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CN102479600A - The structure of the inductance element - Google Patents

The structure of the inductance element Download PDF

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CN102479600A
CN102479600A CN2010105668270A CN201010566827A CN102479600A CN 102479600 A CN102479600 A CN 102479600A CN 2010105668270 A CN2010105668270 A CN 2010105668270A CN 201010566827 A CN201010566827 A CN 201010566827A CN 102479600 A CN102479600 A CN 102479600A
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base material
inductance element
lead
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metal
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莫家平
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HUNG YEH TECHNOLOGY CORP
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Abstract

The invention relates to a structure of an inductance element, which comprises an upper plate, a lower plate, an inner base material, an outer base material and a metal inner core, wherein the inner base material and the outer base material are positioned at the inner side and the outer side of the metal inner core, the upper end and the lower end of the metal inner core are covered with the upper plate and the lower plate, and the plurality of leads of the upper plate and the lower plate and the plurality of leads of the inner base material and the outer base material can be positioned between the inner side and the outer side of the metal inner core and are electrically conducted in a continuous winding type metal magnetic induction coil, so that the inconvenience of the conventional inductance element using a metal winding configuration is solved, and the assembly convenience and the reliability of the.

Description

电感元件的结构The structure of the inductance element

技术领域 technical field

本发明涉及一种电感元件,尤指在金属内芯上下罩覆有上下板材,且金属内芯内外侧定位内外基材,以内外基材的复数引线与上下板材的复数导线呈连续卷绕连接,位于金属内芯的内外侧之间形成金属磁感线圈效应。The invention relates to an inductance element, especially refers to a metal inner core covered with upper and lower plates, and the inner and outer base materials are positioned on the inner and outer sides of the metal inner core, and the plurality of lead wires of the inner and outer base materials are continuously wound and connected with the plurality of wires of the upper and lower plates. , between the inner and outer sides of the metal inner core to form a metal magnetic induction coil effect.

背景技术 Background technique

电子产品的元件高密度装配下,表面粘着元件得以快速发展,且在电磁相容的考虑下,电子产品的电磁干扰消除更成为电子产品的基本要求,更加重电感需求及应用。Under the high-density assembly of components in electronic products, surface mount components can develop rapidly, and under the consideration of electromagnetic compatibility, the elimination of electromagnetic interference in electronic products has become a basic requirement of electronic products, and more emphasis is placed on the demand and application of inductance.

一般的电感元件(Inductor)如图11所示,都是将一或复数线圈B缠绕于一由磁性体或非磁性的芯材A上,并在线圈B通电后与芯材A相互产生作用,在目前的环形芯材A的体积相当小,采用人工绕线的方式将漆包线缠绕于环形芯材A上,再由作业人员将缠绕有线圈B的芯材A进行后续作业,但是,采用人工作业的方式存在着许多缺点:A general inductor (Inductor) is shown in Figure 11. One or more coils B are wound on a magnetic or non-magnetic core material A, and interact with the core material A after the coil B is energized. At present, the volume of the annular core material A is quite small, and the enameled wire is wound on the annular core material A by manual winding, and then the core material A wrapped with the coil B is carried out by the operator for follow-up operations. There are many disadvantages in the way of operation:

(一)芯材A外部缠绕线圈B,必须注意线圈B间相邻的间距,容易产生间距太大或过小的不当缠绕状况,且线圈B会裸露于芯材A外部,并直立设置于电路板表面,无法确保电感元件与高压元件和电源有足够空间及绝缘距离,与外部电子零件产生碰撞或抵触,导致线圈B产生刮擦、断裂现象,影响电感元件的充、放电功能,使用上会造成电容耦合、电磁干扰并结合其他磁性电感。(1) The coil B is wound outside the core material A. Attention must be paid to the adjacent spacing between the coils B. It is easy to cause improper winding conditions where the spacing is too large or too small, and the coil B will be exposed outside the core material A and set upright on the circuit. The surface of the board cannot ensure that there is enough space and insulation distance between the inductance element and the high-voltage element and power supply. Collision or collision with external electronic parts will cause scratches and breakage of the coil B, which will affect the charging and discharging functions of the inductance element. Cause capacitive coupling, electromagnetic interference and combine with other magnetic inductance.

(二)由于芯材A体积微小,在进行线圈B缠绕时,必需完全仰赖产线作业人员精准地将漆包线来回地穿伸,才有办法将漆包线紧密地缠绕于该芯材A上,但此工序不仅相当耗时费力,制作成本(人事支出等)也相对较高,进而造成整体制程能力的低落,而无法对其进行自动化的量产。(2) Due to the small size of the core material A, when winding the coil B, it is necessary to completely rely on the production line operators to accurately thread the enameled wire back and forth, so that there is a way to tightly wind the enameled wire on the core material A, but this The process is not only time-consuming and labor-intensive, but also the production cost (personnel expenditure, etc.) is relatively high, which leads to a decrease in the overall process capability, making it impossible to automate mass production.

(三)不同规格的电感器所需要缠绕的线圈B圈数都不同,因此,作业人员必须准确地将正确数量的线圈B紧密地缠绕于芯材A上,而此一高度人工化的制程则相当容易受作业人员的疏失等人为因素而影响其制造品质及精密度,进而大幅增加成品实际规格与预设规格之间的偏差。(3) Different specifications of inductors require different coil B turns. Therefore, the operator must accurately wind the correct number of coil B tightly on the core material A, and this highly manual process requires It is quite easy to be affected by human factors such as the operator's negligence to affect its manufacturing quality and precision, thereby greatly increasing the deviation between the actual specification of the finished product and the preset specification.

因此,如何解决目前电感元件缠绕线圈方式,无论在整体结构及制程上衍生的问题,必须予以改善,即为本发明人及从事此行业的相关厂商所亟欲研究改善的方向所在。Therefore, how to solve the current coil winding method of the inductance element, regardless of the problems derived from the overall structure and manufacturing process, must be improved, which is the direction that the inventor and related manufacturers engaged in this industry are eager to study and improve.

故,发明人有鉴于上述缺失,乃搜集相关资料,经由多方评估及考虑,并以从事于此行业累积的多年经验,经由不断试作及修改,始设计出此种电感元件的结构的发明专利诞生。Therefore, in view of the above shortcomings, the inventor collected relevant information, evaluated and considered in many ways, and based on years of experience accumulated in this industry, through continuous trial and modification, he designed the invention patent for the structure of the inductance element. born.

发明内容 Contents of the invention

本发明的主要目的乃在于内外基材的环形结构,作为金属内芯内外侧定位,再由金属内芯上下端罩盖上下板材,以上下板材的复数导线与内外基材的复数引线位于金属内芯的内外侧之间,呈连续卷绕式金属磁感线圈的电性导通,解决传统电感元件使用金属绕线构形的不便,以提升组装便利性及信赖度的电感结构。The main purpose of the present invention is the annular structure of the inner and outer base materials, which are positioned as the inner and outer sides of the metal inner core, and then the upper and lower plates are covered by the upper and lower ends of the metal inner core, and the multiple wires of the upper and lower plates and the multiple leads of the inner and outer base materials are located in the metal Between the inner and outer sides of the core, there is an electrical conduction of the continuous winding metal magnetic induction coil, which solves the inconvenience of using metal winding configurations for traditional inductance elements, and improves the convenience of assembly and the reliability of the inductance structure.

本发明的次要目的乃在于上下板材的复数导线与内外基材的复数引线位于金属内芯的内外侧之间形成连续卷绕连接,并使各导线、引线完全密闭状,供电流传输形成金属磁感线圈电感效应时,所形成的磁场,较不易与周边的电子零件产生干扰情况,可供预设电路板的电流或信号传输较稳定、整流功能佳。The secondary purpose of the present invention is to form a continuous winding connection between the plurality of wires of the upper and lower plates and the plurality of leads of the inner and outer base materials located between the inner and outer sides of the metal core, and to make each wire and lead wire completely sealed for current transmission to form a metal core. When the magnetic induction coil has an inductive effect, the formed magnetic field is less likely to interfere with the surrounding electronic components, and the current or signal transmission for the preset circuit board is more stable and the rectification function is good.

本发明的再一目的乃在于上下板材的相邻内外侧连接部上的凹槽结构,可供内外基材组装时上下端分别对位置入,增加组装便利性及固牢效果。Another object of the present invention is to provide groove structures on the adjacent inner and outer connecting parts of the upper and lower plates, so that the upper and lower ends of the inner and outer base materials can be aligned and put in when assembling, so as to increase the convenience of assembly and the firmness effect.

为实现上述目的,本发明采用的技术方案是:In order to achieve the above object, the technical scheme adopted in the present invention is:

一种电感元件的结构,其特征在于:包括有上下板材、内外基材及金属内芯,其改良在于:A structure of an inductance element, characterized in that it includes upper and lower plates, inner and outer base materials and a metal inner core, and its improvement lies in:

该上下板材之间连接有内外基材,而内外基材之间定位有金属内芯,且上下板材表面上具有呈放射线状排列的复数导线,而内外基材上间隔排列有与上下板材的复数导线连接的复数引线,配合复数导线及复数引线于金属内芯内、外侧之间形成连续卷绕式金属磁感线圈效应的电性导通。The inner and outer base materials are connected between the upper and lower plates, and a metal inner core is positioned between the inner and outer base materials, and there are a plurality of wires arranged radially on the surface of the upper and lower plates, and a plurality of wires arranged in a radial pattern on the inner and outer base materials are arranged at intervals with the upper and lower plates. The plurality of lead wires connected by wires cooperate with the plurality of wires and the plurality of lead wires to form a continuous winding metal magnetic induction coil effect electrical conduction between the inner and outer sides of the metal inner core.

其中:该下板材的复数导线是在内表面上加工成型有导通至外表面的导通孔,导通孔内部电镀加工有金属导体,而下板材外表面位置分别延设有与导通孔连接的输入侧、输出侧。Among them: the plurality of conductive wires of the lower plate are processed and formed on the inner surface with conduction holes leading to the outer surface, and the inner surface of the conduction hole is electroplated with metal conductors, and the outer surface of the lower plate is respectively extended with conduction holes. Connected input side, output side.

其中:该上下板材都是软性印刷电路板。Wherein: the upper and lower plates are flexible printed circuit boards.

其中:该内外基材都是环状的软性印刷电路板,而金属内芯为环形状定位于内外基材之间。Wherein: the inner and outer substrates are ring-shaped flexible printed circuit boards, and the metal inner core is ring-shaped and positioned between the inner and outer substrates.

其中:该上板材上具有由预设圆心朝外呈放射线状的复数接点组,而各接点组具有位于预设圆心同半径上的内接点、外接点,而导线内侧、外侧分别设有连接部,且导线内侧连接部连接到一接点组的内接点上,其导线外侧连接部连接到另一侧的接点组的外接点上。Among them: the upper plate has a plurality of contact groups radially outward from the preset circle center, and each contact group has an inner contact point and an outer contact point located on the same radius as the preset circle center, and the inside and outside of the wire are respectively provided with connecting parts , and the inner connection part of the wire is connected to the inner contact point of one contact group, and the outer connection part of the wire is connected to the outer contact point of the other contact group.

其中:该导线的外侧连接部与相邻的一组或一组以上接点组的外接点连接。Wherein: the outer connection portion of the wire is connected to the outer contact points of one or more adjacent contact groups.

其中:该上板材的复数导线上的各内侧、外侧连接部之间形成转折部。Wherein: turning parts are formed between the inner and outer connecting parts of the plurality of wires on the upper plate.

其中:该内外基材的复数引线呈垂直状与上下板材的复数导线接触。Wherein: the plurality of lead wires of the inner and outer base materials are in vertical contact with the plurality of wires of the upper and lower plates.

其中:该上下板材相对内表面上分别凹设有供内外基材上下端置入定位的凹槽。Wherein: the relative inner surfaces of the upper and lower plates are respectively recessed with grooves for positioning the upper and lower ends of the inner and outer base materials.

与现有技术相比较,本发明具有的有益效果是:Compared with prior art, the beneficial effect that the present invention has is:

因此,本发明电感元件的结构为可改善现有的技术关键在于:Therefore, the structure of the inductance element of the present invention is that the key to improving the existing technology is:

(一)本发明通过内基材及外基材的环形结构,作为金属内芯内外侧定位,再由金属内芯上下端罩盖上板材、下板材,以上板材的各导线、下板材的各导线、内基材的各引线及外基材的各引线位于金属内芯的内、外侧之间,呈连续卷绕式金属磁感线圈的电性导通,解决传统电感元件使用金属绕线构形的不便,以提升组装便利性及信赖度的电感结构。(1) The present invention uses the annular structure of the inner base material and the outer base material as the inner and outer sides of the metal inner core to be positioned, and then the upper and lower ends of the metal inner core cover the upper plate and the lower plate, and the wires of the above plate and the wires of the lower plate The wires, the leads of the inner base material and the leads of the outer base material are located between the inner and outer sides of the metal inner core, and are electrically connected to the continuous winding metal magnetic induction coil, which solves the problem of traditional inductance elements using metal winding structures The inconvenience of the shape, to improve the convenience of assembly and the reliability of the inductance structure.

(二)本发明通过上板材的各导线、下板材的各导线、内基材的各引线及外基材的各引线位于金属内芯的内、外侧之间形成连续卷绕状,使各导线及引线完全密闭于内部,供电流传输形成金属磁感线圈电感效应时,所形成的磁场,较不易与周边的电子零件产生干扰情况,可供预设电路板的电流或信号传输较稳定、整流功能佳。(2) In the present invention, each lead wire of the upper plate, each lead wire of the lower plate, each lead wire of the inner base material, and each lead wire of the outer base material are positioned between the inner and outer sides of the metal inner core to form a continuous winding shape, so that each lead wire And the lead wire is completely sealed inside, when the inductance effect of the metal magnetic induction coil is formed for the current transmission, the formed magnetic field is less likely to interfere with the surrounding electronic components, and the current or signal transmission of the preset circuit board is more stable and rectified Good function.

(三)本发明通过上板材表面相邻内外侧连接部的位置处的凹槽,及下板材内表面相邻内外侧连接部的位置处的凹槽的结构,供内基材及外基材组装时上下端分别对位置入,增加组装便利性及固牢效果。(3) The present invention uses the structure of the groove at the position of the adjacent inner and outer connecting parts on the surface of the upper plate, and the structure of the groove at the position of the inner surface of the lower plate adjacent to the inner and outer connecting parts, for the inner base material and the outer base material When assembling, the upper and lower ends are aligned respectively to increase the convenience of assembly and the effect of firmness.

附图说明 Description of drawings

图1是本发明的立体外观图;Fig. 1 is the perspective view of the present invention;

图2是本发明的立体分解图;Fig. 2 is the three-dimensional exploded view of the present invention;

图3是本发明另一视角的立体分解图;Fig. 3 is a three-dimensional exploded view of another viewing angle of the present invention;

图4是本发明上板材的示意图;Fig. 4 is the schematic diagram of upper plate of the present invention;

图5是本发明组装时的立体分解图;Figure 5 is an exploded perspective view of the present invention when assembled;

图6是本发明组装后的侧视剖面图;Fig. 6 is a side view sectional view of the present invention assembled;

图7是本发明的俯视透视图;Figure 7 is a top perspective view of the present invention;

图8是本发明使用时的立体透视图;Fig. 8 is a three-dimensional perspective view when the present invention is in use;

图9是本发明组装于连接器的立体分解图;Fig. 9 is a three-dimensional exploded view of the present invention assembled in a connector;

图10是本发明组装于连接器的侧视剖面图;Figure 10 is a side sectional view of the present invention assembled in a connector;

图11是现有电感的立体外观图。Fig. 11 is a perspective view of a conventional inductor.

附图标记说明:1-上板材;10-接点组 111-内侧连接部;101-内接点 112-外侧连接部;102-外接点 12-凹槽;11-导线;2-下板材;21-导线 212-外侧连接部;211-内侧连接部 22-凹槽;3-内基材;31-引线 32-接合部;4-外基材;41-引线 42-接合部;5-金属内芯;50-穿孔;6-传输电路;61-导通孔63-输入侧;62-金属导体 64-输出侧;7-转折部;8-连接器;80-对接空间822-接点;801-容置空间 83-复数端子;81-绝缘座体 831-对接部;82-电路板 832-焊接部;821-线路;A-芯材;B-线圈。Explanation of reference signs: 1-upper plate; 10-contact group 111-inner connection part; 101-inner contact 112-outer connection part; 102-outer contact 12-groove; 11-wire; 2-lower plate; 21- Wire 212-outer connection; 211-inner connection 22-groove; 3-inner substrate; 31-lead 32-junction; 4-outer substrate; 41-lead 42-junction; 5-metal inner core ;50-perforation; 6-transmission circuit; 61-through hole 63-input side; 62-metal conductor 64-output side; 7-turning part; 8-connector; 80-docking space 822-contact; 801-capacity Set space 83-multiple terminals; 81-insulation base body 831-docking part; 82-circuit board 832-welding part; 821-circuit; A-core material; B-coil.

具体实施方式 Detailed ways

为达成上述目的及功效,本发明所采用的技术手段及其构造,兹绘图就本发明的较佳实施例详加说明其特征与功能如下,以利于完全了解。In order to achieve the above-mentioned purpose and effect, the technical means and structure adopted by the present invention, the features and functions of the preferred embodiments of the present invention will be described in detail as follows, so as to facilitate a complete understanding.

请参阅图1、图2、图3、图4所示,是本发明的立体外观图、立体分解图、另一视角的立体分解图及上板材的示意图,由图中可清楚看出,本发明电感元件的结构包括有上板材1、下板材2、内基材3、外基材4及金属内芯5,故就本案的主要构件及其特征详述如后;其中:Please refer to Fig. 1, Fig. 2, Fig. 3 and Fig. 4, which are the three-dimensional appearance diagram, the three-dimensional exploded view, the three-dimensional exploded view of another angle of view and the schematic diagram of the upper plate of the present invention. It can be clearly seen from the figure that the present invention The structure of the inductive element of the invention includes an upper plate 1, a lower plate 2, an inner base material 3, an outer base material 4 and a metal inner core 5, so the main components and their characteristics of this case are described in detail below; wherein:

该上板材1的下表面位置加工成型预设电路布局并呈放射线状排列的复数导线11,并在复数导线11各相对内侧、外侧分别设有内侧连接部111、外侧连接部112。The lower surface of the upper plate 1 is processed into a plurality of conductive wires 11 with a predetermined circuit layout arranged radially, and an inner connecting portion 111 and an outer connecting portion 112 are respectively provided on the inner and outer sides of the plurality of conductive wires 11 .

该下板材2的上表面位置加工成型预设电路布局并呈放射线状排列的复数导线21,并在复数导线21各相对内侧、外侧分别设有内侧连接部211、外侧连接部212,且各内外侧连接部211、212对应位于上板材1各导线11内外侧连接部111、112的上方位置。The upper surface of the lower plate 2 is processed into a plurality of wires 21 with a preset circuit layout and arranged radially, and an inner connection part 211 and an outer connection part 212 are respectively provided on the inner and outer sides of the plurality of wires 21, and each inner The outer connection portions 211 , 212 are correspondingly located above the inner and outer connection portions 111 , 112 of the wires 11 of the upper board 1 .

该内基材3连接设置于上板材1及下板材2之间,且内基材3的外壁面处间隔排列成型有复数引线31,而复数引线31上下方设有接合部32,上下方接合部32分别对应与上板材1的内侧连接部111、下板材2的内侧连接部211连接。The inner substrate 3 is connected between the upper plate 1 and the lower plate 2, and a plurality of lead wires 31 are arranged and formed at intervals on the outer wall of the inner base material 3, and the plurality of lead wires 31 are provided with joint parts 32 on the upper and lower sides. The portions 32 are respectively correspondingly connected with the inner connecting portion 111 of the upper plate 1 and the inner connecting portion 211 of the lower plate 2 .

该外基材4是在内基材3外部并连接设置于上板材1及下板材2之间,且外基材4的内壁面处间隔排列成型有复数引线41,而复数引线41上下方设有接合部42,上下方接合部42分别对应与上板材1的外侧连接部112、下板材2的外侧连接部212连接。The outer base material 4 is outside the inner base material 3 and connected between the upper plate 1 and the lower plate 2, and a plurality of lead wires 41 are arranged at intervals on the inner wall surface of the outer base material 4, and the plurality of lead wires 41 are arranged above and below. There are joint parts 42 , and the upper and lower joint parts 42 are respectively correspondingly connected with the outer connection part 112 of the upper board 1 and the outer connection part 212 of the lower board 2 .

该金属内芯5为设置于外基材4内部,且金属内芯5内部贯穿设有收纳内基材3的穿孔50,并在金属内芯5上下方分别罩覆上板材1及下板材2。The metal inner core 5 is arranged inside the outer base material 4, and the inside of the metal inner core 5 is provided with a perforation 50 for accommodating the inner base material 3, and the upper and lower sides of the metal inner core 5 are respectively covered with the upper plate 1 and the lower plate 2. .

另在本发明电感元件的结构较佳实施例中,在下板材2上设有传输电路6,传输电路6在下板材2的内表面复数导线21的连接部22上加工成型有导通至外表面的导通孔61,导通孔61内部可利用电镀加工成型铜材质、铝材质、镍材质或合金材质等金属材质的金属导体62(如图3所示),且传输电路6于下板材2的外表面上分别设有与对应的导通孔61连接并向外延设的输入侧63、输出侧64,然而也可将传输电路6设置于上板材1上。In addition, in a preferred embodiment of the structure of the inductance element of the present invention, a transmission circuit 6 is provided on the lower plate 2, and the transmission circuit 6 is processed and formed on the connecting portion 22 of the plurality of wires 21 on the inner surface of the lower plate 2 to conduct to the outer surface. The via hole 61, the inside of the via hole 61 can be formed by electroplating to form a metal conductor 62 made of metal materials such as copper, aluminum, nickel or alloy (as shown in FIG. 3 ), and the transmission circuit 6 is placed on the lower plate 2 The outer surface is respectively provided with an input side 63 and an output side 64 which are connected to the corresponding via holes 61 and extend outwards. However, the transmission circuit 6 can also be arranged on the upper board 1 .

又在上板材1、下板材2、内基材3及外基材4可为软性印刷电路板(Flexible Printed Circuit;FPC),具有质小轻薄、可弯曲、低电压、低消耗功率等特性,且内基材3、外基材4以蚀刻、镕融喷射、压印以及电镀方式加工,以表面形成复数引线31、41,而内基材3、外基材4都为环状的软性印刷电路板,而金属内芯5为环形状定位于内基材3、外基材4之间。In addition, the upper plate 1, the lower plate 2, the inner base material 3 and the outer base material 4 can be flexible printed circuit boards (Flexible Printed Circuit; FPC), which have the characteristics of small, light, flexible, low voltage, and low power consumption. , and the inner base material 3 and the outer base material 4 are processed by etching, melting and spraying, embossing and electroplating to form a plurality of leads 31 and 41 on the surface, while the inner base material 3 and the outer base material 4 are ring-shaped soft permanent printed circuit board, and the metal inner core 5 is positioned between the inner base material 3 and the outer base material 4 in the shape of a ring.

再于本发明电感元件的结构较佳实施例,请参阅图4所示,其中上板材1上具有由预设圆心朝外呈放射线状的复数接点组10,而各接点组10具有位于预设圆心同半径上的内接点101、外接点102,而导线11为以内侧连接部111连接到一接点组10的内接点101上,其导线11外侧连接部112则连接到另一侧的接点组10的外接点102上,以此结构设计搭配内基材3的复数引线31、外基材4的复数引线41及下板材2的复数导线21连接后,呈连续卷绕连接状,然而上述导线11的外侧连接部112为可与相邻的一组或一组以上接点组10的外接点102连接。In the preferred embodiment of the structure of the inductance element of the present invention, please refer to shown in Figure 4, wherein the upper plate 1 has a plurality of contact groups 10 that are radially outward from the preset center of circle, and each contact group 10 has a position at a preset position. The inner contact point 101 and the outer contact point 102 on the center of the circle are the same as the radius, and the wire 11 is connected to the inner contact point 101 of a contact group 10 with the inner connection part 111, and the outer connection part 112 of the wire 11 is then connected to the contact group on the other side 10 on the outer contact point 102, after the multiple lead wires 31 of the inner base material 3, the multiple lead wires 41 of the outer base material 4, and the multiple lead wires 21 of the lower plate 2 are connected with this structural design, they are connected in a continuous winding shape. However, the above wires The outer connecting portion 112 of 11 can be connected with the outer contact 102 of one or more adjacent contact groups 10 .

再者,上述上板材1的导线11连接方式,也可由下板材2的导线21或者内基材3的引线31或外基材4的引线41来以此连接方式作连接,只需提供本发明上板材1的各导线11、下板材2的各导线21、内基材3的各引线31及外基材4的各引线41位于金属内芯5的内、外侧之间形成连续卷绕状连接方式,供电流传输形成金属磁感线圈电感效应的方式即可,是以均应同理包含本发明的专利保护范围。Furthermore, the above-mentioned connection method of the wire 11 of the upper board 1 can also be connected in this connection by the wire 21 of the lower board 2 or the lead 31 of the inner base material 3 or the lead wire 41 of the outer base material 4. The wires 11 of the upper plate 1, the wires 21 of the lower plate 2, the leads 31 of the inner base 3 and the leads 41 of the outer base 4 are located between the inner and outer sides of the metal core 5 to form a continuous winding connection. The way of supplying current transmission to form the inductance effect of the metal magnetic induction coil is sufficient, and all of them should be included in the scope of patent protection of the present invention in the same way.

另,上板材1的复数导线11的各内侧、外侧连接部111、112之间形成转折部7(如图4所示),解决上板材1表面有限面积上,以各转折部7将复数导线11彼此有效绕接分开,供各导线11于上板材1上呈放射线状排列。In addition, turning portions 7 (as shown in FIG. 4 ) are formed between the inner and outer connecting portions 111 and 112 of the plurality of conductors 11 of the upper plate 1, so as to resolve the limited area on the surface of the upper plate 1 and connect the plurality of conductors with each turning portion 7. 11 are effectively wound and separated from each other, so that the wires 11 are arranged radially on the upper plate 1 .

上述各构件在组装时(请参阅图5所示),在上板材1内表面相邻内外侧连接部111、112的位置处分别凹设有凹槽12,而下板材2内表面相邻内外侧连接部211、212的位置处分别凹设有凹槽22,让内基材3及外基材4下端分别置入于下板材2的凹槽22内时呈一定位,即可将金属内芯5置入内基材3、外基材4之间,的后再将上板材1罩覆于上方,使内基材3及外基材4上端分别置入上板材2的凹槽12,作为限位固定,使内基材3的复数引线31上下方接合部32分别对应与上板材1的内侧连接部111、下板材2的内侧连接部211对位,外基材4的复数引线41上下方接合部42分别对应与上板材1的外侧连接部112、下板材2的外侧连接部212对位,以焊接或点胶方式供各连接部111、112、211、212与接合部32、42对应连接(请参阅图6所示),供上板材1、下板材2的各复数导线11、21配合内基材3、外基材4的复数引线31、41,于金属内芯5的内、外侧之间形成连续卷绕连接状,即组构成本发明电感元件的结构,并形成一体化的形状规整结构,具有高可靠性、成品合格率及耐用性,适合于模块自动化表面安装生产、大幅提升整体制程效率及降低成本。When the above-mentioned components are assembled (please refer to FIG. 5), grooves 12 are respectively recessed at the positions where the inner surface of the upper plate 1 is adjacent to the inner and outer connecting parts 111, 112, and the inner surface of the lower plate 2 is adjacent to the inner surface. The positions of the outer connecting parts 211 and 212 are respectively recessed with grooves 22, so that when the lower ends of the inner base material 3 and the outer base material 4 are respectively placed in the grooves 22 of the lower plate 2, they are in a certain position, so that the inner metal The core 5 is placed between the inner base material 3 and the outer base material 4, and then the upper plate 1 is covered on the top, so that the upper ends of the inner base material 3 and the outer base material 4 are respectively inserted into the grooves 12 of the upper plate 2, As a position-limiting fixation, the upper and lower joints 32 of the plurality of lead wires 31 of the inner base material 3 are respectively aligned with the inner connection portion 111 of the upper plate 1 and the inner connection portion 211 of the lower plate 2, and the plurality of lead wires 41 of the outer base material 4 The upper and lower joints 42 are respectively aligned with the outer joints 112 of the upper plate 1 and the outer joints 212 of the lower plate 2, and the joints 111, 112, 211, 212 are connected to the joints 32, 212 by welding or dispensing. 42 corresponds to the connection (see also shown in Figure 6), for each plurality of lead wires 11, 21 of the upper plate 1 and the lower plate 2 to cooperate with the plurality of lead wires 31, 41 of the inner base material 3 and the outer base material 4, and connect to the metal inner core 5 A continuous winding connection is formed between the inner and outer sides, that is, the structure of the inductance element of the present invention is formed, and an integrated regular structure is formed, which has high reliability, finished product yield and durability, and is suitable for automatic surface mount production of modules , Significantly improve the overall process efficiency and reduce costs.

而本发明电感元件的结构主要以环形电感(Toroidal Inductor)作为较佳实施方式,并具环型电感特性,自屏蔽(闭合磁路)、高效率的能量转换、线圈间的耦合性能优良及快速饱和的效果,然而电感结构也可呈矩形状、多边形状、中空框形状或几何形状等;金属内芯5可为磁铁内芯、铁质内芯、铜质内芯或非晶质金属内芯等,各式具磁性材质、非磁性的金属材质等材质。The structure of the inductance element of the present invention is mainly based on a toroidal inductor (Toroidal Inductor) as a preferred embodiment, and has a toroidal inductance characteristic, self-shielding (closed magnetic circuit), high-efficiency energy conversion, excellent and fast coupling performance between coils Saturation effect, but the inductance structure can also be rectangular, polygonal, hollow frame shape or geometric shape, etc.; the metal inner core 5 can be a magnet inner core, iron inner core, copper inner core or amorphous metal inner core etc., all kinds of magnetic materials, non-magnetic metal materials and other materials.

且上板材1、下板材2呈放射线状的复数导线11、21分别成型、平贴于相对的内侧表面上,复数导线11、21与内基材3、外基材4的复数引线31、引线41,相邻间隔排列间距相当准确,不会发生相邻间距太大或过小的现象,也不会凸出至外部,且导线11、21、引线31、41的数量可适使用需求而配合设置,当电流由下板材2上的复数输入侧63进入后(请参阅图7、图8所示),通过底面导通孔61及金属导体62至内表面时,由内基材3对应连接的引线31,传输至上板材1的导线11,再由上板材1的导线11传输于外基材4的引线41,而利用上板材1的各导线11、下板材2的各导线21、内基材3的各引线31及外基材4的各引线41位于金属内芯5的内、外侧之间形成连续卷绕状,供电流传输进而形成金属磁感线圈电感效应,并使电感磁场环绕在上板材1、下板材2的复数导线11、21之间,且不易向外流泄,再将电流由下板材2上的输出侧64向外输出,达到产生良好电感效应、整流功能的目的,供电感元件稳定的进行充、放电、整流等,且电感元件在电流通过时,产生的电感磁波也不易干扰周边其它电子零件,同时,成型后的电感元件,因为不必另外进行缠绕线圈的加工作业,所以可降低制造的成本。And the plurality of radial wires 11, 21 of the upper plate 1 and the lower plate 2 are respectively formed and flatly attached to the opposite inner surfaces. 41. The spacing between adjacent intervals is quite accurate, and the adjacent spacing will not be too large or too small, nor will it protrude to the outside, and the number of wires 11, 21, and lead wires 31, 41 can be matched according to the needs of use. Setting, when the current enters from the plurality of input sides 63 on the lower plate 2 (please refer to Fig. 7 and Fig. 8 ), when it passes through the via hole 61 on the bottom surface and the metal conductor 62 to the inner surface, it is connected correspondingly by the inner substrate 3 The lead wire 31 of the upper plate is transmitted to the lead wire 11 of the upper plate 1, and then the lead wire 11 of the upper plate 1 is transmitted to the lead wire 41 of the outer base material 4, and each lead wire 11 of the upper plate 1, each lead wire 21 of the lower plate 2, and the inner base The lead wires 31 of the material 3 and the lead wires 41 of the outer base material 4 are located between the inner and outer sides of the metal inner core 5 to form a continuous winding shape, which is used for current transmission and then forms the inductance effect of the metal magnetic induction coil, and makes the inductive magnetic field surround the Between the plurality of wires 11 and 21 of the upper plate 1 and the lower plate 2, and it is not easy to leak out, and then the current is output from the output side 64 on the lower plate 2 to achieve the purpose of producing a good inductance effect and rectification function, and power supply The inductive element can be stably charged, discharged, rectified, etc., and the inductive magnetic wave generated by the inductive element when the current passes through is not easy to interfere with other surrounding electronic components. At the same time, the formed inductive element does not need to be wound. Therefore, the manufacturing cost can be reduced.

请参阅图2、图3、图9、图10所示,是本发明的立体分解图、另一视角的立体分解图、组装于连接器的立体分解图及组装于连接器的侧视剖面图,由图中所示可以清楚看出,本发明电感元件的结构为使用在连接器8上,其中该连接器8的绝缘座体81内部设有中空的对接空间80,相邻对接空间80则设有容置空间801,并在绝缘座体81内部装置有电路板82,而电路板82上布设绕接线路821及复数接点822,而位于电路板82二侧的复数接点822上分别定位有复数端子83,而复数端子83分别具有对接部831、焊接部832,而本发明电感元件则以下板材2外表面传输电路6的输入侧63对位连接到电路板82上接点822的位置定位,即呈现电路板82上设置八个本发明电感元件。Please refer to Figure 2, Figure 3, Figure 9, and Figure 10, which are the perspective exploded view of the present invention, the perspective exploded view from another perspective, the perspective exploded view assembled in the connector, and the side sectional view assembled in the connector , it can be clearly seen from the figure that the structure of the inductance element of the present invention is used on the connector 8, wherein the insulating base body 81 of the connector 8 is provided with a hollow docking space 80 inside, and the adjacent docking space 80 is An accommodating space 801 is provided, and a circuit board 82 is installed inside the insulating base body 81, and a winding circuit 821 and a plurality of contacts 822 are arranged on the circuit board 82, and the plurality of contacts 822 located on both sides of the circuit board 82 are respectively positioned with A plurality of terminals 83, and the plurality of terminals 83 respectively have a docking portion 831 and a welding portion 832, and the inductance element of the present invention is positioned at the position where the input side 63 of the transmission circuit 6 on the outer surface of the lower plate 2 is connected to the contact point 822 on the circuit board 82, That is, eight inductance elements of the present invention are arranged on the circuit board 82 .

于组装时,利用绝缘座体81的对接空间80供复数端子83穿设,且供复数端子83的对接部831分别延伸至对接空间80内呈弹性伸缩,而复数端子83的焊接部832,即分别电性连接于电路板82上的复数接点822上,使焊接部832凭借电路板82与电感元件下板材2传输电路6的输入侧63连接,再将电路板82容纳于绝缘座体81的容置空间801内,而电路板82上一侧的复数端子83,则分别延伸对接部831至绝缘座体81外部,以利用绝缘座体81、电路板82、复数端子83及本发明电感元件组构成连接器。When assembling, use the docking space 80 of the insulating base body 81 for the multiple terminals 83 to pass through, and the docking parts 831 for the multiple terminals 83 respectively extend into the docking space 80 to be elastically stretchable, and the welding parts 832 of the multiple terminals 83, namely They are respectively electrically connected to the plurality of contacts 822 on the circuit board 82, so that the welding part 832 is connected to the input side 63 of the transmission circuit 6 of the lower plate 2 of the inductance element by virtue of the circuit board 82, and then the circuit board 82 is accommodated in the insulating base 81. In the accommodating space 801, the plurality of terminals 83 on one side of the circuit board 82 respectively extend the docking portion 831 to the outside of the insulating base body 81, so as to utilize the insulating base body 81, the circuit board 82, the plurality of terminals 83 and the inductance element of the present invention Groups form connectors.

而上述连接器可为网路连接器(R J-45型式)或高频连接器型式(通用序列连接器U S B3.0)等,各种型式的母插座型式(或公插头型)电子信号连接器,可供相对型式的公插头型式(或母插座型)电子信号连接器相对电性插接,以利用复数端子83连接电路板82,而电路板82上分别电性连接于本发明电感元件下板材2传输电路6的输入侧63,且通过本发明电感元件下板材2传输电路6的输出侧64将滤波处理后的信号向外传输,即由复数端子83与外部预设相对型式的公插头(或母插座)电子信号连接器电性连接,则所传输的信号,通过电路板82上的本发明电感元件进行滤波、整流等处理后,再经由电路板向外传输。The above-mentioned connector can be a network connector (R J-45 type) or a high-frequency connector type (universal serial connector U S B3.0), etc., various types of female socket type (or male plug type) electronic The signal connector can be used for relative electrical insertion of the male plug type (or female socket type) electronic signal connector of the opposite type, so as to connect the circuit board 82 with a plurality of terminals 83, and the circuit board 82 is respectively electrically connected to the present invention. The input side 63 of the transmission circuit 6 of the lower plate 2 of the inductance element, and the filtered signal is transmitted outward through the output side 64 of the transmission circuit 6 of the lower plate 2 of the inductance element of the present invention, that is, the plurality of terminals 83 and the external preset relative type If the male plug (or female socket) electronic signal connector is electrically connected, the transmitted signal is filtered, rectified, etc. processed by the inductance element of the present invention on the circuit board 82, and then transmitted outwards via the circuit board.

而本发明的保护重点为针对于上板材1、下板材2、内基材3及外基材4分别定位于金属内芯5周围,以利用上板材1的各导线11、下板材2的各导线21、内基材3的各引线31及外基材4的各引线41位于金属内芯5的内、外侧之间形成连续卷绕状,供电流传输形成金属磁感线圈电感效应,以此形成电感元件的结构,是以,凡运用本发明所采用的原理及等效结构变化,均应同理包含于本发明的专利范围内,合予陈明。The protection focus of the present invention is to locate the upper plate 1, the lower plate 2, the inner base material 3 and the outer base material 4 around the metal inner core 5 respectively, so as to utilize the wires 11 of the upper plate 1 and the wires of the lower plate 2. The lead wires 21, the lead wires 31 of the inner base material 3 and the lead wires 41 of the outer base material 4 are located between the inner and outer sides of the metal inner core 5 to form a continuous winding shape, and the inductance effect of the metal magnetic induction coil is formed for electric current transmission, thereby The structure of the inductance element is formed, therefore, all the principles adopted by the present invention and the equivalent structural changes should be included in the scope of the patent of the present invention in the same way.

因此,本发明电感元件的结构为可改善现有的技术关键在于:Therefore, the structure of the inductance element of the present invention is that the key to improving the existing technology is:

(一)本发明通过内基材3及外基材4的环形结构,作为金属内芯5内外侧定位,再由金属内芯5上下端罩盖上板材1、下板材2,以上板材1的各导线11、下板材2的各导线21、内基材3的各引线31及外基材4的各引线41位于金属内芯5的内、外侧之间,呈连续卷绕式金属磁感线圈的电性导通,解决传统电感元件使用金属绕线构形的不便,以提升组装便利性及信赖度的电感结构。(1) The present invention uses the annular structure of the inner base material 3 and the outer base material 4 as the inner and outer sides of the metal inner core 5, and the upper and lower ends of the metal inner core 5 cover the upper plate 1, the lower plate 2, and the upper plate 1. Each wire 11, each wire 21 of the lower plate 2, each lead wire 31 of the inner base material 3 and each lead wire 41 of the outer base material 4 are located between the inner and outer sides of the metal inner core 5, forming a continuous winding metal magnetic induction coil The electrical conduction solves the inconvenience of traditional inductive components using metal winding configurations to improve the convenience of assembly and the reliability of the inductance structure.

(二)本发明通过上板材1的各导线11、下板材2的各导线21、内基材3的各引线31及外基材4的各引线41位于金属内芯5的内、外侧之间形成连续卷绕状,使各导线11、21及引线31、41完全密闭于内部,供电流传输形成金属磁感线圈电感效应时,所形成的磁场,较不易与周边的电子零件产生干扰情况,可供预设电路板的电流或信号传输较稳定、整流功能佳。(2) The present invention is positioned between the inner and outer sides of the metal inner core 5 through each lead wire 11 of the upper plate material 1, each lead wire 21 of the lower plate material 2, each lead wire 31 of the inner base material 3 and each lead wire 41 of the outer base material 4 Form a continuous winding shape, so that the wires 11, 21 and the lead wires 31, 41 are completely sealed inside, and when the electric current is transmitted to form the inductance effect of the metal magnetic induction coil, the formed magnetic field is less likely to interfere with the surrounding electronic components. The current or signal transmission available for the preset circuit board is relatively stable, and the rectification function is good.

(三)本发明通过上板材1表面相邻内外侧连接部111、112的位置处的凹槽12,及下板材2内表面相邻内外侧连接部211、212的位置处的凹槽22的结构,供内基材3及外基材4组装时上下端分别对位置入,增加组装便利性及固牢效果。(3) The present invention passes through the groove 12 at the position of the inner and outer connecting parts 111 and 112 on the surface of the upper plate 1, and the groove 22 at the position of the inner and outer connecting parts 211 and 212 on the inner surface of the lower plate 2. The structure allows the upper and lower ends of the inner base material 3 and the outer base material 4 to be aligned and put in respectively when assembling, which increases the convenience of assembly and the firmness effect.

以上说明对本发明而言只是说明性的,而非限制性的,本领域普通技术人员理解,在不脱离权利要求所限定的精神和范围的情况下,可作出许多修改、变化或等效,但都将落入本发明的保护范围之内。The above description is only illustrative of the present invention, rather than restrictive. Those of ordinary skill in the art understand that many modifications, changes or equivalents can be made without departing from the spirit and scope defined in the claims, but All will fall within the protection scope of the present invention.

Claims (9)

1. the structure of an inductance element is characterized in that: include sheet material, inside and outside base material and metal inner core up and down, its improvement is:
Be connected with inside and outside base material between the sheet material up and down; And there is the metal inner core location between the inside and outside base material; And have on the plate surface up and down and be the complex lead that the radiation wire is arranged; And be spaced the plural number lead-in wire that is connected with the complex lead of sheet material up and down on the inside and outside base material, cooperate complex lead and plural number to go between and between metal inner core medial and lateral, form electrically conducting of continuous reeling formula metal magnetic induction loop effect.
2. according to the structure of the said inductance element of claim 1; It is characterized in that: the complex lead of this time sheet material is the via that machine-shaping has conducting to outer surface on inner surface; The internal electroplated metallic conductor that is processed with of via, and the sheet material outer surface position extends input side, the outlet side that is connected with via respectively down.
3. according to the structure of the said inductance element of claim 1, it is characterized in that: sheet material all is flexible printed wiring board up and down.
4. according to the structure of the said inductance element of claim 1, it is characterized in that: this inside and outside base material all is the flexible printed wiring board of ring-type, and the metal inner core to be annular shape be positioned between the inside and outside base material.
5. according to the structure of the said inductance element of claim 1; It is characterized in that: have on the sheet material on this by the preset center of circle and be actinoid plural contact group outwardly; And each contact group has and is positioned at the preset center of circle with the inner contact on the radius, outer contact; And lead is inboard, the outside is respectively equipped with connecting portion, and the inboard connecting portion of lead is connected on the inner contact of a contact group, and its lead outside connecting portion is connected on the outer contact of contact group of opposite side.
6. according to the structure of the said inductance element of claim 5, it is characterized in that: the outside connecting portion of this lead is connected with the outer contact of a group or more adjacent contact group.
7. according to the structure of the said inductance element of claim 5, it is characterized in that: form the turning point between each inboard on this on complex lead of sheet material, the outside connecting portion.
8. according to the structure of the said inductance element of claim 1, it is characterized in that: the plural number lead-in wire of this inside and outside base material is vertical configuration and contacts with the complex lead of sheet material up and down.
9. according to the structure of the said inductance element of claim 1, it is characterized in that: be concaved with the groove that supplies inside and outside base material upper and lower side to insert the location up and down on the sheet material opposite inner face respectively.
CN2010105668270A 2010-11-25 2010-11-25 The structure of the inductance element Pending CN102479600A (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6148500A (en) * 1995-07-24 2000-11-21 Autosplice Systems Inc. Electronic inductive device and method for manufacturing
US20030011458A1 (en) * 2001-07-12 2003-01-16 Custom One Design, Inc. Planar inductors and method of manufacturing thereof
CN201146090Y (en) * 2008-01-23 2008-11-05 成都希望电子研究所有限公司 Anti-interference inductance coil
CN101553890A (en) * 2006-11-14 2009-10-07 美商·帕斯脉冲工程有限公司 Wire-less inductive devices and methods
CN101587769A (en) * 2008-05-21 2009-11-25 台达电子工业股份有限公司 Magnetic element
US20100013589A1 (en) * 2008-07-17 2010-01-21 Schaffer Christopher P Substrate inductive devices and methods
CN102446614A (en) * 2010-10-14 2012-05-09 弘邺科技有限公司 Structure of inductance element

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6148500A (en) * 1995-07-24 2000-11-21 Autosplice Systems Inc. Electronic inductive device and method for manufacturing
US20030011458A1 (en) * 2001-07-12 2003-01-16 Custom One Design, Inc. Planar inductors and method of manufacturing thereof
CN101553890A (en) * 2006-11-14 2009-10-07 美商·帕斯脉冲工程有限公司 Wire-less inductive devices and methods
CN201146090Y (en) * 2008-01-23 2008-11-05 成都希望电子研究所有限公司 Anti-interference inductance coil
CN101587769A (en) * 2008-05-21 2009-11-25 台达电子工业股份有限公司 Magnetic element
US20100013589A1 (en) * 2008-07-17 2010-01-21 Schaffer Christopher P Substrate inductive devices and methods
CN102446614A (en) * 2010-10-14 2012-05-09 弘邺科技有限公司 Structure of inductance element

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Application publication date: 20120530