CN102455117A - Novel tunnel-type microwave dying method and device applied in textile dyeing and finishing industry - Google Patents
Novel tunnel-type microwave dying method and device applied in textile dyeing and finishing industry Download PDFInfo
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- CN102455117A CN102455117A CN2010105151739A CN201010515173A CN102455117A CN 102455117 A CN102455117 A CN 102455117A CN 2010105151739 A CN2010105151739 A CN 2010105151739A CN 201010515173 A CN201010515173 A CN 201010515173A CN 102455117 A CN102455117 A CN 102455117A
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- 238000004043 dyeing Methods 0.000 title claims abstract description 20
- 239000004753 textile Substances 0.000 title claims abstract description 20
- 238000000034 method Methods 0.000 title claims abstract description 4
- 238000001035 drying Methods 0.000 claims abstract description 46
- 230000005540 biological transmission Effects 0.000 claims abstract description 9
- 235000013351 cheese Nutrition 0.000 claims description 6
- 230000005764 inhibitory process Effects 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 claims description 5
- 230000000694 effects Effects 0.000 claims description 3
- 239000011358 absorbing material Substances 0.000 claims description 2
- 230000008676 import Effects 0.000 claims description 2
- 230000003319 supportive effect Effects 0.000 claims description 2
- 238000007599 discharging Methods 0.000 claims 3
- 238000004064 recycling Methods 0.000 claims 2
- 230000008878 coupling Effects 0.000 claims 1
- 238000010168 coupling process Methods 0.000 claims 1
- 238000005859 coupling reaction Methods 0.000 claims 1
- 239000004744 fabric Substances 0.000 claims 1
- 210000003456 pulmonary alveoli Anatomy 0.000 claims 1
- 238000011897 real-time detection Methods 0.000 claims 1
- 230000001105 regulatory effect Effects 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims 1
- 210000002268 wool Anatomy 0.000 claims 1
- 238000005265 energy consumption Methods 0.000 abstract description 4
- 230000008901 benefit Effects 0.000 abstract description 3
- 238000012423 maintenance Methods 0.000 abstract description 3
- 230000001629 suppression Effects 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 7
- 238000011161 development Methods 0.000 description 4
- 235000011194 food seasoning agent Nutrition 0.000 description 4
- 239000000306 component Substances 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000007791 dehumidification Methods 0.000 description 1
- 230000005685 electric field effect Effects 0.000 description 1
- 230000005672 electromagnetic field Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 229920006351 engineering plastic Polymers 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
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Abstract
本发明公开了一种新型的应用于纺织染整行业的隧道式微波烘干方法及装置。隧道式微波烘干纱线的方法是将待烘干的纱线放置在隧道式微波烘干机进行烘干，在烘干过程中，在线动态检测烘干机箱体内的温度、湿度数值。纱线连续隧道式微波烘干装置主要包传传动系统、微波抑制区、谐振腔、支撑架、排湿热系统和控制系统。本发明与现有的烘干设备相比，具有高效、低能耗、低成本、自动化程度高等优点，解决了现有烘干设备生产率低、烘干质量差、维护费用高、能耗高等问题。本发明的纱线连续隧道式微波烘干方法及装置主要应用于染整行业筒子纱卷的烘干。
The invention discloses a novel tunnel type microwave drying method and device used in the textile dyeing and finishing industry. The method of tunnel microwave drying yarn is to place the yarn to be dried in a tunnel microwave dryer for drying. During the drying process, the temperature and humidity values in the dryer box are dynamically detected online. The yarn continuous tunnel microwave drying device mainly includes a transmission system, a microwave suppression zone, a resonant cavity, a support frame, a moisture and heat removal system and a control system. Compared with the existing drying equipment, the present invention has the advantages of high efficiency, low energy consumption, low cost, and high degree of automation, and solves the problems of low productivity, poor drying quality, high maintenance cost, and high energy consumption of the existing drying equipment. The yarn continuous tunnel type microwave drying method and device of the present invention are mainly used for drying bobbin yarn rolls in the dyeing and finishing industry.
Description
Technical field
The present invention relates to a kind of novel the tunnel type micro wave furnace drying method and the device that are applied to the textile dyeing and finishing industry, can be used for drying the cheese volume of various fibers, belong to dyeing and finishing equipment technology field.
Background technology
In recent years, China's textile dyeing and finishing industry development is rapid, and main textile product output occupies first place in the world, but added value of product is low, a little less than the market competitiveness.The yarn dries quantity has the greatest impact to added value, connects product performance and product qualities such as having influence on yarn color, yarn strength, yarn loft.Therefore, the yarn drying technology becomes the research focus of dyeing day by day.
At present, two kinds of drying modes of the main employing of yarn oven dry: one is hot-air seasoning, through high temperature furnace (electric hot plate) generation epistasis hot blast yarn is dried by the fire line and does; Two for the radio frequency oven dry, utilizes hydrone under the high-frequency electric field effect, to take vigorous exercise, and it is evaporated in yarn, reaches the purpose of oven dry.Problem below two kinds of above-mentioned drying modes exist:
The characteristics of hot-air seasoning are that equipment cost is low, small investment.But shortcomings such as the hot-air seasoning energy consumption is high, the heat energy utilization rate is low, dries quantity difference.In recent years, along with the development of high-frequency electromagnetic field technology, the main stream approach in radio frequency oven dry becoming gradually external textile dyeing and finishing field, with the hot-air seasoning compared with techniques, it has obviously reduced energy consumption, has improved the heat energy utilization rate.But the main dependence on import of its core component, maintenance cost height, domestic production enterprise is few, has limited radio frequency drying technology applying in China.
Along with the development of microwave technology, microwave drying becomes the new development trend of drying field gradually.Microwave drying utilizes the heating property of microwave and the oven dry that penetrability realizes material.Microwave is a kind of high-frequency strong penetrability electromagnetic wave, and class carries out selectivity heating, the homemade industrialization of its core component---magnetron according to the difference of material dielectric constant.Therefore, microwave drying has advantages such as high efficiency, energy saving, uniformity, cost be low.
Summary of the invention
Deficiency to existing yarn drying technology and equipment the purpose of this invention is to provide a kind of textile dyeing and finishing industry that is applied to, and realizes microwave drying method and device that cheese is evenly dry continuously.Adopt the tunnel type micro wave dryer, utilize the efficient, energy-conservation, low-cost of microwave, the production efficiency that solves traditional cheese furnace drying method is low, and power consumption is high, problems such as expense height are repaiied in maintenance.
The object of the invention can realize through following technical proposals: tunnel type cheese microwave drying device mainly comprises transmission system, microwave inhibition zone, resonator, bracing frame, the hot system of hydrofuge and control system.
Conveyer belt: conveyer belt is fire-retardant, resistant to elevated temperatures high-quality engineering plastics crawler belt, and variable-frequency motor drives, and can realize that yarn twists in the even transmission in the tunnel type micro wave dryer, and transmission speed can and show through the touch-screen adjustment simultaneously.
Microwave inhibition zone: form by the two sections microwave TVSs in front and back.Adopt microwave to suppress section and adopt reactive microwave inhibition structure and resistive microwave absorbing material to form the mixed type TVS, make its leakage rate be lower than national safety standard.The TVS bottom has air vent, is convenient to heat-extraction system and carries hot-air.
Resonator: magnetron, waveguide and moisture exhausting port are installed on resonator.Magnetron is mainly used in the generation microwave; Waveguide is imported the microwave that produces into casing; Moisture exhausting port is exhaust steam rapidly, guarantees to dry to carry out smoothly.
Bracing frame: mainly comprise base, transformer bracing frame and magnetron bracing frame.Base plays a supportive role to entire equipment; The transformer bracing frame mainly is used for carrying microwave source components and parts such as voltage device, electric capacity; The hot system of hydrofuge is equipped with in the magnetron bracing frame.
The hot system of hydrofuge: dehumidification system is the interior steam of resonator rapidly, accelerates drying course; Heat-extraction system is got up the heat collection that produces in the appliance component course of work and is transported in the TVS, and cheese is played preheating and quickens the effect that steam volatilizees.
Control system: adopt Siemens PLC C control system, can realize setting and demonstration to technological parameter (conveyer belt speed, magnetron are opened, shut-in time by, magnetron duty); Have technological parameter and add, delete, revise functions such as reaching operation automatically; The course of work takes place to report to the police automatically when unusual.
In sum; " a kind of novel the tunnel type micro wave furnace drying method and the device that are applied to the textile dyeing and finishing industry " provided by the invention; Have production efficiency height, good drying effect, high, the low characteristics of oven dry cost of automaticity, can obtain high economic benefit.
Description of drawings:
Fig. 1 is the outline drawing of tunnel type micro wave dryer of the present invention.
Fig. 2 is a tunnel type micro wave dryer Way in view of the present invention.
Claims (8)
1. a novel tunnel type micro wave furnace drying method and device of being applied to the textile dyeing and finishing industry; It is characterized in that, adopt continuous tunnel type micro wave furnace drying method, textile to be dried is placed on the conveyer belt of tunnel drier; Conveyer belt passes through microwave dryer with given pace; In drying course, magnetron is opened automatically and is closed, and line dynamic detects temperature, the humidity in the drying chamber.
2. a novel tunnel type micro wave furnace drying method and device of being applied to the textile dyeing and finishing industry; It is characterized in that; The continuous tunnel type drying unit of yarn oven dry comprises transmission system, microwave inhibition zone, microwave drying section, PLC control system and on-line detecting system.
Said transmission system mainly comprises conveyer belt and motor.Conveyer belt is dull and stereotyped chain type crawler belt, by driven by motor, can realize that yarn twists in the at the uniform velocity transmission in the tunnel type micro wave dryer, and transmission speed can be provided with on display screen and show simultaneously.
Said microwave inhibition zone is made up of for two sections front and back.In the microwave inhibition zone, adopt the mode of reactive anti-microwave leakage structure, resistive microwave absorbing material and the coupling of water load phase to suppress microwave leakage, make its leakage rate be lower than national safety standard.
Said microwave resonance alveolus comprises magnetron, waveguide, humidity-discharging device and hot blast recycling device.Magnetron is mainly used in the generation microwave; Waveguide is imported the microwave that produces into casing; Humidity-discharging device is exhaust steam rapidly, guarantees to dry to carry out smoothly; Hot blast recycling device imports the hot-air that produces in the electric elements course of work in the resonator, helps oven dry; Resonator is a microwave drying unit supportive body.
Said control system comprises PLC control system and man machine operation interface, can realize technological parameters such as conveyer belt transfer rate, microwave output power are controlled and shown at man machine operation interface; And can store and operation automatically technological parameter.
Said on-line detecting system can be realized being presented at man machine operation interface to the real-time detection of the humiture of conveyer belt load condition, humidity-discharging device outlet and with detected value.
3. according to right 1 described a kind of novel the tunnel type micro wave furnace drying method and the device that are applied to the textile dyeing and finishing industry; It is characterized in that said furnace drying method can be applicable to wool industry, look is knitted industry and dyeing; Can realize the high-efficiency high-quality oven dry, energy-saving effect is obvious, and production cost is lower.
4. according to right 1 described a kind of novel the tunnel type micro wave furnace drying method and the device that are applied to the textile dyeing and finishing industry, it is characterized in that said furnace drying method can realize the serialization oven dry of textile (cheese, staple in bulk and cloth), production efficiency is high.
5. according to right 1 described a kind of novel the tunnel type micro wave furnace drying method and the device that are applied to the textile dyeing and finishing industry, it is characterized in that said control system can realize the automatic operation of stoving process parameter, automaticity is high.
6. according to right 1 described a kind of novel the tunnel type micro wave furnace drying method and the device that are applied to the textile dyeing and finishing industry; It is characterized in that said PLC control system can be according to the difference of drying textile technological parameter; Automatically conveyer belt transmission speed and microwave output power are regulated, realize the continuous drying of variety classes yarn volume.
7. according to right 1 described a kind of novel the tunnel type micro wave furnace drying method and the device that are applied to the textile dyeing and finishing industry; It is characterized in that it can use the hot-air that produces in the appliance component work engineering in the resonator; Improve dries quantity, realize resource circulation utilization.
8. according to right 1 described a kind of novel the tunnel type micro wave furnace drying method and the device that are applied to the textile dyeing and finishing industry; It is characterized in that the gateway is equipped with sensor; Can the load of conveyer belt be detected, and can regulate the opening time and the shut-in time of microwave automatically according to load condition.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN2010105151739A CN102455117A (en) | 2010-10-22 | 2010-10-22 | Novel tunnel-type microwave dying method and device applied in textile dyeing and finishing industry |
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| CN2010105151739A CN102455117A (en) | 2010-10-22 | 2010-10-22 | Novel tunnel-type microwave dying method and device applied in textile dyeing and finishing industry |
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| CN102455117A true CN102455117A (en) | 2012-05-16 |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103132263A (en) * | 2013-03-22 | 2013-06-05 | 肇庆市宝利达机电设备有限公司 | Numerical-control precise control ultrasonic dyeing microwave drying production line |
| CN103245178A (en) * | 2013-05-28 | 2013-08-14 | 机械科学研究总院先进制造技术研究中心 | Automatic drying unit and use method thereof |
| CN103643429A (en) * | 2013-12-19 | 2014-03-19 | 李波 | Microwave heat-energy tentering setting machine |
| CN105088582A (en) * | 2014-05-07 | 2015-11-25 | 董云贵 | Temperature control atomization yarn dyeing process and system thereof |
| CN107218787A (en) * | 2017-06-19 | 2017-09-29 | 湖州华艺盛丝绸文化有限公司 | A kind of silk drying equipment |
| CN108662886A (en) * | 2017-03-29 | 2018-10-16 | 巨石集团有限公司 | A kind of frequency microwave baking oven and its bake method |
| CN109989200A (en) * | 2019-04-15 | 2019-07-09 | 韩春英 | Printing and dyeing fabrics drying device used in garment production |
| CN110580029A (en) * | 2019-09-27 | 2019-12-17 | 四川长虹智能制造技术有限公司 | RGV (traffic light volume group) carrying control method and RGV carrying control system |
| CN111417733A (en) * | 2017-11-30 | 2020-07-14 | 卡尔蒂格利诺·奥菲希恩公司 | Equipment for drying pretreated flexible sheet products |
| CN112539635A (en) * | 2020-12-08 | 2021-03-23 | 安徽辉盛机电科技股份有限公司 | Novel hot drying system of water-based ink fixation machine |
| CN113390232A (en) * | 2021-06-21 | 2021-09-14 | 浙江翔鹰中央厨房设备有限公司 | Food heating production line with microwave suppression function |
| CN114046645A (en) * | 2021-11-02 | 2022-02-15 | 张琼磊 | Drying rack and drying system for textile product after printing and dyeing |
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Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103132263A (en) * | 2013-03-22 | 2013-06-05 | 肇庆市宝利达机电设备有限公司 | Numerical-control precise control ultrasonic dyeing microwave drying production line |
| CN103245178A (en) * | 2013-05-28 | 2013-08-14 | 机械科学研究总院先进制造技术研究中心 | Automatic drying unit and use method thereof |
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| CN103643429A (en) * | 2013-12-19 | 2014-03-19 | 李波 | Microwave heat-energy tentering setting machine |
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| CN105088582A (en) * | 2014-05-07 | 2015-11-25 | 董云贵 | Temperature control atomization yarn dyeing process and system thereof |
| CN108662886A (en) * | 2017-03-29 | 2018-10-16 | 巨石集团有限公司 | A kind of frequency microwave baking oven and its bake method |
| CN107218787A (en) * | 2017-06-19 | 2017-09-29 | 湖州华艺盛丝绸文化有限公司 | A kind of silk drying equipment |
| CN111417733A (en) * | 2017-11-30 | 2020-07-14 | 卡尔蒂格利诺·奥菲希恩公司 | Equipment for drying pretreated flexible sheet products |
| CN109989200A (en) * | 2019-04-15 | 2019-07-09 | 韩春英 | Printing and dyeing fabrics drying device used in garment production |
| CN109989200B (en) * | 2019-04-15 | 2022-01-28 | 枣庄泰之源针纺有限公司 | Printing and dyeing cloth drying device used in clothing production |
| CN110580029A (en) * | 2019-09-27 | 2019-12-17 | 四川长虹智能制造技术有限公司 | RGV (traffic light volume group) carrying control method and RGV carrying control system |
| CN110580029B (en) * | 2019-09-27 | 2021-01-22 | 四川长虹智能制造技术有限公司 | RGV (traffic light volume group) carrying control method and RGV carrying control system |
| CN112539635A (en) * | 2020-12-08 | 2021-03-23 | 安徽辉盛机电科技股份有限公司 | Novel hot drying system of water-based ink fixation machine |
| CN113390232A (en) * | 2021-06-21 | 2021-09-14 | 浙江翔鹰中央厨房设备有限公司 | Food heating production line with microwave suppression function |
| CN114046645A (en) * | 2021-11-02 | 2022-02-15 | 张琼磊 | Drying rack and drying system for textile product after printing and dyeing |
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Application publication date: 20120516 |