CN102476907A - Equipment and method of high-efficiency high-speed environmentally-friendly energy-saving sludge treatment system - Google Patents
Equipment and method of high-efficiency high-speed environmentally-friendly energy-saving sludge treatment system Download PDFInfo
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- CN102476907A CN102476907A CN201010564726XA CN201010564726A CN102476907A CN 102476907 A CN102476907 A CN 102476907A CN 201010564726X A CN201010564726X A CN 201010564726XA CN 201010564726 A CN201010564726 A CN 201010564726A CN 102476907 A CN102476907 A CN 102476907A
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- 239000010802 sludge Substances 0.000 title claims abstract description 113
- 238000000034 method Methods 0.000 title claims abstract description 15
- 238000003763 carbonization Methods 0.000 claims abstract description 39
- 230000007613 environmental effect Effects 0.000 claims abstract description 13
- 238000001816 cooling Methods 0.000 claims abstract description 10
- 238000003860 storage Methods 0.000 claims abstract description 9
- 238000001035 drying Methods 0.000 claims abstract description 6
- 238000002485 combustion reaction Methods 0.000 claims abstract description 5
- 239000007789 gas Substances 0.000 claims description 11
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 8
- 239000003546 flue gas Substances 0.000 claims description 8
- 239000010881 fly ash Substances 0.000 claims description 8
- 238000010000 carbonizing Methods 0.000 claims description 6
- 230000001105 regulatory effect Effects 0.000 claims description 5
- 238000003756 stirring Methods 0.000 claims description 5
- 150000002013 dioxins Chemical class 0.000 claims description 4
- 244000000010 microbial pathogen Species 0.000 claims description 4
- 231100000357 carcinogen Toxicity 0.000 claims description 3
- 239000003183 carcinogenic agent Substances 0.000 claims description 3
- 239000008187 granular material Substances 0.000 claims description 3
- 238000009775 high-speed stirring Methods 0.000 claims description 3
- 239000004215 Carbon black (E152) Substances 0.000 claims description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 2
- 238000010924 continuous production Methods 0.000 claims description 2
- 229930195733 hydrocarbon Natural products 0.000 claims description 2
- 150000002430 hydrocarbons Chemical class 0.000 claims description 2
- 229910052760 oxygen Inorganic materials 0.000 claims description 2
- 239000001301 oxygen Substances 0.000 claims description 2
- 229920000642 polymer Polymers 0.000 claims description 2
- 239000010801 sewage sludge Substances 0.000 claims description 2
- 230000001877 deodorizing effect Effects 0.000 abstract description 2
- 244000052616 bacterial pathogen Species 0.000 abstract 1
- 239000003795 chemical substances by application Substances 0.000 abstract 1
- 238000002844 melting Methods 0.000 abstract 1
- 239000003895 organic fertilizer Substances 0.000 abstract 1
- 239000002245 particle Substances 0.000 abstract 1
- 238000004064 recycling Methods 0.000 abstract 1
- 239000002364 soil amendment Substances 0.000 abstract 1
- 239000002918 waste heat Substances 0.000 abstract 1
- 238000004134 energy conservation Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000012141 concentrate Substances 0.000 description 2
- 230000029087 digestion Effects 0.000 description 2
- 229910001385 heavy metal Inorganic materials 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910052793 cadmium Inorganic materials 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 235000019628 coolness Nutrition 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229910052745 lead Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Treatment Of Sludge (AREA)
Abstract
The invention discloses an equipment and method of slu dge drying and carbonization, particularly an equipment and method of a high-efficiency high-speed environmentally-friendly energy-saving sludge treatment system. The equipment mainly comprises a feeding unit, a sludge drier, a standby furnace, a sludge carbonization furnace, a temperature controller, a temperature sensor I, a temperature sensor II, a duster, a hydroscrubber, an photochemical deodorizer, a cooling humidifier, a storage bin, an induced draught fan, an air blower, a valve, and the like. The method is characterized in that the sludge is dried in the drier, then the dried sludge is put in the carbonization furnace for carbonization, wherein the temperatures of drying and carbonization are automatically controlled by the temperature controllers; the waste heat moisture discharged from the sludge drier is discharged safely after being subject to dedusting, recycling, photochemical deodorizing; the carbonized sludge particles are put into the storage bin after being subject to cooling and humidification. According to the invention, various germs can be killed; by using the combustion of the sludge to dry and carbonize the sludge, the carbonized product can be used as a soil amendment, an organic fertilizer, a snow-melting agent and the like, the advantages of energy saving, environmental protection, and continuous high speed operation are achieved, thus the invention deserves to be broadened.
Description
Affiliated technical field
The present invention be a kind of rapidly and efficiently, the Apparatus and method for of the sludge treating system of environmental protection and energy saving, relate to a kind of continuous high speed, the not only equipment and the technology thereof of the sludge treating system of energy-conservation but also environmental protection or rather.
Background technology
At present the domestic general employing mud of sludge treatment technique concentrate, sludge digestion, sludge dewatering, drying bed, sanitary landfill, or the digestion back is agricultural, also have directly to concentrate the back agricultural; But contain a large amount of pathogenic micro-organisms and residual in the mud heavy metal ion is arranged; Its biochemical property is very unstable, after the direct sanitary landfill of most of mud, has not only caused the waste of resource; Also cause simultaneously, thereby human health is worked the mischief second environmental pollution.
Summary of the invention
In order to overcome the deficiency of above-mentioned present sludge treating system, the present invention provide a kind of rapidly and efficiently, the sludge treatment device and the method for environmental protection and energy saving, not only energy-conservation but also environmental protection and can continuous high speed, the equipment of the sludge treating system that the unit day output is big and technology thereof.
The technical scheme that the present invention solves its technical problem is:
A kind of rapidly and efficiently, the equipment of environmental protection and energy saving sludge treating system mainly is made up of feeding unit, sludge drier, standby boiler, sludge carbonization stove, temperature controller, I TP, II TP, fly-ash separator, wet cleaner, photochemistry deodorizer, cooling humidifier, storage bin, induced draft fan, gas blower and valve etc.Communicate with each other through airduct between them.Wherein: the external hopper of feeding unit, the built-in spiral conveyer that has governor mechanism; Sludge drier is the stir shaft revolving drum drier, external opening for feed and discharge port, and built-in I TP and high-speed stirring apparatus, its main shaft places the center of revolving drum shell; Establish spiral conveyer up/down perforation in the sludge carbonization stove by 4～6 sections; And on the spiral conveyer shell, be provided with some apertures; The bottom is provided with preheating oven in the stove; Burner and II TP that built-in ratio is regulated are used to provide the automatic operation of temperature controller control preheating oven, and the stove internal upper part is provided with burner again; Thermal source when standby boiler is used to provide sludge drier to begin to start, and the burner of built-in ratio adjusting are used to provide the automatic operation of temperature controller control standby boiler.
A kind of rapidly and efficiently, the treatment process of environmental protection and energy saving sludge system; Its process step is: (1) starts sludge drier and dust-removal system; When lighting hot blast temperature that standby boiler and control gets into sludge drier and reaching the oven dry design temperature, the mud that will wet again drops into sludge drier through the feeding unit of the spiral conveyer that has governor mechanism and stirs mummification.When (2) treating that the interior wet moisture percentage in sewage sludge of sludge drier reaches 30% left and right sides; Promptly light the preheating oven of sludge carbonization stove bottom, and the spiral conveyer that starts in the sludge carbonization stove will transmit the high temperature that the preheating oven burning of sludge carbonization stove bottom is at this moment produced from the dewatered sludge from top to down of sludge drier discharge port; Dewatered sludge in the spiral conveyer is heated; Dewatered sludge charing gradually under this high temperature anoxic condition produces the carbonizing gas of being made up of hydrocarbon polymer in a large number, and this carbonizing gas is provided with the aperture after the effusion from the spiral conveyer shell; Oxygen combustion under furnace high-temperature and in the air; The hot flue gas of its generation gets into the post-heating to 800 of the burner again ℃ high temperature on sludge carbonization stove top, and the carcinogens Dioxins in the mud is decomposed fully, kills various pathogenic micro-organisms fully; Hot flue gas after the sludge carbonization stove internal combustion is sent sludge drier through airduct back to through standby boiler after the burning of burner again on sludge carbonization stove top; The thermal source that is used as sludge drier; When the enough sludge drier dewatered sludges of the hot flue gas of sludge carbonization stove production take; Temperature controller is by the proportioning burner auto extinguishing in the I TP control standby boiler that places in the drying machine, and sludge treating system promptly gets into the continuous production operation.(3) the used heat moisture of sludge drier discharge; After the fly-ash separator dedusting, transmit by induced draft fan; A part is admitted to the sludge carbonization stove and utilizes; Temperature controller is regulated the temperature in the stove automatically by its proportioning burner of the control of the II TP in the preheating oven that places the sludge carbonization stove, with save energy; The useless moisture of another part is behind wet cleaner and photochemistry deodorizer, by safety dumping; Simultaneously, the mud granule after the charing of sludge carbonization stove has surplus heat and 0% water ratio because of it contains, and is cooled through the cooling humidifier, and gets into storage bin after the anti-spontaneous combustion of humidification.
As preferred version of the present invention, the carbonization temperature in the said sludge carbonization stove is 500 ℃～700 ℃.
As preferred version of the present invention, the mummification temperature in the said sludge drier is 750 ℃～850 ℃, and the rotating speed of the stir shaft in the sludge drier is 250～350 rev/mins, and the rotating speed of revolving drum is 2～5 rev/mins.
Hence one can see that: at the beginning of this system started, the required thermal source of sludge drier was to be provided by standby boiler, and after system started, the required thermal source of sludge drier carried out sludge drying by the hot flue gas that the sludge carbonization stove produces as thermal source.Simultaneously, the part of the useless damp-heat that sludge drier is discharged is sent into the sludge carbonization stove and is utilized, and the thermal source of fully having recycled mud is to reach purpose of energy saving; System can move after starting continuously, and it is big to handle sludge quantity, and speed is fast; Simultaneously; The high temperature that produces 800 ℃ through the flammable carbonizing gas of burning evaporates the moisture in the mud, reduces the weight and volume of mud in a large number, and the carcinogens Dioxins is decomposed fully; Effectively suppress the generation of Dioxins; Kill various pathogenic micro-organisms fully, form the carbonization product that is rich in fixed carbon after the charing, reduce CO in a large number
2Discharging, other heavy metal ion (as: Pb, Cd, Cr, Ni etc.) will be cured in the carbide product, become highly stable and environment is not had harm; And adopt induced draft fan safety dumping behind fly-ash separator, wet cleaner, photochemistry deodorizer in the dust in sludge treating system.So sludge treating system of the present invention was both energy-conservation, environmental protection and ability continuous high speed are handled mud again, and this is the project that is worthy to be popularized.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the present invention is further specified.
Fig. 1 is a structural representation of the present invention.
Among the figure: 1, feeding unit, 2, sludge drier, 3, the I TP, 4, fly-ash separator; 5, temperature controller, 6, standby boiler, 7, the sludge carbonization stove, 8, wet cleaner; 9, photochemistry deodorizer, 10, the cooling humidifier, 11, storage bin; 12, II TP, 13, gas blower, 14, induced draft fan.
Embodiment
As shown in Figure 1, sludge treating system, it is mainly by feeding unit 1, sludge drier 2, I TP 3, fly-ash separator 4; Temperature controller 5, standby boiler 6, sludge carbonization stove 7, wet cleaner 8; Photochemistry deodorizer 9, cooling humidifier 10, storage bin 11; II TP 12, gas blower 13 and induced draft fan 14 compositions such as grade communicate with each other through airduct between them.At first; Light standby boiler 6 and when sending into hot blast temperatures in the sludge drier 2 and reach 800 ℃ of oven dry design temperatures by airduct through I TP 3 control by temperature controller 5; The mud that just will wet drops into sludge drier 2 by feeding unit 1; Treat to send into the sludge carbonization stove 7 that has started behind the wet sludge anhydration, then, the mud granule after the charing gets into storage bin after getting into 10 coolings of cooling humidifier and humidification; Dewatered sludge in sludge carbonization stove 7 during charing because the high-temperature flue gas that the burning of its carbonizing gas forms is sent into the thermal source of sludge drier 2 as sludge drier 2 through standby boiler 6, temperature controller 5 this moment closing automatically through I TP 3 control standby boilers 6; Useless damp-heat in the sludge drier 2 is after fly-ash separator 4 dedustings; A part is discharged after wet cleaner 8 dedustings and 9 deodorizing of photochemistry deodorizer by induced draft fan 15; Another part by induced draft fan 15 in valve 14 is sent into sludge carbonization stove 7, as closing automatically of the preheating oven in the sludge carbonization stove 7; Gas blower 13 is used in sludge carbonization stove 7, carrying air.
Claims (8)
- One kind rapidly and efficiently, the Apparatus and method for of environmental protection and energy saving sludge treating system; It is characterized in that: it mainly is made up of feeding unit, sludge drier, standby boiler, sludge carbonization stove, temperature controller, I TP, II TP, fly-ash separator, wet cleaner, photochemistry deodorizer, cooling humidifier, storage bin, induced draft fan, gas blower and valve etc., and they communicate with each other through airduct.
- 2. sludge treatment device according to claim 1 is characterized in that: the external hopper of feeding unit, the built-in spiral conveyer that has governor mechanism.
- 3. sludge treatment device according to claim 1 is characterized in that: sludge drier is the stir shaft revolving drum drier, external opening for feed and discharge port, and built-in I TP and high-speed stirring apparatus, its main shaft places the center of revolving drum housing.
- 4. sludge treatment device according to claim 1 is characterized in that: establish in the sludge carbonization stove by 4～6 sections spiral conveyer up/down perforations, and on the spiral conveyer shell, be provided with some apertures; The bottom is provided with preheating oven in the stove, burner and II TP that built-in ratio is regulated; The stove internal upper part is provided with burner again.
- 5. sludge treatment device according to claim 1 is characterized in that: the burner that the built-in ratio of standby boiler is regulated.
- One kind rapidly and efficiently, the Apparatus and method for of environmental protection and energy saving sludge treating system; It is characterized in that: its process step is: (1) starts sludge drier and dust-removal system; The hot blast temperature of lighting standby boiler and control entering sludge drier reaches when drying design temperature, and the mud that will wet again drops into sludge drier through feeding unit and stirs mummification.When (2) treating that wet moisture percentage in sewage sludge in the sludge drier reaches 30% left and right sides, promptly light the preheating oven of sludge carbonization stove bottom, and the spiral conveyer that starts in the sludge carbonization stove will be from the dewatered sludge of sludge drier discharge port from last and upward transmit; At this moment, the high temperature that the burning of the preheating oven of sludge carbonization stove bottom produces heats the dewatered sludge in the spiral conveyer; Dewatered sludge charing gradually under this high temperature anoxic condition; Produce the carbonizing gas of forming by hydrocarbon polymer in a large number, after this carbonizing gas is overflowed, under furnace high-temperature and airborne oxygen combustion from the aperture that the spiral conveyer shell is provided with; The hot flue gas of its generation gets into the burner again on stove top; Temperature reaches 800 ℃, and the carcinogens Dioxins in the mud is decomposed fully, kills various pathogenic micro-organisms; This hot flue gas is sent the thermal source that sludge drier is made its dewatered sludge through airduct back to through standby boiler; When the enough sludge driers of this hot flue gas take; Temperature controller is by the ratio burner auto extinguishing in the control of the I TP in the blast pipe that the places sludge drier standby boiler, and sludge treating system promptly gets into the continuous production operation.(3) the used heat moisture of sludge drier discharge; After the fly-ash separator dedusting, transmit by induced draft fan, a part is admitted to the sludge carbonization stove and utilizes; Temperature controller is regulated by the ratio that places the II TP control preheating oven in the sludge carbonization stove, regulates the temperature in the stove automatically; The used heat moisture of another part is behind wet cleaner and photochemistry deodorizer, by safety dumping; Mud granule after the charing of sludge carbonization stove gets into storage bin behind the cooling humidifier simultaneously.
- 7. according to claim 6 a kind of rapidly and efficiently, the Apparatus and method for of the sludge treating system of environmental protection and energy saving, it is characterized in that: the carbonization temperature in the sludge carbonization stove is 500 ℃～700 ℃.
- 8. according to claim 6 a kind of rapidly and efficiently, the Apparatus and method for of environmental protection and energy saving sludge treating system; It is characterized in that: the mummification temperature in the sludge drier is 750 ℃～850 ℃; The rotating speed of its high-speed stirring apparatus main shaft is 250～350 rev/mins, and the rotating speed of revolving drum is 2～5 rev/mins.
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| CN201010564726.XA CN102476907B (en) | 2010-11-25 | 2010-11-25 | Method of high-efficiency high-speed environmentally-friendly energy-saving sludge treatment system |
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| CN201010564726.XA CN102476907B (en) | 2010-11-25 | 2010-11-25 | Method of high-efficiency high-speed environmentally-friendly energy-saving sludge treatment system |
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| CN102476907B CN102476907B (en) | 2014-03-19 |
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| CN103524011A (en) * | 2012-07-03 | 2014-01-22 | 巴工业株式会社 | Sludge processing system and storage medium storing a program for controlling and operation of a sludge processing system thereon |
| CN104176897A (en) * | 2014-08-27 | 2014-12-03 | 无锡市杰家化工装备有限公司 | Environment-friendly and energy-saving sludge high-temperature carbonization system |
| CN104587808A (en) * | 2013-10-30 | 2015-05-06 | 杭州楚天科技有限公司 | Sludge drying tail gas treatment apparatus and treatment method thereof |
| CN104609890A (en) * | 2015-02-16 | 2015-05-13 | 赤峰多维尔生物工程有限公司 | Processing system for perlite |
| CN104876417A (en) * | 2015-05-15 | 2015-09-02 | 华南理工大学 | Method and system for integrated control of biochemical sludge drying carbonization integrated equipment |
| CN105013802A (en) * | 2015-08-03 | 2015-11-04 | 江门绿润环保科技有限公司 | Organic solid waste high-temperature carbonization and drying system with waste heat utilization device |
| CN105073655A (en) * | 2013-02-08 | 2015-11-18 | （侏）赛克有限公司 | Apparatus and method for treating sludge |
| CN105602586A (en) * | 2016-03-07 | 2016-05-25 | 湖北加德科技股份有限公司 | System for urban sludge flue gas drying middle-temperature pyrolysis carbonization |
| CN106865942A (en) * | 2016-02-01 | 2017-06-20 | 谢强 | The efficiently quick drying and other treatment equipment of packaged type, portable type sludge (mud, excrement) |
| CN108020046A (en) * | 2018-01-08 | 2018-05-11 | 浙江新格有色金属有限公司 | Aluminium skimmings drying unit |
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| CN110129005A (en) * | 2019-05-31 | 2019-08-16 | 南通中国科学院海洋研究所海洋科学与技术研究发展中心 | A kind of road antilubricant and preparation method thereof based on seaweed modified material |
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| CN103524011B (en) * | 2012-07-03 | 2015-04-15 | 巴工业株式会社 | Sludge processing system and storage medium storing a program for controlling and operation of a sludge processing system thereon |
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| CN104587808A (en) * | 2013-10-30 | 2015-05-06 | 杭州楚天科技有限公司 | Sludge drying tail gas treatment apparatus and treatment method thereof |
| CN104176897A (en) * | 2014-08-27 | 2014-12-03 | 无锡市杰家化工装备有限公司 | Environment-friendly and energy-saving sludge high-temperature carbonization system |
| CN104609890A (en) * | 2015-02-16 | 2015-05-13 | 赤峰多维尔生物工程有限公司 | Processing system for perlite |
| CN104876417A (en) * | 2015-05-15 | 2015-09-02 | 华南理工大学 | Method and system for integrated control of biochemical sludge drying carbonization integrated equipment |
| CN105013802A (en) * | 2015-08-03 | 2015-11-04 | 江门绿润环保科技有限公司 | Organic solid waste high-temperature carbonization and drying system with waste heat utilization device |
| CN106865942A (en) * | 2016-02-01 | 2017-06-20 | 谢强 | The efficiently quick drying and other treatment equipment of packaged type, portable type sludge (mud, excrement) |
| CN105602586A (en) * | 2016-03-07 | 2016-05-25 | 湖北加德科技股份有限公司 | System for urban sludge flue gas drying middle-temperature pyrolysis carbonization |
| CN108020046A (en) * | 2018-01-08 | 2018-05-11 | 浙江新格有色金属有限公司 | Aluminium skimmings drying unit |
| CN109052889A (en) * | 2018-05-28 | 2018-12-21 | 北京星和众工设备技术股份有限公司 | Indirect heating packaged type industrial sludge continuous pyrolysis method and carbonizing plant |
| CN109052889B (en) * | 2018-05-28 | 2021-06-29 | 中健晟(北京)环保科技有限公司 | Indirect heating movable industrial sludge continuous pyrolysis method and carbonization device |
| CN110129005A (en) * | 2019-05-31 | 2019-08-16 | 南通中国科学院海洋研究所海洋科学与技术研究发展中心 | A kind of road antilubricant and preparation method thereof based on seaweed modified material |
| CN110129005B (en) * | 2019-05-31 | 2021-01-19 | 南通中国科学院海洋研究所海洋科学与技术研究发展中心 | Road anti-skid agent based on seaweed modified material and preparation method thereof |
| CN110698034A (en) * | 2019-09-26 | 2020-01-17 | 艾特克控股集团股份有限公司 | Sludge in-situ recycling system device |
| CN110698034B (en) * | 2019-09-26 | 2021-12-03 | 艾特克控股集团股份有限公司 | Sludge in-situ recycling system device |
| CN111748359A (en) * | 2020-06-12 | 2020-10-09 | 安徽省通源环保科技有限公司 | Drying carbonization dust removal circulating system |
| CN112961684A (en) * | 2021-02-03 | 2021-06-15 | 宜春惠众生物能源有限公司 | Biochar production and processing equipment |
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Address after: 213300, No. 8, Tianmu Lake Avenue, Liyang, Jiangsu (Jiangsu Grain Storage Engineering Co., Ltd.) Applicant after: LIYANG ZHENGCHANG DRYING EQUIPMENT Co.,Ltd. Applicant after: Xu Jianhua Address before: 213300 Liyang province Jiangsu City Licheng Town People's Road No. 38 Applicant before: LIYANG ZHENGCHANG DRYING EQUIPMENT Co.,Ltd. Applicant before: Xu Jianhua |
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