CN102464954B - Composite adhesive sheet, film comprising same and manufacturing method of film - Google Patents
Composite adhesive sheet, film comprising same and manufacturing method of film Download PDFInfo
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- CN102464954B CN102464954B CN 201010552637 CN201010552637A CN102464954B CN 102464954 B CN102464954 B CN 102464954B CN 201010552637 CN201010552637 CN 201010552637 CN 201010552637 A CN201010552637 A CN 201010552637A CN 102464954 B CN102464954 B CN 102464954B
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- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 claims 1
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- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
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- KUBDPQJOLOUJRM-UHFFFAOYSA-N 2-(chloromethyl)oxirane;4-[2-(4-hydroxyphenyl)propan-2-yl]phenol Chemical compound ClCC1CO1.C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 KUBDPQJOLOUJRM-UHFFFAOYSA-N 0.000 description 1
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- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical class C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
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- Adhesives Or Adhesive Processes (AREA)
- Adhesive Tapes (AREA)
Abstract
本发明涉及一种复合胶粘片,具有用于与待粘贴物体接触的第一接触表面。所述复合胶粘片包括树脂基体、多个导热颗粒以及多根碳纤维。所述多根碳纤维均基本垂直于第一接触表面,多根碳纤维的平均长度为所述复合胶粘片厚度的80%至110%。所述多个导热颗粒位于多根碳纤维之间,多个导热颗粒的平均粒径为所述复合胶粘片厚度的70%至90%。所述树脂基体分布于多个导热颗粒之间以及多根碳纤维之间,树脂基体的粘度为8000厘泊至18000厘泊。本技术方案的复合胶粘片具有较优良的导热性能和导热效率。本技术方案还提供包括上述复合胶粘片的胶片以及胶片的制作方法。
The present invention relates to a composite adhesive sheet having a first contact surface for contacting an object to be pasted. The composite adhesive sheet includes a resin matrix, a plurality of heat-conducting particles and a plurality of carbon fibers. The plurality of carbon fibers are all substantially perpendicular to the first contact surface, and the average length of the plurality of carbon fibers is 80% to 110% of the thickness of the composite adhesive sheet. The plurality of heat-conducting particles are located between the plurality of carbon fibers, and the average diameter of the plurality of heat-conducting particles is 70% to 90% of the thickness of the composite adhesive sheet. The resin matrix is distributed between multiple heat-conducting particles and multiple carbon fibers, and the viscosity of the resin matrix is 8000 centipoise to 18000 centipoise. The composite adhesive sheet of the technical solution has excellent thermal conductivity and thermal conductivity. The technical solution also provides a film comprising the composite adhesive sheet and a method for making the film.
Description
技术领域 technical field
本发明涉及胶粘技术,尤其涉及一种具有较佳导热性能的复合胶粘片、包括该复合胶粘片的胶片及胶片的制作方法。The invention relates to the adhesive technology, in particular to a composite adhesive sheet with better thermal conductivity, a film including the composite adhesive sheet and a method for making the film.
背景技术 Background technique
随着科学技术的进步,印刷电路板在电子领域得到的广泛的应用。关于电路板的应用请参见文献Takahashi,A.O oki,N.Nagai,A.Akahoshi,H.Mukoh,A.Wajima,M.Res.Lab,High densitymultilayer printed circuit board for HITAC M-880,IEEE Trans.onComponents,Packaging,and Manufacturing Technology,1992,15(4):418-425。With the advancement of science and technology, printed circuit boards have been widely used in the electronic field. For the application of the circuit board, please refer to the literature Takahashi, A.O oki, N.Nagai, A.Akahoshi, H.Mukoh, A.Wajima, M.Res.Lab, High densitymultilayer printed circuit board for HITAC M-880, IEEE Trans.onComponents , Packaging, and Manufacturing Technology, 1992, 15(4): 418-425.
随着电路板的集成度增加,电路板产品在实际工作时,往往会放出大量的热量,热量若不能及时导出,将影响电路板信号传送。一种加快电路板产品散热的方法是在电路板上安装或集成电子元器件时,使用具有导热性能的导热胶片。目前常用的导热胶片的导热速度不够迅速,导热性能也不够均匀。As the integration of circuit boards increases, circuit board products often emit a lot of heat when they are actually working. If the heat cannot be exported in time, it will affect the signal transmission of the circuit board. One way to speed up the heat dissipation of circuit board products is to use a thermally conductive film with thermal conductivity when mounting or integrating electronic components on the circuit board. At present, the heat conduction speed of the commonly used heat conduction film is not fast enough, and the heat conduction performance is not uniform enough.
因此,有必要提供一种具有较优良导热性能和导热速度的复合胶粘片、包括该复合胶粘片的胶片及胶片的制作方法。Therefore, it is necessary to provide a composite adhesive sheet with better thermal conductivity and heat conduction speed, a film including the composite adhesive sheet, and a method for making the film.
发明内容 Contents of the invention
以下将以实施例说明一种复合胶粘片、包括该复合胶粘片的胶片及胶片的制作方法。A composite adhesive sheet, a film comprising the composite adhesive sheet, and a method for making the film will be described below with examples.
一种复合胶粘片,具有用于与待粘贴物体接触的第一接触表面。所述复合胶粘片包括树脂基体、多个导热颗粒以及多根碳纤维。所述多根碳纤维均基本垂直于第一接触表面,多根碳纤维的平均长度为所述复合胶粘片厚度的80%至110%。所述多个导热颗粒位于多根碳纤维之间,多个导热颗粒的平均粒径为所述复合胶粘片厚度的70%至90%。所述树脂基体分布于多个导热颗粒之间以及多根碳纤维之间,树脂基体的粘度为8000厘泊至18000厘泊。A composite adhesive sheet has a first contact surface for contacting with an object to be pasted. The composite adhesive sheet includes a resin matrix, a plurality of heat-conducting particles and a plurality of carbon fibers. The plurality of carbon fibers are all substantially perpendicular to the first contact surface, and the average length of the plurality of carbon fibers is 80% to 110% of the thickness of the composite adhesive sheet. The plurality of heat-conducting particles are located between the plurality of carbon fibers, and the average diameter of the plurality of heat-conducting particles is 70% to 90% of the thickness of the composite adhesive sheet. The resin matrix is distributed between multiple heat-conducting particles and multiple carbon fibers, and the viscosity of the resin matrix is 8000 centipoise to 18000 centipoise.
一种胶片,包括第一离型基材和复合胶粘片。所述第一离型基材具有第一离型表面,所述复合胶粘片形成于第一离型表面。所述复合胶粘片包括树脂基体、多个导热颗粒以及多根碳纤维。所述多根碳纤维均基本垂直于第一离型表面,多根碳纤维的平均长度为所述复合胶粘片厚度的80%至110%。所述多个导热颗粒位于多根碳纤维之间,多个导热颗粒的平均粒径为所述复合胶粘片厚度的70%至90%。所述树脂基体连接在多个导热颗粒之间以及多根碳纤维之间,树脂基体的粘度为8000厘泊至18000厘泊。A film, comprising a first release base material and a composite adhesive sheet. The first release substrate has a first release surface, and the composite adhesive sheet is formed on the first release surface. The composite adhesive sheet includes a resin matrix, a plurality of heat-conducting particles and a plurality of carbon fibers. The plurality of carbon fibers are all substantially perpendicular to the first release surface, and the average length of the plurality of carbon fibers is 80% to 110% of the thickness of the composite adhesive sheet. The plurality of heat-conducting particles are located between the plurality of carbon fibers, and the average diameter of the plurality of heat-conducting particles is 70% to 90% of the thickness of the composite adhesive sheet. The resin matrix is connected between a plurality of heat-conducting particles and a plurality of carbon fibers, and the viscosity of the resin matrix is 8000 centipoise to 18000 centipoise.
一种胶片的制造方法,包括步骤:A method for manufacturing a film, comprising the steps of:
提供复合胶粘材料,所述复合胶粘材料包括树脂基体、多个导热颗粒以及多根碳纤维,所述多个导热颗粒位于多根碳纤维之间,所述树脂基体连接在多个导热颗粒之间以及多根碳纤维之间;A composite adhesive material is provided, the composite adhesive material includes a resin matrix, a plurality of thermally conductive particles and a plurality of carbon fibers, the plurality of thermally conductive particles are located between the plurality of carbon fibers, and the resin matrix is connected between the plurality of thermally conductive particles and between multiple carbon fibers;
提供第一离型基材,所述第一离型基材具有第一离型表面;providing a first release substrate having a first release surface;
将所述复合胶粘材料涂布于第一离型表面,使所述复合胶粘材料在第一离型表面的涂布厚度为多根碳纤维的平均长度的91%至125%,且为多个导热颗粒的平均粒径的111%至143%;以及Coating the composite adhesive material on the first release surface, so that the coating thickness of the composite adhesive material on the first release surface is 91% to 125% of the average length of the plurality of carbon fibers, and is more than 111% to 143% of the average particle diameter of each thermally conductive particle; and
拉伸离型基材,并加热涂布于第一离型表面的复合胶粘材料,以使得涂布于第一离型表面的复合胶粘材料中的碳纤维均基本沿垂直于第一离型表面的方向延伸,并使得树脂基体固化至粘度为8000厘泊至18000厘泊,从而形成复合胶粘片。Stretching the release base material, and heating the composite adhesive material coated on the first release surface, so that the carbon fibers in the composite adhesive material coated on the first release surface are substantially along the direction perpendicular to the first release surface. The direction of the surface is extended, and the resin matrix is cured to a viscosity of 8000 centipoise to 18000 centipoise, thereby forming a composite adhesive sheet.
本技术方案提供的复合胶粘片中分散有多个导热颗粒以及多根碳纤维。由于碳纤维具有优良的导热性,其导热系数一般为300~500W/k,从而可以提升胶片的导热性能和导热效率。并且,多根碳纤维的平均长度为复合胶粘片厚度的80%至110%,且基本均垂直排列,从而在贴覆在电路板表面或者其它热源元件表面时,可以尽快传导出热源散发的热量。进一步地,多根碳纤维之间还分布有多个导热颗粒,多个导热颗粒的平均粒径为所述复合胶粘片厚度的70%至90%,从而可以辅助传导出热源散发的热量。并且,树脂基体还具有良好的粘着性,从而可以较好地附着于热源表面。本技术方案提供的胶片具有良好的导热性能和导热效率。本技术方案提供的胶片的制作方法能够制备以上具有优良导热性能和导热效率的胶片。A plurality of heat-conducting particles and a plurality of carbon fibers are dispersed in the composite adhesive sheet provided by the technical solution. Because carbon fiber has excellent thermal conductivity, its thermal conductivity is generally 300-500W/k, which can improve the thermal conductivity and thermal conductivity of the film. Moreover, the average length of multiple carbon fibers is 80% to 110% of the thickness of the composite adhesive sheet, and they are basically arranged vertically, so that when they are pasted on the surface of the circuit board or other heat source components, the heat emitted by the heat source can be conducted as soon as possible . Further, a plurality of heat-conducting particles are distributed among the plurality of carbon fibers, and the average particle size of the plurality of heat-conducting particles is 70% to 90% of the thickness of the composite adhesive sheet, so as to assist in conducting the heat emitted by the heat source. Moreover, the resin matrix also has good adhesiveness, so it can be better attached to the surface of the heat source. The film provided by the technical solution has good heat conduction performance and heat conduction efficiency. The film manufacturing method provided by the technical solution can prepare the above films with excellent thermal conductivity and thermal conductivity.
附图说明 Description of drawings
图1是本技术方案实施方式提供的包括复合胶粘片的胶片的剖视示意图。Fig. 1 is a schematic cross-sectional view of a film including a composite adhesive sheet provided by an embodiment of the technical solution.
图2是本技术方案实施方式提供的胶片的制作方法的流程图。主要元件符号说明Fig. 2 is a flow chart of the film making method provided by the embodiment of the technical solution. Description of main component symbols
胶片 10
第一离型基材 11The
第一离型表面 110
复合胶粘片 12Composite
第一接触表面 1201First contact surface 1201
第二接触表面 1202
碳纤维 122
导热颗粒 124Thermally
第一离型基材 13The
第二离型表面 130
具体实施方式 Detailed ways
下面结合附图和实施例对本技术方案提供的复合胶粘片、胶片及其制作方法进一步的详细说明。The composite adhesive sheet, film and production method thereof provided by the technical solution will be further described in detail below in conjunction with the accompanying drawings and embodiments.
请参阅图1,本技术方案提供一种胶片10,其包括依次堆叠的第一离型基材11、复合胶粘片12和第二离型基材13。Referring to FIG. 1 , the technical solution provides a
所述第一离型基材11用于承载复合胶粘片12。第一离型基材11是指具有至少一个离型表面的片状材料,离型表面是指具有低表面能的表面,既可以粘附其它材料,又易于分离粘附于其上的材料。第一离型基材11可以为PET离型膜,即其基材为PET,在基材的至少一个表面上涂布有硅油等材料而形成离型表面的片状材料,从而既能粘住形成于其上的复合胶粘片12,但又易于使第一离型基材11与复合胶粘片12分离。本实施例中,第一离型基材11采用单面PET离型膜,其具有与复合胶粘片12接触的第一离型表面110。第一离型基材11的材料不限于本实施例中提供的PET离型膜,其也可以为其它具有离型表面的材料,如离型纸等。所述离型纸可以为硅油纸或淋膜纸。The
所述第二离型基材13用于保护复合胶粘片12。当生产的胶片10不需要运输或长时间保存时,胶片10也可以不包括第二离型基材13。第二离型基材13的材料可以与第一离型基材11的材料相同,即其可以为PET离型膜,其也可以为其它具有离型表面的材料,如各种离型纸等。第二离型基材13具有与复合胶粘片12接触的第二离型表面130。第二离型表面130与第一离型表面110基本平行,且第二离型表面130与第一离型表面110的间距即为复合胶粘片12的厚度。The
在运输和储存过程中,第一离型基材11及第二离型基材13可以使得复合胶粘片12与外界隔离,防止复合胶粘片12被污染或者吸潮。在进行运输或者储存过程中,当多层胶片10相互堆叠时,第一离型基材11及第二离型基材13还可以隔离相邻的胶片10以避免胶片10相互粘连。During transportation and storage, the
所述复合胶粘片12用于粘接到热源元件的表面,起到粘接其它元件并传导热源元件散发的热量的作用。复合胶粘片12的厚度可以根据实际需要而进行设定。在本实施例中,复合胶粘片12的厚度约为50微米。复合胶粘片12设置于第一离型基材11的第一离型表面110和第二离型基材13的第二离型表面130之间。复合胶粘片12具有相对的第一接触表面1201和第二接触表面1202。所述第二接触表面1202与第一离型基材11相接触,用于在与第一离型基材11分离后贴覆于待粘接元件并与待粘接元件接触。所述第一接触表面1201与第二离型基材13相接触,用于在与第二离型基材13分离后贴覆于待粘接元件并与待粘接元件接触。第一接触表面1201和第二接触表面1202的间距即为复合胶粘片12的厚度,即约为50微米。所述复合胶粘片12由复合胶粘材料组成。所述复合胶粘材料至少包括树脂基体、多根碳纤维122及多个导热颗粒124,还可以包括其它材料,例如还可以包括硬化剂、催化剂、溶剂、增韧剂、添加剂及消泡剂。所述多根碳纤维122在复合胶粘材料中基本均匀分布,所述多个导热颗粒124在复合胶粘材料中也基本均匀分布。并且,所述多根碳纤维122和多个导热颗粒124相互掺杂分布,也就是说,多根碳纤维122位于多个导热颗粒124之间,多个导热颗粒124位于多根碳纤维122之间。所述树脂基体与其它材料用于连接、粘接多根碳纤维122和多个导热颗粒124。The
所述树脂基体可以为固化状态或半固化状态,其粘度为8000mPa·s(毫帕·秒)至18000mPa·s,即为8000厘泊至18000厘泊,优选为11000mPa·s(毫帕·秒)至14000mPa·s。树脂基体可以为环氧树脂,也可以为其它树脂,例如聚酰亚胺(Polyimide,PI)、聚乙烯对苯二甲酸乙二醇酯(Polyethylene Terephthalate,PET)、聚萘二甲酸乙二醇酯(Polyethylene naphthalate,PEN)等。在本实施例中,所述树脂基体为市售的陶氏331液态环氧树脂,其为环氧氯丙烷和双酚A两种物质反应生成的液体产品,其环氧当量为182至192,优选为188左右。当然,树脂基体也可以为其它改性的环氧树脂,例如为环氧树脂与端羧基聚合物发生共聚合反应后的产物,即,环氧树脂末端的环氧基与端羧基聚合物的末端的羧基发生反应而生成一个酯基,从而得到包括交替的环氧树脂重复单元和端羧基聚合物的重复单元的聚合物。环氧树脂在复合胶粘材料中的质量百分含量约为10%至18%,优选约为14.03%。The resin matrix can be in a cured state or a semi-cured state, and its viscosity is from 8000 mPa·s (milliPa·s) to 18000 mPa·s, that is, from 8000 centipoise to 18000 centipoise, preferably 11000 mPa·s (milliPa·s) ) to 14000mPa·s. Resin matrix can be epoxy resin, also can be other resins, such as polyimide (Polyimide, PI), polyethylene terephthalate (Polyethylene Terephthalate, PET), polyethylene naphthalate (Polyethylene naphthalate, PEN) and so on. In this embodiment, the resin matrix is commercially available Dow 331 liquid epoxy resin, which is a liquid product formed by the reaction of epichlorohydrin and bisphenol A, and its epoxy equivalent is 182 to 192. Preferably around 188. Of course, the resin matrix can also be other modified epoxy resins, such as the product after the copolymerization reaction of epoxy resin and carboxyl-terminated polymer, that is, the epoxy group at the end of the epoxy resin and the terminal of the carboxyl-terminated polymer The carboxyl group reacts to form an ester group, resulting in a polymer comprising alternating repeat units of epoxy resin and repeat units of carboxyl-terminated polymer. The mass percentage content of epoxy resin in the composite adhesive material is about 10% to 18%, preferably about 14.03%.
所述多根碳纤维122均基本垂直于第一接触表面1201,均基本从第一接触表面1201或靠近第一接触表面1201处向第二接触表面1202或靠近第二接触表面1202处延伸。多根碳纤维122的平均长度为复合胶粘片12的厚度的80%至110%。在本实施例中,多根碳纤维122的平均长度基本等于复合胶粘片12的厚度,约为50微米。多根碳纤维122中,至少部分碳纤维122暴露于第一接触表面1201,还有至少部分碳纤维122暴露于第二接触表面1202。或者可以说,多根碳纤维122中,有部分碳纤维122既暴露于第一接触表面1201,又暴露于第二接触表面1202;有部分碳纤维122既不暴露于第一接触表面1201,又不暴露于第二接触表面1202;有部分碳纤维仅暴露于第一接触表面1201,而不暴露于第二接触表面1202;还有部分碳纤维仅暴露于第二接触表面1202,而不暴露于第一接触表面1201。碳纤维122可以为有机纤维经碳化及石墨化处理而得到的微晶石墨材料,也可以为碳纳米管、碳纳米线、碳纳米簇、石墨烯等一维碳材料。本实施例中,碳纤维122在复合胶粘材料中的质量百分含量约为8%至12%,优选约为9.82%。The plurality of
所述多个导热颗粒124可以为球形、椭球形、近似于球形、近似于椭球形或者为其它形状。多个导热颗粒124的平均粒径为复合胶粘片12的厚度的70%至90%。或者,也可以为多根碳纤维122的平均长度的70%至90%。优选的,多个导热颗粒124的平均粒径为复合胶粘片12的厚度的80%左右。平均粒径是指粒度分布曲线中累积分布为50%时的最大颗粒的等效直径。在本实施例中,导热颗粒124的平均粒径约为40微米,约有50%的导热颗粒124的粒径小于或等于40微米,5%的导热颗粒124的粒径约为50微米。本实施例中,所述导热颗粒124采用氮化硼(BN)颗粒。当然,所述导热颗粒124还可采用氧化铝、银或其它导热系数较高的材料。导热颗粒124在复合胶粘材料中所占的质量百分含量为35%至55%,优选约为44.91%。The plurality of heat-conducting
所述硬化剂用于对复合胶粘材料起到硬化作用。本实施例中,采用的硬化剂为双氰胺(Dicyandiamine),所述硬化剂在复合胶粘材料中所占的质量百分含量为1.0%至2.0%,优选约为1.57%。在复合胶粘材料中,硬化剂的活性氢总量可与环氧树脂的环氧总量相当。The hardener is used to harden the composite adhesive material. In this embodiment, the hardener used is Dicyandiamine, and the weight percentage of the hardener in the composite adhesive material is 1.0% to 2.0%, preferably about 1.57%. In composite adhesives, the total amount of active hydrogen in the hardener can be compared to the total amount of epoxy in the epoxy resin.
所述催化剂为2-苯基咪唑(2-Phenylimidazole),催化剂的含量与环氧树脂的含量相互对应。催化剂在复合胶粘材料中所占的质量百分含量约为0.16%。The catalyst is 2-phenylimidazole (2-Phenylimidazole), and the content of the catalyst corresponds to the content of the epoxy resin. The mass percentage of the catalyst in the composite adhesive material is about 0.16%.
所述溶剂为二乙二醇单乙醚醋酸酯(Diethylene glycolmonoethyl ether acetate),所述溶剂在复合胶粘材料中的含量为10%至30%,优选约为21.05%。该溶剂用于溶解上述其它组分,以形成均匀的液态分散体系。The solvent is diethylene glycol monoethyl ether acetate, and the content of the solvent in the composite adhesive material is 10% to 30%, preferably about 21.05%. The solvent is used to dissolve the other components mentioned above to form a uniform liquid dispersion.
所述增韧剂为双酚A型聚羟基醚(Poly-hydroxylether ofBisphenol A,PKHH),所述增韧剂在复合胶粘材料中的含量为2.0%至6.5%,优选约为4.21%。该增韧剂的含量与所述溶剂的含量相对应。增韧剂与溶剂的质量比约为0.1至0.3比1,优选为0.2比1。The toughening agent is bisphenol A polyhydroxy ether (Poly-hydroxylether of Bisphenol A, PKHH), and the content of the toughening agent in the composite adhesive material is 2.0% to 6.5%, preferably about 4.21%. The content of the toughening agent corresponds to the content of the solvent. The mass ratio of toughening agent to solvent is about 0.1 to 0.3 to 1, preferably 0.2 to 1.
所述添加剂用于缓解所述增韧剂溶解于溶剂时产生的拉丝现象。所述添加剂为γ-缩水甘油醚氧丙基三甲氧基硅烷(γ-Glycidoxypropy tri-methoxy silane),所述添加剂在复合胶粘材料中的含量约为0.74%。The additive is used to alleviate the stringing phenomenon that occurs when the toughening agent is dissolved in a solvent. The additive is γ-glycidoxypropyl trimethoxysilane (γ-Glycidoxypropyl tri-methoxy silane), and the content of the additive in the composite adhesive material is about 0.74%.
所述消泡剂用于消除复合胶粘材料中的泡沫,所述消泡剂在复合胶粘材料中的质量百分含量约为2%至5%。优选为3.51%。所述消泡剂可以为市售的台湾淳政公司生产的1211消泡剂,其在复合胶粘材料中还可以起到流平的作用。The defoamer is used to eliminate foam in the composite adhesive material, and the mass percentage content of the defoamer in the composite adhesive material is about 2% to 5%. Preferably it is 3.51%. The defoamer can be commercially available 1211 defoamer produced by Taiwan Chunzheng Company, which can also play a leveling role in the composite adhesive material.
本技术方案提供的一个优选实施例的胶片中,用于组成复合胶粘片12的复合胶粘材料中,环氧树脂的质量百分含量约为14.03%,多根碳纤维122的质量百分含量约为9.82%,多个导热颗粒124的质量百分含量约为44.91%,双氰胺的质量百分含量约为1.57%、2-苯基咪唑的质量百分含量约为0.16%,二乙二醇单乙醚醋酸酯的质量百分含量约为21.05%,双酚A型聚羟基醚的质量百分含量约为4.21%,γ-缩水甘油醚氧丙基三甲氧基硅烷的质量百分含量约为0.74%,消泡剂的质量百分含量约为3.51%。In the film of a preferred embodiment provided by this technical solution, in the composite adhesive material used to form the
当然,本领域技术人员可以理解,用于组成复合胶粘片12的复合胶粘材料中,除树脂基体、多根碳纤维122及多个导热颗粒124外,其他的硬化剂、催化剂、溶剂、增韧剂、添加剂及消泡剂并非为必要技术特征,可以仅含有其中的一种或几种,也可以包括其它的材料。例如,复合胶粘材料可以包括树脂基体、多根碳纤维122及多个导热颗粒124及溶剂。Of course, those skilled in the art can understand that in the composite adhesive material used to form the
使用本技术方案提供的胶片10贴覆于电路板表面或者其它热源表面时,可先撕除第二离型基材13,从而暴露出复合胶粘片12的第一接触表面1201,将第一接触表面1201与电路板表面或者其它热源表面接触从而将复合胶粘片12贴覆并粘接于电路板表面或者其它热源表面,随后即可将第一离型基材11从复合胶粘片12的第二接触表面1202撕除。如此,即可将复合胶粘片12贴覆并粘接于电路板表面或者其它热源表面,起到粘接与导热的效果。When the
贴覆于电路板表面或者其它热源表面后,复合胶粘片12基本呈灰色,具有较好的附着性、耐溶剂性和耐酸碱性。具体而言,复合胶粘片12贴覆于电路板表面或者其它热源表面后,浸泡于丙酮溶液中17个小时无剥落现象,浸泡于浓度为10%的氢氧化钠或者盐酸溶液里半个小时均无丝毫剥落现象。After being pasted on the surface of the circuit board or other heat sources, the
请一并参阅图1及图2,本技术方案还提供所述胶片10的制作方法,该制作方法包括如下步骤:Please refer to Fig. 1 and Fig. 2 together, this technical scheme also provides the manufacturing method of described
第一步,提供复合胶粘材料。所述复合胶粘材料至少包括树脂基体、多根碳纤维122以及多个导热颗粒124。所述多根碳纤维122位于多个导热颗粒124之间,所述多个导热颗粒124位于多根碳纤维122之间,所述树脂基体可以为环氧树脂,连接在多个导热颗粒124之间以及多根碳纤维122之间。多个导热颗粒124的平均粒径可以在多根碳纤维122的平均长度的70%至90%之间。在本实施例中,多根碳纤维122的平均长度约为50微米,多个导热颗粒124的平均粒径约为40微米。In the first step, a composite adhesive material is provided. The composite adhesive material at least includes a resin matrix, a plurality of
所述复合胶粘材料还可以包括其它材料。在本实施例中,复合胶粘材料还包括硬化剂、催化剂、溶剂、增韧剂、添加剂及消泡剂。这些材料均可为使用如前所述的材料。举例而言,所述溶剂可以为如前所述的二乙二醇单乙醚醋酸酯,所述溶剂在复合胶粘材料中的含量可以为10%至30%。The composite adhesive material may also include other materials. In this embodiment, the composite adhesive material also includes a hardener, a catalyst, a solvent, a toughening agent, an additive and a defoamer. These materials can all be the materials as described above. For example, the solvent may be diethylene glycol monoethyl ether acetate as mentioned above, and the content of the solvent in the composite adhesive material may be 10% to 30%.
第二步,提供第一离型基材11,所述第一离型基材11具有第一离型表面110。第一离型基材11可以为PET离型膜。In the second step, the
第三步,将所述复合胶粘材料涂布于第一离型表面110,所述复合胶粘材料在第一离型表面110的涂布厚度为多根碳纤维122的平均长度的91%至125%,且为多个导热颗粒124的平均粒径的111%至143%。从而使得多根碳纤维122的平均长度为涂布厚度的80%至110%,并使得多个导热颗粒的平均粒径为涂布厚度的70%至90%。在本实施例中,所述复合胶粘材料在第一离型表面110的涂布厚度为50微米左右。In the third step, the composite adhesive material is coated on the
本实施例中,采用狭缝式涂布机将液态的复合胶粘材料涂布于绝缘基材层110的第一表面111,一边与控制涂布厚度并涂布均匀。In this embodiment, the liquid composite adhesive material is coated on the first surface 111 of the insulating
第四步,拉伸第一离型基材11,并加热涂布于第一离型表面110的复合胶粘材料,以使得涂布于第一离型表面110的复合胶粘材料中的多根碳纤维122均基本沿垂直于第一离型表面110的方向延伸,并使得树脂基体固化至粘度为8000厘泊至18000厘泊,从而形成复合胶粘片12。复合胶粘片12具有相对的第一接触表面1201与第二接触表面1202,所述第二接触表面1202与第一离型基材11的第一离型面110接触。The fourth step is to stretch the
在本实施例中,拉伸第一离型基材11,并加热涂布于第一离型表面110的复合胶粘材料,以形成复合胶粘片12可以包括以下步骤:In this embodiment, stretching the
首先,拉伸第一离型基材11,并以80-120摄氏度左右的温度烘烤涂布于第一离型表面110的复合胶粘材料2-4分钟左右。在本实施例中,在拉伸的同时,以100摄氏度左右的温度烘烤涂布于第一离型表面110的复合胶粘材料3分钟左右。由于第一离型基材11的拉伸力以及溶剂的极性将会使得复合胶粘材料中的多根碳纤维122基本站立于第一离型表面110。也就是说,多根碳纤维122基本将垂直于第一离型表面110。First, the
其次,停止拉伸第一离型基材11,并以60-80摄氏度左右的温度烘烤涂布于第一离型表面110的复合胶粘材料4-8分钟左右。在本实施例中,以70摄氏度左右的温度烘烤涂布于第一离型表面110的复合胶粘材料5分钟左右。此时,可以进一步固化树脂基体、溶剂及其它材料,使得树脂基体固化至粘度为8000厘泊至18000厘泊。Next, stop stretching the
本领域技术人员可以理解,拉伸的条件以及加热的条件可以依复合胶粘材料中的组分以及厚度而定。实际操作中,可以依据具体条件而制定拉伸及加热的参数。Those skilled in the art can understand that stretching conditions and heating conditions may depend on the components and thickness of the composite adhesive material. In actual operation, stretching and heating parameters can be formulated according to specific conditions.
第五步,在复合胶粘片12远离第一离型基材11的表面上,即,第一接触表面1201上贴合第二离型基材13。所述第二离型基材13具有第二离型表面130,所述复合胶粘片12贴合于第一离型基材11的第一离型表面110与第二离型基材13的第二离型表面130之间。第二离型基材13可以为离型PET膜,其可以为各种离型纸。In the fifth step, attach the
当制作形成的胶片10直接用于电路板制作时,在复合胶粘片上也可以不贴合第二离型基材13。When the formed
在第四步或第五步之后,还可以进一步对胶片10进行裁切,将胶片10制作成需要的形状,以方便使用。制作形成的胶片10不直接进行应用时,可以将胶片10放置于低温环境下存储,存储的温度可以大约为5摄氏度。After the fourth step or the fifth step, the
本技术方案提供的胶片10中,复合胶粘片12均匀分散有多个导热颗粒124以及多根碳纤维122。由于碳纤维具有优良的导热性,其导热系数一般为300~500W/k,从而可以提升胶片10的导热性能和导热效率。并且,多根碳纤维122的平均长度为复合胶粘片12厚度的80%至110%,且基本均垂直排列,从而在贴覆在电路板表面或者其它热源元件表面时,可以尽快传导出热源散发的热量。进一步地,多根碳纤维122之间还分布有多个导热颗粒124,多个导热颗粒124的平均粒径为所述复合胶粘片12厚度的70%至90%,从而可以辅助传导出热源散发的热量。并且,树脂基体还具有良好的粘着性,从而可以较好地附着于热源表面。也就是说,复合胶粘片12可以稳定附着于热源表面并具有较快的散热效率。本技术方案提供的胶片制作方法能够制备以上具有优良导热性能和导热效率的胶片10。In the
可以理解的是,对于本领域的普通技术人员来说,可以根据本发明的技术构思做出其它各种相应的改变与变形,而所有这些改变与变形都应属于本发明权利要求的保护范围。It can be understood that those skilled in the art can make various other corresponding changes and modifications according to the technical concept of the present invention, and all these changes and modifications should belong to the protection scope of the claims of the present invention.
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