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CN102476389A - Universal rubber pad cutter and use method thereof - Google Patents

Universal rubber pad cutter and use method thereof Download PDF

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Publication number
CN102476389A
CN102476389A CN2010105614694A CN201010561469A CN102476389A CN 102476389 A CN102476389 A CN 102476389A CN 2010105614694 A CN2010105614694 A CN 2010105614694A CN 201010561469 A CN201010561469 A CN 201010561469A CN 102476389 A CN102476389 A CN 102476389A
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CN
China
Prior art keywords
positioning pin
rubber pad
knife rest
knife holder
blade
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Pending
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CN2010105614694A
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Chinese (zh)
Inventor
吕卫民
龙洁
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State Grid Corp of China SGCC
Jiaozuo Power Supply Co of State Grid Henan Electric Power Co Ltd
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Jiaozuo Power Supply Co of Henan Electric Power Co
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Application filed by Jiaozuo Power Supply Co of Henan Electric Power Co filed Critical Jiaozuo Power Supply Co of Henan Electric Power Co
Priority to CN2010105614694A priority Critical patent/CN102476389A/en
Publication of CN102476389A publication Critical patent/CN102476389A/en
Pending legal-status Critical Current

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Abstract

一种万能橡胶垫切刀,它包括横梁,在横梁上滑动设置定刀架和动刀架;所述的定刀架包括定位针组合体,在定位针组合体内设置定位针,定位针可旋出定位针组合体,且在所述的定位针组合体上设置定位针锁紧螺母;所述动刀架包括刀架组合体,刀架组合体的下部设置刀片,且在刀架组合体上设置刀片锁紧螺母。本发明巧妙的将划规、切刀、刻度尺有效的结合在一起,轻而易举的完成非标准规格的橡胶垫的制作,特别是在安全、高效、正确等方面的性能是常规做法无可比拟的,使其工作效率提高十几倍。本发明不仅可以降低劳动强度,提高工作效率,还可减少作业人员数量,保证作业人员人身安全。

A universal rubber pad cutter, which includes a beam on which a fixed knife rest and a movable knife rest are slidably arranged; Take out the positioning pin assembly, and set the positioning pin lock nut on the positioning pin assembly; Set the blade locknut. The invention cleverly combines planning, cutting knife and scale effectively, and easily completes the production of non-standard rubber pads, especially in terms of safety, efficiency and accuracy, which are unparalleled by conventional methods. , to increase its work efficiency by more than ten times. The invention can not only reduce the labor intensity and improve the work efficiency, but also reduce the number of operators and ensure the personal safety of the operators.

Description

万能橡胶垫切刀及其使用方法Universal rubber pad cutter and its usage method

技术领域 technical field

本发明涉及一种万能橡胶垫切刀,尤其适用于电力部门电气设备用非标准规格的万能橡胶垫切刀。 The invention relates to a universal rubber pad cutter, which is especially suitable for the universal rubber pad cutter with non-standard specifications for electrical equipment in the electric power sector.

背景技术 Background technique

在目前使用的电气设备中,电气设别大多以液体或气体作为绝缘体介质来保护其安全运行,其中有大量的橡胶垫作为密封元件使用。大直径、超厚度非标准规格的橡胶垫的加工制作使施工人员很难保证其质量和精度要求,切效率很低,几何形状难以掌控,无专用工具容易造成人员伤害。 In the electrical equipment currently in use, most of the electrical equipment uses liquid or gas as the insulator medium to protect its safe operation, and a large number of rubber pads are used as sealing elements. The processing and manufacture of non-standard rubber pads with large diameters and ultra-thickness makes it difficult for construction workers to ensure their quality and precision requirements, the cutting efficiency is very low, the geometric shape is difficult to control, and it is easy to cause personal injury without special tools.

发明内容 Contents of the invention

本发明的目的是提供一种能完成非标准规格橡胶垫的制作的万能橡胶垫切刀,进而提供该切刀的使用方法。 The object of the present invention is to provide a universal rubber pad cutter capable of making non-standard rubber pads, and further provide a method for using the cutter.

为实现上述目的,本发明采用以下技术方案: To achieve the above object, the present invention adopts the following technical solutions:

本发明中,一种万能橡胶垫切刀,它包括横梁,在横梁上滑动设置定刀架和动刀架;所述的定刀架包括定位针组合体,在定位针组合体内设置定位针,定位针可旋出定位针组合体,且在所述的定位针组合体上设置定位针锁紧螺母;所述动刀架包括刀架组合体,刀架组合体的下部设置刀片,且在刀架组合体上设置刀片锁紧螺母。 In the present invention, a universal rubber pad cutter includes a beam on which a fixed knife rest and a movable knife rest are slidably arranged; the fixed knife rest includes a positioning pin assembly, and positioning pins are arranged in the positioning pin assembly. The positioning pin can be unscrewed out of the positioning pin assembly, and a positioning pin lock nut is arranged on the positioning pin assembly; A blade locking nut is arranged on the frame assembly.

所述的定刀架通过定位体锁紧螺母固定在横梁上;所述的动刀架通过刀架锁紧螺母固定在横梁上。 The fixed knife rest is fixed on the beam through the lock nut of the positioning body; the moving knife rest is fixed on the cross beam through the lock nut of the knife rest.

所述横梁上设有尺寸刻度。 The beam is provided with a size scale.

在所述定位针的顶部设置定位针手柄。 A positioning pin handle is arranged on the top of the positioning pin.

一种万能橡胶垫切刀的使用方法,它包括如下步骤: A method for using a universal rubber pad cutter, comprising the steps of:

步骤一,松开刀架锁紧螺母,调整动刀架的位置,使动刀架到定刀架的距离等于所需橡胶垫的外圆半径,然后锁紧刀架锁紧螺母; Step 1. Loosen the lock nut of the knife holder, adjust the position of the movable knife holder so that the distance from the movable knife holder to the fixed knife holder is equal to the outer circle radius of the required rubber pad, and then lock the lock nut of the knife holder;

步骤二,松开刀片锁紧螺母,调整刀片的进给量,使刀片的进给量与所需橡胶垫的厚度相适应,然后锁紧刀片锁紧螺母; Step 2, loosen the blade lock nut, adjust the feed rate of the blade, make the feed rate of the blade adapt to the thickness of the rubber pad required, and then lock the blade lock nut;

步骤三,将定位针旋出,并压入橡胶垫中,左手扶住定位针,右手旋转动刀架并向下施压;当动刀架旋转一周即可得到所需橡胶垫的外圆; Step 3, unscrew the positioning pin and press it into the rubber pad, hold the positioning pin with the left hand, rotate the movable knife holder with the right hand and apply pressure downward; when the movable knife holder rotates one circle, the outer circle of the rubber pad required can be obtained;

步骤四,调整动刀架与定刀架之间的距离,使其等于所需橡胶垫的内圆;旋转动刀架并向下施压,将内圆切除,即可得到所需要的密封橡胶垫。 Step 4: Adjust the distance between the movable knife rest and the fixed knife rest to make it equal to the inner circle of the required rubber pad; rotate the movable knife rest and apply downward pressure to cut off the inner circle to obtain the required sealing rubber pad.

采用上述技术方案的本发明,巧妙的将划规、切刀、刻度尺有效的结合在一起,轻而易举的完成非标准规格的橡胶垫的制作,特别是在安全、高效、正确等方面的性能是常规做法无可比拟的,使其工作效率提高十几倍。本发明不仅可以降低劳动强度,提高工作效率,还可减少作业人员数量,保证作业人员人身安全。同时,该切刀使用方便、轻巧舒适、结构简单、加工容易、外观新颖、取材便利,刀片无需定制,普通折断型刀片即可满足使用要求。 The present invention adopts the above-mentioned technical solution, skillfully combines planer, cutter, and scale effectively, and easily completes the production of non-standard rubber pads, especially in terms of safety, high efficiency, and correct performance. Conventional practices are incomparable, making it more than ten times more efficient. The invention can not only reduce the labor intensity and improve the work efficiency, but also reduce the number of operators and ensure the personal safety of the operators. At the same time, the cutter is easy to use, light and comfortable, simple in structure, easy to process, novel in appearance, and convenient to obtain materials. The blade does not need to be customized, and ordinary broken blades can meet the use requirements.

附图说明 Description of drawings

图1为本发明的整体结构示意图。 Figure 1 is a schematic diagram of the overall structure of the present invention.

图2为图1的A向视图。 Fig. 2 is a view along the direction A of Fig. 1 .

图3为图1的B向视图。 Fig. 3 is a view taken along direction B of Fig. 1 .

具体实施方式 Detailed ways

如图1、图2、图3所示,本发明包括横梁2,在横梁2上滑动设置定刀架10和动刀架11。为方便表征定刀架10与动刀架11之间的距离,可在横梁2上设置尺寸刻度。 As shown in Fig. 1, Fig. 2 and Fig. 3, the present invention includes a beam 2 on which a fixed knife rest 10 and a movable knife rest 11 are slidably arranged. In order to conveniently characterize the distance between the fixed knife rest 10 and the movable knife rest 11 , a dimension scale can be set on the beam 2 .

如图2所示,定刀架10包括定位针组合体7,在定位针组合体7内设置定位针1,定位针1可旋出定位针组合体7,且在定位针组合体7上设置定位针锁紧螺母6。为使用方便,在定位针1的顶部设置定位针手柄12。为方便定位,上述的定刀架10通过定位体锁紧螺母5固定在横梁2上。 As shown in Figure 2, the fixed tool holder 10 includes a positioning pin assembly 7, and a positioning pin 1 is arranged in the positioning pin assembly 7, and the positioning pin 1 can be rotated out of the positioning pin assembly 7, and is arranged on the positioning pin assembly 7. Locating pin lock nut 6. For ease of use, a positioning pin handle 12 is provided on the top of the positioning pin 1 . For the convenience of positioning, the above-mentioned fixed knife rest 10 is fixed on the beam 2 through the locking nut 5 of the positioning body.

如图3所示,动刀架11包括刀架组合体9,刀架组合体9的下部设置刀片3,且在刀架组合体9上设置刀片锁紧螺母4。为方便定位,上述的动刀架11通过刀架锁紧螺母8固定在横梁2上。 As shown in FIG. 3 , the movable knife rest 11 includes a knife rest assembly 9 , a blade 3 is arranged on the lower part of the knife rest assembly 9 , and a blade locking nut 4 is arranged on the knife rest assembly 9 . For the convenience of positioning, the above-mentioned movable knife rest 11 is fixed on the beam 2 through the knife rest lock nut 8 .

本发明中一种万能橡胶垫切刀的使用方法,它包括如下步骤: A kind of using method of universal rubber pad cutter among the present invention, it comprises the following steps:

步骤一,松开刀架锁紧螺母8,调整动刀架11的位置,使动刀架11到定刀架10的距离等于所需橡胶垫的外圆半径,然后锁紧刀架锁紧螺母8。 Step 1: Loosen the lock nut 8 of the knife holder, adjust the position of the movable knife holder 11, so that the distance from the movable knife holder 11 to the fixed knife holder 10 is equal to the outer circle radius of the required rubber pad, and then tighten the lock nut of the knife holder 8.

步骤二,松开刀片锁紧螺母4,调整刀片3的进给量,使刀片3的进给量与所需橡胶垫的厚度相适应,然后锁紧刀片锁紧螺母4;需要说明的是,上述与所需橡胶垫厚度相适应的进给量是指:进给量等于橡胶厚度,或者进给量为多次进刀过程中一次进刀的量。 Step 2, loosen the blade lock nut 4, adjust the feed rate of the blade 3, make the feed rate of the blade 3 adapt to the thickness of the required rubber pad, and then lock the blade lock nut 4; it should be noted that, The above-mentioned feed rate suitable for the required thickness of the rubber pad refers to: the feed rate is equal to the thickness of the rubber, or the feed rate is the amount of one feed in the process of multiple feeds.

步骤三,将定位针1旋出,并压入橡胶垫中,左手扶住定位针手柄12,右手旋转动刀架11并向下施压;这样,以定位针1为中心,动刀架11到定刀架10的距离为半径,进行划圆。当动刀架11旋转一周即可得到所需橡胶垫的外圆。 Step 3, unscrew the positioning pin 1 and press it into the rubber pad, hold the positioning pin handle 12 with the left hand, rotate the moving knife rest 11 with the right hand and apply pressure downward; in this way, centering on the positioning pin 1, the moving knife rest 11 The distance to the fixed knife rest 10 is the radius, and the circle is drawn. The outer circle of the required rubber pad can be obtained when the movable knife rest 11 rotates one revolution.

步骤四,调整动刀架11与定刀架10之间的距离,使其等于所需橡胶垫的内圆;旋转动刀架11并向下施压,将内圆切除,即可得到所需要的密封橡胶垫。 Step 4: Adjust the distance between the movable knife rest 11 and the fixed knife rest 10 to make it equal to the inner circle of the required rubber pad; rotate the movable knife rest 11 and apply downward pressure to cut off the inner circle to obtain the desired sealing rubber gasket.

需要说明的是,对较薄的橡胶垫可采用切刀双刀片同步进给一次成型的操作方法。 It should be noted that for thinner rubber pads, the operation method of synchronously feeding the cutter and double blades into one molding can be adopted.

Claims (5)

1.一种万能橡胶垫切刀,其特征在于:它包括横梁(2),在横梁(2)上滑动设置定刀架(10)和动刀架(11);所述的定刀架(10)包括定位针组合体(7),在定位针组合体(7)内设置定位针(1),定位针(1)可旋出定位针组合体(7),且在所述的定位针组合体(7)上设置定位针锁紧螺母(6);所述动刀架(11)包括刀架组合体(9),刀架组合体(9)的下部设置刀片(3),且在刀架组合体(9)上设置刀片锁紧螺母(4)。 1. A universal rubber pad cutter, characterized in that it includes a beam (2), on which a fixed knife rest (10) and a moving knife rest (11) are slidably set; the fixed knife rest ( 10) Including the positioning pin assembly (7), the positioning pin (1) is set in the positioning pin assembly (7), the positioning pin (1) can be rotated out of the positioning pin assembly (7), and the positioning pin The positioning pin lock nut (6) is arranged on the assembly (7); the movable knife holder (11) includes a knife holder assembly (9), and a blade (3) is arranged at the lower part of the knife holder assembly (9), and A blade locking nut (4) is arranged on the knife holder assembly (9). 2.根据权利要求1所述的万能橡胶垫切刀,其特征在于:所述的定刀架(10)通过定位体锁紧螺母(5)固定在横梁(2)上;所述的动刀架(11)通过刀架锁紧螺母(8)固定在横梁(2)上。 2. The universal rubber pad cutter according to claim 1, characterized in that: the fixed knife holder (10) is fixed on the beam (2) through the locking nut (5) of the positioning body; the moving knife The frame (11) is fixed on the beam (2) by the tool holder lock nut (8). 3.根据权利要求2所述的万能橡胶垫切刀,其特征在于:所述横梁(2)上设有尺寸刻度。 3. The universal rubber pad cutter according to claim 2, characterized in that: the beam (2) is provided with a size scale. 4.根据权利要求3所述的万能橡胶垫切刀,其特征在于:在所述定位针(1)的顶部设置定位针手柄(12)。 4. The universal rubber pad cutter according to claim 3, characterized in that: a positioning pin handle (12) is provided on the top of the positioning pin (1). 5.一种如权利要求1~4任一所述万能橡胶垫切刀的使用方法,其特征在于,它包括如下步骤: 5. A method for using the universal rubber pad cutter according to any one of claims 1 to 4, characterized in that it comprises the following steps: 步骤一,松开刀架锁紧螺母(8),调整动刀架(11)的位置,使动刀架(11)到定刀架(10)的距离等于所需橡胶垫的外圆半径,然后锁紧刀架锁紧螺母(8); Step 1. Loosen the lock nut (8) of the knife holder, adjust the position of the movable knife holder (11), so that the distance from the movable knife holder (11) to the fixed knife holder (10) is equal to the outer circle radius of the required rubber pad, Then lock the tool holder lock nut (8); 步骤二,松开刀片锁紧螺母(4),调整刀片(3)的进给量,使刀片(3)的进给量与所需橡胶垫的厚度相适应,然后锁紧刀片锁紧螺母(4); Step 2, loosen the blade lock nut (4), adjust the feed rate of the blade (3), make the feed rate of the blade (3) adapt to the thickness of the required rubber pad, and then lock the blade lock nut ( 4); 步骤三,将定位针(1)旋出,并压入橡胶垫中,左手扶住定位针,右手旋转动刀架(11)并向下施压;当动刀架(11)旋转一周即可得到所需橡胶垫的外圆; Step 3, unscrew the positioning pin (1) and press it into the rubber pad, hold the positioning pin with your left hand, rotate the movable knife holder (11) with your right hand and apply pressure downward; when the movable knife holder (11) rotates once Obtain the outer circle of the required rubber pad; 步骤四,调整动刀架(11)与定刀架(10)之间的距离,使其等于所需橡胶垫的内圆;旋转动刀架(11)并向下施压,将内圆切除,即可得到所需要的密封橡胶垫。 Step 4: Adjust the distance between the movable knife rest (11) and the fixed knife rest (10) to make it equal to the inner circle of the required rubber pad; rotate the movable knife rest (11) and press down to cut off the inner circle , you can get the required sealing rubber gasket.
CN2010105614694A 2010-11-28 2010-11-28 Universal rubber pad cutter and use method thereof Pending CN102476389A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105082222A (en) * 2015-08-17 2015-11-25 哈电集团(秦皇岛)重型装备有限公司 Sealing gasket machining device and using method thereof
CN109623907A (en) * 2018-12-26 2019-04-16 上海通用风机股份有限公司 A kind of cutter device and processing method of industrial flange gasket

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SU491469A1 (en) * 1973-03-26 1975-11-15 Предприятие П/Я М-5641 Device for cutting sheet metal parts
CN2064696U (en) * 1990-04-06 1990-10-31 叶飞 Double-arm rotary circle cutting tool
CN2211891Y (en) * 1994-07-19 1995-11-08 董双富 Washer cutter
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CN201300450Y (en) * 2008-12-03 2009-09-02 山东中烟工业公司 Tool with scaleplate for processing flange sealing gasket
CN201483558U (en) * 2009-09-14 2010-05-26 国营第六九九厂 Adjustable double-knife O-shaped seal ring chamfering bit
CN201534344U (en) * 2009-07-06 2010-07-28 成都飞机工业(集团)有限责任公司 Adjustable circle cutting device
CN201863238U (en) * 2010-11-28 2011-06-15 河南省电力公司焦作供电公司 Universal rubber gasket cutter

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU491469A1 (en) * 1973-03-26 1975-11-15 Предприятие П/Я М-5641 Device for cutting sheet metal parts
CN2064696U (en) * 1990-04-06 1990-10-31 叶飞 Double-arm rotary circle cutting tool
CN2211891Y (en) * 1994-07-19 1995-11-08 董双富 Washer cutter
CN201132339Y (en) * 2007-09-30 2008-10-15 沈阳黎明航空发动机(集团)有限责任公司 A rubber sheet cutting and blanking tool
CN201300450Y (en) * 2008-12-03 2009-09-02 山东中烟工业公司 Tool with scaleplate for processing flange sealing gasket
CN201534344U (en) * 2009-07-06 2010-07-28 成都飞机工业(集团)有限责任公司 Adjustable circle cutting device
CN201483558U (en) * 2009-09-14 2010-05-26 国营第六九九厂 Adjustable double-knife O-shaped seal ring chamfering bit
CN201863238U (en) * 2010-11-28 2011-06-15 河南省电力公司焦作供电公司 Universal rubber gasket cutter

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105082222A (en) * 2015-08-17 2015-11-25 哈电集团(秦皇岛)重型装备有限公司 Sealing gasket machining device and using method thereof
CN105082222B (en) * 2015-08-17 2017-01-04 哈电集团(秦皇岛)重型装备有限公司 A kind of gasket seal processing unit (plant) and using method thereof
CN109623907A (en) * 2018-12-26 2019-04-16 上海通用风机股份有限公司 A kind of cutter device and processing method of industrial flange gasket

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