跨在一架设的、且下方带有齿条17的轨道10上行驶。An electric mountain orchard single-track conveyor of the present invention includes a tractor and a
图1所示,牵引车包括:主机架1,蓄电池2,控制装置3、刹车装置、电动机及行星减速器4、电机底座5、导向夹紧轮组11、传动装置12和驱动装置。主机架1由厚度为10毫米的45号钢板切割、焊接而成。As shown in Fig. 1, the tractor includes: a
其中,如图2所示,电动机44安装于主机架1的上方,与主机架1之间垫有电机垫块21。电动机44的左端接行星减速器45,行星减速器45接动力输出轴20。行星减速器45下方垫有电机底座垫板22,电机紧固螺栓23将电机底座垫板22固定在主机架1的主机架上盖板24上,从而完成行星减速器45的固定。电动机44的右端接刹车装置41。刹车装置41包括:电机制动轴42和电磁式失电制动器43。电机制动轴42与电动机的转轴通过齿轮啮合传动,电机制动轴42与电磁式失电制动器43通过花键配合。Wherein, as shown in FIG. 2 , the
传动装置12包括:主动链轮18、链条25和从动链轮31。主动链轮18通过主动链轮紧固平键19固定在动力输出轴20上。从动链轮31通过连接平键32固定在一花键轴29上。链条25绕卷在主动链轮18和从动链轮31之间。The
驱动装置包括:花键轴29和主动驱动轮36。花键轴29的左边的一段通过球面轴承28和球面轴承33可转动的固定于主机架1上,其中球面轴承28与主机架1通过M10紧固螺栓30连接,球面轴承33与主机架1通过M8紧固螺栓34连接。在两轴承之间的花键轴,接有从动链轮31。花键轴29的右边的一段通过花键连接有主动驱动轮36。主动驱动轮36的左端设有圆柱滚子挡板35,右端设有止脱挡片37和主动轮紧固螺栓38,外圆周均匀的设有圆柱滚子39,与齿条17啮合传动。The driving device includes: a
主动驱动轮36的上方设有导向轮轴26,导向轮轴26的中部安装有设有凹位的导向轮27,导向轮27的两旁设有轴套筒40。导向轮与主动驱动轮从轨道的上下两侧嵌合夹紧轨道,从而使牵引车平稳的架设在轨道上。The top of the driving
图1所示,主机架1上还设有与配合设置的主动驱动轮36和导向轮27结构类似的导向夹紧轮组11,该导向夹紧轮组11下方的轮与主动驱动轮36的区别在于,主动驱动轮36为主动轮,下方的轮为从动轮。配对设置的主动驱动轮36和导向轮27,与导向夹紧轮组11配合,组成牵引车的两个支点,使牵引车可稳定的架设于轨道10上。As shown in Fig. 1, the
图1所示,运输拖车7包括:连接机构6、载货车架8和两个防侧倒装置9。As shown in FIG. 1 , the
图3所示的连接机构6包括:U型连接板46、销钉47、万向连接部件48、平直钢板49、销钉50、止脱销钉孔51和圆柱滚子挡板52。其中主机架、U型连接板、万向连接部件、平直钢板、万向连接部件、U型连接板、载货车架依次相接。U型连接板与万向连接部件通过销钉连接,从而两者可在水平方向上相对转动。万向连接部件的设置使得平直钢板可在竖直方向上转动。因此,整个连接机构可使载货车架相对于牵引车左右和上下移动,以适应转弯和爬坡等动作。The connecting
图7和图8所示为防侧倒装置,包括安装板70、上方轮组71、下方轮组72和转动连接架73。其中,带有凹位的上方轮组71和带有凹位的下方轮组72单侧安装于安装板70上,尤其是下方轮组70,通过偏心轴16固定在安装板70上,并通过偏心轴紧固螺母15旋紧。上方轮组和下方轮组的凹位卡在轨道的上下两侧,使得载货车架可平稳的架设在轨道上,并沿着轨道行驶。安装板70的上段伸出一安装臂,转动连接架73通过轴承固定在安装臂上,从而转动连接架73可相对于安装板在水平方向上转动,使得载货车架可相对于防侧倒装置在水平面上转动,从而便于载货车架能顺利通过转弯的轨道。7 and 8 show the anti-rolling device, which includes a mounting
轨道10包括:主体部分和齿条部分;主体部分由方钢制成;齿条部分为由3毫米钢板弯制的渐开线齿条;齿条部分焊接在主体部分的下方。轨道由若干小段拼接组成长段,整体离地间隙约38厘米。轨道每相隔一定距离,由一直支撑钢管14支撑固定,根据需要,直支撑钢管14旁可加设斜支撑钢管13,以加强刚度,保证承托力。The
控制装置包括图5和图6所示的固定控制器53和手持控制器63。固定控制器53上设有输入端子54、保险丝55、第一前进按钮56、第一停车按钮57、第一后退按钮58、电源开关59、第一调速旋钮60、手持控制器快速接头61和输出端子62。手持控制器63上设有控制器连接线64、电源指示灯65、第二前进按钮66、第二停车按钮67、第二后退按钮68和第二调速旋钮69。其中,固定控制器密封在塑料外壳中,手持控制器通过手持控制器快速接头、控制器连接线与固定控制器并联连接在一起,可依据需要,选择使用任一控制器。通过较长的控制器连接线实现对运输机的启动、换速和刹车的精确控制,即实现运输机的较远距离跟踪驾驶。The control device includes a fixed
用一台600W的直流电动机驱动,行驶速度为0.2至0.65米/秒,额定运载质量150kg,爬坡能力45度以下。Driven by a 600W DC motor, the driving speed is 0.2 to 0.65 m/s, the rated carrying capacity is 150kg, and the climbing ability is below 45 degrees.
电动式山地果园单轨道运输机在工作时,打开电源开关59,将电源接通,旋转第一调速旋钮60或者按下第二调速按钮69选择合适的速度档位,按下控制装置3中固定控制器53的第一前进按钮56或者手持控制器63的第二前进按钮66,此时开关S1或者K5接通,S2及K6断开,大功率固态继电器K1、K2接通,K3、K4断开,蓄电池2通过可以控制电动机转向及转速的控制装置3为电动机44提供动力,然后电动机将动力通过行星减速器45、动力输出轴20、主动链轮18、链条25、从动链轮31将动力传输至花键轴29,花键轴带动与其通过花键配合的主动驱动轮36一起转动,主动驱动轮36上的圆柱滚子39与轨道10下方的渐开线齿条17啮合带动主机架1前行,主机架通过连接机构6拖动载货车架8前行,实现电动式山地果园单轨道运输机的前进;按下控制装置3中固定控制器53的第一后退按钮58或者手持控制器63的第二后退按钮68,此时开关S2或者K6接通,S1及K5断开,大功率固态继电器K3、K4接通,K1、K2断开,蓄电池2通过可以控制电动机转向及转速的控制装置3为电动机44提供反向动力,然后电动机将动力通过行星减速器45、动力输出轴20、主动链轮18、链条25、从动链轮31将动力传输至花键轴29,花键轴带动与其通过花键配合的主动驱动轮36一起转动,主动驱动轮上的圆柱滚子39与轨道10下方的齿条17啮合带动主机架1后退,主机架通过连接机构6拖动载货车架8后退,实现电动式山地果园单轨道运输机的后退;按下控制装置中固定控制器的第一停车按钮57或者手持控制器的第二停车按钮67,此时开关S1、S2、K3、K4、K5、K6全部断开,电磁式失电制动器43断电,电磁式失电制动器便通过抱紧与电机的动力输出轴间接连接的电机制动轴42,实现电动式山地果园单轨道运输机的制动。When the electric mountain orchard monorail conveyor is working, turn on the power switch 59, connect the power supply, rotate the first speed control knob 60 or press the second speed control button 69 to select a suitable speed gear, and press the control device 3 The first advance button 56 of the fixed controller 53 or the second advance button 66 of the hand-held controller 63, at this time the switch S1 or K5 is turned on, S2 and K6 are turned off, the high-power solid state relays K1, K2 are turned on, and K3, K4 Disconnect, the battery 2 provides power to the motor 44 through the control device 3 that can control the steering and speed of the motor, and then the motor passes the power through the planetary reducer 45, the power output shaft 20, the driving sprocket 18, the chain 25, and the driven sprocket 31 The power is transmitted to the spline shaft 29, and the spline shaft drives the drive wheel 36 that is matched with the spline to rotate together, and the cylindrical roller 39 on the drive wheel 36 meshes with the involute rack 17 below the track 10 to drive the main engine Frame 1 moves forward, and the main frame drags the truck frame 8 through the connecting mechanism 6 to move forward, realizing the advancement of the electric mountain orchard single-track conveyor; press the first backward button 58 of the fixed controller 53 in the control device 3 or hold it The second back button 68 of the controller 63, at this time the switch S2 or K6 is turned on, S1 and K5 are turned off, the high-power solid state relays K3 and K4 are turned on, K1 and K2 are turned off, and the battery 2 can control the steering and speed of the motor The control device 3 provides reverse power for the motor 44, and then the motor transmits the power to the spline shaft 29 through the planetary reducer 45, the power output shaft 20, the driving sprocket 18, the chain 25, and the driven sprocket 31. The key shaft drives the
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Cited By (28)
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CN102795228A (en) * | 2012-07-30 | 2012-11-28 | 华南农业大学 | Hillside orchard freight transport system with safety device |
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CN102795228B (en) * | 2012-07-30 | 2014-11-12 | 华南农业大学 | Hillside orchard freight transport system with safety device |
CN102795228A (en) * | 2012-07-30 | 2012-11-28 | 华南农业大学 | Hillside orchard freight transport system with safety device |
CN102897175A (en) * | 2012-09-12 | 2013-01-30 | 华南农业大学 | Controlling device and controlling method for electrodynamic hillside orchard monorail transport vehicle |
CN102991994A (en) * | 2012-11-29 | 2013-03-27 | 华南农业大学 | Hillside orchard transporting device and control method thereof |
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CN104648949A (en) * | 2014-12-26 | 2015-05-27 | 华南农业大学 | Automatic gear-shift device and control method of hillside orchard single-rail conveyor |
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US11279382B2 (en) | 2015-03-21 | 2022-03-22 | Pentanova Cs Gmbh | Transport carriage and system for transporting objects |
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CN106241235A (en) * | 2016-08-11 | 2016-12-21 | 钦永富 | A kind of mountain region orbit of steel wire Transport Machinery device systems |
CN106364495A (en) * | 2016-10-14 | 2017-02-01 | 华东交通大学 | Hillside orchard single-rail conveyor with automatic parking function |
CN106364495B (en) * | 2016-10-14 | 2019-11-19 | 华东交通大学 | A mountain orchard monorail conveyor with automatic parking function |
CN106882191A (en) * | 2017-03-29 | 2017-06-23 | 华东交通大学 | A kind of rail mounted transport vehicle for orchard universal walking mechanism |
CN107814155A (en) * | 2017-11-28 | 2018-03-20 | 长沙开元仪器股份有限公司 | A kind of coal sample bucket waggon and coal sample guideway transit system |
CN108146540A (en) * | 2017-12-19 | 2018-06-12 | 昆山东方同创自动化设备有限公司 | A kind of electronic sub-material vehicle of light rail type |
CN108297886A (en) * | 2018-02-07 | 2018-07-20 | 班国兴 | Tea place single-rail power vehicle and the full landform operating system of rail mounted tea garden management |
CN108378004A (en) * | 2018-03-30 | 2018-08-10 | 华南农业大学 | A kind of rail transport formula spraying system for woods fruit tea garden |
CN108454637A (en) * | 2018-04-16 | 2018-08-28 | 四川农业大学 | A kind of remote-controlled mountainous region monorail conveyer of electric traction formula |
CN108944959A (en) * | 2018-07-04 | 2018-12-07 | 怀化市正泰农机装备有限公司 | A kind of dedicated rail Transport Machinery equipment in mountainous region |
CN109598165B (en) * | 2018-12-05 | 2024-05-28 | 华南农业大学 | Rail car positioning system and method based on high-frequency RFID double readers |
CN109598165A (en) * | 2018-12-05 | 2019-04-09 | 华南农业大学 | A kind of railcar positioning system and method based on the bis- readers of high-frequency RF ID |
CN110466543A (en) * | 2019-08-12 | 2019-11-19 | 三明学院 | A kind of new-type mountainous region track conveying device |
CN110466538A (en) * | 2019-08-30 | 2019-11-19 | 西北农林科技大学 | A kind of separated type is driven by electricity Remote-control single-track transport vehicle |
CN111645465A (en) * | 2020-06-12 | 2020-09-11 | 江苏省农业科学院 | Novel rail-ground dual-purpose conveyor |
CN114104641A (en) * | 2020-08-25 | 2022-03-01 | 台州玉满园水果专业合作社 | A remote control railcar for fruit transportation |
CN113023279A (en) * | 2021-04-16 | 2021-06-25 | 福建智辰智能农业装备有限公司 | Three-rail transport vehicle in yard |
CN113200060A (en) * | 2021-06-04 | 2021-08-03 | 国网福建省电力有限公司 | Mountain region heavy load monorail formula transport vechicle for overhead transmission line construction |
CN113928344A (en) * | 2021-10-28 | 2022-01-14 | 云南农业大学 | A suspended monorail transport system suitable for conveying agricultural products in steep areas |
CN115535006A (en) * | 2022-10-22 | 2022-12-30 | 南京农业大学 | A mountain track transporter |
CN115675539A (en) * | 2022-11-10 | 2023-02-03 | 广东电网有限责任公司 | Rail transport equipment |
CN116872978A (en) * | 2023-08-24 | 2023-10-13 | 国家石油天然气管网集团有限公司 | A mountain double-track transport vehicle |
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