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CN102460285A - Liquid crystal display device - Google Patents

Liquid crystal display device Download PDF

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Publication number
CN102460285A
CN102460285A CN2010800254065A CN201080025406A CN102460285A CN 102460285 A CN102460285 A CN 102460285A CN 2010800254065 A CN2010800254065 A CN 2010800254065A CN 201080025406 A CN201080025406 A CN 201080025406A CN 102460285 A CN102460285 A CN 102460285A
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Prior art keywords
liquid crystal
light
prism
light source
film
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CN2010800254065A
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Chinese (zh)
Inventor
室诚治
森美穗
金光昭佳
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Sumitomo Chemical Co Ltd
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Sumitomo Chemical Co Ltd
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Publication of CN102460285A publication Critical patent/CN102460285A/en
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    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/1336Illuminating devices
    • G02F1/133602Direct backlight
    • G02F1/133606Direct backlight including a specially adapted diffusing, scattering or light controlling members
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/0001Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
    • G02B6/0011Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
    • G02B6/0013Means for improving the coupling-in of light from the light source into the light guide
    • G02B6/0023Means for improving the coupling-in of light from the light source into the light guide provided by one optical element, or plurality thereof, placed between the light guide and the light source, or around the light source
    • G02B6/0025Diffusing sheet or layer; Prismatic sheet or layer
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/04Prisms
    • G02B5/045Prism arrays
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/0001Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
    • G02B6/0011Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
    • G02B6/0033Means for improving the coupling-out of light from the light guide
    • G02B6/005Means for improving the coupling-out of light from the light guide provided by one optical element, or plurality thereof, placed on the light output side of the light guide
    • G02B6/0053Prismatic sheet or layer; Brightness enhancement element, sheet or layer
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/133528Polarisers
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/1336Illuminating devices
    • G02F1/133615Edge-illuminating devices, i.e. illuminating from the side
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/0001Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
    • G02B6/0011Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
    • G02B6/0033Means for improving the coupling-out of light from the light guide
    • G02B6/0056Means for improving the coupling-out of light from the light guide for producing polarisation effects, e.g. by a surface with polarizing properties or by an additional polarizing elements
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/1336Illuminating devices
    • G02F1/133602Direct backlight
    • G02F1/133606Direct backlight including a specially adapted diffusing, scattering or light controlling members
    • G02F1/133607Direct backlight including a specially adapted diffusing, scattering or light controlling members the light controlling member including light directing or refracting elements, e.g. prisms or lenses
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/1336Illuminating devices
    • G02F1/13362Illuminating devices providing polarized light, e.g. by converting a polarisation component into another one

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Nonlinear Science (AREA)
  • Mathematical Physics (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Polarising Elements (AREA)
  • Liquid Crystal (AREA)

Abstract

Provided is a liquid crystal display device with high luminance and contrast and excellent display characteristics. The liquid crystal display device is configured from a surface light source (20), and a liquid crystal panel (10) disposed above the surface light source and provided with a liquid crystal cell (3) and a polarizing plate stacked on a surface on the surface light source side of the liquid crystal cell. The polarizing plate is provided with a polarizing film (12) and a prism sheet (13) having the surface thereof configured from prism-shaped protrusions (13a), the prism sheet (13) is disposed such that the surface thereof configured from the prism-shaped protrusions faces the surface light source, and the light intensity distribution indicating the emission angle dependence of the light intensity of emitted light from the surface light source (20) satisfies the following (1) and (2). (1) The maximum value of the light intensity has the highest peak in the range of -80 DEG =<-40 DEG or 40 DEG <=80 DEG . (2) The following expression is satisfied: a-b<30 DEG where a is an angle at which the maximum value of the light intensity at the peak is shown, and b is an angle at which a half of the maximum value of the light intensity at the peak is shown.

Description

液晶显示装置Liquid crystal display device

技术领域 technical field

本发明涉及用于液晶电视、液晶监视器、个人电脑等中的液晶显示装置。The present invention relates to liquid crystal display devices used in liquid crystal televisions, liquid crystal monitors, personal computers, and the like.

背景技术 Background technique

液晶显示装置作为液晶电视、液晶监视器、个人电脑等所用的薄型显示装置,用途急剧扩大。特别是,液晶电视的市场扩大显著,此外,实现低成本的要求也非常高。Liquid crystal display devices are rapidly expanding as thin display devices used in liquid crystal televisions, liquid crystal monitors, personal computers, and the like. In particular, the market for LCD TVs is expanding remarkably, and there is also a very high demand for achieving low costs.

通常的液晶显示装置由使用冷阴极管或LED的面光源、光扩散板、1个或多个扩散片、聚光片、及贴合有偏振片的液晶面板构成。近年来,在可壁挂的大画面液晶电视的用途等中迫切要求液晶显示装置的薄型化,这种情况下,与液晶显示装置的薄型化相对应,需要将用于其的构件薄壁化、削减构件件数。A general liquid crystal display device is composed of a surface light source using cold cathode tubes or LEDs, a light diffusion plate, one or more diffusion sheets, a light concentrating sheet, and a liquid crystal panel to which a polarizing plate is bonded. In recent years, thinning of liquid crystal display devices has been urgently demanded for applications such as wall-mountable large-screen liquid crystal televisions. In this case, corresponding to the thinning of liquid crystal display devices, it is necessary to Reduce the number of components.

针对这种要求,已知如下技术,即,通过将具有聚光性的棱镜片直接粘合在配置于构成液晶面板的液晶单元与面光源之间的偏振片的单面的方法(例如JPH11-295714-A及JP2008-262132-A)、将聚光性棱镜片用作配置在液晶面板的面光源侧的偏振片的保护膜的方法(例如JP2008-262132-A及JP2005-17355-A),从而除去1个或多个构件、削减构件件数。For this requirement, known following technology, promptly, by the method (for example JPH11- 295714-A and JP2008-262132-A), a method of using a light-condensing prism sheet as a protective film of a polarizer disposed on the surface light source side of a liquid crystal panel (for example, JP2008-262132-A and JP2005-17355-A), This eliminates one or more components and reduces the number of components.

如上述专利文献1~3所记载的、使用具备棱镜片等片构件的偏振片的液晶显示装置,根据所用面光源具有的光射出特性,存在未充分发挥对片构件期望的聚光功能,造成亮度、对比度等显示特性下降的情形。As described in the above-mentioned Patent Documents 1 to 3, liquid crystal display devices using polarizing plates equipped with sheet members such as prism sheets do not fully exhibit the desired light-condensing function of the sheet members due to the light emission characteristics of the surface light source used, resulting in When display characteristics such as brightness and contrast are degraded.

发明内容 Contents of the invention

本发明是为了解决上述课题而进行的,其目的在于提供亮度及对比度高、显示特性优异的液晶显示装置。The present invention has been made to solve the above-mentioned problems, and an object of the present invention is to provide a liquid crystal display device having high luminance and contrast and excellent display characteristics.

本发明涉及由面光源和液晶面板构成的液晶显示装置,所述液晶面板配置在该面光源上且具备液晶单元及层叠于该液晶单元的面光源侧的面上的偏振片。在本发明的液晶显示装置中,上述偏振片具备偏光膜和棱镜片,所述棱镜片介由粘合剂层层叠于该偏光膜的表面且具有由棱镜状突起构成的表面,该棱镜片配置成由棱镜状突起构成的表面与面光源对置。此外,本发明的液晶显示装置将在与棱镜状突起的棱线方向正交的平面内的、面光源的光射出面的法线方向与面光源的射出光的射出方向形成的角度设为射出角度θ(其中,-90°≤θ≤90°)时,表示射出光的光强度的射出角度依赖性的面光源的光强度分布满足下述(1)及(2)。The present invention relates to a liquid crystal display device comprising a surface light source and a liquid crystal panel disposed on the surface light source and including a liquid crystal cell and a polarizing plate laminated on a surface of the liquid crystal cell on the surface light source side. In the liquid crystal display device of the present invention, the above-mentioned polarizer includes a polarizing film and a prism sheet, the prism sheet is laminated on the surface of the polarizing film through an adhesive layer and has a surface composed of prism-shaped protrusions, and the prism sheet is configured The surface made of prism-shaped protrusions faces the surface light source. In addition, in the liquid crystal display device of the present invention, the angle formed by the normal direction of the light exit surface of the surface light source and the exit direction of the exit light of the surface light source in a plane perpendicular to the ridgeline direction of the prism-shaped protrusions is defined as the output At the angle θ (where -90°≦θ≦90°), the light intensity distribution of the surface light source representing the output angle dependence of the light intensity of emitted light satisfies the following (1) and (2).

(1)在-80°θ<-40°或40°<θ≤80°的范围内,光强度的极大值具有最高峰。(1) In the range of -80°θ<-40° or 40°<θ≤80°, the maximum value of the light intensity has the highest peak.

(2)将显示上述光强度的极大值的最高峰中的光强度极大值的角度设为θa、将显示该峰中的光强度极大值的1/2的角度设为θb时,满足下式[1]:(2) When the angle of the light intensity maximum value in the highest peak showing the above-mentioned light intensity maximum value is θa, and the angle showing 1/2 of the light intensity maximum value in the peak is θb, Satisfy the following formula [1]:

|θa-θb |<30°            [1]。|θa-θb|<30° [1].

在本发明的液晶显示装置中,上述面光源优选包含导光板及配置在该导光板的侧方的光源装置。此外,光源装置是将点状光源排列成线状的光源装置或者包含棒状光源的光源装置,光源装置与棱镜片优选配置成光源装置与棱镜状突起的棱线平行或者大致平行。In the liquid crystal display device of the present invention, the surface light source preferably includes a light guide plate and a light source device disposed on a side of the light guide plate. In addition, the light source device is a light source device in which point light sources are arranged in a line or a light source device including rod light sources. The light source device and the prism sheet are preferably arranged so that the light source device is parallel or substantially parallel to the ridgeline of the prism-shaped protrusions.

在本发明的液晶显示装置中,上述面光源优选具有配置在导光板一边的1个光源装置或者配置在导光板相对的两边的两个光源装置。In the liquid crystal display device of the present invention, the surface light source preferably has one light source device arranged on one side of the light guide plate or two light source devices arranged on opposite sides of the light guide plate.

棱镜状突起的顶角α优选为60°以上。此外,棱镜状突起的截面形状优选为等腰三角形。The apex angle α of the prism-shaped protrusions is preferably 60° or more. In addition, the cross-sectional shape of the prism-shaped protrusion is preferably an isosceles triangle.

本发明的液晶显示装置为薄型,并且亮度及对比度高、显示特性优异。本发明的液晶显示装置可很好地用作大画面液晶电视用液晶显示装置、特别是可壁挂的液晶电视用液晶显示装置等。The liquid crystal display device of the present invention is thin, has high brightness and contrast, and has excellent display characteristics. The liquid crystal display device of the present invention can be suitably used as a liquid crystal display device for a large-screen liquid crystal television, particularly a liquid crystal display device for a wall-mountable liquid crystal television, and the like.

附图说明 Description of drawings

[图1]是表示本发明液晶显示装置的优选的一例的截面示意图。[ Fig. 1 ] is a schematic cross-sectional view showing a preferred example of the liquid crystal display device of the present invention.

[图2]是表示本发明所用的背面侧偏振片的优选的一例的截面示意图。[ Fig. 2 ] is a schematic cross-sectional view showing a preferred example of a rear-side polarizing plate used in the present invention.

[图3]是表示棱镜片的表面形状的一例的立体示意图。[FIG. 3] It is a schematic perspective view which shows an example of the surface shape of a prism sheet.

[图4]是用于说明本发明所用的面光源的光射出特性的示意性立体图。[ Fig. 4 ] is a schematic perspective view for explaining light emission characteristics of a surface light source used in the present invention.

[图5]是用于说明射入至棱镜片具有的棱镜状突起的光的路径的示意图。[FIG. 5] It is a schematic diagram for demonstrating the path of the light which enters the prism-shaped protrusion which a prism sheet has.

[图6]是表示在实施例1及2中使用的面光源A的光强度分布的图。[ FIG. 6 ] is a diagram showing the light intensity distribution of the surface light source A used in Examples 1 and 2. [ FIG.

[图7]是表示在比较例1及2中使用的面光源B的光强度分布的图。[FIG. 7] It is a figure which shows the light intensity distribution of the surface light source B used in the comparative examples 1 and 2. [FIG.

[图8]是表示在实施例1中制作的液晶显示装置的光强度分布(亮度分布)的图。[ FIG. 8 ] is a graph showing the light intensity distribution (brightness distribution) of the liquid crystal display device produced in Example 1. [ FIG.

[图9]是表示在比较例1中制作的液晶显示装置的光强度分布(亮度分布)的图。[ FIG. 9 ] is a graph showing the light intensity distribution (brightness distribution) of the liquid crystal display device produced in Comparative Example 1. [ FIG.

具体实施方式 Detailed ways

图1是表示本发明液晶显示装置的优选的一例的截面示意图。本发明的图1所示的液晶显示装置100由面光源20与配置在面光源20上的液晶面板10构成,所述面光源20具备导光板22及以沿导光板22的侧方即导光板22的一边的方式配置的光源装置21。液晶面板10包括液晶单元3、层叠在液晶单元3的面光源20侧的面上的作为背面侧偏振片的偏振片1、及层叠在液晶单元3的视觉辨认侧的面上的作为前面侧偏振片的偏振片2。偏振片1及偏振片2介由胶粘剂层17与液晶单元3贴合。FIG. 1 is a schematic cross-sectional view showing a preferred example of the liquid crystal display device of the present invention. The liquid crystal display device 100 shown in FIG. 1 of the present invention is composed of a surface light source 20 and a liquid crystal panel 10 arranged on the surface light source 20. The surface light source 20 is equipped with a light guide plate 22 and a light guide plate along the side of the light guide plate 22. The light source device 21 is arranged in a manner of 22 on one side. The liquid crystal panel 10 includes a liquid crystal cell 3, a polarizing plate 1 as a rear polarizing plate laminated on the surface of the liquid crystal cell 3 on the side of the surface light source 20, and a polarizing plate 1 as a front polarizing plate laminated on the surface of the liquid crystal cell 3 on the viewing side. Sheet polarizer 2. The polarizing plate 1 and the polarizing plate 2 are bonded to the liquid crystal cell 3 through the adhesive layer 17 .

作为背面侧偏振片的偏振片1具备偏光膜12、介由粘合剂层14层叠在偏光膜12的面光源20侧表面的具有由棱镜状突起13a构成的表面(以下,也称作棱镜面)的棱镜片13、及介由粘合剂层16层叠在偏光膜12的视觉辨认侧表面的树脂膜15。偏振片1以其树脂膜15侧与液晶单元3贴合。更具体而言,液晶单元3与偏振片1以如下方式进行贴合:与偏光膜12的层叠有棱镜片13的面相反侧的面与液晶单元3对置的方式,即,棱镜片13的棱镜面形成液晶面板10的面光源侧表面、该棱镜面与面光源20对置的方式。应予说明,在本发明中,背面侧偏振片可以不具有这种树脂膜,可以是偏光膜12直接介由胶粘剂层等与液晶单元3贴合的构成。The polarizing plate 1 as the backside polarizing plate is provided with a polarizing film 12, and a surface (hereinafter also referred to as a prism surface) that is formed of prism-like protrusions 13a and is laminated on the surface light source 20 side surface of the polarizing film 12 via an adhesive layer 14. ) of the prism sheet 13 and the resin film 15 laminated on the viewing side surface of the polarizing film 12 through the adhesive layer 16 . The polarizing plate 1 is bonded to the liquid crystal cell 3 on the side of the resin film 15 . More specifically, the liquid crystal cell 3 and the polarizer 1 are bonded together so that the surface of the polarizing film 12 opposite to the surface on which the prism sheet 13 is laminated faces the liquid crystal cell 3 , that is, the prism sheet 13 The prism surface forms the surface light source side surface of the liquid crystal panel 10 , and the prism surface faces the surface light source 20 . It should be noted that, in the present invention, the rear polarizing plate may not have such a resin film, and the polarizing film 12 may be directly bonded to the liquid crystal cell 3 via an adhesive layer or the like.

如图1所示,本发明的液晶显示装置是使用了具有介由粘合剂层层叠在偏光膜表面的棱镜片的背面侧偏振片的液晶显示装置,如在后详细描述地,使用这种具有棱镜片的背面侧偏振板的液晶显示装置,其特征在于应用具有特定的光射出特性、具体而言为配光特性(沿哪个方向射出哪种程度的强度的光)的面光源。根据本发明,可提供一种液晶显示装置,其使用具有棱镜片的背面侧偏振片,亮度及对比度高、显示特性优异。此外,本发明的液晶显示装置通过具备在液晶单元的背面侧贴合有实现了薄型化的偏振片的液晶面板,从而在与薄壁化相对应的同时具有充分的机械强度,并且由于使棱镜片配置在液晶面板的背面侧,所以防止液晶面板与面光源的密合,由此还达成显示特性的改善。以下,边参照适当附图边对本发明的液晶显示装置进行详细说明。As shown in FIG. 1, the liquid crystal display device of the present invention is a liquid crystal display device that has used a backside polarizing plate having a prism sheet laminated on the surface of a polarizing film through an adhesive layer. As will be described in detail later, using this A liquid crystal display device having a rear-side polarizing plate of a prism sheet is characterized by using a surface light source having a specific light emission characteristic, specifically, a light distribution characteristic (light of which intensity is emitted in which direction). According to the present invention, it is possible to provide a liquid crystal display device that uses a rear-side polarizing plate having a prism sheet, has high brightness and contrast, and has excellent display characteristics. In addition, the liquid crystal display device of the present invention has a sufficient mechanical strength corresponding to the thickness reduction by including a liquid crystal panel on which a thinned polarizing plate is bonded to the back side of the liquid crystal cell, and since the prism Since the sheet is arranged on the back side of the liquid crystal panel, close contact between the liquid crystal panel and the surface light source is prevented, thereby also achieving improvement in display characteristics. Hereinafter, the liquid crystal display device of the present invention will be described in detail with reference to appropriate drawings.

<背面侧偏振板><Rear side polarizing plate>

图2是表示本发明所用的背面侧偏振片的优选的一例的截面示意图,其构成与图1中的偏振片1相同(参照符号也相同)。如图2所示的示例,本发明所用的背面侧偏振片至少具备偏光膜12、介由粘合剂层14层叠在偏光膜12的一表面(面光源侧表面)且具有由棱镜状突起13a构成的表面(棱镜面)的棱镜片13。背面侧偏振片如图2所示的偏振片1那样,还可具备介由粘合剂层16层叠在与层叠有棱镜片13的面相反侧的面(液晶单元侧的面)上的树脂膜15。FIG. 2 is a schematic cross-sectional view showing a preferred example of a rear-side polarizing plate used in the present invention, and its configuration is the same as that of the polarizing plate 1 in FIG. 1 (the reference numerals are also the same). As shown in FIG. 2 , the back side polarizing plate used in the present invention at least has a polarizing film 12, is laminated on one surface (surface light source side surface) of the polarizing film 12 through an adhesive layer 14, and has prism-shaped protrusions 13a. The surface (prism surface) of the prism sheet 13 is formed. Like the polarizing plate 1 shown in FIG. 2 , the back side polarizing plate may include a resin film laminated on the surface opposite to the surface on which the prism sheet 13 is laminated (the surface on the liquid crystal cell side) via an adhesive layer 16. 15.

(偏光膜)(polarizing film)

具体而言,背面偏振片所用的偏光膜12是在经单轴拉伸的聚乙烯醇系树脂膜上吸附有二色性色素且所述二色性色素发生取向的偏光膜。作为构成聚乙烯醇系树脂膜的聚乙烯醇系树脂,可使用将聚乙酸乙烯酯系树脂皂化而得的树脂。作为聚乙酸乙烯酯系树脂,除了作为乙酸乙烯酯的均聚物的聚乙酸乙烯酯以外,还可举出乙酸乙烯酯和能与其共聚的其它单体的共聚物,例如乙烯-乙酸乙烯酯共聚物等。作为能与乙酸乙烯酯共聚的其它单体,可举出例如不饱和羧酸类、烯烃类、乙烯基醚类、不饱和磺酸类、具有铵基的丙烯酰胺类等。Specifically, the polarizing film 12 used for the back polarizing plate is a polarizing film in which a dichroic dye is adsorbed on a uniaxially stretched polyvinyl alcohol-based resin film and the dichroic dye is oriented. As a polyvinyl-alcohol-type resin which comprises a polyvinyl-alcohol-type resin film, what saponified polyvinyl acetate-type resin can be used. Examples of polyvinyl acetate-based resins include, in addition to polyvinyl acetate, which is a homopolymer of vinyl acetate, copolymers of vinyl acetate and other monomers that can be copolymerized therewith, such as ethylene-vinyl acetate copolymers. things etc. Examples of other monomers that can be copolymerized with vinyl acetate include unsaturated carboxylic acids, olefins, vinyl ethers, unsaturated sulfonic acids, and acrylamides having an ammonium group.

聚乙烯醇系树脂的皂化度通常为85~100摩尔%左右,优选为98摩尔%以上。聚乙烯醇系树脂可被改性,例如,也可使用用醛类进行了改性的聚乙烯醇缩甲醛、聚乙烯醇缩乙醛、及聚乙烯醇缩丁醛等。聚乙烯醇系树脂的聚合度通常为1000~10000左右,优选为1500~5000左右。The saponification degree of polyvinyl alcohol-type resin is about 85-100 mol% normally, Preferably it is 98 mol% or more. The polyvinyl alcohol-based resin may be modified. For example, polyvinyl formal, polyvinyl acetal, and polyvinyl butyral modified with aldehydes may be used. The degree of polymerization of the polyvinyl alcohol-based resin is usually about 1,000 to 10,000, preferably about 1,500 to 5,000.

将这种聚乙烯醇系树脂制膜,作为偏光膜的原始膜(原反フイルム)使用。对将聚乙烯醇系树脂进行制膜的方法没有特别限定,可用以往公知的适当的方法进行制膜。对由聚乙烯醇系树脂形成的原始膜的膜厚没有特别限定,但是例如为10~150μm左右。Such a polyvinyl alcohol-based resin is formed into a film and used as an original film (original reverse film) of a polarizing film. The method of forming a polyvinyl alcohol-based resin into a film is not particularly limited, and a conventionally known appropriate method can be used to form a film. The film thickness of the raw film formed of polyvinyl alcohol-based resin is not particularly limited, but is, for example, about 10 to 150 μm.

偏光膜通常经以下工序进行制造:将如上所述的由聚乙烯醇系树脂形成的原始膜用二色性色素进行染色而吸附该二色性色素的工序(染色处理工序)、将吸附有二色性色素的聚乙烯醇系树脂膜用硼酸水溶液进行处理的工序(硼酸处理工序)、以及在利用该硼酸水溶液处理后进行水洗的工序(水洗处理工序)。A polarizing film is usually produced through the steps of dyeing the above-mentioned raw film formed of a polyvinyl alcohol-based resin with a dichroic dye to adsorb the dichroic dye (dyeing treatment step), and absorbing the dichroic dye. A step of treating the polyvinyl alcohol-based resin film of the color dye with a boric acid aqueous solution (boric acid treatment step), and a step of washing with water after the treatment with the boric acid aqueous solution (water washing treatment step).

此外,在制造偏光膜时,通常单轴拉伸聚乙烯醇系树脂膜,但该单轴拉伸可在染色处理工序前进行,也可在染色处理工序中进行,也可在染色处理工序后进行。在染色处理工序后进行单轴拉伸时,该单轴拉伸可在硼酸处理工序前进行,也可在硼酸处理工序中进行。当然,也可在这些多个步骤中进行单轴拉伸。单轴拉伸可在圆周速度不同的辊之间进行单轴拉伸,也可使用热辊进行单轴拉伸。此外,可以是在大气中进行拉伸的干式拉伸,也可以是在用溶剂使之溶胀的状态下进行拉伸的湿式拉伸。拉伸倍率通常为3~8倍左右。In addition, when producing a polarizing film, the polyvinyl alcohol-based resin film is usually uniaxially stretched, but this uniaxial stretching may be performed before the dyeing treatment process, may be performed during the dyeing treatment process, or may be performed after the dyeing treatment process. conduct. When performing uniaxial stretching after the dyeing treatment process, this uniaxial stretching may be performed before the boric acid treatment process or may be performed during the boric acid treatment process. Of course, uniaxial stretching can also be performed in these multiple steps. The uniaxial stretching may be performed between rolls having different peripheral speeds, or may be uniaxially stretched using heated rolls. In addition, dry stretching in which stretching is performed in the air may be used, or wet stretching in which stretching is performed in a state of being swollen with a solvent. The draw ratio is usually about 3 to 8 times.

染色处理工序中的聚乙烯醇系树脂膜利用二色性色素进行的染色,例如通过将聚乙烯醇系树脂膜浸渍于含有二色性色素的水溶液中来进行。作为二色性色素,例如可使用碘、二色性染料等。二色性染料包含例如C.I.直接红39等由双偶氮化合物形成的二色性直接染料,由三偶氮、四偶氮化合物等形成的二色性直接染料。应予说明,聚乙烯醇系树脂膜优选在染色处理前预先实施在水中的浸渍处理。The dyeing of the polyvinyl alcohol-based resin film with a dichroic dye in the dyeing treatment step is performed, for example, by immersing the polyvinyl alcohol-based resin film in an aqueous solution containing a dichroic dye. As a dichroic dye, iodine, a dichroic dye, etc. can be used, for example. Dichroic dyes include, for example, dichroic direct dyes composed of disazo compounds such as C.I. Direct Red 39, dichroic direct dyes composed of trisazo, tetrasazo compounds, and the like. In addition, it is preferable that the polyvinyl-alcohol-type resin film performs the immersion process in water before dyeing process previously.

在使用碘作为二色性色素时,通常采用将聚乙烯醇系树脂膜浸渍在含有碘及碘化钾的水溶液中进行染色的方法。该水溶液中的碘的含量通常相对于每100重量份水为0.01~1重量份,碘化钾的含量通常相对于每100重量份水为0.5~20重量份。在使用碘作为二色性色素时,染色所用的水溶液的温度通常为20~40℃,此外,在该水溶液中的浸渍时间(染色时间)通常为20~1800秒。When using iodine as a dichroic dye, a method of immersing a polyvinyl alcohol-based resin film in an aqueous solution containing iodine and potassium iodide to dye it is generally employed. Content of iodine in this aqueous solution is 0.01-1 weight part per 100 weight part of water normally, and content of potassium iodide is 0.5-20 weight part per 100 weight part of water normally. When using iodine as a dichroic dye, the temperature of the aqueous solution used for dyeing is normally 20-40 degreeC, and the immersion time (dyeing time) in this aqueous solution is normally 20-1800 second.

另一方面,在使用二色性染料作为二色性色素时,通常采用将聚乙烯醇系树脂膜浸渍在含有水溶性二色性染料的水溶液中进行染色的方法。该水溶液中的二色性染料的含量通常相对于每100重量份水为1×10-4~10重量份,优选为1×10-3~1重量份,特别优选为1×10-3~1×10-2重量份。该水溶液可含有硫酸钠等无机盐作为染色助剂。在使用二色性染料作为二色性色素时,染色所用的染料水溶液的温度通常为20~80℃,此外,在该水溶液中的浸渍时间(染色时间)通常为10~1800秒。On the other hand, when a dichroic dye is used as the dichroic dye, a method of immersing a polyvinyl alcohol-based resin film in an aqueous solution containing a water-soluble dichroic dye and dyeing is generally employed. The content of the dichroic dye in the aqueous solution is usually 1×10 -4 to 10 parts by weight, preferably 1×10 -3 to 1 part by weight, particularly preferably 1×10 -3 to 100 parts by weight of water. 1×10 -2 parts by weight. The aqueous solution may contain inorganic salts such as sodium sulfate as dyeing aids. When a dichroic dye is used as the dichroic dye, the temperature of the aqueous dye solution used for dyeing is usually 20 to 80° C., and the immersion time (dyeing time) in the aqueous solution is usually 10 to 1800 seconds.

硼酸处理工序通过将用二色性色素进行了染色的聚乙烯醇系树脂膜浸渍于含硼酸水溶液中来进行。含硼酸水溶液中的硼酸的量相对于每100重量份水通常为2~15重量份,优选为5~12重量份。在使用碘作为上述染色处理工序中的二色性色素时,优选该硼酸处理工序中使用的含硼酸水溶液含有碘化钾。在该情形下,含硼酸水溶液中的碘化钾的量相对于每100重量份水通常为0.1~15重量份,优选为5~12重量份。在含硼酸水溶液中的浸渍时间通常为60~1200秒,优选为150~600秒,进一步优选为200~400秒。含硼酸水溶液的温度通常为50℃以上,优选为50~85℃,更优选为60~80℃。The boric acid treatment step is performed by immersing the polyvinyl alcohol-based resin film dyed with a dichroic dye in a boric acid-containing aqueous solution. The quantity of the boric acid in a boric-acid-containing aqueous solution is 2-15 weight part normally per 100 weight part of water, Preferably it is 5-12 weight part. When using iodine as the dichroic dye in the dyeing treatment step, it is preferable that the boric acid-containing aqueous solution used in the boric acid treatment step contains potassium iodide. In this case, the quantity of potassium iodide in boric-acid-containing aqueous solution is 0.1-15 weight part normally per 100 weight part of water, Preferably it is 5-12 weight part. The immersion time in the boric acid-containing aqueous solution is usually 60 to 1200 seconds, preferably 150 to 600 seconds, more preferably 200 to 400 seconds. The temperature of the boric acid-containing aqueous solution is usually 50°C or higher, preferably 50 to 85°C, more preferably 60 to 80°C.

在后续的水洗处理工序中,通过将上述硼酸处理后的聚乙烯醇系树脂膜浸渍于例如水中来进行水洗处理。水洗处理中的水的温度通常为5~40℃,浸渍时间通常为1~120秒。水洗处理后通常实施干燥处理,得到偏光膜。干燥处理可使用例如热风干燥机、远红外线加热器等来进行。干燥处理的温度通常为30~100℃,优选为50~80℃。干燥处理的时间通常为60~600秒,优选为120~600秒。In the subsequent water washing treatment step, the water washing treatment is performed by immersing the boric acid-treated polyvinyl alcohol-based resin film in, for example, water. The temperature of water in the water washing treatment is usually 5 to 40°C, and the immersion time is usually 1 to 120 seconds. Drying treatment is usually performed after water washing treatment to obtain a polarizing film. The drying treatment can be performed using, for example, a hot air dryer, a far-infrared heater, or the like. The temperature of the drying treatment is usually 30 to 100°C, preferably 50 to 80°C. The drying treatment time is usually 60 to 600 seconds, preferably 120 to 600 seconds.

这样,对聚乙烯醇系树脂膜实施单轴拉伸、利用二色性色素的染色、硼酸处理及水洗处理,得到偏光膜。该偏光膜的厚度通常为5~40μm的范围内。Thus, the polyvinyl alcohol-type resin film was subjected to uniaxial stretching, dyeing with a dichroic dye, boric acid treatment, and water washing treatment to obtain a polarizing film. The thickness of the polarizing film is usually in the range of 5 to 40 μm.

(棱镜片)(prism sheet)

背面侧偏振片所用的棱镜片13具有由棱镜状的突起(棱镜状突起13a)构成的表面(棱镜面)。棱镜片13以与棱镜面相反侧的面与偏光膜12对置的方式层叠于偏光膜12上。将具有棱镜面的棱镜片13配置于背面侧偏振片的表面,使该棱镜面与后述的面光源对置,从而可有意图地改变(偏转)从面光源的光射出面(与棱镜面对置的一侧的面)射出的光的方向。根据本发明,可利用上述棱镜片将来自面光源的射出光、尤其是具有指向性的射出光〔主要射出方向是与面光源的光射出面的法线方向(液晶显示装置的正面方向)不同的方向的射出光〕的射出方向偏转到液晶显示装置的正面方向,由此,可使液晶显示装置的正面的亮度及对比度提高。应予说明,棱镜片13还起到作为偏光膜12的保护膜的作用。The prism sheet 13 used for the rear-side polarizing plate has a surface (prism surface) composed of prism-shaped protrusions (prism-shaped protrusions 13 a ). The prism sheet 13 is laminated on the polarizing film 12 so that the surface opposite to the prism surface faces the polarizing film 12 . A prism sheet 13 having a prism surface is arranged on the surface of the backside polarizing plate, and the prism surface is opposed to a surface light source described later, thereby changing (deflecting) the light exit surface (with the prism surface) from the surface light source intentionally. The direction of light emitted from the surface on the opposite side). According to the present invention, the emitted light from the surface light source, especially the directional emitted light [the main emission direction is different from the normal direction of the light emitting surface of the surface light source (the front direction of the liquid crystal display device) can be utilized by utilizing the above-mentioned prism sheet. The direction of the emitted light] is deflected to the front direction of the liquid crystal display device, thereby improving the brightness and contrast of the front face of the liquid crystal display device. It should be noted that the prism sheet 13 also functions as a protective film for the polarizing film 12 .

在此,所谓“棱镜状突起”是指以使三角形状(可包含部分含有曲线的大致三角形状、锯齿形状等)与该三角形状的面垂直地平行移动而得的轨迹表示的柱状体中的、由未形成底面的两个侧面所夹持的边(棱线)的部分(该三角形状的底边的对角的轨迹),棱镜面是将多个该柱状体以该柱状体中的与棱镜状突起相对的面(该三角形状的底边的轨迹)作为底面进行平行密接而排列成的,多个棱镜状突起沿一个方向(以各棱镜状突起的棱线成为平行或者大致平行的方式)进行排列。图3是表示棱镜片的表面形状的一例的立体示意图,其棱镜状突起的截面形状为等腰三角形。Here, the "prism-shaped protrusion" refers to a columnar body represented by a trajectory obtained by moving a triangular shape (substantially triangular shape partially including a curved line, zigzag shape, etc.) in parallel with the surface of the triangular shape perpendicular to the surface. , the portion of the edge (ridgeline) clamped by the two sides that do not form the bottom surface (the diagonal track of the bottom edge of the triangle shape), the prism surface is a plurality of the columnar bodies in the columnar body and The opposite surfaces of the prism-shaped protrusions (the locus of the base of the triangle shape) are arranged in parallel close contact as the bottom surface, and a plurality of prism-shaped protrusions are arranged in one direction (in such a way that the ridgelines of each prism-shaped protrusion become parallel or approximately parallel) ) to arrange. 3 is a schematic perspective view showing an example of the surface shape of a prism sheet, in which the cross-sectional shape of the prism-shaped protrusions is an isosceles triangle.

棱镜片13具有的棱镜状突起13a的顶角(顶点的角度)可设为例如30~100°,但是在本发明中,为了将来自面光源的射出光、特别是具有指向性的射出光更高效地偏转到液晶显示装置的正面方向,尤其优选设为60°~100°,更优选设为60°~80°。The vertex angle (angle of the vertex) of the prism-shaped protrusion 13a that the prism sheet 13 has can be set to, for example, 30 to 100°. In order to efficiently deflect to the front direction of the liquid crystal display device, it is especially preferable to set it as 60°-100°, and it is more preferable to set it as 60°-80°.

棱镜状突起13a的高度可设为例如10~200μm。此外,棱镜状突起13a的间距(相邻的突起的棱线间的距离)可考虑棱镜状突起13a的顶角及高度等来适当确定,例如,可以设为5~300μm。The height of the prism-shaped protrusion 13a can be set to 10-200 micrometers, for example. In addition, the pitch of the prism-shaped protrusions 13a (the distance between the ridgelines of adjacent protrusions) can be appropriately determined in consideration of the apex angle and height of the prism-shaped protrusions 13a, and can be, for example, 5 to 300 μm.

构成棱镜状突起13a的截面三角形状中的突起的两边可为相同长度,也可为不同的长度,但是至少在所用的面光源的光源装置被配置在导光板的相对两边时,优选该两边为相同长度,因此,棱镜状突起13a的截面形状优选为等腰三角形。多个棱镜状突起13a的高度可全部相同,也可不同。此外,在突起间所形成的沟的形状可为直线,也可为曲线。The two sides of the protrusions in the triangular cross-section constituting the prism-like protrusions 13a may have the same length or different lengths, but at least when the light source devices of the surface light source used are arranged on opposite sides of the light guide plate, it is preferable that the two sides be Therefore, the cross-sectional shape of the prism-shaped protrusion 13a is preferably an isosceles triangle. The heights of the plurality of prism-shaped protrusions 13a may all be the same or different. In addition, the shape of the groove formed between the protrusions may be straight or curved.

作为棱镜片13的材质,可使用公知的各种材料。例如,可使用聚乙烯、聚丙烯等聚烯烃系树脂;聚对苯二甲酸乙二醇酯树脂、聚萘二甲酸乙二醇酯树脂等聚酯系树脂;聚氯乙烯树脂;聚碳酸酯系树脂;降冰片烯系树脂;聚氨酯系树脂;丙烯酸系树脂;聚甲基丙烯酸甲酯树脂;聚苯乙烯系树脂;甲基丙烯酸甲酯-苯乙烯系共聚物、丙烯腈-丁二烯-苯乙烯系共聚物、丙烯腈-苯乙烯系共聚物等合成高分子;二乙酸纤维素树脂、三乙酸纤维素树脂等天然高分子。其中,从透明性、透湿性及生产率的观点出发,优选聚烯烃系树脂、聚丙烯酸系树脂、聚碳酸酯系树脂、聚酯系树脂、聚苯乙烯系树脂、甲基丙烯酸甲酯-苯乙烯系共聚物、丙烯腈-丁二烯-苯乙烯系共聚物、丙烯腈-苯乙烯系共聚物中的任一种热塑性树脂。此外,这些高分子材料根据需要可含有紫外线吸收剂、抗氧化剂、增塑剂等添加剂。Various known materials can be used as the material of the prism sheet 13 . For example, polyolefin-based resins such as polyethylene and polypropylene; polyester-based resins such as polyethylene terephthalate resins and polyethylene naphthalate resins; polyvinyl chloride resins; polycarbonate-based resins; Resin; norbornene resin; polyurethane resin; acrylic resin; polymethyl methacrylate resin; polystyrene resin; methyl methacrylate-styrene copolymer, acrylonitrile-butadiene-benzene Synthetic polymers such as ethylene copolymers and acrylonitrile-styrene copolymers; natural polymers such as cellulose diacetate resins and cellulose triacetate resins. Among them, polyolefin-based resins, polyacrylic resins, polycarbonate-based resins, polyester-based resins, polystyrene-based resins, methyl methacrylate-styrene resins are preferable from the viewpoint of transparency, moisture permeability, and productivity. Any one of thermoplastic resins among copolymers, acrylonitrile-butadiene-styrene copolymers, and acrylonitrile-styrene copolymers. In addition, these polymer materials may contain additives such as ultraviolet absorbers, antioxidants, and plasticizers as necessary.

棱镜片13可以将上述透明高分子材料作为基材,用光致聚合物处理法、异型挤出法、压制成型法,注射成型法、辊转印法、激光烧蚀法、机械切削法、机械研磨法等公知的方法来进行制造。这些方法可分别单独使用,或者可将2种以上的方法进行组合。Prism sheet 13 can use above-mentioned transparent macromolecule material as base material, by photopolymer processing method, profiled extrusion method, compression molding method, injection molding method, roll transfer printing method, laser ablation method, mechanical cutting method, mechanical It can be produced by a known method such as a grinding method. These methods may be used alone, or two or more methods may be combined.

对棱镜片13的厚度没有特别限定,但是从偏振片薄壁化的观点出发,优选为20μm~200μm左右,更优选为30μm~100μm。The thickness of the prism sheet 13 is not particularly limited, but is preferably about 20 μm to 200 μm, more preferably 30 μm to 100 μm, from the viewpoint of thinning the thickness of the polarizing plate.

(树脂膜)(resin film)

如图2所示的示例,在偏光膜12的与层叠有棱镜片的面相反侧的面上,可层叠保护膜、光学补偿膜等树脂膜15。在该情形下,偏振片1介由在树脂膜15上层叠的胶粘剂层与液晶单元贴合。此外,在偏光膜12、或者保护膜或光学补偿膜上,还可介由粘合剂层或者胶粘剂层层叠后述的光学功能性膜。As an example shown in FIG. 2 , a resin film 15 such as a protective film or an optical compensation film may be laminated on the surface of the polarizing film 12 opposite to the surface on which the prism sheet is laminated. In this case, the polarizing plate 1 is bonded to the liquid crystal cell through an adhesive layer laminated on the resin film 15 . In addition, an optically functional film described later may be laminated on the polarizing film 12 , a protective film, or an optical compensation film via an adhesive layer or an adhesive layer.

作为树脂膜15,可举出三乙酰纤维素膜(TAC膜)等纤维素系树脂膜、聚烯烃系树脂膜、丙烯酸系树脂膜、聚对苯二甲酸乙二醇酯等聚酯系树脂膜等。Examples of the resin film 15 include cellulose-based resin films such as triacetyl cellulose films (TAC films), polyolefin-based resin films, acrylic resin films, and polyester-based resin films such as polyethylene terephthalate. wait.

作为构成上述纤维素系树脂膜的纤维素系树脂,可举出纤维素的部分酯化物或者完全酯化物,例如,可举出纤维素的乙酸酯、丙酸酯、丁酸酯、及它们的混合酯等。更具体而言,可举出三乙酰纤维素,二乙酰纤维素、乙酸丙酸纤维素、乙酸丁酸纤维素等。在将这样的纤维素系树脂进行制膜而形成膜时,可适当地使用溶剂流延法、熔融挤出法等公知的方法。作为纤维素酯系树脂膜的市售品,可举出例如“Fijitac TD80”(富士胶片株式会社制)、“Fijitac TD80UF”(富士胶片株式会社制)、“Fijitac TD80UZ”(富士胶片株式会社制)、“KC8UX2M”(Konica Minolta Opto株式会社制)、“KC8UY”(Konica Minolta Opto株式会社制)等。As the cellulose-based resin constituting the above-mentioned cellulose-based resin film, partially or completely esterified products of cellulose are mentioned, for example, acetates, propionates, butyrates of cellulose, and their mixed esters etc. More specifically, triacetyl cellulose, diacetyl cellulose, cellulose acetate propionate, cellulose acetate butyrate, etc. are mentioned. When forming such a cellulose-based resin into a film to form a film, known methods such as a solvent casting method and a melt extrusion method can be appropriately used. Examples of commercially available cellulose ester resin films include "Fijitac TD80" (manufactured by Fujifilm Co., Ltd.), "Fijitac TD80UF" (manufactured by Fujifilm Co., Ltd.), "Fijitac TD80UZ" (manufactured by Fujifilm Co., Ltd. ), "KC8UX2M" (manufactured by Konica Minolta Opto Co., Ltd.), "KC8UY" (manufactured by Konica Minolta Opto Co., Ltd.), etc.

此外,作为由纤维素系树脂膜形成的光学补偿膜,可举出例如使上述纤维素系树脂膜含有具有相位差调整功能的化合物而成的膜;在纤维素系树脂膜表面涂布具有相位差调整功能的化合物而成的膜;将纤维素系树脂膜进行单轴拉伸或者双轴拉伸而得到的膜等。In addition, as an optical compensation film formed of a cellulose-based resin film, for example, a film in which the above-mentioned cellulose-based resin film contains a compound having a retardation function; A film made of a compound having a poor adjustment function; a film obtained by uniaxially stretching or biaxially stretching a cellulose-based resin film; and the like.

作为市售的由纤维素系树脂膜形成的光学补偿膜,可举出例如,富士胶片株式会社制的“WV BZ 438”、“WV EA”,Konica Minolta Opto株式会社制的“KC4FR-1”、“KC4HR-1”等。As a commercially available optical compensation film formed of a cellulose-based resin film, for example, "WV BZ 438" and "WV EA" manufactured by Fujifilm Co., Ltd., "KC4FR-1" manufactured by Konica Minolta Opto Co., Ltd. , "KC4HR-1" and so on.

由纤维素系树脂膜形成的保护膜或者光学补偿膜的厚度没有特别限制,但是优选为20~90μm的范围内,更优选为30~90μm的范围内。在厚度小于20μm时,膜的处理困难,另一方面,在厚度大于90μm时,加工性变差,此外,在所得偏振片的薄壁化及轻量化方面是不利的。The thickness of the protective film or optical compensation film made of a cellulose-based resin film is not particularly limited, but is preferably within a range of 20 to 90 μm, more preferably within a range of 30 to 90 μm. When the thickness is less than 20 μm, the handling of the film is difficult. On the other hand, when the thickness exceeds 90 μm, the processability is deteriorated, and it is disadvantageous in terms of thinning and weight reduction of the obtained polarizing plate.

作为由上述聚烯烃系树脂膜形成的光学补偿膜,例如可举出经单轴拉伸或者双轴拉伸的环烯烃系树脂膜。在应用于大型液晶电视用液晶面板、特别是具有垂直取向(VA)模式的液晶单元的液晶面板时,作为上述光学补偿膜,从光学特性及耐久性方面出发,也优选环烯烃系树脂膜的拉伸物。在此,所谓环烯烃系树脂膜是例如由具有由降冰片烯、多环降冰片烯系单体等环状烯烃(环烯烃)形成的单体单元的热塑性树脂制成的膜。环烯烃系树脂膜可为使用单一环烯烃的开环聚合物的氢化物、使用2种以上环烯烃的开环共聚物的氢化物,也可为环烯烃与链烯烃和/或具有乙烯基的芳香族化合物等的加成共聚物。此外,在主链或侧链引入极性基团的物质也是有效的。As an optical compensation film formed from the said polyolefin resin film, the uniaxially stretched or biaxially stretched cycloolefin resin film is mentioned, for example. When applied to a liquid crystal panel for a large liquid crystal television, especially a liquid crystal panel having a liquid crystal cell in a vertical alignment (VA) mode, as the above-mentioned optical compensation film, a cycloolefin-based resin film is also preferable from the viewpoint of optical characteristics and durability. Stretch. Here, the cycloolefin-based resin film is, for example, a film made of a thermoplastic resin having a monomer unit formed of a cyclic olefin (cycloolefin) such as norbornene or a polycyclic norbornene-based monomer. The cycloolefin-based resin film may be a hydrogenated product of a ring-opening polymer using a single cycloolefin, a hydrogenated product of a ring-opening copolymer using two or more cycloolefins, or a hydrogenated product of a cycloolefin and an alkene and/or a vinyl group. Addition copolymers of aromatic compounds, etc. In addition, those having polar groups introduced into the main chain or side chain are also effective.

作为市售的热塑性环烯烃系树脂,有由德国的TOPAS ADVANCEDPOLYMERS GmbH公司出售的“Topas”、由JSR株式会社出售的“ARTON”、由日本瑞翁株式会社出售的“ZEONOR”及“ZEONEX”、由三井化学株式会社出售的“Apel”(均为商品名)等,可优选使用这些树脂。Commercially available thermoplastic cycloolefin-based resins include "Topas" sold by TOPAS ADVANCED POLYMERS GmbH in Germany, "ARTON" sold by JSR Corporation, "ZEONOR" and "ZEONEX" sold by Nippon Zeon Co., Ltd., "Apel" (both are trade names) and the like sold by Mitsui Chemicals, Ltd., etc., and these resins can be preferably used.

可将这样的环烯烃系树脂进行制膜而得到环烯烃系树脂膜。作为制膜方法,可适当地使用溶剂流延法、熔融挤出法等公知的方法。此外,还市售有例如由积水化学工业株式会社出售的“S-SINA”及“SCA40”、由日本瑞翁株式会社出售的“ZEONOR膜”、由JSR株式会社出售的“ARTON膜”(均为商品名)等制膜得到的环烯烃系树脂膜,它们也可优选使用。Such a cycloolefin-based resin can be formed into a film to obtain a cycloolefin-based resin film. As a film forming method, well-known methods, such as a solvent casting method and a melt extrusion method, can be used suitably. In addition, "S-SINA" and "SCA40" sold by Sekisui Chemical Industry Co., Ltd., "ZEONOR film" sold by Nippon Zeon Co., Ltd., "ARTON film" sold by JSR Corporation ( Both are trade names) and other cycloolefin-based resin films can be preferably used.

由经拉伸的环烯烃系树脂膜形成的光学补偿膜的厚度如果过厚,则加工性变差,此外,透明性下降,在偏振片的薄壁化及轻量化方面不利等,因此优选为20~80μm左右。If the thickness of the optical compensation film formed by the stretched cycloolefin-based resin film is too thick, the workability will be deteriorated, and the transparency will be reduced, which is disadvantageous in terms of thinning and weight reduction of the polarizing plate, so it is preferably About 20-80 μm.

本发明所用的背面侧偏振片可通过使用粘合剂在上述偏光膜的一表面贴合上述棱镜片而得到。由此,参照图2,得到在偏光膜12的表面介由粘合剂层14层叠有棱镜片13的偏振片。在偏光膜12的另一面层叠树脂膜15时,偏光膜12与树脂膜15的贴合同样使用粘合剂来进行。该粘合剂形成粘合剂层16。在偏光膜12上贴合有树脂膜15时,贴合棱镜片13所用的粘合剂与贴合树脂膜15所用的粘合剂可为同种的粘合剂,也可为不同种的粘合剂。作为贴合这些膜所用的粘合剂,可举出水系粘合剂、即、使粘合剂成分溶解或者分散在水中而成的粘合剂以及光固化性粘合剂。The rear-side polarizing plate used in the present invention can be obtained by bonding the above-mentioned prism sheet to one surface of the above-mentioned polarizing film using an adhesive. Thereby, referring FIG. 2, the polarizing plate which laminated|stacked the prism sheet 13 on the surface of the polarizing film 12 via the adhesive layer 14 is obtained. When laminating the resin film 15 on the other surface of the polarizing film 12, the bonding of the polarizing film 12 and the resin film 15 is performed similarly using an adhesive. The adhesive forms the adhesive layer 16 . When the resin film 15 is pasted on the polarizing film 12, the adhesive used for pasting the prism sheet 13 and the adhesive used for pasting the resin film 15 can be the same kind of adhesive or different kinds of adhesives. mixture. Examples of the adhesive used to bond these films include water-based adhesives, that is, adhesives obtained by dissolving or dispersing adhesive components in water, and photocurable adhesives.

在能够使粘合剂层变薄这一点上优选使用上述水系粘合剂。作为水系粘合剂,例如,可举出使用聚乙烯醇系树脂或者聚氨酯树脂作为粘合剂成分的水系粘合剂。It is preferable to use the above-mentioned water-based adhesive at the point that the adhesive layer can be thinned. As a water-based adhesive, the water-based adhesive which uses a polyvinyl-alcohol-type resin or a polyurethane resin as an adhesive component is mentioned, for example.

在使用聚乙烯醇系树脂作为粘合剂成分时,该聚乙烯醇系树脂可以是部分皂化聚乙烯醇、完全皂化聚乙烯醇,除此之外,还可以是羧基改性聚乙烯醇、乙酰乙酰基改性聚乙烯醇、羟甲基改性聚乙烯醇、氨基改性聚乙烯醇等经改性的聚乙烯醇系树脂。通常,将聚乙烯醇系树脂作为粘合剂成分的水系粘合剂被调制成聚乙烯醇系树脂的水溶液。粘合剂中的聚乙烯醇系树脂的浓度相对于水100重量份通常为1~10重量份左右,优选为1~5重量份左右。When using polyvinyl alcohol-based resin as the binder component, the polyvinyl alcohol-based resin can be partially saponified polyvinyl alcohol, fully saponified polyvinyl alcohol, in addition, carboxy-modified polyvinyl alcohol, acetyl Modified polyvinyl alcohol-based resins such as acetyl-modified polyvinyl alcohol, methylol-modified polyvinyl alcohol, and amino-modified polyvinyl alcohol. Usually, a water-based adhesive comprising a polyvinyl alcohol-based resin as a binder component is prepared as an aqueous solution of a polyvinyl alcohol-based resin. The density|concentration of the polyvinyl-alcohol-type resin in a binder is about 1-10 weight part normally with respect to 100 weight part of water, Preferably it is about 1-5 weight part.

在将聚乙烯醇系树脂作为粘合剂成分的粘合剂中,为了使粘合性提高,优选添加乙二醛、水溶性环氧树脂等固化性成分或者交联剂。作为水溶性环氧树脂,可优选使用例如使表氯醇与聚酰胺聚胺反应而得到的聚酰胺聚胺环氧树脂,所述聚酰胺聚胺是通过二亚乙基三胺、三亚乙基四胺等多亚烷基多胺和己二酸等二元羧酸反应而得到的。作为该聚酰胺聚胺环氧树脂的市售品,可举出由Sumika Chemtex株式会社出售的“SUMIREZ RESIN 650”和“SUMIREZ RESIN 675”、由日本PMC株式会社出售的“WS-525”等。这些固化性成分或交联剂的添加量(均添加时为其合计量)相对于聚乙烯醇系树脂100重量份通常为1~100重量份,优选为1~50重量份。上述固化性成分、交联剂的添加量相对于聚乙烯醇系树脂100重量份小于1重量份时,存在粘合性提高的效果变小的倾向,此外,上述固化性成分、交联剂的添加量相对于聚乙烯醇系树脂100重量份大于100重量份时,存在粘合剂层变脆的倾向。In an adhesive comprising a polyvinyl alcohol-based resin as an adhesive component, it is preferable to add a curable component such as glyoxal or a water-soluble epoxy resin or a crosslinking agent in order to improve adhesiveness. As the water-soluble epoxy resin, for example, polyamide polyamine epoxy resin obtained by reacting epichlorohydrin with polyamide polyamine obtained by diethylenetriamine, triethylene It is obtained by reacting polyalkylenepolyamines such as tetramines with dicarboxylic acids such as adipic acid. Commercially available polyamide polyamine epoxy resins include "SUMIREZ RESIN 650" and "SUMIREZ RESIN 675" sold by Sumika Chemtex Co., Ltd., "WS-525" sold by Japan PMC Corporation, and the like. The added amount of these curable components or crosslinking agents (the total amount when both are added) is usually 1 to 100 parts by weight, preferably 1 to 50 parts by weight, based on 100 parts by weight of the polyvinyl alcohol-based resin. When the addition amount of the curable component and the crosslinking agent is less than 1 part by weight relative to 100 parts by weight of the polyvinyl alcohol-based resin, the effect of improving the adhesion tends to be small. When the addition amount exceeds 100 parts by weight with respect to 100 parts by weight of the polyvinyl alcohol-based resin, the adhesive layer tends to become brittle.

此外,在使用聚氨酯树脂作为粘合剂成分时,作为适当的粘合剂组合物的示例,可举出聚酯系离聚物型聚氨酯树脂与具有缩水甘油氧基的化合物的混合物。在此,所谓聚酯系离聚物型聚氨酯树脂是具有聚酯骨架的聚氨酯树脂,在其骨架内引入少量的离子性成分(亲水成分)。该离聚物型聚氨酯树脂由于不使用乳化剂而是直接在水中乳化来形成乳液,所以适合作为水系粘合剂。Moreover, when using a polyurethane resin as an adhesive component, the mixture of a polyester ionomer type polyurethane resin and the compound which has a glycidyloxy group is mentioned as an example of a suitable adhesive composition. Here, the polyester-based ionomer type polyurethane resin is a polyurethane resin having a polyester skeleton into which a small amount of ionic components (hydrophilic components) is introduced. Since this ionomer type polyurethane resin is directly emulsified in water to form an emulsion without using an emulsifier, it is suitable as a water-based adhesive.

聚酯系离聚物型聚氨酯树脂其自身是公知的,例如在特开平7-97504号公报中记载有作为用于使酚系树脂分散在水性介质中的高分子分散剂的示例,此外,在特开2005-070140号公报及特开2005-181817号公报示出如下内容:以聚酯系离聚物型聚氨酯树脂与具有缩水甘油氧基的化合物的混合物作为粘合剂,将环烯烃系树脂膜与由聚乙烯醇系树脂形成的偏光膜进行贴合。The polyester-based ionomer type polyurethane resin itself is known, for example, in JP-A No. 7-97504, it is described as an example of a polymer dispersant for dispersing a phenolic resin in an aqueous medium, and in JP-A-2005-070140 and JP-A-2005-181817 disclose the following content: a mixture of a polyester-based ionomer polyurethane resin and a compound having a glycidyloxy group is used as a binder, and a cycloolefin-based resin The film is bonded to a polarizing film made of polyvinyl alcohol-based resin.

作为将粘合剂涂布于偏光膜和/或与其贴合的构件(棱镜片、保护膜或光学补偿膜)上的方法,可为普通已知的方法,例如,可举出流延法、迈耶绕线棒涂布法、凹版涂布法、逗号涂布机法、刮刀法、模涂法、浸涂法、喷雾法等。所谓流延法是边使作为被涂布物的膜沿大体垂直方向、大体水平方向、或者两者之间的倾斜方向移动,边在其表面流下粘合剂并使之扩散的方法。As the method of applying the adhesive to the polarizing film and/or the member (prism sheet, protective film or optical compensation film) bonded thereto, it can be a generally known method, for example, casting method, Meyer rod coating method, gravure coating method, comma coater method, doctor blade method, die coating method, dip coating method, spray method, etc. The casting method is a method in which a film to be coated is moved in a substantially vertical direction, a substantially horizontal direction, or an oblique direction between the two, and the adhesive is flowed and spread on the surface of the film.

涂布粘合剂后,将偏光膜和待与其贴合的构件重叠,用夹持辊等夹持而进行膜的贴合。使用夹持辊的膜的贴合可采用如下方法等,例如,在涂布粘合剂后,用辊等进行加压从而均匀地铺开的方法;在涂布粘合剂后,通过辊与辊之间,进行加压从而铺开的方法。为前者时,作为辊的材质,可使用金属、橡胶等。此外,为后者时,多个辊可为相同材质,也可为不同的材质。After the adhesive is applied, the polarizing film and the member to be bonded are superimposed on each other, and the film is bonded by nipping with nip rolls or the like. The lamination of the film using the nip roll can adopt the following methods, for example, after the adhesive is applied, the method of applying pressure with a roller or the like to spread it evenly; A method of spreading between rolls by applying pressure. In the former case, metal, rubber, or the like can be used as the material of the roller. In addition, in the latter case, the plurality of rollers may be made of the same material or different materials.

上述贴合后,通过干燥而使粘合剂层固化,从而可得到偏振片。该干燥处理通过例如吹送热风来进行,其温度通常为40~100℃的范围内,优选为60~100℃的范围内。此外,干燥时间通常为20~1200秒。After the above bonding, the adhesive layer is cured by drying to obtain a polarizing plate. This drying treatment is performed by, for example, blowing hot air, and the temperature thereof is usually in the range of 40 to 100°C, preferably in the range of 60 to 100°C. In addition, the drying time is usually 20 to 1200 seconds.

干燥后的粘合剂层的厚度通常为0.001~5μm,优选为0.01~2μm,进一步优选为0.01~1μm。干燥后的粘合剂层的厚度小于0.001μm时,有可能粘合变得不充分,此外,如果干燥后的粘合剂层的厚度大于5μm,则有可能产生偏振片的外观不良。应予说明,在干燥、固化前的用上述夹持辊等进行贴合后的粘合剂层的厚度优选为5μm以下,并且优选为0.01μm以上。The thickness of the adhesive layer after drying is usually 0.001 to 5 μm, preferably 0.01 to 2 μm, more preferably 0.01 to 1 μm. When the thickness of the adhesive layer after drying is less than 0.001 μm, adhesion may become insufficient, and when the thickness of the adhesive layer after drying exceeds 5 μm, the appearance of the polarizing plate may be poor. It should be noted that the thickness of the pressure-sensitive adhesive layer bonded by the above-mentioned nip roll or the like before drying and curing is preferably 5 μm or less, and preferably 0.01 μm or more.

干燥处理后,可在室温以上的温度下实施至少半天、通常为1天以上的熟化来获得充分的粘合强度。该熟化典型的是在卷绕成卷状的状态下进行。优选的熟化温度为30~50℃的范围,进一步优选为35~45℃。熟化温度超过50℃时,在打卷状态下容易产生所谓的“卷紧(卷き締まり)”。应予说明,熟化时的湿度没有特别限定,但优选选择成相对湿度为0%RH~70%RH左右的范围。熟化时间通常为1天~10天左右,优选为2天~7天左右。After the drying treatment, aging can be carried out at a temperature higher than room temperature for at least half a day, usually more than one day to obtain sufficient adhesive strength. This aging is typically performed in the state wound up into a roll. A preferable aging temperature is the range of 30-50 degreeC, More preferably, it is 35-45 degreeC. When the aging temperature exceeds 50° C., so-called “coil tightness (卷きるまり)” tends to occur in the rolled state. In addition, the humidity at the time of aging is not specifically limited, However, It is preferable to select so that a relative humidity may fall into the range of about 0%RH - 70%RH. The aging time is usually about 1 day to 10 days, preferably about 2 days to 7 days.

此外,作为上述光固化性粘合剂,可举出例如光固化性环氧树脂与光阳离子聚合引发剂的混合物等。作为光固化性环氧树脂,可举出例如脂环式环氧树脂、不具有脂环式结构的环氧树脂、及它们的混合物等。光固化性粘合剂除了光固化性环氧树脂以外,还可含有丙烯酸类树脂、氧杂环丁烷树脂、聚氨酯树脂、聚乙烯醇树脂等,此外,还可以同时含有光阳离子聚合引发剂,或者含有光自由基聚合引发剂来代替光阳离子聚合引发剂。Moreover, as said photocurable adhesive agent, the mixture etc. of a photocurable epoxy resin and a photocationic polymerization initiator are mentioned, for example. As a photocurable epoxy resin, an alicyclic epoxy resin, the epoxy resin which does not have an alicyclic structure, and these mixtures etc. are mentioned, for example. In addition to photocurable epoxy resins, the photocurable adhesive may also contain acrylic resins, oxetane resins, polyurethane resins, polyvinyl alcohol resins, etc., and may also contain photocationic polymerization initiators at the same time. Alternatively, a photoradical polymerization initiator may be included instead of the photocationic polymerization initiator.

在使用光固化性粘合剂时,将光固化性粘合剂涂布在偏光膜和/或与其贴合的构件(棱镜片、保护膜或光学补偿膜)上,将偏光膜及与其贴合的构件贴合之后,照射活性能量射线,从而使光固化性粘合剂固化。光固化性粘合剂的涂布方法及膜的贴合方法可与水系粘合剂同样。活性能量射线的光源没有特别限定,但是优选在波长400nm以下具有发光分布的活性能量射线,具体而言,优选使用低压汞灯、中压汞灯、高压汞灯、超高压汞灯、化学灯、黑光灯、微波激发汞灯、金属卤化物灯等。When using a photocurable adhesive, apply the photocurable adhesive to the polarizing film and/or the member (prism sheet, protective film or optical compensation film) attached to it, and then apply the polarizing film and After bonding the members together, the photocurable adhesive is cured by irradiating active energy rays. The coating method of the photocurable adhesive and the lamination method of the film may be the same as that of the water-based adhesive. The light source of active energy rays is not particularly limited, but active energy rays having a luminescence distribution below a wavelength of 400 nm are preferred. Specifically, low-pressure mercury lamps, medium-pressure mercury lamps, high-pressure mercury lamps, ultrahigh-pressure mercury lamps, chemical lamps, Black light lamps, microwave excited mercury lamps, metal halide lamps, etc.

对光固化性粘合剂的光照射强度根据该光固化性粘合剂的组成来适当确定,没有特别限定,但是优选对聚合引发剂的活化有效的波长区域的照射强度为0.1~6000mW/cm2。该照射强度为0.1mW/cm2以上时,反应时间不会过长,为6000mW/cm2以下时,从光源辐射的热及光固化性粘合剂固化时的发热所导致的环氧树脂的黄变、产生偏光膜劣化的可能性少。对光固化性粘合剂的光照射时间根据每个发生固化的光固化性粘合剂来进行控制,没有特别限制,但优选将作为上述照射强度与照射时间的乘积表示的累计光量设定成10~10000mJ/m2。对光固化性粘合剂的累计光量为10mJ/m2以上时,可使来自聚合引发剂的活性种产生足够量而使固化反应更可靠地进行,此外,在10000mJ/m2以下时,照射时间不会过长,可维持良好的生产率。The intensity of light irradiation to the photocurable adhesive is appropriately determined depending on the composition of the photocurable adhesive, and is not particularly limited, but the irradiation intensity in the wavelength region effective for activation of the polymerization initiator is preferably 0.1 to 6000 mW/cm 2 . When the irradiation intensity is 0.1mW/ cm2 or more, the reaction time will not be too long, and when it is 6000mW/ cm2 or less, the heat radiated from the light source and the heat generated during the curing of the photocurable adhesive will cause the epoxy resin to burn. There is little possibility of yellowing and deterioration of the polarizing film. The light irradiation time to the photocurable adhesive is controlled for each photocurable adhesive that is cured, and is not particularly limited, but it is preferable to set the cumulative light amount expressed as the product of the above-mentioned irradiation intensity and irradiation time as 10~10000mJ/m 2 . When the cumulative amount of light to the photocurable adhesive is 10mJ/m2 or more, a sufficient amount of active species from the polymerization initiator can be generated to make the curing reaction more reliable. In addition, when it is 10000mJ/ m2 or less, irradiation Does not take too long to maintain good productivity.

通过照射活性能量射线使光固化性粘合剂固化时,优选在偏光膜的偏光度、透射率和色调、以及棱镜片、保护膜及光学补偿膜的透明性等偏振片的各种功能不下降的条件下进行固化。When the photocurable adhesive is cured by irradiating active energy rays, it is preferable that the various functions of the polarizing plate such as the degree of polarization, transmittance and color tone of the polarizing film, and the transparency of the prism sheet, protective film, and optical compensation film are not deteriorated. curing under conditions.

应予说明,在棱镜片及保护膜或光学补偿膜与偏光膜贴合之前,为了使粘合性提高,可以对偏光膜和/或与其贴合的构件的粘合表面实施等离子体处理、电晕处理、紫外线照射处理、火焰处理、皂化处理等表面处理。作为皂化处理,可举出浸渍于氢氧化钠、氢氧化钾等碱性水溶液中的方法。It should be noted that before the prism sheet and the protective film or the optical compensation film are bonded to the polarizing film, in order to improve the adhesion, the polarizing film and/or the adhesive surface of the member bonded thereto can be subjected to plasma treatment, electrolysis, etc. Halo treatment, ultraviolet irradiation treatment, flame treatment, saponification treatment and other surface treatments. As a saponification process, the method of immersing in alkaline aqueous solutions, such as sodium hydroxide and potassium hydroxide, is mentioned.

此外,如上所述,背面侧偏振片可具有光学功能性膜,所述光学功能性膜层叠在偏光膜12的与层叠有棱镜片13的面相反侧的面上。作为光学功能性膜,例如可举出在基材表面涂布有液晶性化合物且该液晶性化合物发生取向的光学补偿膜;透射某种偏振光,且将显示与其为相反性质的偏振光进行反射的反射型偏光膜;由聚碳酸酯系树脂形成的相位差膜;由环烯烃系树脂膜形成的相位差膜;在表面具有凹凸形状的带防眩功能的膜;带表面防反射功能的膜;在表面具有反射功能的反射膜;及兼具反射功能与透射功能的半透射反射膜等。作为与在基材表面涂布有液晶性化合物且该液晶性化合物发生取向的光学补偿膜相当的市售品,可举出“WV膜”(富士胶片株式会社制)、“NH膜”(新日本石油株式会社制)、“NR膜”(新日本石油株式会社制)等。作为与透射某种偏振光且将显示与其为相反性质的偏振光进行反射的反射型偏光膜相当的市售品,可举出例如“DBEF”(3M公司制,在日本可从住友3M公司购得)等。此外,相当于由环烯烃系树脂膜形成的相位差膜的市售品,可举出例如“ARTON膜”(JSR株式会社制)、“S-SINA”(积水化学工业株式会社制)、“ZEONOR膜”(日本瑞翁株式会社)等。In addition, as described above, the back side polarizing plate may have an optical functional film laminated on the surface of the polarizing film 12 opposite to the surface on which the prism sheet 13 is laminated. As an optical functional film, for example, an optical compensation film in which a liquid crystalline compound is coated on the surface of a substrate and the liquid crystalline compound is oriented; transmits a certain polarized light, and reflects polarized light exhibiting the opposite property Reflective polarizing film; Retardation film formed of polycarbonate resin; Retardation film formed of cycloolefin resin film; Film with anti-glare function having concave-convex shape on the surface; Film with surface anti-reflection function ; a reflective film with a reflective function on the surface; and a semi-transmissive reflective film with both reflective and transmissive functions. As a commercially available product equivalent to an optical compensation film in which a liquid crystalline compound is coated on the surface of a substrate and the liquid crystalline compound is oriented, "WV film" (manufactured by Fujifilm Co., Ltd.), "NH film" (New Nippon Oil Co., Ltd.), "NR membrane" (Nippon Oil Co., Ltd.), etc. As a commercially available product equivalent to a reflective polarizing film that transmits a certain polarized light and reflects polarized light that exhibits the opposite property, for example, "DBEF" (manufactured by 3M Co., Ltd., available in Japan from Sumitomo 3M Co., Ltd.) got) and so on. In addition, examples of commercially available products corresponding to retardation films made of cycloolefin-based resin films include "ARTON Film" (manufactured by JSR Corporation), "S-SINA" (manufactured by Sekisui Chemical Industry Co., Ltd.), "ZEONOR film" (Japan ZEONOR Co., Ltd.), etc.

背面侧偏振片优选在与棱镜片相反侧的表面具有用于与液晶单元进行贴合的胶粘剂层。作为这种胶粘剂层所用的胶粘剂,可使用以往公知的适当的胶粘剂,例如可举出丙烯酸系胶粘剂、聚氨酯系胶粘剂、硅酮系胶粘剂等。其中,从透明性、胶粘力、可靠性、再加工性等观点出发,优选使用丙烯酸系胶粘剂。胶粘剂层可通过以下方法设置:将这种胶粘剂制成例如有机溶剂溶液,用模涂机、凹版涂布机等将其涂布于基材膜(例如偏光膜等)上,使之干燥。此外,也可通过将在实施了脱模处理的塑料膜(被称为隔离膜)上形成的片状胶粘剂转印于基材膜的方法来设置。胶粘剂层的厚度没有特别限制,但优选为2~40μm的范围内。It is preferable that the back-side polarizing plate has an adhesive layer for bonding to a liquid crystal cell on the surface opposite to the prism sheet. As an adhesive used for such an adhesive layer, a conventionally well-known suitable adhesive can be used, For example, an acrylic adhesive, a polyurethane adhesive, a silicone adhesive, etc. are mentioned. Among these, an acrylic adhesive is preferably used from the viewpoints of transparency, adhesive force, reliability, reworkability, and the like. The adhesive layer can be formed by making such an adhesive into an organic solvent solution, applying it on a base film (eg, a polarizing film, etc.) with a die coater, a gravure coater, etc., and drying it. In addition, it can also be provided by a method of transferring a sheet-shaped adhesive formed on a plastic film (referred to as a separator) subjected to mold release treatment to a base film. The thickness of the adhesive layer is not particularly limited, but is preferably within a range of 2 to 40 μm.

<前面侧偏振片><Front side polarizer>

前面侧偏振片(图1中的偏振片2)是以液晶单元为基准而配置在与面光源相反侧(视觉辨认侧)的偏振片。作为前面侧偏振片,可使用以往公知的适当的偏振片。例如,除在偏光膜的单面或两面层叠有由三乙酰纤维素等形成的保护膜而得的偏振片以外,还可使用实施了防眩处理、硬涂层处理、防反射处理的偏振片等。此外,也可以是在偏光膜的单面层叠有由聚对苯二甲酸乙二醇酯膜、丙烯酸类膜、聚丙烯膜等形成的保护膜或光学补偿膜而成的偏振片。The front-side polarizing plate (polarizing plate 2 in FIG. 1 ) is a polarizing plate arranged on the side opposite to the surface light source (viewing side) based on the liquid crystal cell. As the front-side polarizing plate, a conventionally known appropriate polarizing plate can be used. For example, in addition to polarizers obtained by laminating a protective film made of triacetyl cellulose or the like on one or both sides of a polarizing film, polarizers treated with antiglare treatment, hard coat treatment, or antireflection treatment can also be used. wait. In addition, it may be a polarizing plate in which a protective film or an optical compensation film formed of a polyethylene terephthalate film, an acrylic film, a polypropylene film, or the like is laminated on one surface of a polarizing film.

<面光源><Surface light source>

本发明的液晶显示装置具备用于均匀照明液晶面板的面光源20。在本发明中,作为面光源20,为了最大限度地发挥棱镜片的功能(将来自面光源的射出光进行偏转而将来自棱镜状突起的射出光的方向修正至液晶显示装置的正面方向的功能),使用具有特定的光射出特性(配光特性)的面光源。The liquid crystal display device of the present invention includes a surface light source 20 for uniformly illuminating a liquid crystal panel. In the present invention, as the surface light source 20, in order to maximize the function of the prism sheet (the function of deflecting the emitted light from the surface light source and correcting the direction of the emitted light from the prism-shaped protrusions to the front direction of the liquid crystal display device) ), using a surface light source with specific light emission characteristics (light distribution characteristics).

更具体而言,参照图4,本发明中所用的面光源在将与棱镜片具有的棱镜状突起的棱线方向正交的平面W内的、面光源的光射出面的法线方向T与面光源的射出光的射出方向M所形成的角度设为射出角度θ(其中,-90°≤θ≤90°)时,表示该射出光的光强度的射出角度依赖性的面光源的光强度分布满足下述(1)及(2)。More specifically, with reference to FIG. 4 , the surface light source used in the present invention will be in the plane W perpendicular to the ridge line direction of the prism-shaped protrusions that the prism sheet has, the normal direction T of the light exit surface of the surface light source and When the angle formed by the emission direction M of the emitted light of the surface light source is defined as the emission angle θ (where -90°≤θ≤90°), the light intensity of the surface light source that represents the emission angle dependence of the light intensity of the emitted light The distribution satisfies the following (1) and (2).

(1)在-80°≤θ<-40°或40°<θ≤80°的范围内,光强度的极大值具有最高峰。(1) In the range of -80°≤θ<-40° or 40°<θ≤80°, the maximum value of the light intensity has the highest peak.

(2)将显示上述光强度的极大值的最高峰中的光强度极大值的角度设为θa、将显示上述峰中的光强度极大值的1/2的角度设为θb时,满足下式[1]:(2) When the angle of the maximum value of the light intensity in the highest peak showing the maximum value of the above-mentioned light intensity is θa, and the angle showing 1/2 of the maximum value of the light intensity in the above-mentioned peak is θb, Satisfy the following formula [1]:

|θa-θb|<30°        [1]。|θa-θb|<30° [1].

应予说明,射出角度θ能够采用的范围为-90°≤θ≤90°。所谓θ=0°是指来自面光源的射出光的方向M与面光源的光射出面的法线方向T为同方向。所谓θ=-90°是指在平面W内,来自面光源的射出光的方向M相对于法线方向T形成逆时针旋转(或顺时针旋转)90°的角度,所谓θ=90°是指在平面W内,来自面光源的射出光的方向M相对于法线方向T形成顺时针旋转(或逆时针旋转)90°的角度。It should be noted that the range that the emission angle θ can adopt is -90°≤θ≤90°. The so-called θ=0° means that the direction M of the emitted light from the surface light source is the same direction as the normal direction T of the light emitting surface of the surface light source. The so-called θ=-90° means that in the plane W, the direction M of the emitted light from the surface light source forms an angle of 90° counterclockwise (or clockwise) with respect to the normal direction T, and the so-called θ=90° means In the plane W, the direction M of the emitted light from the surface light source forms an angle of 90° clockwise (or counterclockwise) with respect to the normal direction T. FIG.

具有较大地偏离面光源的光射出面的法线方向T的射出方向M的(射出角度θ的绝对值比较大的)光射入至棱镜片具有的棱镜状突起13a时,如在图5中示意性地表示,该射入光到达棱镜状突起13a的斜边P,被该斜边P反射,从而可被聚光于液晶显示装置的正面方向(面光源的光射出面的法线方向T)。即,在使用具备棱镜片的背面侧偏振板的液晶显示装置中,这种具有较大地偏离面光源的光射出面的法线方向T的射出方向M的(射出角度θ的绝对值比较大的)光有助于大幅提高液晶显示装置的正面方向的亮度及对比度。When the light with the emission direction M (the absolute value of the emission angle θ is relatively large) that deviates greatly from the normal direction T of the light exit surface of the surface light source enters into the prism-shaped protrusion 13a that the prism sheet has, as in FIG. 5 It is schematically shown that the incident light reaches the hypotenuse P of the prism-shaped protrusion 13a, is reflected by the hypotenuse P, and thus can be focused on the front direction of the liquid crystal display device (the normal direction T of the light exit surface of the surface light source). ). That is, in a liquid crystal display device using a rear side polarizing plate provided with a prism sheet, such a device having an emission direction M that deviates greatly from the normal direction T of the light emission surface of the surface light source (the absolute value of the emission angle θ is relatively large) ) light contributes to greatly improving the brightness and contrast in the front direction of the liquid crystal display device.

本发明人等发现:尤其是在平面W中、在-80°≤θ<-40°或40°<θ≤80°的范围(即,射出角度θ的绝对值|θ|为40°<|θ|≤80°的范围)内显示光强度的极大值具有最高峰的光强度分布特性〔满足上述条件(1)〕的面光源,构成该峰的光被棱镜片有效地聚光于液晶显示装置的正面方向(面光源的光射出面的法线方向T),因此对提高液晶显示装置的正面方向的亮度及对比度是极其有效的。应予说明,在上述条件(1)中所考虑的射出角度θ的下限及上限分别设为-80°、80°是由于:难以精度良好地测定角度超过该下限及上限的光强度,是不实用的。The present inventors found that: especially in the plane W, in the range of -80°≤θ<-40° or 40°<θ≤80° (that is, the absolute value |θ| of the emission angle θ is 40°<| θ|≤80°), the surface light source that shows the maximum value of the light intensity has the light intensity distribution characteristic of the highest peak [satisfying the above condition (1)], and the light constituting the peak is effectively concentrated on the liquid crystal by the prism sheet The front direction of the display device (the normal direction T of the light exit surface of the surface light source), so it is extremely effective to improve the brightness and contrast of the front direction of the liquid crystal display device. It should be noted that the lower limit and upper limit of the emission angle θ considered in the above condition (1) are respectively set to -80° and 80° because it is difficult to accurately measure the light intensity at an angle exceeding the lower limit and the upper limit. Useful.

上述光强度的极大值的最高峰优选位于50°≤|θ|≤80°的范围内,更优选位于60°≤|θ|≤80°的范围内。The highest peak of the maximum value of the above-mentioned light intensity is preferably located within the range of 50°≤|θ|≤80°, more preferably within the range of 60°≤|θ|≤80°.

另一方面,本发明人等还发现:上述光强度的极大值的最高峰的宽度(宽幅)也会影响液晶显示装置的正面方向的亮度及对比度。即,在平面W的面光源的光强度分布中,将显示在上述光强度的极大值的最高峰中的光强度极大值的角度设为θa、将显示该峰中的光强度极大值的1/2的角度设为θb时,如果半值宽度|θa-θb|小于30°〔满足上述条件(2)〕,则不会大幅受射出角度θ绝对值比较小的光的不良影响,通过作为主要射出光的射出角度在θa附近的光的聚光,可以使液晶显示装置的正面方向的亮度及对比度提高。与此相对,半值宽度|θa-θb|为30°以上或不存在θb时(例如,该峰为极其平缓的峰,在-80°≤θ≤80°的范围中,成为极大值的1/2的点在峰上不存在时),构成上述光强度的极大值的最高峰的山脚附近的射出角度θ的绝对值比较小的光成分增加,其结果是,利用棱镜片弯曲至除液晶显示装置的正面方向(面光源的光射出面的法线方向T)以外的方向的光成分增加,因此存在无法使液晶显示装置的正面方向的亮度及对比度充分地提高的倾向。半值宽度|θa-θb|优选为25°以下。On the other hand, the inventors of the present invention also found that the width (width) of the highest peak of the maximum value of the above-mentioned light intensity also affects the brightness and contrast in the front direction of the liquid crystal display device. That is, in the light intensity distribution of the surface light source on the plane W, the angle of the light intensity maximum value displayed in the highest peak of the above-mentioned light intensity maximum value is θa, and the light intensity maximum value in the peak is shown as When the angle of 1/2 of the value is set to θb, if the half-value width |θa-θb| is less than 30° [the above condition (2) is satisfied], it will not be greatly affected by light with a relatively small absolute value of the angle θ The luminance and contrast in the front direction of the liquid crystal display device can be improved by condensing light whose emission angle is in the vicinity of θa as the main emitted light. On the other hand, when the half-value width |θa-θb| is 30° or more or when θb does not exist (for example, the peak is extremely gentle and becomes a maximum value in the range of -80°≤θ≤80° 1/2 dots do not exist on the peak), light components with a relatively small absolute value of the emission angle θ near the foot of the highest peak constituting the maximum value of the above-mentioned light intensity increase, and as a result, the prism sheet is bent to The light components in directions other than the front direction of the liquid crystal display device (the normal direction T of the light exit surface of the surface light source) increase, so there is a tendency that the brightness and contrast in the front direction of the liquid crystal display device cannot be sufficiently improved. The half-value width |θa-θb| is preferably 25° or less.

在平面W中的面光源的光强度分布只要满足上述(1)及(2)就可以具有任意的光分布特性,但优选在射出角度-40~40°的范围内没有显著的峰。这是由于这样的峰存在不被棱镜片适当地聚光于液晶显示装置的正面方向的倾向。The light intensity distribution of the surface light source in the plane W may have any light distribution characteristics as long as it satisfies the above (1) and (2), but preferably there is no significant peak in the range of the emission angle -40° to 40°. This is because there is a tendency that such peaks are not properly collected by the prism sheet in the front direction of the liquid crystal display device.

在此,作为与棱镜状突起的棱线方向正交的平面W,可采用多个平面,但在本发明中,在至少任1个平面W中满足上述(1)和(2)即可。但是,为了在液晶显示装置的整个表面实现足够高的亮度及对比度,优选在与棱镜状突起的棱线方向正交的任意2个以上的平面W中满足上述(1)及(2)。Here, a plurality of planes may be used as the plane W perpendicular to the ridgeline direction of the prism-shaped protrusions, but in the present invention, at least one of the planes W may satisfy the above (1) and (2). However, in order to achieve sufficiently high brightness and contrast over the entire surface of the liquid crystal display device, it is preferable to satisfy the above (1) and (2) in any two or more planes W perpendicular to the ridgeline direction of the prism-shaped protrusions.

面光源的光强度分布可通过使用市售的亮度测定装置来测定面光源的亮度而得到。The light intensity distribution of the surface light source can be obtained by measuring the luminance of the surface light source using a commercially available luminance measuring device.

作为面光源,可使用使用了扩散板的直下型光源、使用了导光板的边缘型光源等,但为了实现如上所述的配光特性,优选使用如图1所示的、具备导光板22与在导光板22的侧方配置的光源装置21的边缘型光源(面光源20)。作为导光板22,例如可使用由丙烯酸类树脂等透明树脂形成的平板状或楔形状构件。在导光板的背面或两面通过使用油墨的丝网印刷或蚀刻、喷射加工而附加有图案。此外,有时在导光板的背面或两面构成具有反射功能的微小反射元件、微小折射元件等。通过适当地调整这些导光板的背面或两面的形状或者元件,可得到所期望的配光特性。更具体而言,例如可很好地利用Toray Research Center株式会社刊《液晶背光源的最新技术第4章》、CMC出版株式会社刊《液晶显示器用背光源技术第2编第1章,第4编第1章》中记载的光源装置。As the surface light source, a direct type light source using a diffuser plate, an edge type light source using a light guide plate, etc. can be used, but in order to realize the above-mentioned light distribution characteristics, it is preferable to use a light source with a light guide plate 22 and a light source as shown in FIG. 1 . The edge type light source (surface light source 20 ) of the light source device 21 arranged on the side of the light guide plate 22 . As the light guide plate 22 , for example, a plate-shaped or wedge-shaped member formed of transparent resin such as acrylic resin can be used. A pattern is added to the back surface or both surfaces of the light guide plate by screen printing using ink, etching, or jetting. In addition, microreflective elements, microrefractive elements, etc. having a reflective function may be formed on the back surface or both surfaces of the light guide plate. Desired light distribution characteristics can be obtained by appropriately adjusting the shapes or elements of the back surface or both surfaces of these light guide plates. More specifically, for example, "Chapter 4 of the Latest Technology of Liquid Crystal Backlight" published by Toray Research Center Co., Ltd. and "Backlight Technology for Liquid Crystal Display Part 2, Chapter 1, Chapter 4" published by CMC Publishing Co., Ltd. The light source device described in Chapter 1 of this chapter.

作为光源装置21,可使用将LED等点状光源排列成线状的光源装置、包含冷阴极管等棒状光源的光源装置。在本发明的液晶显示装置中,面光源可具有配置于导光板的一边的1个光源装置,或者配置于导光板的相对两边的2个光源装置。As the light source device 21 , a light source device in which point light sources such as LEDs are arranged in a line, or a light source device including rod-shaped light sources such as cold cathode tubes, can be used. In the liquid crystal display device of the present invention, the surface light source may have one light source device disposed on one side of the light guide plate, or two light source devices disposed on opposite sides of the light guide plate.

边缘型光源所具备的、将点状光源排列成线状的光源装置或包含棒状光源的光源装置优选配置成与棱镜片所具有的棱镜状突起的棱线平行或大致平行。通过如此配置,边缘型光源所发出的光利用棱镜片被最有效地聚光。The edge-type light source is preferably arranged parallel or substantially parallel to the ridgelines of the prism-shaped protrusions of the prism sheet. With such an arrangement, the light emitted by the edge-type light source is most effectively collected by the prism sheet.

在本发明的液晶显示装置中,对于除上述说明的以外的构成,可采用以往公知的适当的构成。例如,本发明的液晶显示装置可进一步具备光扩散板、光扩散片、反射板等。In the liquid crystal display device of the present invention, for configurations other than those described above, conventionally known appropriate configurations can be employed. For example, the liquid crystal display device of the present invention may further include a light diffusion plate, a light diffusion sheet, a reflection plate, and the like.

实施例Example

以下,举出实施例,进一步详细说明本发明,但本发明并不被这些示例所限定。Hereinafter, the present invention will be described in more detail with reference to examples, but the present invention is not limited by these examples.

(制造例1:偏光膜的制作)(Manufacturing example 1: Production of polarizing film)

将平均聚合度约为2400、皂化度为99.9摩尔%以上、厚度为75μm的聚乙烯醇膜浸渍于30℃的纯水中,然后,于30℃浸渍于碘/碘化钾/水的重量比为0.02/2/100的水溶液中。其后,于56.5℃浸渍于碘化钾/硼酸/水的重量比为12/5/100的水溶液中。接着,用8℃的纯水清洗后,于65℃进行干燥,得到聚乙烯醇吸附有碘且碘发生取向的偏光膜。拉伸主要在碘染色及硼酸处理的工序中进行,总拉伸倍率为5.3倍。A polyvinyl alcohol film with an average degree of polymerization of about 2400, a degree of saponification of 99.9 mol% or more, and a thickness of 75 μm is immersed in pure water at 30°C, and then immersed in pure water at a weight ratio of iodine/potassium iodide/water of 0.02 at 30°C. /2/100 in the aqueous solution. Then, it immersed in the aqueous solution whose weight ratio of potassium iodide/boric acid/water was 12/5/100 at 56.5 degreeC. Next, after washing|cleaning with 8 degreeC pure water, it dried at 65 degreeC, and obtained the polarizing film which polyvinyl alcohol adsorb|sucked iodine and orientated iodine. Stretching is mainly carried out in the process of iodine dyeing and boric acid treatment, and the total stretching ratio is 5.3 times.

(制造例2:紫外线固化型粘合剂的调制)(Manufacturing example 2: Preparation of ultraviolet curable adhesive)

将日本环氧树脂株式会社制的氢化环氧树脂-商品名“EPIKOTEYX8000”(为核加氢双酚A的二缩水甘油醚,具有约205g/当量的环氧当量)10.0g、日本曹达株式会社制的光阳离子聚合引发剂-商品名“CI5102”4.0g、及日本曹达株式会社制的光敏剂-商品名“CS7001”1.0g量取入100ml的一次性杯中,进行混合、脱泡,从而调制成紫外线固化型粘合剂。10.0 g of hydrogenated epoxy resin-trade name "EPIKOTEYX8000" produced by Japan Epoxy Resin Co., Ltd. (diglycidyl ether of nuclear hydrogenated bisphenol A, with an epoxy equivalent of about 205 g/equivalent), Nippon Soda Co., Ltd. Take 4.0 g of the photocationic polymerization initiator-trade name "CI5102" manufactured by the company, and 1.0 g of the photosensitizer-trade name "CS7001" manufactured by Nippon Soda Co., Ltd. into a 100-ml disposable cup, mix and defoam , so as to prepare a UV-curable adhesive.

(制造例3:棱镜片1的制作)(Manufacturing example 3: Production of prism sheet 1)

在预先设计成成型后的棱镜状突起(截面形状为等腰三角形)的间距为50μm、及顶角为65°的模具上,涂布熔融的聚丙烯树脂,边加热边加压。接着,从模具上剥离后立即冷却至60℃,得到由聚丙烯树脂形成的棱镜片1。所有棱镜状突起均具有与设计相同的形状。棱镜片1的折射率为1.49。On a mold designed in advance to form prism-shaped protrusions (isosceles triangle in cross-sectional shape) with a pitch of 50 μm and an apex angle of 65°, molten polypropylene resin was applied, and pressure was applied while heating. Next, it cooled to 60 degreeC immediately after peeling off from a mold, and obtained the prism sheet 1 which consists of polypropylene resin. All prism-like protrusions have the same shape as designed. The refractive index of the prism sheet 1 is 1.49.

(制造例4:棱镜片2的制作)(Manufacturing example 4: Production of prism sheet 2)

在预先设计成成型后的棱镜状突起(截面形状为等腰三角形)的间距为50μm、及棱镜顶角为65°的模具上,涂布具有如下所示的组成的紫外线固化型树脂组合物,使其表面平滑后,将厚度为188μm的聚对苯二甲酸乙二醇酯膜重叠在由紫外线固化型树脂组合物形成的层上。接着,以累计照射量成为1000mJ/cm2的方式照射波长为320~390nm的紫外线,使紫外线固化型树脂组合物固化。其后,通过从模具上剥离,得到在聚对苯二甲酸乙二醇酯膜上层叠有具有棱镜状突起的紫外线固化型树脂组合物的固化物层的棱镜片2。所有棱镜状突起均具有与设计相同的形状。棱镜片2的棱镜状突起的折射率为1.54。The pitch of the prism-shaped protrusions (isosceles triangle shape in cross-section) designed to be molded in advance is 50 μm, and the prism apex angle is 65° on the mold, and the ultraviolet curable resin composition having the composition shown below is coated, After smoothing the surface, a polyethylene terephthalate film having a thickness of 188 μm was superimposed on the layer formed of the ultraviolet curable resin composition. Next, ultraviolet rays having a wavelength of 320 to 390 nm were irradiated so that the cumulative irradiation amount became 1000 mJ/cm 2 to cure the ultraviolet curable resin composition. Thereafter, the prism sheet 2 in which the cured product layer of the ultraviolet curable resin composition having prism-shaped protrusions was laminated on a polyethylene terephthalate film was obtained by peeling from the mold. All prism-like protrusions have the same shape as designed. The refractive index of the prism-shaped protrusions of the prism sheet 2 is 1.54.

〔在制造例4中使用的紫外线固化型树脂组合物的组成〕[Composition of the ultraviolet curable resin composition used in Production Example 4]

FANCRYL FA-321M(日立化成公司制  环氧乙烷改性双酚A甲基丙烯酸酯)                                                 45重量份FANCRYL FA-321M (Ethylene oxide modified bisphenol A methacrylate manufactured by Hitachi Chemical Co., Ltd.) 45 parts by weight

NK ESTER A-BPE-4(新中村化学公司制  环氧乙烷改性双酚A二丙烯酸酯)                                                 25重量份NK ESTER A-BPE-4 (ethylene oxide modified bisphenol A diacrylate manufactured by Shin Nakamura Chemical Co., Ltd.) 25 parts by weight

Sartomer 285(Sartomer公司制  丙烯酸四氢糠酯)      30重量份Sartomer 285 (tetrahydrofurfuryl acrylate manufactured by Sartomer Company) 30 parts by weight

Darocur 1173(Ciba公司制2-羟基-2-甲基-1-苯基丙烷-1-酮)3重量份Darocur 1173 (2-hydroxyl-2-methyl-1-phenylpropane-1-one manufactured by Ciba company) 3 parts by weight

<实施例1><Example 1>

(A)偏振片的制作(A) Production of polarizers

在制造例1中得到的偏光膜的一面,将在制造例3中得到的棱镜片1以与其棱镜面相反侧的面作为贴合面介由在制造例2中得到的紫外线固化型粘合剂进行贴合。此外,在偏光膜的另一面,介由在制造例2中得到的紫外线固化型粘合剂贴合三乙酰纤维素膜(80μm,Konica Minolta Opto株式会社制)。接着,使之以线速度1.0m/min通过日本电池株式会社制的紫外线照射装置(紫外线灯以80W使用“HAL400NL”,照射距离为50cm)一次,得到具有良好外观的偏振片。作为环氧树脂组合物的紫外线固化型粘合剂的固化性良好。此外,用JIS K 5400中记载的棋盘格法评价棱镜片1的密合性,结果非剥离棋盘格数相对于所形成的棋盘格数为100/100,显示出良好的密合性。在该偏振片的三乙酰纤维素膜的外表面设置厚度为25μm的丙烯酸系胶粘剂的层。On one side of the polarizing film obtained in Production Example 1, the prism sheet 1 obtained in Production Example 3 was bonded with the surface opposite to the prism surface through the ultraviolet curable adhesive obtained in Production Example 2. to fit. In addition, a triacetyl cellulose film (80 μm, manufactured by Konica Minolta Opto Co., Ltd.) was bonded to the other surface of the polarizing film via the ultraviolet curable adhesive obtained in Production Example 2. Next, it was passed through an ultraviolet irradiation device manufactured by Nippon Battery Co., Ltd. (the ultraviolet lamp uses "HAL400NL" at 80 W, and the irradiation distance is 50 cm) once at a linear velocity of 1.0 m/min to obtain a polarizing plate with a good appearance. The curability of the ultraviolet curable adhesive which is an epoxy resin composition is good. In addition, the adhesiveness of the prism sheet 1 was evaluated by the checkerboard method described in JIS K 5400. As a result, the number of non-peeling checkerboards was 100/100 with respect to the number of checkerboards formed, showing good adhesiveness. A layer of an acrylic adhesive having a thickness of 25 μm was provided on the outer surface of the triacetyl cellulose film of the polarizing plate.

(B)液晶显示装置的制作(B) Fabrication of liquid crystal display device

将上述偏振片介由丙烯酸系胶粘剂层配置于液晶单元的背面,在液晶单元的前面配置市售的偏振片而组装成液晶面板。将该液晶面板与导光板方式(边缘型光源)的面光源A(在Sony公司制VAIO VGN-FE32B/W中使用)进行组合而制成液晶显示装置。用目视观察液晶显示装置的显示,结果从正面看得到明亮的图像,视觉辨认性良好。使用EZContrast(ELDIM制LX88W)测定的面光源A的光强度分布如图6所示。The above-mentioned polarizing plate was arranged on the back surface of the liquid crystal cell through an acrylic adhesive layer, and a commercially available polarizing plate was arranged on the front surface of the liquid crystal cell to assemble a liquid crystal panel. This liquid crystal panel was combined with a surface light source A (used in VAIO VGN-FE32B/W manufactured by Sony Corporation) of a light guide plate type (edge light source) to prepare a liquid crystal display device. When the display of the liquid crystal display device was observed visually, a bright image was seen from the front, and the visibility was good. The light intensity distribution of the surface light source A measured using EZContrast (LX88W manufactured by ELDIM) is shown in FIG. 6 .

<实施例2><Example 2>

使用在制造例4中得到的棱镜片2来代替在制造例3中得到的棱镜片1,除此以外与实施例1同样地制作偏振片,接着制作液晶显示装置。A polarizing plate was produced in the same manner as in Example 1 except that the prism sheet 2 obtained in Production Example 4 was used instead of the prism sheet 1 obtained in Production Example 3, and a liquid crystal display device was produced next.

用目视观察液晶显示装置的显示,结果从正面看得到明亮的图像,视觉辨认性良好。When the display of the liquid crystal display device was observed visually, a bright image was seen from the front, and the visibility was good.

<比较例1><Comparative example 1>

使用导光板方式(边缘型光源)的面光源B(在NANAO公司制的Flexscan EV2411W-H中使用)来代替面光源A,除此以外与实施例1同样地制作液晶显示装置。用目视观察液晶显示装置的显示,结果从正面看的图像暗,对比度低,视觉辨认性差。用EZContrast(ELDIM制LX88W)测定的面光源B的光强度分布如图7所示。A liquid crystal display device was produced in the same manner as in Example 1 except that surface light source B (used in Flexscan EV2411W-H manufactured by NANAO Co., Ltd.) was used instead of surface light source A using a light guide plate method (edge light source). When the display of the liquid crystal display device was observed visually, the image viewed from the front was dark, the contrast was low, and the visibility was poor. The light intensity distribution of the surface light source B measured with EZContrast (LX88W manufactured by ELDIM) is shown in FIG. 7 .

<比较例2><Comparative example 2>

使用在制造例4中得到的棱镜片2来代替在制造例3中得到的棱镜片1,除此以外与比较例1同样地制作液晶显示装置。用目视观察液晶显示装置的显示,结果从正面看的图像暗,对比度低,视觉辨认性差。Except having used the prism sheet 2 obtained by the manufacture example 4 instead of the prism sheet 1 obtained by the manufacture example 3, it carried out similarly to the comparative example 1, and produced the liquid crystal display device. When the display of the liquid crystal display device was observed visually, the image viewed from the front was dark, the contrast was low, and the visibility was poor.

将由上述实施例及比较例中所用的面光源的光强度分布求得的θa、θb及|θa-θb|值、以及制作的液晶显示装置的视觉辨认性评价结果汇总于表1。在暗室中用EZContrast(ELDIM制LX88W)从正面测定液晶显示装置的中央部而求得液晶显示装置的亮度及对比度。在图8及图9中示出实施例1及比较例1中制作的液晶显示装置的光强度分布(亮度分布)。应予说明,表1的“θb”栏中的“-”是指在光强度的极大值的最高峰中,在-80°≤θ≤80°的范围内不存在成为极大值的1/2的点。Table 1 summarizes the θa, θb and |θa-θb| values obtained from the light intensity distribution of the surface light sources used in the above Examples and Comparative Examples, and the visibility evaluation results of the manufactured liquid crystal display devices. The brightness and contrast of the liquid crystal display device were obtained by measuring the central portion of the liquid crystal display device from the front using EZContrast (LX88W manufactured by ELDIM) in a dark room. The light intensity distribution (brightness distribution) of the liquid crystal display devices produced in Example 1 and Comparative Example 1 is shown in FIG. 8 and FIG. 9 . It should be noted that "-" in the "θb" column of Table 1 means that in the highest peak of the maximum value of the light intensity, there is no 1 that becomes the maximum value within the range of -80°≤θ≤80°. /2 points.

[表1][Table 1]

应当理解为本次公开的实施方式及实施例在所有点上均为示例而非限制。本发明的范围由权利要求书表示,而不是上述的说明,与权利要求书等同的技术方案及保护范围内的所有变更均包括在其范围内。It should be understood that the embodiment and Examples disclosed this time are illustrative and not restrictive in any points. The scope of the present invention is indicated by the claims rather than the above description, and all changes within the technical solutions and protection scope equivalent to the claims are included in the scope.

符号说明Symbol Description

1、2:偏振片1, 2: Polarizer

3:液晶单元3: LCD unit

10:液晶面板10: LCD panel

12:偏光膜12: Polarizing film

13:棱镜片13: Prism sheet

13a:棱镜突起13a: Prism protrusions

14、16:粘合剂层14, 16: Adhesive layer

15:树脂膜15: resin film

17:胶粘剂层17: Adhesive layer

20:面光源20: surface light source

21:光源装置21: Light source device

22:导光板22: Light guide plate

100:液晶显示装置100: liquid crystal display device

W:与棱镜状突起的棱线方向正交的平面W: A plane perpendicular to the ridgeline direction of the prism-shaped protrusions

T:面光源的光射出面的法线方向T: the normal direction of the light exit surface of the surface light source

M:面光源的射出光的射出方向M: The direction of the light emitted by the surface light source

θ:面光源的光射出面的法线方向与面光源的射出光的射出方向所形成的角度(射出角度)θ: The angle formed by the normal direction of the light exit surface of the surface light source and the emission direction of the light emitted by the surface light source (exit angle)

P:棱镜状突起的斜边P: Hypotenuse of prism-like protrusions

α:棱镜状突起的顶角α: Vertex angle of prism-like protrusions

Claims (5)

1. a liquid crystal indicator is made up of area source and liquid crystal panel, and said liquid crystal panel is disposed on the said area source and possesses liquid crystal cells and be laminated in the polaroid on the face of area source side of said liquid crystal cells,
Said polaroid possesses light polarizing film and prismatic lens, and said prismatic lens is situated between and is laminated in the surface of said light polarizing film and is had the surface that is made up of the prism-like projection by adhesive phase,
It is opposed that said prismatic lens is configured to said surface and the said area source that is made up of the prism-like projection,
Will with the crest line direction plane orthogonal of said prism-like projection in, when angle that the ejaculation direction of the ejaculation light of the normal direction of the light emergence face of said area source and said area source forms is made as and penetrates angle θ; The light intensity distributions of the dependent said area source of ejaculation angle of representing the light intensity of said ejaculation light satisfies following (1) and (2); Wherein,-90 ° of θ≤90 °
(1) in the scope of-80 ° of θ<-40 ° or 40 °<θ≤80 °, the maximum value of light intensity has the top,
When 1/2 the angle that the angle that (2) will show the light intensity maximum value in the said peak is made as θ a, will show light intensity maximum value in the said peak is made as θ b, satisfy following formula [1]:
|θa-θb|<30° [1]。
2. liquid crystal indicator according to claim 1, wherein, said area source comprises LGP and the light supply apparatus that is configured in the side of said LGP.
3. liquid crystal indicator according to claim 2, wherein, said light supply apparatus is that point source of light is arranged in the light supply apparatus of wire or comprises the light supply apparatus of bar-shaped light source,
Said light supply apparatus is configured to said prismatic lens: said light supply apparatus or almost parallel parallel with the crest line of said prism-like projection.
4. according to each described liquid crystal indicator in the claim 1~3, wherein, said light supply apparatus is configured in one side of said LGP or relative both sides.
5. according to each described liquid crystal indicator in the claim 1~4, wherein, the apex of said prism-like projection is more than 60 °.
CN2010800254065A 2009-06-12 2010-06-09 Liquid crystal display device Pending CN102460285A (en)

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PCT/JP2010/060148 WO2010143741A1 (en) 2009-06-12 2010-06-09 Liquid crystal display device

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