CN102482596A - A hot solids process selectively operable based on a type of application that is involved - Google Patents
A hot solids process selectively operable based on a type of application that is involved Download PDFInfo
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- C10J2300/00—Details of gasification processes
- C10J2300/09—Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
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- C10J2300/0993—Inert particles, e.g. as heat exchange medium in a fluidized or moving bed, heat carriers, sand
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- C10J2300/00—Details of gasification processes
- C10J2300/09—Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
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- C10J2300/0996—Calcium-containing inorganic materials, e.g. lime
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- C10J2300/00—Details of gasification processes
- C10J2300/18—Details of the gasification process, e.g. loops, autothermal operation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23C—METHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN A CARRIER GAS OR AIR
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Abstract
本发明提供一种热固体方法,所述方法可选择性操作以基于特定应用的性质而产生预定输出,其中所述生成的预定输出正用于所述特定应用,且其中此类特定应用可从一组特定应用中预选出来,所述特定应用组包括新蒸汽发生器应用、改进式蒸汽发生器应用、CO2捕集预留热固体燃烧应用、CO2捕集预留热固体气化应用、CO2捕集热固体燃烧应用、CO2捕集热固体气化应用、部分CO2捕集热固体燃烧应用和部分CO2捕集热固体气化应用。
The present invention provides a thermal solids method that is selectively operable to generate a predetermined output based on the nature of the particular application for which the generated predetermined output is being used, and wherein such particular application can be derived from Pre-selected from a specific group of applications including new steam generator applications, retrofit steam generator applications, CO2 capture-ready thermal solids combustion applications, CO2 capture-ready thermal solids gasification applications, CO2 capture thermal solids combustion applications, CO2 capture thermal solids gasification applications, partial CO2 capture thermal solids combustion applications and partial CO2 capture thermal solids gasification applications.
Description
相关申请案的交叉参考Cross References to Related Applications
本申请案主张2009年3月31日申请的标题为“可基于所涉及的应用类型进行选择性操作的热固体方法”(HOT SOLIDS PROCESS SELECTIVELYOPERABLE BASED ON THE TYPE OF APPLICATION THAT IS INVOLVED)的同时待审的第61/165,069号美国临时申请案的优先权,所述申请案的全文以引用的方式并入本文中。THIS APPLICATION CLAIMS PENDING OF THE MARCH 31, 2009 APPLICATION TITLE "HOT SOLIDS PROCESS SELECTIVELY OPERABLE BASED ON THE TYPE OF APPLICATION THAT IS INVOLVED" Priority to U.S. Provisional Application No. 61/165,069, which is hereby incorporated by reference in its entirety.
技术领域 technical field
本发明一般涉及能够选择性操作以基于特定应用的性质而产生预定输出的热固体方法,其中生成的所述预定输出用于所述特定应用。具体而言,本发明涉及此类热固定方法,所述方法可选择性操作以基于特定应用的性质来产生预定输出,其中生成的所述预定输出用于所述特定应用,且其中此类特定应用可从一组特定应用中预选出来,该组特定应用包括新蒸汽发生器应用、改进式蒸汽发生器应用、CO2捕集预留热固体燃烧应用、CO2捕集预留热固体气化应用、CO2捕集热固体燃烧应用、CO2捕集热固体气化应用、部分CO2捕集热固体燃烧应用和部分CO2捕集热固体气化应用中的至少两者。The present invention generally relates to a thermal solids process selectively operable to generate a predetermined output based on the properties of a particular application for which the predetermined output is generated. In particular, the present invention relates to such heat fixing methods that are selectively operable to produce a predetermined output based on the properties of the particular application for which the predetermined output is generated, and wherein such specific Applications can be pre-selected from a specific group of applications including new steam generator applications, retrofit steam generator applications, CO2 capture ready thermal solids combustion applications, CO2 capture ready thermal solids gasification applications, At least two of a CO2 capture thermal solids combustion application, a CO2 capture thermal solids gasification application, a partial CO2 capture thermal solids combustion application, and a partial CO2 capture thermal solids gasification application.
背景技术 Background technique
当今世界面临严峻的挑战,因为所有国家都在努力满足人类的基本需求(即,衣食住行),而这些需求都依赖于充足的能量供应。能量使用的大量增加主要是由矿物燃料,主要是煤、石油和天然气满足的。毫无疑问,随着对能量的需求持续增长,人们必须平衡环境问题、安全供应和经济影响。尽管如此,实际的经济增长和能量的使用仍然有着密切的联系。The world today faces serious challenges as all nations struggle to meet basic human needs (ie, clothing, food, shelter, and transportation), which depend on an adequate supply of energy. The large increase in energy use has been largely met by fossil fuels, primarily coal, oil and natural gas. There is no doubt that as the demand for energy continues to grow, environmental concerns, security of supply, and economic impact must be balanced. Still, real economic growth and energy use are closely linked.
虽然仍旧在探索可以提供充足的能量供应的最终解决方案,但短期内我们必须考虑使用临时解决方案,以满足能源需求的即时增长。当然,如果在矿物燃料的开采、钻凿、输送、处理和使用方面进行技术改进,那么便可以拉长能源储备,这可能是人们要在能源储存方面付出的坚决努力。类似地,利用先进清洁的矿物燃料的技术涉及使用各种形式的热固体方法,例如,但不限于,矿物燃料气化技术、流化床燃烧技术或混合气化矿物燃料技术,这些技术可以扩大对世界上大量矿物燃料资源的使用。While the ultimate solution to provide sufficient energy supply is still being explored, in the short term we must consider temporary solutions to meet the immediate increase in energy demand. Of course, energy reserves could be stretched if technological improvements were made in the extraction, drilling, delivery, processing and use of fossil fuels, which could be a determined effort in energy storage. Similarly, technologies that utilize advanced and clean fossil fuels involve the use of various forms of thermal solids processes such as, but not limited to, fossil fuel gasification, fluidized bed combustion, or mixed gasification fossil fuel technologies that can scale up Use of the world's vast fossil fuel resources.
在发电系统的运作模式中,多数人都了解,由此类发电系统中使用的蒸汽发生器从矿物燃料的燃烧中生成蒸汽,蒸汽用于蒸汽涡轮机中。此类蒸汽通常处于高温高压下,并在上文所提到的蒸汽涡轮机中膨胀,从而使蒸汽涡轮机转动。蒸汽涡轮机的此种转动反过来又会按已知方式运转,从而造成以适当方式有效地连接到所述蒸汽涡轮机的发生器也转动。然后,当发生器发生此类转动时,移动一个导体使之通过磁场,从而产生电流。上述运作模式基本上一直以来甚至是今天人们断定的发电系统的基础。In the mode of operation of power generation systems, most people understand that the steam generators used in such power generation systems generate steam from the combustion of fossil fuels, which is used in steam turbines. This steam is usually at high temperature and pressure and is expanded in the aforementioned steam turbine, thereby turning the steam turbine. This rotation of the steam turbine will in turn operate in a known manner, causing a generator operatively connected to said steam turbine in a suitable manner to also rotate. Then, when this rotation occurs in the generator, a conductor is moved through the magnetic field, which creates an electric current. The above-mentioned mode of operation has basically been the basis of the power generation system that people assert even today.
在努力提高发电系统效率的过程中,人们一直试图增加此类发电系统中所使用的蒸汽发生器能够运作的温度和压力。迄今为止的这些努力已导致那些可进行市购以在发电系统中使用的蒸汽发生器能够在亚临界压力条件下运作,也能够在超临界压力条件下运作。此类蒸汽发生器意图在发电系统中使用,对可用于构造此类蒸汽发生器的物质的强度进行改进可以让此类物质且因此可以让此类蒸汽发生器在所提到的更高温度和所提到的更高压力下运作。In an effort to increase the efficiency of power generation systems, attempts have been made to increase the temperature and pressure at which steam generators used in such power generation systems can operate. These efforts to date have resulted in commercially available steam generators for use in power generation systems capable of operating at subcritical pressure conditions as well as supercritical pressure conditions. Such steam generators are intended for use in power generation systems, and improvements in the strength of the materials available for construction of such steam generators would allow such materials and thus such steam generators to operate at the higher temperatures and operate at the higher pressures mentioned.
现进一步讨论之前已在上文中提到过的先进清洁矿物燃料的技术,在这些技术中使用了各种形式的热固体方法,尤其是矿物燃料气化技术,关于这一点,首先关注(例如,但不限于)1952年7月8日颁发给M·W·家乐氏公司(The M.W.Kellogg Company)的第2,602,809号美国专利。第2,602,809号美国专利的教导被视作是使用热固体方法类型的矿物燃料气化技术持续发展过程中的早期发展的代表例证。为此,根据其中的教导,第2,602,809号美国专利的教导涉及一种方法,据说这种方法特别适合于低级固体含碳物质的气化。具体而言,就第2,602,809号美国专利的教导所涉及方法的运作模式所虑及的范围而言,固体含碳物质可以氧化,从而将此类固体含碳物质转化成碳氧化物,此转化是利用固体含碳物质与空气的间接氧化来进行的,同时不让空气中的氮气污染到产物气体。此类固体含碳物质的气化是通过流化金属氧化物的交替氧化和还原来完成的。根据第2,602,809号美国专利的教导,固体燃料被转化成气体是由金属氧化物与微粒固体含碳物质接触所致,此转化是在可以使所述金属氧化物还原、固体燃料中的碳氧化成碳氧化物的条件下进行的,其中所述金属氧化物是让碳发生氧化所需氧的主要来源。然后,在金属氧化物还原之后,所还原的金属氧化物被重新氧化,之后便能再次重复所述方法循环。In further discussion of the previously mentioned advanced clean fossil fuel technologies in which various forms of thermal solids processes are used, especially fossil fuel gasification, attention is first given to (eg, But not limited to) U.S. Patent No. 2,602,809 issued July 8, 1952 to The M.W. Kellogg Company. The teachings of US Patent No. 2,602,809 are considered representative of early developments in the continuing development of fossil fuel gasification technology using a thermal solids process type. To this end, according to the teachings therein, the teachings of US Patent No. 2,602,809 relate to a process which is said to be particularly suitable for the gasification of low-grade solid carbonaceous materials. Specifically, to the extent contemplated by the mode of operation of the method contemplated by the teachings of U.S. Patent No. 2,602,809, solid carbonaceous matter may be oxidized to convert such solid carbonaceous matter into carbon oxides, which conversion is It is carried out by indirect oxidation of solid carbonaceous substances and air, while preventing the nitrogen in the air from polluting the product gas. The gasification of such solid carbonaceous materials is accomplished by alternating oxidation and reduction of fluidized metal oxides. According to the teachings of U.S. Patent No. 2,602,809, solid fuels are converted to gases by contacting metal oxides with particulate solid carbonaceous matter in a manner that reduces the metal oxides and oxidizes the carbon in the solid fuel to Carbon oxides, where the metal oxide is the main source of oxygen required for carbon oxidation. Then, after the reduction of the metal oxide, the reduced metal oxide is re-oxidized, after which the method cycle can be repeated again.
现进一步讨论之前已在上文中提到过的先进清洁矿物燃料技术的矿物燃料气化技术,在这种技术中使用了各种形式的热固体方法,随后关注(例如,但不限于)1986年7月29日颁发给内燃机公司(Combustion Engineering,Inc)的第4,602,573号美国专利。第4,602,573号美国专利的教导被视作是使用热固体方法类型的矿物燃料气化技术持续发展过程中的进一步发展的代表例证。为此,根据其中的教导,第4,602,573号美国专利的教导据陈述涉及一种使碳质燃料气化和燃烧的方法,且具体而言,涉及一种综合方法,其中将含有硫和氮的碳质燃料气化以生成一种富含一氧化碳的低BTU燃料气,所述燃料气可随后在蒸汽发生器中与其他的碳质燃料进行燃烧。具体而言,就第4,602,573号美国专利的教导所涉及方法的运作模式所虑及的范围而言,含有硫和氮的碳质燃料的第一部分在空气的还原气氛下在气化反应器中气化,生成一种具有低BTU含量的含有木炭、富含一氧化碳的热燃料气。此后,将硫捕集物质引入到气化反应器中,这样碳质燃料的气化便能在所述硫捕集物质存在的情况下进行,借此硫捕集物质捕集到经过气化的碳质燃料中的硫的实质部分。A further discussion of fossil fuel gasification, previously mentioned above as an advanced clean fossil fuel technology, in which various forms of hot solid processes are used, is followed by a focus on (for example, but not limited to) the 1986 US Patent No. 4,602,573 issued July 29 to Combustion Engineering, Inc. The teaching of US Patent No. 4,602,573 is considered representative of a further development in the continuing development of fossil fuel gasification technology using a thermal solid process type. To this end, according to the teachings therein, the teachings of U.S. Patent No. 4,602,573 are stated to relate to a method of gasifying and combusting carbonaceous fuels, and in particular, to an integrated process in which carbon containing sulfur and nitrogen The carbonaceous fuel is gasified to produce a carbon monoxide rich, low BTU fuel gas which can then be combusted with other carbonaceous fuels in a steam generator. Specifically, so far as the mode of operation of the method contemplated by the teachings of US Pat. to produce a charcoal-containing, carbon monoxide-enriched hot fuel gas with a low BTU content. Thereafter, a sulfur-trapping substance is introduced into the gasification reactor so that gasification of the carbonaceous fuel can be performed in the presence of the sulfur-trapping substance, whereby the sulfur-trapping substance traps the gasified A substantial portion of sulfur in carbonaceous fuels.
接着,本专利申请文件会进一步关注之前已在上文中提到过的先进清洁矿物燃料的技术,在这些技术中使用各种形式的热固体方法,尤其是流化床燃烧技术。因此,具体而言,关于这一点要关注(例如,但不限于)1978年9月5日颁发给Metallgesellschaft Aktiengesellschaft的第4,111,158号美国专利。第4,111,158号美国专利的教导被视作是使用热固体方法类型的流化床燃烧技术持续发展过程中的早期发展的代表例证。为此,根据其中的教导,第4,111,158号美国专利的教导据陈述涉及一种执行放热过程的方法和设备,其中固体给料含有易燃的化合物,例如,碳质化合物或含硫化合物。接着,就第4,111,158号美国专利的教导所涉及方法和设备的运作模式所虑及的范围而言,固体给料的易燃化合物可在大致化学计量的条件下用于在流化床中燃烧。此后,由此类固体给料的易燃化合物的燃烧所致而生成固体,并将从流化床中取出,所述固体可回到流化床中进行再循环,同时由于此类固体给料的易燃化合物的燃烧而生成的热能够回收。Next, this patent application document will further focus on the previously mentioned advanced clean fossil fuel technologies using various forms of thermal solids processes, especially fluidized bed combustion technology. Therefore, in particular, attention is drawn in this regard to, for example, but not limited to, US Patent No. 4,111,158 issued September 5, 1978 to Metallgesellschaft Aktiengesellschaft. The teachings of US Patent No. 4,111,158 are considered representative of early developments in the continuing development of fluidized bed combustion technology of the type using a hot solids process. To this end, according to the teachings therein, the teachings of US Patent No. 4,111,158 are stated to relate to a method and apparatus for performing an exothermic process in which the solid feedstock contains flammable compounds, eg, carbonaceous or sulfur-containing compounds. Next, to the extent contemplated by the mode of operation of the method and apparatus taught by US Patent No. 4,111,158, the flammable compound of the solid feedstock can be used for combustion in the fluidized bed under approximately stoichiometric conditions. Thereafter, solids generated by the combustion of flammable compounds of such solid feedstocks will be withdrawn from the fluidized bed, which can be returned to the fluidized bed for recycling, while due to the The heat generated by the combustion of flammable compounds can be recovered.
现进一步讨论之前已在上文中提到过的先进清洁矿物燃料技术的流化床燃烧技术,在这种技术中使用了各种形式的热固体方法,本专利申请文件随后关注(例如,但不限于)1996年7月9日颁发给A奥斯龙公司(A.Ahlstrom Corporation)的第5,533,471号美国专利。第5,533,471号美国专利的教导被视作是使用热固体方法类型的流化床燃烧技术持续发展过程中的进一步发展的代表例证。为此,根据其中的教导,第5,533,471号美国专利的教导据陈述涉及一种系统和一种方法,其允许流化床反应器的温度受到有效控制,从而为冷却固体物质留出充足的热传输表面区域。具体而言,就第5,533,471号美国专利的教导所涉及系统和方法的运作模式所虑及的范围而言,使用循环(快)流化床和鼓泡(慢)流化床。接着,用这两(2)个流化床之间的第一互连件和第二互连件将这两个流化床安装成彼此邻近,其中输入鼓泡流化床格的流化气体通常低于输入循环流化床格的流化气体。因为鼓泡流化床整体的密度实质上不变,其顶部有清楚的分界线,所以在鼓泡流化床的顶部上方提供第一互连件,这样两(2)个流化床之间的压力和密度条件便导致粒子通过第一互连件从循环流化床流向鼓泡流化床。然而,由于鼓泡流化床的平均密度高于循环流化床的密度,所以所述压力和密度条件会导致所述粒子在鼓泡流化床中处理之后(例如,在冷却其中的颗粒之后)通过第二互连件返回到循环流化床。Discussing further the previously mentioned fluidized bed combustion technology for advanced clean fossil fuel technology in which various forms of hot solids processes are used, this patent application document subsequently focuses on (for example, but not Limited to) U.S. Patent No. 5,533,471 issued Jul. 9, 1996 to A. Ahlstrom Corporation. The teaching of US Patent No. 5,533,471 is considered representative of further developments in the ongoing development of fluidized bed combustion technology of the type using hot solids processes. To this end, according to the teachings therein, the teachings of U.S. Patent No. 5,533,471 are stated to relate to a system and a method that allow the temperature of a fluidized bed reactor to be effectively controlled to allow sufficient heat transfer for cooling the solid matter surface area. Specifically, to the extent contemplated by the mode of operation of the system and method taught by US Patent No. 5,533,471, both circulating (fast) fluidized beds and bubbling (slow) fluidized beds are used. Next, the two (2) fluidized beds are installed adjacent to each other with a first interconnection and a second interconnection between the two (2) fluidized beds, wherein the fluidization gas input to the bubbling fluidized bed grid Typically lower than the fluidization gas input to the circulating fluidized bed grid. Because the density of the bubbling fluidized beds as a whole is substantially constant, with a clear demarcation line at the top, a first interconnection is provided above the top of the bubbling fluidized beds so that between two (2) fluidized beds The pressure and density conditions cause the particles to flow from the circulating fluidized bed to the bubbling fluidized bed through the first interconnection. However, since the average density of a bubbling fluidized bed is higher than that of a circulating fluidized bed, the pressure and density conditions can result in the particles being treated in the bubbling fluidized bed (e.g., after cooling the particles therein) ) is returned to the circulating fluidized bed through the second interconnection.
现进一步讨论之前已在上文中提到过的先进清洁矿物燃料技术,这种技术使用了各种形式的热固体方法,尤其是混合燃烧-气化技术,关于这一点,首先关注(例如,但不限于)1981年6月8日颁发给孟山都公司(Monsanto Company)的第4,272,399号美国专利。第4,272,399号美国专利的教导被视作是使用热固体方法类型的混合燃烧-气化技术持续发展过程中的早期发展的代表例证。为此,根据其中的教导,第4,272,399号美国专利的教导据陈述涉及一种用于由含碳物质生成高纯度合成气体的统一方法。具体而言,就第4,272,399号美国专利的教导所涉及统一方法的运作模式所虑及的范围而言,含金属-氧的物质可描述为热和氧的载体且一般可称为氧化剂,将所述含金属-氧的物质用作氧和热的转移剂,从而以氧化的方式将含碳物质气化。接着,可使用蒸汽、二氧化碳、合成气体或其混合物通过升流式共电流系统来流化并输送所述氧化剂。因此,根据本发明的统一方法的运作模式,在氧化剂和气体在气化区中接触含碳物质之前,合成气体首先由氧化剂进行氧化和加热,从而在氧化剂还原区中形成水和碳。此外,含碳物质主要被氧化成一氧化碳和氢气,同时不让空气中的氮气污染到产物合成气体。另外,含碳物质的气化是通过流化氧化剂的交替氧化和还原来完成的。接着,在此类气化之后,所还原的氧化物可能以元素金属的形式存在或处于较低氧化态,这些还原的氧化物在氧化区中重新氧化,因此该循环得以重复进行。With regard to further discussion of advanced clean fossil fuel technologies, previously mentioned above, using various forms of hot solids processes, especially co-combustion-gasification, attention is first given to (e.g., but Without limitation) U.S. Patent No. 4,272,399 issued June 8, 1981 to the Monsanto Company. The teachings of US Patent No. 4,272,399 are considered representative of early developments in the continuing development of co-combustion-gasification technology of the type using a hot solids process. To this end, according to the teachings therein, the teachings of US Patent No. 4,272,399 are stated to relate to a unified method for generating high purity synthesis gas from carbonaceous materials. Specifically, to the extent contemplated by the teachings of U.S. Patent No. 4,272,399 regarding the mode of operation of the unified process, metal-oxygen containing substances may be described as carriers of heat and oxygen and generally may be referred to as oxidizing agents, referred to as The metal-oxygen-containing substances are used as transfer agents for oxygen and heat, thereby gasifying carbonaceous substances in an oxidative manner. The oxidant may then be fluidized and delivered through an upflow co-current system using steam, carbon dioxide, forming gas, or mixtures thereof. Thus, according to the mode of operation of the unified process of the present invention, the synthesis gas is first oxidized and heated by the oxidant, thereby forming water and carbon in the oxidant reduction zone, before the oxidant and gas contact the carbonaceous material in the gasification zone. In addition, carbonaceous species are oxidized primarily to carbon monoxide and hydrogen without allowing atmospheric nitrogen to contaminate the product synthesis gas. In addition, the gasification of carbonaceous materials is accomplished by alternate oxidation and reduction of fluidized oxidants. Then, after such gasification, the reduced oxides, possibly in the form of elemental metal or in a lower oxidation state, are re-oxidized in the oxidation zone, so that the cycle repeats.
现进一步讨论之前已在上文中提到过的先进清洁矿物燃料技术的混合燃烧-气化技术,在这种技术中使用了各种形式的热固体方法,本专利申请文件随后关注(例如,但不限于)2006年8月1日颁发给ALSTOM科技有限公司(ALSTOMTechnology Ltd)的第7,083,658号美国专利,所述专利以引用的方式并入本专利申请文件中。第7,083,658号美国专利的教导被视作是使用热固体方法类型的混合燃烧-气化技术持续发展过程中的进一步发展的代表例证。为此,根据其中的教导,第7,083,658号美国专利的教导据陈述涉及一种设备,其利用矿物燃料、生物燃料、石油焦炭或任何其他含碳燃料来生成氢气,从而用于发电,这样就最小化或消除了二氧化碳(CO2)的释放。具体而言,就第7,083,658号美国专利的教导所涉及设备的运作模式所虑及的范围而言,提供一种气化器,用于从碳质燃料中生成气体产物,所述气化器包括第一化学过程循环,而第一化学过程循环包含放热氧化剂反应器和吸热还原剂反应器。接着,放热氧化剂反应器有一个CaS入口、一个热空气入口以及一个CaSO4/废气出口。而吸热还原剂反应器有一个CaSO4入口,所述CaSO4入口与放热氧化剂反应器CaSO4/废气出口处于流体连通状态;一个CaS/气体产物出口,所述CaS/气体产物出口与放热氧化剂反应器CaS入口处于流体连通状态;以及一个物质入口,所述物质入口用于接收碳质燃料。而且,CaS在空气中在放热氧化剂反应器中氧化,从而形成热的CaSO4,然后将CaSO4排放到吸热还原剂反应器。另外,吸热还原剂反应器中接收的热CaSO4和碳质燃料进行吸热反应,此反应利用CaSO4与碳质燃料使CaSO4脱氧产生的热,从而形成CaS和气体产物。此后,将CaS排放到放热氧化剂反应器中,而气体产物从第一化学过程循环中排放出来。Discussing further the previously mentioned co-combustion-gasification of advanced clean fossil fuel technology, in which various forms of hot solid processes are used, this patent application document subsequently focuses on (eg, but Without limitation) US Patent No. 7,083,658 issued to ALSTOM Technology Ltd (ALSTOM Technology Ltd) on August 1, 2006, which is incorporated herein by reference. The teaching of US Patent No. 7,083,658 is considered representative of further developments in the ongoing development of co-combustion-gasification technology of the type using a hot solids process. To this end, according to the teachings therein, the teachings of U.S. Patent No. 7,083,658 are stated to relate to an apparatus for generating hydrogen from fossil fuels, biofuels, petroleum coke, or any other carbonaceous fuel for use in generating electricity, such that minimal Minimize or eliminate the release of carbon dioxide (CO2). Specifically, to the extent contemplated by the mode of operation of the apparatus covered by the teachings of U.S. Patent No. 7,083,658, there is provided a gasifier for generating gaseous products from carbonaceous fuels, the gasifier comprising A first chemical process cycle comprising an exothermic oxidant reactor and an endothermic reductant reactor. Next, the exothermic oxidant reactor has a CaS inlet, a hot air inlet and a CaSO4/waste gas outlet. Whereas the endothermic reductant reactor has a CaSO4 inlet that is in fluid communication with the exothermic oxidant reactor CaSO4/waste gas outlet and a CaS/gas product outlet that reacts with the exothermic oxidant a CaS inlet in fluid communication; and a material inlet for receiving carbonaceous fuel. Also, CaS is oxidized in air in the exothermic oxidizer reactor to form hot CaSO4, which is then discharged to the endothermic reductant reactor. In addition, the hot CaSO4 received in the endothermic reductant reactor and the carbonaceous fuel undergo an endothermic reaction that utilizes the heat generated by CaSO4 deoxygenating CaSO4 with the carbonaceous fuel to form CaS and gaseous products. Thereafter, the CaS is vented to the exothermic oxidant reactor, while gaseous products are vented from the first chemical process cycle.
因此,本发明的一个目标是提供一种热固体方法,所述方法可基于所涉及的应用类型进行选择性操作。It is therefore an object of the present invention to provide a thermal solids process which can be selectively operated based on the type of application involved.
本发明的另一目标是提供一种热固体方法,所述方法可选择性操作以产生预定输出。Another object of the present invention is to provide a thermal solids process which is selectively operable to produce a predetermined output.
本发明的另一目标是提供这样一种热固体方法,所述方法可选择性操作以基于特定应用的性质来产生此类预定输出,其中所述生成的预定输出用于所述特定应用。It is another object of the present invention to provide such a thermal solids method which is selectively operable to generate such a predetermined output based on the nature of the particular application for which the generated predetermined output is used.
本发明的另一目标是提供这样一种热固体方法,所述方法可选择性操作以基于特定应用的性质来产生所述预定输出,其中所述生成的预定输出正用于所述特定应用,且其中此类特定应用可从一组特定应用中预选出来。It is another object of the present invention to provide such a thermal solids method which is selectively operable to generate said predetermined output based on the nature of the particular application for which said generated predetermined output is being used, And wherein such specific application can be pre-selected from a set of specific applications.
本发明的进一步目标是提供这样一种热固体方法,所述方法可选择性操作以基于特定应用的性质来产生预定输出,其中所述特定应用正用于生成此类预定输出,且其中此类特定应用可从一组特定应用中预选出来,该组特定应用包括新蒸汽发生器应用(new steam generator application)、改进式蒸汽发生器应用(retrofitsteam generator application)、CO2捕集预留热固体燃烧应用(CO2 capture ready HotSolids Combustion application)、CO2捕集预留热固体气化应用(CO2 capture readyHot Solids Gasification application)、CO2捕集热固体燃烧应用(CO2 capture readyHot Solids Combustion application)、CO2捕集热固体气化应用、部分CO2捕集热固体燃烧应用和部分CO2捕集热固体气化应用。It is a further object of the present invention to provide a thermal solids method that is selectively operable to produce a predetermined output based on the properties of the particular application being used to generate such predetermined output, and wherein such Specific applications can be pre-selected from a group of specific applications including new steam generator application, retrofit steam generator application, CO2 capture ready thermal solid combustion application (CO2 capture ready Hot Solids Combustion application), CO2 capture ready Hot Solids Gasification application (CO2 capture readyHot Solids Gasification application), CO2 capture ready Hot Solids Combustion application (CO2 capture readyHot Solids Combustion application), CO2 capture hot solids gasification application gasification applications, partial CO2 capture thermal solids combustion applications and partial CO2 capture thermal solids gasification applications.
本发明的再一目标是提供这样一种热固体方法,所述方法的成本相对较低、使用起来的复杂性相对较低,且具有多功能性的特点,就所涉及的特定应用所虑及的范围而言,预定输出可通过使用本发明的热固体方法而产生,其中生成的所述预定输出用于所述特定应用。Yet another object of the present invention is to provide such a thermal solids method that is relatively low cost, relatively low complexity to use, and characterized by versatility, taking into account the particular application involved To the extent that a predetermined output can be generated using the thermal solids method of the present invention, wherein said predetermined output is generated for said particular application.
发明内容 Contents of the invention
本发明提供一种热固体方法,所述方法可选择性操作以基于特定应用的性质来产生预定输出,其中生成的所述预定输出用于所述特定应用,且其中此类特定应用可从一组特定应用中预选出来,该组特定应用包括新蒸汽发生器应用、改进式蒸汽发生器应用、CO2捕集预留热固体燃烧应用、CO2捕集预留热固体气化应用、CO2捕集热固体燃烧应用、CO2捕集热固体气化应用、部分CO2捕集热固体燃烧应用和部分CO2捕集热固体气化应用中的至少两者。为此,根据本发明的此类热固体方法的运作模式是让优选的基于石灰石的吸附剂(例如,但不限于CaS)在氧化反应器中燃烧,此类氧化反应器优选(例如,但不限于)循环床反应器,以便由此通过燃烧此类基于石灰石的吸附剂来生成热CaSO4。然后,这种热CaSO4反过来又用于在还原反应器中使用,此类还原反应器优选(例如,但不限于)循环床反应器,以基于预先选择的特定应用的性质来产生预定输出,其中所述预先选择的特定应用正用于生成此类预定输出。The present invention provides a thermal solids method that is selectively operable to generate a predetermined output based on the properties of the particular application for which the predetermined output is generated, and wherein such particular application can be derived from a Preselected from a group of specific applications including new steam generator applications, retrofit steam generator applications, CO2 capture ready heat solid combustion applications, CO2 capture ready heat solid gasification applications, CO2 capture heat At least two of a solids combustion application, a CO2 capture thermal solids gasification application, a partial CO2 capture thermal solids combustion application, and a partial CO2 capture thermal solids gasification application. To this end, the mode of operation of such a thermal solids process according to the present invention is to combust a preferred limestone-based sorbent (such as, but not limited to, CaS) in an oxidation reactor, such an oxidation reactor preferably (such as, but not limited to limited to) circulating bed reactors in order thereby to generate hot CaSO4 by burning such limestone-based sorbents. This hot CaSO is then in turn used in a reduction reactor, such as, but not limited to, a circulating bed reactor, to produce a predetermined output based on pre-selected properties for a particular application, Wherein said pre-selected specific application is being used to generate such predetermined output.
根据本发明的热固体方法的运作模式的第二示例性实施例,其中用于依此燃烧的燃料包含固体碳质燃料,例如,但不限于煤,且其中预先选择的特定应用为改进式蒸汽发生器应用,且在这种情况下,现有的蒸汽发生器用作氧化反应器,其中所述预先选择的特定应用正用于生成预定输出,且所述预定输出通过本发明的热固体方法的运作模式的此第二示例性实施例产生。为此,对于本发明的热固体方法的运作模式的第二示例性实施例而言,为了能够用作此类氧化反应器,现有的蒸汽发生器需要进行改造以由此实施用于能够以反应器的方式运作的气旋(cyclone)或同样用于能够以反应器的方式运作的曲线分离器(curvilinearseparator)。A second exemplary embodiment of the mode of operation of the hot solids process according to the present invention, wherein the fuel for combustion thereby comprises a solid carbonaceous fuel such as, but not limited to, coal, and wherein the pre-selected specific application is improved steam generator application, and in this case an existing steam generator used as an oxidation reactor, wherein said pre-selected specific application is being used to generate a predetermined output, and said predetermined output is passed through the thermal solids method of the present invention This second exemplary embodiment of the mode of operation results. For this reason, for the second exemplary embodiment of the mode of operation of the thermal solids process of the present invention, in order to be able to be used as such an oxidation reactor, the existing steam generator needs to be modified so as to be implemented in order to be able to use A cyclone operating in the manner of a reactor or likewise a curvilinear separator capable of operating in the manner of a reactor.
现进一步讨论本发明的热固体方法的运作模式的第二示范性实施例,当现有的蒸汽发生器经过适当改造以实施曲线分离器时,此类曲线分离器用于以氧化反应器的方式运作以在其中实现氧化物的燃烧的目的,所述氧化物可通过过量的空气从在本发明的热固体方法的运作模式的第二示范性实施例中使用的还原反应器输送到曲线分离器。由氧化物与空气在氧化反应器(即,曲线分离器)中燃烧而生成的气体反过来又流经现有的蒸汽发生器,从而能够在现有的蒸汽发生器内从此类气体中吸收热量。同时,由氧化物和空气在氧化反应器(即曲线分离器,现有的蒸汽发生器经过适当地改造以实施此类曲线分离器)中燃烧而生成的任何灰烬微粒和/或固体微粒可在现有的蒸汽发生器的底部收集,所述灰烬微粒和/或固体微粒并未带走用以流经现有的蒸汽发生器的上述气体。A second exemplary embodiment of the mode of operation of the hot solids process of the present invention will now be discussed further, when the existing steam generator is suitably modified to implement a curve splitter for operation as an oxidation reactor From the reduction reactor used in the second exemplary embodiment of the mode of operation of the hot solids process of the invention to the curve separator, the oxides can be conveyed by excess air with the purpose of achieving therein the combustion of the oxides. Gases generated from the combustion of oxides with air in an oxidation reactor (i.e., a curvilinear separator) are in turn passed through an existing steam generator where heat can be absorbed from such gases . Simultaneously, any ash particles and/or solid particles resulting from the combustion of oxidant and air in the oxidation reactor (i.e., a curvilinear splitter, existing steam generators suitably modified to implement such a curvilinear splitter) can be removed from the Collected at the bottom of the existing steam generator, the ash particles and/or solid particles do not entrain the above-mentioned gas used to flow through the existing steam generator.
附图说明 Description of drawings
图1为根据本发明运作的热固体方法的示意图;Figure 1 is a schematic diagram of a hot solids process operating in accordance with the present invention;
图2为根据本发明运作的热固体方法的运作模式的第一示例性实施例的示意图;Figure 2 is a schematic diagram of a first exemplary embodiment of a mode of operation of a hot solids process operating in accordance with the present invention;
根据本发明运作的热固体方法的运作模式的第二示例性实施例,图3a和图3b分别为具体说明所述第二示例性实施例的不同构造形式的示意图;According to the second exemplary embodiment of the mode of operation of the hot solid method operating according to the present invention, Fig. 3a and Fig. 3b are respectively schematic diagrams illustrating different configurations of said second exemplary embodiment;
图4为根据本发明运作的热固体方法的运作模式的第三示例性实施例的示意图;Figure 4 is a schematic diagram of a third exemplary embodiment of a mode of operation of a hot solids process operating in accordance with the present invention;
图5为根据本发明运作的热固体方法的运作模式的第四示例性实施例的示意图;Figure 5 is a schematic diagram of a fourth exemplary embodiment of a mode of operation of a hot solids process operating in accordance with the present invention;
图6为根据本发明运作的热固体方法的运作模式的第五示例性实施例的示意图;Figure 6 is a schematic diagram of a fifth exemplary embodiment of a mode of operation of a hot solids process operating in accordance with the present invention;
图7为根据本发明运作的热固体方法的运作模式的第六示例性实施例的示意图;Figure 7 is a schematic diagram of a sixth exemplary embodiment of a mode of operation of a hot solids process operating in accordance with the present invention;
图8为根据本发明运作的热固体方法的运作模式的第七示例性实施例的示意图;以及Figure 8 is a schematic diagram of a seventh exemplary embodiment of a mode of operation of a hot solids process operating in accordance with the present invention; and
图9为根据本发明运作的热固体方法的运作模式的第八示例性实施例的示意图。9 is a schematic diagram of an eighth exemplary embodiment of a mode of operation of a hot solids process operating in accordance with the present invention.
具体实施方式 Detailed ways
现在参看图1,其中描绘了通常在图1中用参考数字10表示的热固体方法的示意图,所述热固体方法用于根据本发明操作,以基于特定应用的性质来产生预定输出,其中生成的所述预定输出用于所述特定应用,且后面提到的预定输出在图1中用箭头12表示。根据在图1中以示意图方式描绘的本发明的热固体方法的运作模式,预定输出是基于特定应用的性质而生成的,所述特定应用可从一组特定应用中预选出来,该组特定应用包括新蒸汽发生器应用、改进式蒸汽发生器应用、CO2捕集预留热固体燃烧应用、CO2捕集预留热固体气化应用、CO2捕集热固体燃烧应用、CO2捕集热固体气化应用、部分CO2捕集热固体燃烧应用和部分CO2捕集热固体气化应用中的至少两者。Referring now to FIG. 1, there is depicted a schematic diagram of a thermal solids process, generally indicated by
根据优选运作模式的本发明的热固体方法10可使用空气;固体碳质燃料,例如,但不限于煤;钙源(例如,氧化钙);以及蒸汽来基于预先选择的特定应用的性质来在其中产生此类预定输出12,其中所述预先选择的特定应用正用于生成此类预定输出12。为此,基于根据本发明可预先选择出来的特定应用的性质,根据本发明的热固体方法10的运作模式生成的此类预定输出12可为(例如)在如此生成之后捕集预留的CO2,或在如此生成之后能够被捕集的CO2或在如此生成之后能够被部分捕集的CO2。此外,通过使用根据优选运作模式的本发明的热固体方法10而产生的热量能够用于产生蒸汽,这适合用于产生电力。The
进一步参看图1,根据优选运作模式,通常在图1中用参考数字14表示的还原反应器和通常在图1中用参考数字16表示的氧化反应器均用于在本发明的热固体方法10中使用。接着,根据本发明的热固体方法10的优选实施例,作为对还原反应器14的输入而供应的固体碳质燃料(例如,但不限于煤,后面提到的煤在图1中用箭头18表示)用于间接利用空气进行燃烧。为此,用于根据优选运作模式向本发明的热固体方法10添加的钙源也(例如,但不限于)作为还原反应器14的输入而供应,且后面提到的钙源在图1中用箭头20表示。但是,除了作为还原反应器14的输入之外,此类钙源20还可以提供给本发明的热固体方法10中的其他部分,而不会违背本发明的精神。这种钙源20(即,氧化钙)可从石灰石(CaCO3)、石灰(CaO)、石膏或来自循环床锅炉的废床料等钙源中选择,所述钙源优选地(例如,但不限于)包含石灰石(CaCO3)。进一步参看此图,根据本发明的热固体方法10的优选运作模式添加到所述热固体方法10的此类石灰石(CaCO3)20用于进行运作,以在还原反应器14中捕集固体碳质燃料18中含有的硫(S),从而在还原反应器14中由此生成硫化钙(CaS)。然后,在图1中用箭头22表示的此类硫化钙(CaS)作为还原反应器14的输出从其中排出,随后此类硫化钙(CaS)22用于作为氧化反应器16的输入而供应。在氧化反应器16中,此类硫化钙(CaS)22在与空气的放热反应中燃烧,且后面提到的空气在图1中用箭头24表示,所述空气用于作为对氧化反应器16的输入而供应,从而在氧化反应器16中生成硫酸钙(CaSO4)。接着,在图1中用箭头26表示的这种硫酸钙(CaSO4)作为氧化反应器16中的输出而排出,随后这种硫酸钙(CaSO4)26用于作为还原反应器14的输入而循环到其中,从而从中提供燃烧固体碳质燃料18和在还原反应器14中将硫酸钙(CaSO4)26还原成硫化钙(CaS)22所需的氧气和热量,从而实现连续的再循环。固体碳质燃料18在还原反应器14中的燃烧用于使得预定输出12在还原反应器14中产生,且固体碳质燃料18中含有的碳和氢在此类固体碳质燃料18的燃烧过程中转化成由CO2和H2O组成的产物气体。这种H2O随后能够从此类产物气体中移除,从而使得此类产物气体的残留物处于适当的形式,以便所述残留物能够用作预定输出12,所述预定输出12是基于预先选择的特定应用的性质通过使用本发明的热固体方法10来产生的,其中所述预先选择的特定应用正用于生成此类预定输出12,且此类预先选择的特定应用为新蒸汽发生器应用,或改进式蒸汽发生器应用,或CO2捕集预留热固体燃烧应用,或CO2捕集预留热固体气化应用,或CO2捕集热固体燃烧应用,或CO2捕集热固体气化应用,或部分CO2捕集热固体燃烧应用,或部分CO2捕集热固体气化应用。With further reference to FIG. 1 , according to the preferred mode of operation, the reduction reactor generally indicated by
接下来参看图2,其中描绘了本发明的热固体方法10的运作模式的第一示例性实施例的示意图,所述第一示例性实施例通常在图2中用参考数字28表示,所述第一示例性实施例用于根据本发明操作,以基于预先选择的特定应用的性质来产生预定输出,后面提到的预定输出在图2中用箭头30和31表示,其中所述预先选择的特定应用正用于生成预定输出30和31,且所述预先选择的特定应用为新蒸汽发生器应用。进一步参看图2,通常在图2中用参考数字32表示的还原反应器以及通常在图2中用参考数字34表示的氧化反应器分别用于根据本发明的热固体方法10的运作模式的第一示例性实施例28在本发明的热固体方法10中使用,所述第一示例性实施例可根据本发明操作,以基于预先选择的特定应用的性质来产生预定输出30和31,其中所述预先选择的特定应用正用于生成预定输出30和31,且所述预先选择的特定应用为新蒸汽发生器应用。对于在本发明的热固体方法10的运作模式的此第一示例性实施例28中使用的氧化反应器34而言,当用于依此使用的燃料包含固体碳质燃料,例如,但不限于煤时,以及当预先选择的特定应用为新蒸汽发生器应用时,所述氧化反应器34的输入包括CaS,后面提到的CaS在图2中用箭头36表示,以及空气,后面提到的空气在图2中用箭头38表示,其中所述预先选择的特定应用正用于生成预定输出30和31,且所述预定输出通过本发明的热固体方法10的运作模式的此第一示例性实施例28产生。接着,在这种情况下,此类氧化反应器34的输出包括灰烬,后面提到的灰烬在图2中用箭头48表示;CaSO4,下文将进一步参考在图2中用箭头46表示的所述CaSO4;以及N2,后面提到的N2在图2中用箭头50表示。Referring next to FIG. 2, there is depicted a schematic diagram of a first exemplary embodiment of the mode of operation of the
然而,对于在本发明的热固体方法10的运作模式的第一示例性实施例28中使用的还原反应器32而言,当用于依此使用的燃料包含固体碳质燃料,例如,但不限于煤时,以及当预先选择的特定应用为新蒸汽发生器应用时,所述还原反应器32的输入包括固体碳质燃料,后面提到的固体碳质燃料在图2中用箭头40表示;CaCO3,后面提到的CaCO3在图2中用箭头42表示;蒸汽,后面提到的蒸汽在图2中用箭头44表示;以及CaSO4,上文中已参考用箭头46表示的所述CaSO4,其中所述预先选择的特定应用正用于生成预定输出30和31,且所述预定输出通过本发明的热固体方法10的运作模式的此第一示例性实施例28产生。添加到还原反应器32中的蒸汽44用于进行运作,以实现产物气体中的CO向CO2的氧化,所述产物气体可根据本发明的热固体方法10的运作模式的第一示例性实施例28在还原反应器32中产生,同时将此类产物气体中的H2O还原成H2。之后,此类CO2可由固体中所含有的过量CaO捕获,所述CaO在还原反应器32内循环,以便由此在其中形成CaCO3。此类CaCO3用于作为预定输出30从还原反应器32中排出,然后流向煅烧炉,且后面提到的煅烧炉通常在图2中用参考数字52表示。煅烧炉52用于进行运作,以使得CO2从预定输出30中释放出来,其中预定输出30采用CaCO3的形式,所述CaCO3从还原反应器32流向煅烧炉52,且实现此类从CaCO3中释放CO2所需的热量是由从氧化反应器34供应到煅烧炉52的热固体提供的,且后面提到的热固体在图2中用箭头54表示。在煅烧炉52中实现从CaCO3中释放CO2后所残留的CaO用于随后再循环到还原反应器32中进行再利用,且此类再循环在图2中用箭头56表示。根据本发明的热固体方法10的运作模式的第一示例性实施例28在还原反应器32中产生的产物气体的残留物用于作为预定输出31从还原反应器32中排出,后面的预定输出31采用不含CO2的蒸汽发生器燃料的形式,且所述不含CO2的蒸汽发生器燃料随后供应到新蒸汽发生器(通常在图2中用参考数字58表示),以在其中用作新蒸汽发生器58的燃料。However, for the reduction reactor 32 used in the first exemplary embodiment 28 of the mode of operation of the
接下来参看图3a和图3b,其中这两幅图中均包含一副示意图,所述示意图以示例但非限制的方式来具体说明本发明的热固体方法10的运作模式的第二示例性实施例的不同构造形式,所述第二示例性实施例通常在图3a和图3b中用参考数字60表示,其中用于依此燃烧的燃料包含固体碳质燃料,例如,但不限于煤,且其中预先选择的特定应用是改进式蒸汽发生器应用,所述预先选择的特定应用正用于生成在图3a和图3b中用箭头62表示的预定输出,所述预定输出通过本发明的热固体方法10的运作模式的第二示例性实施例60产生。在这种情况下,通常在图3a中用参考数字64表示的现有的蒸汽发生器以及通常在图3b中用参考数字66表示的现有的蒸汽发生器均用于用作氧化反应器。为此,对于本发明的热固体方法10的运作模式的第二示例性实施例60而言,为了由此用作此类氧化反应器,现有的蒸汽发生器64需要进行适当地改造,以便由此来实施气旋,后面提到的气旋在图3a中用参考数字68表示,所述气旋经过适当地设计,以便能够以反应器的方式运行,与此同时,现有的蒸汽发生器66也需要进行适当地改造,以便由此来实施曲线分离器,后面提到的曲线分离器在图3b中用参考数字70表示,所述曲线分离器经过适当地设计以便能够以反应器的方式运行。Referring next to Figures 3a and 3b, both of which contain a schematic diagram illustrating, by way of example and not limitation, a second exemplary implementation of the mode of operation of the
接下来讨论本发明的热固体方法10的运作模式的第二示例性实施例60,当现有的蒸汽发生器64已经过适当改造(如图3a中示意图所示)以由此实施气旋68时,此类气旋68适当地设计成能够以氧化反应器的方式运行,以便在其中燃烧CaS(后面提到的CaS在图3a中用箭头72表示),所述CaS设计成能够与过量空气(后面提到的过量空气在图3a中用箭头74表示)一起作为输入输送到气旋68中。通常在图3a和图3b中用参考数字76表示的还原反应器适当地设计成能够以将在下文中详细说明的方式基于用于燃烧的燃料为固体碳质燃料,且预先选择的特定应用为改进式蒸汽发生器应用来在其中产生预定输出62,其中所述预先选择的特定应用正用于产生预定输出62。主要由CaSO4构成的固体与气旋68中CaS 72和空气74燃烧所生成的气体分离,所述CaSO4是由气旋68内CaS 72与空气74燃烧生成的,且如图3a中所示,现有的蒸汽生成器64已经过改造以实施所述气旋。如图3a中的箭头78所示,此类CaSO4用于随后从气旋68再循环到还原反应器76,其中此类CaSO4 78可同时与固体碳质燃料(例如,但不限于煤,后面提到的煤在图3a中用箭头80表示)以及CaCO3(后面提到的CaCO3在图3a中用箭头82表示)一起使用,所述固体碳质燃料和CaCO3均用于作为还原反应器76的输入而供应,以便基于预先选择的特定应用的性质在还原反应器76内产生预定输出62,所述预先选择的特定应用为改进式蒸汽生成器应用。此外,通过气旋68中CaS 72与空气74的燃烧而在气旋68中生成的气体(如图3a所示,现有的蒸汽发生器64已经过适当改造以由此实施气旋68)依次流经现有的蒸汽发生器64(如图3a中箭头84所示),以便在现有的蒸汽发生器64内从此类气体84中吸收热量。与此同时,任何可能由气旋68中CaS 72和空气74燃烧生成的灰烬微粒和/或固体微粒可在现有的蒸汽发生器64的底部收集(如图3a中的箭头86所示),其中如图3a所示,现有的蒸汽发生器64已进行适当地改造以由此实施并未带走用以流经现有的蒸汽发生器64的气体84的此类气旋68。A second
接下来讨论本发明的热固体方法10的运作模式的第二示例性实施例60,当现有的蒸汽发生器66已进行适当改造(如图3b中示意图所示)以由此实施曲线分离器70时,此类曲线分离器70适当地设计成能够以氧化反应器的方式运行,以在其中燃烧CaS(后面提到的CaS在图3b中用箭头86表示),所述CaS设计成能够与过量空气(后面提到的过量空气在图3b中用箭头88表示)一起作为输入输送到曲线分离器70中。通常在图3a和图3b中用参考数字76表示的还原反应器适当地设计成能够以将在下文中详细说明的方式基于用于燃烧的燃料为固体碳质燃料,且预先选择的特定应用为改进式蒸汽发生器应用来在其中产生预定输出62,其中所述预先选择的特定应用正用于产生预定输出62。主要由CaSO4构成的固体与曲线分离器70中CaS 86和空气88燃烧所生成的气体分离,所述CaSO4是由曲线分离器70内CaS 86与空气88燃烧生成的,且如图3b中所示,现有的蒸汽生成器66已经过改造以实施所述曲线分离器。如图3b中的箭头90所示,此类CaSO4用于随后从曲线分离器70再循环到还原反应器76,其中此类CaSO4 90用于同时与固体碳质燃料(例如,但不限于煤,后面提到的煤在图3b中用箭头92表示)以及CaCO3(后面提到的CaCO3在图3b中用箭头94表示)一起使用,所述固体碳质燃料和CaCO3分别用于作为还原反应器76的输入而供应,以便基于预先选择的特定应用的性质在还原反应器76内产生预定输出62,其中所述预先选择的特定应用为改进式蒸汽生成器应用。此外,通过曲线分离器70中CaS 86和空气88的燃烧而在曲线分离器70中生成的气体(如图3b所示,现有的蒸汽发生器66已经过适当改造以便由此实施曲线分离器70)依次流经现有的蒸汽发生器66(如图3b中箭头96所示),以便在现有的蒸汽发生器66内从此类气体96中吸收热量。与此同时,任何可能由曲线分离器70中CaS 86与空气88燃烧生成的灰烬微粒和/或固体微粒可在现有的蒸汽发生器66的底部收集(如图3b中的箭头98所示),其中如图3b所示,现有的蒸汽发生器66已进行适当地改造以由此实施并未带走用以流经现有的蒸汽发生器66的气体96的此类曲线分离器70。A second
接下来参看本专利申请文件的图4,其中描述有本发明的热固体方法10的运作模式的第三示例性实施例的示意图,所述第三示例性实施例通常在图4中用参考数字100表示,所述第三实施例用于根据本发明操作,以基于预先选择的特定应用的性质产生预定输出,后面提到的预定输出在图4中箭头102表示,其中所述预先选择的特定应用正用于生成预定输出102,且所述预先选择的特定应用为CO2捕集预留热固体燃烧应用。进一步参看图4,通常在图4中用参考数字104表示的还原反应器以及通常在图4中用参考数字106表示的氧化反应器均用于根据本发明的热固体方法10的运作模式的第三示例性实施例100用于本发明的热固体方法10中,所述第三示例性实施例可根据本发明操作,以基于预先选择的特定应用的性质来产生预定输出102,其中所述预先选择的特定应用正用于生成预定输出102,且所述预先选择的特定应用为CO2捕集预留热固体燃烧应用。接着,根据本发明的热固体方法10的运作模式的第三示例性实施例100,作为还原反应器104的输入而供应的固体碳质燃料(例如,但不限于煤,后面提到的煤在图4中用箭头108表示)用于间接利用空气燃烧。为此,用于根据本发明的热固体方法10的运作模式的第三示例性实施例100添加的CaCO3(后面提到的CaCO3在图4中用箭头110表示)也作为还原反应器104的输入而供应。依据本发明的热固体方法10的运作模式的第三示例性实施例100添加的此类CaCO3 110用于进行运作,以在还原反应器104中捕集固体碳质燃料108中所含有的硫,以便由此在还原反应器104中从中生成CaS。后面的CaS(在图4中用箭头112表示)随后作为还原反应器104的输出从其中排出,之后,此类CaS 112将作为氧化反应器106的输入而供应。在氧化反应器106中,此类CaS 112在与空气的放热反应中燃烧,所述空气在图4中用箭头114表示,所述空气作为氧化反应器106的输入而供应,以便由此在氧化反应器106中生成CaSO4。Referring next to FIG. 4 of this patent application document, there is depicted a schematic diagram of a third exemplary embodiment of the mode of operation of the
进一步参看此图,该CaSO4(如图4中箭头116表示)用于随后作为氧化反应器106的输出而排出,之后,该CaSO4用于作为还原反应器104的输入再循环到其中,以提供在还原反应器104中同时实现固体碳质燃料108的燃烧,以及CaSO4 116向CaS 112的还原所需的氧气和热量,从而由此在其中实现连续的再循环。固体碳质燃料108在还原反应器104中的燃烧用于使得预定输出102在还原反应器104中产生,且固体碳质燃料108中所含有的碳和氢在此类固体碳质燃料108的燃烧过程中转化,从而从中生成由CO2和H2O组成的产物气体。H2O随后能够从此类产物气体中移除,从而使得此类产物气体的残留物处于适当的形式,以便所述残留物能够用作预定输出102,所述预定输出通过使用本发明的热固体方法10的运作模式的第三示例性实施例100产生,从而基于预先选择的特定应用的性质而被捕集预留,其中所述预先选择的特定应用正用于生成此类捕集预留预定输出102,且所述预先选择的特定应用为CO2捕集预留热固体燃烧应用。With further reference to this figure, the CaSO4 (indicated by
接下来参看本专利申请文件的图5,其中描述有本发明的热固体方法10的运作模式的第四示例性实施例的示意图,所述第四示例性实施例通常在图5中用参考数字118表示,所述第四实施例用于根据本发明操作,以基于预先选择的特定应用的性质产生预定输出,后面提到的预定输出在图5中箭头120表示,其中所述预先选择的特定应用正用于生成预定输出120,且所述预先选择的特定应用为CO2捕集预留热固体气化应用。进一步参看图5,通常在图5中用参考数字122表示的还原反应器以及通常在图5中用参考数字124表示的氧化反应器均用于根据本发明的热固体方法10的运作模式的第四示例性实施例118用于本发明的热固体方法10中,所述第四示例性实施例可根据本发明操作,以基于预先选择的特定应用的性质来产生预定输出120,其中所述预先选择的特定应用正用于生成预定输出120,且所述预先选择的特定应用为CO2捕集预留热固体气化应用。接着,根据本发明的热固体方法10的运作模式的第四示例性实施例118,作为还原反应器122的输入而供应的固体碳质燃料(例如,但不限于煤,后面提到的煤在图5中用箭头126表示)用于进行气化。为此,用于依据本发明的热固体方法10的运作模式的第四示例性实施例118添加的CaCO3(后面提到的CaCO3在图5中用箭头128表示)也作为还原反应器122的输入而供应。依据本发明的热固体方法10的运作模式的第四示例性实施例118添加的此类CaCO3 128用于进行运作,以在还原反应器122中捕集固体碳质燃料126中所含有的硫,以便由此在还原反应器122中从中生成CaS。后面的CaS(在图5中用箭头130表示)随后用于作为还原反应器122的输出从其中排出,之后,此类CaS 130将作为氧化反应器124的输入而供应。在氧化反应器124中,此类CaS 130用于进行反应。空气(后面提到的空气在图5中用箭头132表示)用于作为氧化反应器124的输入而供应,以便由此能够在氧化反应器124中通过CaS 130的反应生成CaSO4。Referring next to Figure 5 of this patent application document, there is depicted a schematic diagram of a fourth exemplary embodiment of the mode of operation of the
进一步参看此图,在图5中用箭头134表示的此类CaSO4随后用于作为氧化反应器124的输出而排出,之后,此类CaSO4 134用于作为还原反应器122的输入再循环到其中,以提供在还原反应器122中同时实现固体碳质燃料126的气化,以及CaSO4 134向CaS 130的还原所需的氧气和热量,从而由此在其中实现连续的再循环。固体碳质燃料126在还原反应器122中的气化用于使得预定输出120在还原反应器122中产生,之后,固体碳质燃料126中所含有的碳和氢在此类固体碳质燃料126的气化过程中转化,从而生成包括CO2和H2O以及CO和H2的产物气体。H2O随后能够从此类产物气体中移除,从而使得此类产物气体的残留物处于适当的形式,以便所述残留物能够用作预定输出120,所述预定输出通过使用本发明的热固体方法10的运作模式的第四示例性实施例118产生,从而基于预先选择的特定应用的性质被捕集预留,其中所述预先选择的特定应用正用于生成此类捕集预留预定输出120,且所述预先选择的特定应用为CO2捕集预留热固体气化应用。Referring further to this figure, such CaSO4, indicated by
接下来参看本专利申请文件的图6,其中描述有本发明的热固体方法10的运作模式的第五示例性实施例的示意图,所述第五示例性实施例通常在图6中用参考数字136表示,所述第五实施例意图用于根据本发明操作,以基于预先选择的特定应用的性质产生预定输出,后面提到的预定输出在图6中用参考数字138表示,其中所述预先选择的特定应用正用于生成预定输出138,且所述预先选择的特定应用为CO2捕集热固体燃烧应用。进一步参看图6,通常在图6中用参考数字140表示的还原反应器以及通常在图6中用参考数字142表示的氧化反应器分别意图用于根据本发明的热固体方法10的运作模式的第五示例性实施例136用于本发明的热固体方法10中,所述第五示例性实施例可根据本发明操作,以基于预先选择的特定应用的性质而产生预定输出138,其中所述预先选择的特定应用正用于生成预定输出138,且所述预先选择的特定应用为CO2捕集热固体燃烧应用。接着,根据本发明的热固体方法10的运作模式的第五示例性实施例136,作为还原反应器140的输入而供应的固体碳质燃料(例如,但不限于煤,后面提到的煤在图6中用箭头144表示)用于间接利用空气燃烧。为此,用于依据本发明的热固体方法10的运作模式的第五示例性实施例136添加的CaCO3(后面提到的CaCO3在图6中用箭头146表示)也作为还原反应器140的输入而供应。依据本发明的热固体方法10的运作模式的第五示例性实施例136添加的此类CaCO3 146用于进行运作,以在还原反应器140中捕集固体碳质燃料144中所含有的硫,以便由此在还原反应器140中从中生成CaS。后面的CaS(在图6中用箭头148表示)随后用于作为还原反应器140的输出从其中排出,之后,此类CaS 148用于作为氧化反应器142的输入而供应。在氧化反应器142中,此类CaS 148在与空气的放热反应中燃烧,所述空气在图6中用箭头150表示,所述空气作为氧化反应器142的输入而供应,以便由此在氧化反应器142中生成CaSO4。Referring next to FIG. 6 of this patent application document, there is depicted a schematic diagram of a fifth exemplary embodiment of the mode of operation of the
进一步参看此图,此类CaSO4(如图6中箭头152所示)随后用于作为氧化反应器142的输出而排出,之后,此类CaSO4 152用于作为还原反应器140的输入再循环到其中,以提供在还原反应器140中同时实现固体碳质燃料144的燃烧,以及CaSO4 152向CaS 148的还原所需的氧气和热量,从而由此在其中实现连续的再循环。固体碳质燃料144在还原反应器140中的燃烧用于使得预定输出138在还原反应器140中产生,之后,固体碳质燃料144中所含有的碳和氢在此类固体碳质燃料144的燃烧过程中转化成含有CO2和H2O的产物气体。H2O随后能够从此类产物气体中移除,从而使得此类产物气体的残留物处于适当的形式,以便所述残留物能够用作预定输出138,所述预定输出通过使用本发明的热固体方法10的运作模式的第五示例性实施例136而产生,从而由适用于此类用途的任何捕集构件基于预先选择的特定应用的性质进行捕集,所述捕集构件在图6中用示意图进行描绘,其中此类捕集构件的示意图描述用参考数字154表示,所述预先选择的特定应用正用于生成此类预定输出138,且所述预先选择的特定应用为CO2捕集热固体燃烧应用。Referring further to this figure, such CaSO4 (shown by arrow 152 in FIG. 6) is then intended to be discharged as an output of the oxidation reactor 142, after which such CaSO4 is intended to be recycled into the reduction reactor 140 as an input , to provide the oxygen and heat required for simultaneous combustion of solid carbonaceous fuel 144 and reduction of CaSO 152 to CaS 148 in reduction reactor 140, thereby achieving continuous recirculation therein. The combustion of the solid carbonaceous fuel 144 in the reduction reactor 140 is used to cause the predetermined output 138 to be produced in the reduction reactor 140, after which the carbon and hydrogen contained in the solid carbonaceous fuel 144 in such solid carbonaceous fuel 144 During the combustion process, it is converted into a product gas containing CO2 and H2O. HO can then be removed from such product gas so that the residue of such product gas is in a suitable form so that it can be used as a predetermined output 138 by using the
接下来参看本专利申请文件的图7,其中描述有本发明的热固体方法10的运作模式的第六示例性实施例的示意图,所述第六示例性实施例通常在图7中用参考数字156表示,所述第六示例性实施例用于根据本发明操作,以基于预先选择的特定应用的性质而产生预定输出,后面提到的预定输出在图7中参考数字158表示,其中所述预先选择的特定应用正用于生成预定输出158,且所述预先选择的特定应用为CO2捕集热固体气化应用。进一步参看图7,通常在图7中用参考数字160表示的还原反应器以及通常在图7中用参考数字162表示的氧化反应器均用于根据本发明的热固体方法10的运作模式的第六示例性实施例156用于本发明的热固体方法10中,所述第六示例性实施例可根据本发明操作,以基于预先选择的特定应用的性质而产生预定输出158,所述预先选择的特定应用正用于生成预定输出158,且所述预先选择的特定应用为CO2捕集热固体气化应用。接着,根据本发明的热固体方法10的运作模式的第六示例性实施例156,作为还原反应器160的输入而供应的固体碳质燃料(例如,但不限于煤,后面提到的煤在图7中用箭头164表示)用于进行气化。为此,用于依据本发明的热固体方法10的运作模式的第六示例性实施例156添加的CaCO3(后面提到的CaCO3在图7中用箭头166表示)也供应到还原反应器160。依据本发明的热固体方法10的运作模式的第六示例性实施例156添加的此类CaCO3166用于进行运作,以在还原反应器160中捕集固体碳质燃料164中所含有的硫,以便由此在还原反应器160中从中生成CaS。后面的CaS(在图7中用箭头168表示)随后用于作为还原反应器160的输出从其中排出,之后,此类CaS 168作为氧化反应器162的输入而供应。在氧化反应器162中,此类CaS 168用于进行反应。空气用于作为氧化反应器162的输入而供应,以便由此在氧化反应器162中通过CaS 168的反应生成CaSO4,后面提到的空气在图7中用箭头170表示。Referring next to Figure 7 of this patent application document, there is depicted a schematic diagram of a sixth exemplary embodiment of the mode of operation of the
进一步参看此图,在图7中用箭头172表示的此类CaSO4随后用于作为氧化反应器162的输出而排出,之后,此类CaSO4 172用于作为还原反应器160的输入再循环到其中,以提供在还原反应器160中同时实现固体碳质燃料164的气化,以及CaSO4 172向CaS 168的还原所需的氧气和热量,从而由此在其中实现连续的再循环。固体碳质燃料164在还原反应器160中的气化用于使得预定输出158在还原反应器160中产生,之后,固体碳质燃料164中所含有的碳和氢在此类固体碳质燃料164的气化过程中转化成包括CO2和H2O以及CO和H2的产物气体。H2O随后能够从此类产物气体中移除,从而使得此类产物气体的残留物处于适当的形式,以便所述残留物能够用作预定输出158,所述预定输出通过使用本发明的热固体方法10的运作模式的第六示例性实施例156而产生,从而能够由适用于此类用途的任何捕集构件基于预先选择的特定应用的性质进行捕集,此类捕集构件在图7中以示意图的方式描绘,其中此类捕集构件的示意图描述用参考数字174表示,且其中所述预先选择的特定应用正用于生成预定输出158,所述预先选择的特定应用为CO2捕集热固体气化应用。With further reference to this figure, such CaSO4 represented by
接下来参看本专利申请文件的图8,其中描述有本发明的热固体方法10的运作模式的第七示例性实施例的示意图,所述第七示例性实施例通常在图8中用参考数字176表示,所述第七实施例用于根据本发明操作,以基于预先选择的特定应用的性质而产生预定输出,后面提到的预定输出在图8中参考数字178表示,其中所述预先选择的特定应用正用于生成预定输出178,且所述预先选择的特定应用为部分CO2捕集热固体燃烧应用。进一步参看图8,通常在图8中用参考数字180表示的还原反应器以及通常在图8中用参考数字182表示的氧化反应器均用于根据本发明的热固体方法10的运作模式的第七示例性实施例176用于本发明的热固体方法10中,所述第七示例性实施例可根据本发明操作,以基于预先选择的特定应用的性质而产生预定输出178,所述预先选择的特定应用正用于生成预定输出178,且所述预先选择的特定应用为部分CO2捕集热固体燃烧应用。接着,根据本发明的热固体方法10的运作模式的第七示例性实施例176,作为还原反应器180的输入而供应的固体碳质燃料(例如,但不限于煤,后面提到的煤在图8中用箭头184表示)用于间接利用空气燃烧。为此,用于依据本发明的热固体方法10的运作模式的第七示例性实施例176添加的CaCO3(后面提到的CaCO3在图8中用箭头186表示)也作为还原反应器180的输入而供应。依据本发明的热固体方法10的运作模式的第七示例性实施例176添加的此类CaCO3 186用于进行运作,以在还原反应器180中捕集固体碳质燃料184中所含有的硫,以便由此在还原反应器180中从中生成CaS。后面的CaS(在图8中用箭头188表示)随后用于作为还原反应器180的输出从其中排出,之后,此类CaS 188作为氧化反应器182的输入而供应。在氧化反应器182中,此类CaS 188在与空气的放热反应中燃烧,后面提到的空气在图8中用箭头190表示,所述空气用于作为氧化反应器182的输入而供应,以便能够由此在氧化反应器182中生成CaSO4。Referring next to FIG. 8 of this patent application document, there is depicted a schematic diagram of a seventh exemplary embodiment of the mode of operation of the
进一步参看此图,此类CaSO4(如图8中箭头192所示)随后用于作为氧化反应器182的输出而排出,之后,此类CaSO4 192用于作为还原反应器190的输入而再循环到其中,以提供在还原反应器180中同时实现固体碳质燃料184的燃烧,以及CaSO4 192向CaS 188的还原所需的氧气和热量,从而由此在其中实现连续的再循环。固体碳质燃料184在还原反应器180中的燃烧用于使得预定输出178在还原反应器180中产生,之后,固体碳质燃料184中所含有的碳和氢在所述固体碳质燃料184的燃烧过程中转化成包括CO2和H2O的产物气体。H2O随后能够从此类产物气体中移除,从而使得此类产物气体的残留物处于适当的形式,以便所述残留物能够用作预定输出178,所述预定输出通过使用本发明的热固体方法10的运作模式的第七示例性实施例176而生成,从而能够由适用于此类用途的任何部分捕集构件基于预先选择的特定应用的性质进行部分捕集,此类部分捕集构件在图8中用示意图描绘,其中此类部分捕集构件的示意图描述用参考数字194表示,且其中所述预先选择的特定应用正用于生成此类预定输出178,所述预先选择的特定应用为部分CO2捕集热固体燃烧应用。Referring further to this figure, such CaSO4 (shown by
接下来参考本专利申请文件的图9,其中描述有本发明的热固体方法10的运作模式的第八示例性实施例的示意图,所述第八示例性实施例通常在图9中用参考数字196表示,所述第八示例性实施例用于根据本发明操作,以基于预先选择的特定应用的性质而产生预定输出,后面提到的预定输出在图9中参考数字198表示,所述预先选择的特定应用正用于生成预定输出198,且所述预先选择的特定应用为部分CO2捕集热固体气化应用。进一步参看图9,通常在图9中用参考数字200表示的还原反应器以及通常在图9中用参考数字202表示的氧化反应器均用于根据本发明的热固体方法10的运作模式的第八示例性实施例196用于本发明的热固体方法10中,所述第八示例性实施例可根据本发明操作,以基于预先选择的特定应用的性质而产生预定输出198,其中所述预先选择的特定应用正用于生成预定输出198,且所述预先选择的特定应用为部分CO2捕集热固体气化应用。接着,根据本发明的热固体方法10的运作模式的第八示例性实施例196,用于作为还原反应器200的输入而供应的固体碳质燃料(例如,但不限于煤,后面提到的煤在图9中用箭头204表示)用于进行气化。为此,用于依据本发明的热固体方法10的运作模式的第八示例性实施例196添加的CaCO3(在图9中用箭头206表示)也供应到还原反应器200。依据本发明的热固体方法10的运作模式的第八示例性实施例196添加的此类CaCO3 206用于进行运作,以在还原反应器200中捕集固体碳质燃料204中所含有的硫,以便由此在还原反应器200中从中生成CaS。后面的CaS(在图9中用箭头208表示)随后用于作为还原反应器200的输出从其中排出,之后,此类CaS 208作为氧化反应器202的输入而供应。在氧化反应器202中,此类CaS 208用于进行反应。空气(后面提到的空气在图9中用箭头210表示)作为对氧化反应器202的输入而供应,以便由此能够在氧化反应器202中通过CaS 208的反应生成CaSO4。Referring next to FIG. 9 of this patent application document, there is depicted a schematic diagram of an eighth exemplary embodiment of the mode of operation of the
进一步参看此图,此类CaSO4(如图9中箭头212所示)随后用于作为氧化反应器202的输出而排出,之后,此类CaSO4 212用于作为还原反应器200的输入而再循环到其中,以提供在还原反应器200中同时实现固体碳质燃料204的气化,以及CaSO4 212向CaS 208的还原所需的氧气和热量,从而由此在其中实现连续的再循环。固体碳质燃料204在还原反应器200中的气化用于使得预定输出198在还原反应器200中产生,之后,固体碳质燃料204中所含有的碳和氢在此类固体碳质燃料204的气化过程中转化成包括CO2和H2O以及CO和H2的产物气体。H2O随后能够从此类产物气体中移除,从而使得此类产物气体的残留物处于适当的形式,以便所述残留物能够用作预定输出198,所述预定输出通过使用本发明的热固体方法10的运作模式的第八示例性实施例196而生成,从而能够由适用于此类用途的任何部分捕集构件基于预先选择的特定应用的性质进行部分捕集,此类部分捕集构件在图9中用示意图描绘,其中此类部分捕集构件的示意图描述用参考数字214表示,且其中所述预先选择的特定应用正用于生成此类预定输出198,所述预先选择的特定应用为部分CO2捕集热固体气化应用。Referring further to this figure, such CaSO4 (shown by
尽管上文提到的本发明的实施例包括氧化钙,但本发明考虑到氧化物可能包含(例如)由FeO等铁构成的金属氧化物。While the above-mentioned embodiments of the invention include calcium oxide, the invention contemplates that the oxides may include, for example, metal oxides composed of iron such as FeO.
尽管本申请中已展示和说明了本发明的优选实施例,但应了解,在不偏离在随附的权利要求书中提出的本发明的精神和范围的条件下,可对其做出多种修改和替换。因此,应进一步了解,根据本专利申请文件对本发明的描述,本发明是以举例但非限制的方式进行描述的。While preferred embodiments of the invention have been shown and described in the present application, it should be understood that various changes may be made thereto without departing from the spirit and scope of the invention as set forth in the appended claims. Modify and replace. Therefore, it should be further understood that, according to the description of the present invention in this patent application document, the present invention is described by way of example and not limitation.
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AU2010234845B2 (en) | 2015-12-10 |
WO2010117782A2 (en) | 2010-10-14 |
CA2757281C (en) | 2014-01-21 |
JP2012522206A (en) | 2012-09-20 |
CA2757281A1 (en) | 2010-10-14 |
AU2010234845A1 (en) | 2011-10-27 |
US20100281769A1 (en) | 2010-11-11 |
WO2010117782A3 (en) | 2011-04-07 |
EP2414493A2 (en) | 2012-02-08 |
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