CN102451989B - Cargo boom and self-dismounting device thereof - Google Patents
Cargo boom and self-dismounting device thereof Download PDFInfo
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- CN102451989B CN102451989B CN2010105292968A CN201010529296A CN102451989B CN 102451989 B CN102451989 B CN 102451989B CN 2010105292968 A CN2010105292968 A CN 2010105292968A CN 201010529296 A CN201010529296 A CN 201010529296A CN 102451989 B CN102451989 B CN 102451989B
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Abstract
Description
技术领域 technical field
本发明涉及机械拆装技术领域,尤其涉及一种自拆装装置。此外,本发明还涉及起重设备,尤其涉及一种起重臂。The invention relates to the technical field of mechanical disassembly and assembly, in particular to a self-disassembly and assembly device. Furthermore, the present invention also relates to a lifting device, in particular to a lifting arm.
背景技术 Background technique
近年来,随着经济的发展,大型施工项目不断增加,起重机的应用越来越广泛,并且正朝着超大吨位的方向发展,整车重量越来越大。国内道路交通安全法规对整车行驶重量有相关的规定,不能超过一定重量,因此,对起重机进行转场作业时必须对车上的一些零部件进行拆装,以符合相关规定。In recent years, with the development of the economy, large-scale construction projects have continued to increase, and the application of cranes has become more and more extensive, and it is developing in the direction of super-large tonnage, and the weight of the whole vehicle is increasing. Domestic road traffic safety regulations have relevant regulations on the driving weight of the whole vehicle, which cannot exceed a certain weight. Therefore, some parts on the vehicle must be disassembled when the crane is transferred to meet the relevant regulations.
起重臂在整机重量中占有较大比重,一般能达到20%-25%,大吨位其比例会更高。拆除起重臂,对主机行驶时重量减轻贡献较大,因此,起重机行驶时,需要对起重臂进行拆除;到达作业现场后,再将起重臂组装到起重机整机上。The boom occupies a large proportion in the weight of the whole machine, generally reaching 20%-25%, and the proportion will be higher for large tonnage. Removing the jib contributes a lot to the weight reduction of the main engine when it is running. Therefore, when the crane is running, the jib needs to be dismantled; after arriving at the job site, the jib is assembled to the whole crane.
目前,对于小型的起重机,可以采用一台吊装设备对起重臂进行吊装;而对于大型或者超大型的起重机的起重臂,由于其重量和体积都非常大,因此,无论在厂内还是野外作业,对其起重臂的拆装大多使用两台或者多台吊装设备协作配合,对起重臂进行拆装。特别是在野外作业进行拆装时,由于工作环境恶劣,对吊装设备的要求也相应提高。采用吊装设备对起重臂进行安装时,需要做好安装前的准备工作后,操作吊装设备将起重臂吊起,保持起重臂的平稳,吊装到起重机上,同时配合人力进行连接紧固。At present, for small cranes, a hoisting device can be used to hoist the boom; for the boom of large or super-large cranes, due to its very large weight and volume, no matter in the factory or in the field Operation, the disassembly and assembly of its boom mostly use two or more hoisting equipment to cooperate to disassemble and assemble the boom. Especially when disassembling and assembling in field operations, due to the harsh working environment, the requirements for hoisting equipment are also correspondingly increased. When using hoisting equipment to install the boom, it is necessary to make preparations before installation, then operate the hoisting equipment to lift the boom, keep the boom stable, hoist it to the crane, and cooperate with manpower to connect and fasten it. .
可见,采用现有技术中的拆装方式,受到场地、吊装设备等诸多因素的限制,并且由于将待拆装部件吊起进行操作,稍有不慎就容易引发安全事故,危险性较大。此外,对于超大型起重机,要同时采用多台吊装设备共同拆装,对操作的配合程度要求较高,安装拆卸效率低。It can be seen that the disassembly method in the prior art is limited by many factors such as the site and the hoisting equipment, and because the parts to be disassembled are hoisted for operation, a little carelessness will easily lead to safety accidents, which is more dangerous. In addition, for ultra-large cranes, multiple hoisting equipment must be used for disassembly and assembly at the same time, which requires a high degree of cooperation in operation and low installation and disassembly efficiency.
因此,提供一种安全性高、拆装方便、效率高的自拆装装置是本领域技术人员所需要解决的技术问题。Therefore, it is a technical problem to be solved by those skilled in the art to provide a self-disassembling device with high safety, convenient disassembly and assembly and high efficiency.
发明内容 Contents of the invention
本发明的目的是提供一种自拆装装置,安全性高、拆装方便、效率高。此外,本发明的另一个目的是提供一种具有上述自拆装装置的起重臂。The purpose of the present invention is to provide a self-disassembling device with high safety, convenient disassembly and assembly, and high efficiency. In addition, another object of the present invention is to provide a boom with the above self-disassembling device.
为解决上述技术问题,本发明提供了一种自拆装装置,用于工程机械的部件拆装,包括与待拆装部件连接的支腿以及与所述支腿铰接的支腿油缸,所述支腿与所述支腿油缸之间铰接设置有伸缩油缸,所述伸缩油缸的伸缩带动所述支腿油缸相对于所述支腿在竖直平面内翻转。In order to solve the above-mentioned technical problems, the present invention provides a self-disassembling device, which is used for the disassembly and assembly of construction machinery parts, including a leg connected to the part to be disassembled and a leg oil cylinder hinged to the leg. A telescopic oil cylinder is hinged between the outrigger and the outrigger oil cylinder, and the expansion and contraction of the outrigger oil cylinder drives the outrigger oil cylinder to turn over in a vertical plane relative to the outrigger.
优选地,还包括与所述支腿油缸的底部连接的支脚盘。Preferably, it also includes a leg plate connected to the bottom of the leg cylinder.
优选地,包括至少两组相配合的所述支腿和所述支腿油缸,且每组所述支腿和所述支腿油缸沿待拆装部件的长度方向依次设置。Preferably, there are at least two sets of matched legs and leg oil cylinders, and each set of legs and leg oil cylinders is sequentially arranged along the length direction of the component to be disassembled.
优选地,位于待拆装部件前方的前支腿油缸与前支脚盘之间设置有前支撑座,且所述前支腿油缸的下端与所述前支撑座球铰配合;所述前支撑座底部设置开口向下的容腔,所述前支脚盘上设置有插装于所述容腔内的凸台,且所述容腔的周向侧壁与所述凸台的外周表面之间存在预定的距离。Preferably, a front support seat is provided between the front outrigger oil cylinder and the front outrigger plate in front of the parts to be disassembled, and the lower end of the front outrigger oil cylinder is fitted with the ball hinge of the front support seat; the front support seat A cavity with an opening downward is provided at the bottom, and a boss inserted into the cavity is provided on the front foot plate, and there is a gap between the circumferential side wall of the cavity and the outer peripheral surface of the boss. predetermined distance.
优选地,位于待拆装部件后方的后支腿油缸与后支腿盘之间设置有后支撑座,且所述后支腿油缸的下端与所述后支撑座球铰配合;所述后支撑座与所述后支脚盘之间设置有支脚盘油缸,所述支脚盘油缸的伸缩带动所述后支腿油缸沿所述后支脚盘上设置的滑道滑动。Preferably, a rear support seat is provided between the rear outrigger oil cylinder and the rear outrigger plate behind the parts to be disassembled, and the lower end of the rear outrigger oil cylinder is fitted with the ball hinge of the rear support seat; the rear support A foot plate oil cylinder is arranged between the seat and the rear foot plate, and the expansion and contraction of the foot plate oil cylinder drives the rear outrigger oil cylinder to slide along the slideway provided on the rear foot plate.
优选地,所述前支撑座和所述后支撑座的上沿均具有开口,所述前支脚盘相对于所述前支腿油缸转动收起时以及所述后支脚盘相对于所述后支腿油缸转动收起时,所述前支腿油缸和所述后支腿油缸均置于相应的所述开口内。Preferably, both the upper edges of the front support base and the rear support base have openings, and when the front outrigger pan is rotated and stowed relative to the front outrigger oil cylinder and the rear outrigger pan is closed relative to the rear support When the leg oil cylinder is turned and stowed, both the front outrigger oil cylinder and the rear outrigger oil cylinder are placed in the corresponding openings.
优选地,所述支腿上设置有与所述支腿油缸连接的第一销孔,所述支腿油缸上设置有与所述第一销孔配合的第二销孔和用于连接所述支脚盘的第三销孔,所述支脚盘上设置有与所述第三销孔配合的第四销孔,在收起状态下,所述第一销孔和所述第二销孔之间、所述第三销孔和所述第四销孔之间通过限位部件定位。Preferably, the outrigger is provided with a first pin hole connected with the outrigger cylinder, and the outrigger cylinder is provided with a second pin hole matched with the first pin hole and used for connecting the The third pin hole of the foot plate, the fourth pin hole matched with the third pin hole is arranged on the foot plate, and in the retracted state, between the first pin hole and the second pin hole , The third pin hole and the fourth pin hole are positioned by a limiting component.
优选地,所述支腿与待拆装部件铰接,铰接轴心线垂直于水平面。Preferably, the legs are hinged to the component to be disassembled, and the axis of the hinge is perpendicular to the horizontal plane.
优选地,所述支腿与所述支腿油缸上分别设置有相配合的销和销孔,在所述支腿油缸翻转至竖直状态时,所述销插装于所述销孔内。Preferably, the outrigger and the outrigger cylinder are respectively provided with matching pins and pin holes, and when the outrigger cylinder is overturned to a vertical state, the pin is inserted into the pin hole.
本发明还提供了一种起重臂,包括臂头、臂体和臂尾,所述臂尾用于与起重机转台连接,所述起重臂还包括上述任一项所述的自拆装装置。The present invention also provides a boom, comprising a boom head, a boom body and a boom tail, the boom tail is used to connect with the crane turntable, and the boom also includes the self-disassembly device described in any one of the above .
本发明所提供的自拆装装置,包括支腿和支腿油缸,支腿与待拆装设备连接,支腿和支腿油缸之间通过销轴连接,并且在支腿和支腿油缸之间还设置有伸缩油缸。控制伸缩油缸的伸或者缩,能够调整支腿油缸绕其与支腿之间的铰点在竖直平面内翻转。在非拆装工作状态,伸缩油缸处于伸开的状态,支腿油缸相对于支腿折叠;当需要将待拆装部件与主机体进行组装时,将待拆装设备运输到指定位置,缩回伸缩油缸,支腿油缸相对于其与支腿之间的铰接轴旋转,支腿油缸展开,并支撑起待拆装部件,以便于将主机体与待拆装部件的连接部分对正,达到装配要求后,通过工作人员的操作对部件进行装配固定。拆卸过程相反,支撑起待拆装部件后,拆卸下待拆装部件与主机体的连接部件,主机体驶离,即可实现拆装。可见,采用本发明所提供的自拆装装置,不需要将待拆装设备吊起转移,使用过程中仅需要驱动液压缸伸缩就能够可靠地完成拆装作业,具有安全性较高,同时操作方便、效率高,从而大大降低了作业成本。The self-disassembling device provided by the present invention includes a leg and a leg oil cylinder, the leg is connected with the equipment to be disassembled, the leg and the leg oil cylinder are connected by a pin shaft, and between the leg and the leg oil cylinder A telescopic oil cylinder is also provided. The expansion or contraction of the telescopic oil cylinder can be controlled, and the outrigger oil cylinder can be adjusted to flip in the vertical plane around the hinge point between it and the outrigger. In the non-disassembly working state, the telescopic cylinder is in the extended state, and the outrigger cylinder is folded relative to the outrigger; when it is necessary to assemble the parts to be disassembled with the main body, transport the equipment to be disassembled to the designated position and retract it. Telescopic oil cylinder, the outrigger cylinder rotates relative to the hinge shaft between it and the outrigger, the outrigger cylinder expands, and supports the parts to be disassembled, so that the main body and the connecting part of the parts to be disassembled are aligned to achieve assembly After the request, the components are assembled and fixed by the operation of the staff. The disassembly process is opposite, after the parts to be disassembled are supported, the connecting parts between the parts to be disassembled and the main body are removed, and the main body drives away to realize disassembly. It can be seen that the self-disassembly device provided by the present invention does not need to lift and transfer the equipment to be disassembled, and only needs to drive the hydraulic cylinder to expand and contract during use to reliably complete the disassembly operation, which has high safety and can be operated simultaneously. It is convenient and efficient, thus greatly reducing the operating cost.
在一种优选的实施方式中,本发明所提供的自拆装装置,包括至少两组相配合的支腿和支腿油缸,且每组所述支腿和所述支腿油缸沿待拆装部件长度方向依次设置。对于一些吨位较大的待拆装部件,优选采用多组支腿和支腿油缸配合的方式,能够更稳定的进行拆装操作。In a preferred embodiment, the self-disassembly device provided by the present invention includes at least two sets of matching legs and leg cylinders, and each set of legs and the leg cylinders are along the line to be disassembled. The part length direction is set sequentially. For some large tonnage parts to be disassembled, it is preferable to use the cooperation of multiple sets of outriggers and outrigger cylinders, so that the disassembly and assembly operations can be performed more stably.
在另一种优选的实施方式中,位于待拆装部件前方的前支腿油缸与前支脚盘之间设置有前支撑座,且所述前支腿油缸的下端与所述前支撑座球铰配合;所述前支撑座底部设置开口向下的容腔,所述前支脚盘上设置有插装于所述容腔内的凸台,且所述容腔的周向侧壁与所述凸台的外周表面之间存在预定的距离。在连接腔内壁与凸台侧壁保留间隙,能够保证支腿油缸相对于支脚盘在预定的范围内径向位移,从而可以对待拆装设备与主机体之间的配合进行微调,保证自拆装的准确性,提高效率。In another preferred embodiment, a front support seat is provided between the front outrigger oil cylinder and the front outrigger plate in front of the parts to be disassembled, and the lower end of the front outrigger oil cylinder is connected to the ball hinge of the front support seat. Cooperate; the bottom of the front support seat is provided with a cavity with an opening downward, the front foot plate is provided with a boss inserted into the cavity, and the circumferential side wall of the cavity is in contact with the convex There is a predetermined distance between the outer peripheral surfaces of the stages. Reserving a gap between the inner wall of the connection cavity and the side wall of the boss can ensure the radial displacement of the outrigger cylinder relative to the outrigger plate within a predetermined range, so that the cooperation between the equipment to be disassembled and the main body can be fine-tuned to ensure self-disassembly. Accuracy, improve efficiency.
附图说明 Description of drawings
图1为本发明所提供的一种具体实施方式中自拆装装置与起重臂连接展开状态示意图;Fig. 1 is a schematic diagram of a self-disassembling device connected to a boom in a specific embodiment provided by the present invention;
图2为图1所示自拆装装置与起重臂连接收起状态示意图;Fig. 2 is a schematic diagram of the state in which the self-disassembling device shown in Fig. 1 is connected to the boom and folded;
图3为本发明所提供的一种具体实施方式中的自拆装装置前支腿和前支腿油缸展开结构示意图;Fig. 3 is a schematic diagram of the unfolded structure of the front outrigger and the front outrigger cylinder of the self-disassembling device in a specific embodiment provided by the present invention;
图4为图3所示自拆装装置的前支腿油缸与前支脚盘连接关系的剖视图;Fig. 4 is a cross-sectional view of the connection relationship between the front outrigger oil cylinder and the front outrigger plate of the self-disassembling device shown in Fig. 3;
图5为本发明所提供的另一种具体实施方式中的自拆装装置后支腿和后支腿油缸展开结构示意图;Fig. 5 is a schematic diagram of the unfolded structure of the rear outrigger and the rear outrigger oil cylinder of the self-disassembling device in another specific embodiment provided by the present invention;
图6为图5所示自拆装装置后支腿油缸与后支脚盘连接关系的结构示意图;Fig. 6 is a structural schematic diagram of the connection relationship between the rear outrigger cylinder and the rear outrigger plate of the self-disassembling device shown in Fig. 5;
图7为本发明所提供的具有自拆装装置的起重臂的一种具体实施方式示意图;Fig. 7 is a schematic diagram of a specific embodiment of the boom with self-disassembling device provided by the present invention;
图8-1为本发明所提供的自拆装装置将起重臂安装在起重机上的步骤一;Figure 8-1 is the first step of installing the boom on the crane by the self-disassembly device provided by the present invention;
图8-2为本发明所提供的自拆装装置将起重臂安装在起重机上的步骤二;Figure 8-2 is the second step of installing the boom on the crane by the self-disassembling device provided by the present invention;
图8-3为本发明所提供的自拆装装置将起重臂安装在起重机上的步骤三;Figure 8-3 is the third step of installing the boom on the crane by the self-disassembling device provided by the present invention;
图8-4为本发明所提供的自拆装装置将起重臂安装在起重机上的步骤四;Fig. 8-4 is
图8-5为本发明所提供的自拆装装置将起重臂安装在起重机上的步骤五。Fig. 8-5 shows
具体实施方式 Detailed ways
本发明的核心是提供一种自拆装装置,安全性高、拆装方便、效率高。本发明的另一核心是提供一种具有上述自拆装装置的起重臂。The core of the present invention is to provide a self-disassembling device with high safety, convenient disassembly and assembly, and high efficiency. Another core of the present invention is to provide a boom with the above self-disassembly device.
为了使本技术领域的人员更好地理解本发明方案,下面结合附图和具体实施方式对本发明作进一步的详细说明。In order to enable those skilled in the art to better understand the solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
请参考图1和图2,图1为本发明所提供的自拆装装置与起重臂连接展开状态示意图,图2为图1所示自拆装装置与起重臂连接收起状态示意图。Please refer to Fig. 1 and Fig. 2, Fig. 1 is a schematic diagram of the self-detachable device provided by the present invention connected to the boom and Fig. 2 is a schematic diagram of the self-detachable device shown in Fig. 1 connected to the boom.
不失一般性,本实施方式中待拆装部件以起重臂为例进行说明。如图所示,本发明所提供的自拆装装置包括支腿3和支腿油缸2,支腿3与待拆装部件连接,即与图中起重臂1连接,支腿3和支腿油缸2之间通过销轴4连接,在支腿油缸2和支腿3之间铰接设置有伸缩油缸5,通过操作伸缩油缸5的伸缩可以控制支腿油缸2相对于支腿3在竖直面进行翻转。Without loss of generality, the parts to be disassembled and assembled in this embodiment are described by taking a boom as an example. As shown in the figure, the self-disassembly device provided by the present invention includes a
具体安装过程为,在非工作状态下,伸缩油缸5为伸出状态,支腿油缸2处于收起状态,如图2中所示;当需要对起重臂进行安装时,伸缩油缸5收回,带动支腿油缸2相对于销轴4转动,实现支腿油缸2相对于支腿3在竖直面的翻转,使支腿油缸2在地面直立,从而将起重臂1支撑,再将起重机驶向起重臂1,对正连接起重机转台与起重臂1之间的连接铰点,进行装配。当组装结束后,再将支腿油缸2收起。拆装过程与上述安装过程相反。The specific installation process is that in the non-working state, the
采用本发明所提供的上述自拆装装置,不需要将待拆装部件吊起转移,进行拆装,而是将待拆装部件支撑起进行安装和拆卸操作,安全性较高,同时操作方便、效率高。With the above-mentioned self-disassembly device provided by the present invention, it is not necessary to lift and transfer the parts to be disassembled for disassembly, but to support the parts to be disassembled for installation and disassembly operations, which has high safety and is easy to operate ,efficient.
通过控制支腿油缸2的伸缩长度,还可以改变待拆装部件的高度,以适应不同作业环境,方便调整配合关系。By controlling the telescopic length of the
进一步地,支腿3与起重臂1的连接为铰接,即通过铰接轴6连接,铰接轴6的轴心线垂直于地面。Further, the connection between the
支腿3与起重臂1之间铰接,可以将支腿3相对于起重臂1进行水平翻转,这样可以进一步的提高整体结构的紧凑性;并且在非工作状态下,还可以将自拆装装置从起重臂1上拆卸下来,减少起重臂1的自量,确保起重机的作业性能。当然,支腿3与起重臂1之间也可以是为其他连接方式,例如采用焊接,在此种方式中,支腿3不能相对于起重臂1进行相对翻转。The
此外,本发明所提供的自拆装装置还可以包括与所述支腿油缸2的底部连接的支脚盘7。In addition, the self-disassembling device provided by the present invention may also include a
设置支脚盘7能够增加自拆装装置与地面的接触面积,使得拆装过程中起重臂1更加稳定,能够适应不同场地的环境,尤其对野外作业意义重大,扩大了本发明所提供的自拆装装置的使用范围。Setting the
对于外形尺寸较大的待拆装部件而言,由于起重臂的重量相对较大,仅设置一组支腿3和支腿油缸2无法将起重臂1支撑起来,此时需要设置多组支腿和支腿油缸的组合。可以理解,支腿和支腿油缸的数量可根据实际需要具体设置,只要满足使用需要均在本申请请求保护的范围内。For parts to be disassembled and assembled with large dimensions, due to the relatively large weight of the boom, only one set of
如图1中所示,沿起重臂1的长度方向,依次设置两组相配合的支腿3和支腿油缸2,以提高自拆装装置工作的稳定性。并且,为了使起重臂1受力均匀,在起重臂1的长度方向依次设置的同时,还可以在起重臂1的两侧分别设置对称的支腿3和支腿油缸2。As shown in FIG. 1 , along the length direction of the
请参考图3和图4,图3为本发明所提供的一种具体实施方式中的自拆装装置前支腿和前支腿油缸展开结构示意图,图4为图3所示自拆装装置的前支腿油缸与前支脚盘连接关系的剖视图。Please refer to Figure 3 and Figure 4, Figure 3 is a schematic diagram of the unfolded structure of the front outrigger and the front outrigger cylinder of the self-disassembly device in a specific embodiment provided by the present invention, and Figure 4 is the self-disassembly device shown in Figure 3 Sectional view of the connection relationship between the front outrigger cylinder and the front outrigger plate.
如图中所示,位于待拆装部件前方的前支腿和前支腿油缸可以采用本实施方式中的具体结构。前支脚盘71上设置有与前支腿油缸21连接的前支撑座11,前支腿油缸21与前支撑座11为球铰配合,前支撑座11的底部设置有开口向下的容腔14,前支脚盘71上设置有插装于容腔14的凸台15,容腔14的侧壁与凸台15的外周表面之间存在预定的距离。As shown in the figure, the front outrigger and the front outrigger oil cylinder located in front of the parts to be disassembled can adopt the specific structure in this embodiment. The
设置前支撑座11便于支腿油缸21与支脚盘71之间稳定连接。由于拆装操作过程中,受环境、操作精度的影响,需要对待拆装设备的位置进出一定的调整。在前支撑座11和前支脚盘71上分别设置相配合的容腔14和凸台15,并且容腔14的侧壁与凸台15的外周表面之间存在预定的距离,采用这样的连接结构,可以允许前支腿油缸21相对于前支脚盘71有相对的径向移动,实现对待拆装设备的微调,对正待拆装设备与主机体的配合位置。Setting the
此外,为了避免前支腿油缸21相对于前支脚盘71的相对移动对设备造成过大的磨损,减小摩擦系数。可以在容腔14内壁与凸台15的上表面之间设置滑块13,也可以是其他能够起到降低两者之间摩擦系数的结构。In addition, in order to avoid the relative movement of the
在前支腿油缸21相对于前支脚盘71发送窜动时,为了避免晃动过大,出现前支撑座11滑出凸台15的情况,可以在凸台15与容腔14之间设置限位部件,该限位部件可以是图4中的挡板16,也可以是其他能够防止前支撑座11滑动范围过大的部件。当采用挡板16的结构时,可以将挡板16与容腔14侧壁连接,同时在挡板16与凸台15之间保留一定的距离,保证可以实现前支腿油缸21相对于前支脚盘71进行一定的移动。When the front
在本具体实施方式中所采用的容腔14,可以在前支撑座11的底部直接加工出开口向下的容腔14;也可以将容腔14单独设置为一个部件,将容腔14开口向下与前支撑座11连接,两者可以采用螺栓连接或者焊接等结构形式。需要指出的是,前支撑座11的形状可以为任意设置,不会影响容腔14与凸台15的配合。容腔14的形状可以是圆形,可以是椭圆形,只要能实现前支撑座11支撑的功能和保证前支腿油缸11相对于前支脚盘71相对移动,便于加工即可。The
凸台15的结构可以为如图中所示的上部相对于中部凸出,中部相对于底部凹陷的形状,也可以为上部相对于下部凸出,下部齐宽。The structure of the
前支腿油缸21与前支撑座11的球铰配合结构为,前支腿油缸21的下部为球体,前支撑座11设置有与前支腿油缸21底部球体配合的凹槽。The ball hinge cooperation structure of the front support
进一步地,在前支撑座11的上沿具有开口17,前支脚盘71相对于前支腿油缸21转动收起时,在收起状态下,前支腿油缸21置于开口17内。Further, there is an
设置开口17能够配合前支脚盘71相对于前支腿油缸21的翻转,实现前支脚盘71的伸展和缩回。开口17的大小可以根据前支腿油缸21下部球体的直径尺寸设置,优选地,开口17的口径与前支腿油缸21下部球体的直径相配,收起状态时,前支腿油缸21抵靠在开口17内,前支脚盘71完全与前支腿油缸21抵靠,保证在收起状态下,最大限度的减小外形尺寸。The
此外,在前支腿31上设置有用于连接前支腿油缸21的第一销孔9,前支腿油缸21上设置有与第一销孔9配合的第二销孔8和用于连接前支脚盘71的第三销孔10,前支脚盘71上设置有与第三销孔10配合的第四销孔12。前支腿油缸21相对于前支腿31收起时,第一销孔9与第二销孔8之间、第三销孔10与第四销孔12之间通过限位部件定位。In addition, the
在前支腿31、前支腿油缸21和前支脚盘71上设置有上述销孔,是由于前支腿油缸21相对于前支腿31、前支脚盘71相对于前支腿油缸均能够相对翻转,为了在收起状态时保证部件彼此之间的相对位置的稳定性,避免出现非正常展开,需要在前支腿油缸21与前支腿31,前支脚盘71与前支腿油缸21之间设置限位部件。The above-mentioned pin holes are provided on the
上述限位部件,可以是采用销轴、螺栓等零件穿插于上述销孔之间,也可以是其他能够定位的零件。自拆装装置处于收起状态时,第一销孔9和第二销孔8之间、第三销孔10和第四销孔12之间通过销轴、螺栓、铁丝等连接,当需要自拆装装置工作时,拔下上述穿插在销轴之间的零件,再进行安装或者拆卸的操作。The above-mentioned limiting parts may be inserted between the above-mentioned pin holes by using parts such as pin shafts and bolts, or may be other parts capable of positioning. When the self-disassembling device is in the retracted state, the
请参考图5和图6,图5为本发明所提供的另一种具体实施方式中的自拆装装置后支腿和后支腿油缸展开结构示意图,图6为图5所示自拆装装置后支腿油缸与后支脚盘连接关系的结构示意图。Please refer to Fig. 5 and Fig. 6. Fig. 5 is a schematic diagram of the unfolded structure of the rear outrigger and the rear outrigger oil cylinder of the self-disassembly device in another specific embodiment provided by the present invention. Fig. 6 is the self-disassembly shown in Fig. 5 Schematic diagram of the connection relationship between the rear outrigger cylinder and the rear outrigger plate of the device.
如图中所示,位于待拆装部件后方的后支腿和后支腿油缸的结构具体为,后支脚盘72上设置有后支脚盘油缸18,后支脚盘油缸18设置在后支脚盘72与后支腿油缸22之间,后支脚盘油缸18的伸缩能够带动后支腿油缸22沿后支脚盘72上设置的滑道23滑动。As shown in the figure, the structure of the rear outrigger and the rear outrigger oil cylinder located at the rear of the parts to be disassembled is as follows: the
设置后支脚盘油缸18能够实现后支腿油缸22相对于后支脚盘72滑动,这样在自拆装装置支撑起起重臂后,还可以对后支腿油缸22的位置进行移动,同时配合位于前方的前支腿油缸21相对与前支脚盘71的相对窜动,实现起重臂的移动,通过对起重臂的位置进行微调,以达到起重臂与起重机的装配要求。并且自拆装装置展开过程中,也可以通过外力对后支脚盘72的角度进行调整,只要在展开前变化后支脚盘72的摆放角度,在后支脚盘72落地后,伸缩后支脚盘油缸18就能够改变起重臂的位置,实现起重臂一定角度的转动。Setting the rear
需要明确的是,后支脚盘油缸18能够带动后支腿油缸22相对于后支脚盘72滑动,而后支脚盘72相对于支撑面不发生位置变化,是由于后支脚盘72相对于支撑面的摩擦系数较大,由于在后支脚盘72上设置有滑道23,减小了后支腿油缸22相对于后支脚盘72的摩擦系数,这样后支脚盘油缸18就可以带动后支腿油缸22相对于后支脚盘72滑动,从而带动起重臂移动,对其进行微调。It needs to be clarified that the
同样的原理,在后支撑座的上沿也可以设置开口17,当后支腿油缸22收起时,置于开口17内,减小结构尺寸。In the same principle, an
此外,为了保证在支撑状态下,支腿油缸与支腿的位置关系固定,增加装置的稳定性,可在支腿与支腿油缸上分别设置有相配合的销和销孔,在支腿油缸翻转至竖直状态时,销插装于销孔内。In addition, in order to ensure that the positional relationship between the outrigger cylinder and the outrigger is fixed in the supported state, and to increase the stability of the device, matching pins and pin holes can be provided on the outrigger and outrigger cylinder respectively. When turning over to a vertical state, the pin is inserted into the pin hole.
请一并参见图2、图3和图5,具体地,前支腿油缸21上设置有第一销192,前支腿31上设置有第一销孔191,在后支腿油缸22上设置第二销193后支腿32上设置第二销孔194。设置第二销193和第二销孔194,可以保证在后支腿油缸22相对于后支脚盘72进行滑动时,后支腿油缸22带动后支腿32一起运动,从而改变起重臂的位置。在工作状态下,将第一销192与第一销孔192配合安装,第二销193与第二销孔194配合安装;当拆装工作完成,将前支腿油缸21和后支腿油缸22收起时,先拆下第一销192和第一销孔191的连接,第二销193和第二销孔194的连接,再进行收起动作。Please refer to Fig. 2, Fig. 3 and Fig. 5 together. Specifically, a
上述销和销孔的连接方式,也可以是其他能起到同样作用的可拆装的连接方式。The connection mode of above-mentioned pin and pin hole also can be other detachable connection modes that can play the same effect.
此外,支腿32的结构可以采用箱型体,伸缩油缸52设置在支腿32的箱型体结构内,相应的,伸缩油缸52与支腿的铰接点位于支腿32箱型体内。In addition, the structure of the
将支腿32设置为箱型体,能够增加支腿32的刚度和强度,提高其抗变形的能力,并能减少自拆装装置的重量。将伸缩油缸52设置在箱型体内,能够节省空间,使支腿油缸22与支腿32的翻转受力更加容易实现。Setting the supporting
可以通过主机体或者独立的动力单元为自拆装装置提供动力,支腿油缸的伸缩控制方式可以采用机械类的钢丝绳锁或者链条等机构控制。The self-disassembly and assembly device can be powered by the main body or an independent power unit, and the expansion and contraction control mode of the outrigger cylinder can be controlled by mechanical wire rope locks or chains.
请参考图7,图7为本发明所提供的具有自拆装装置起重臂的一种具体实施方式示意图。Please refer to FIG. 7 , which is a schematic diagram of a specific embodiment of the boom with self-disassembling device provided by the present invention.
本发明还提供了一种起重臂,包括臂头25、臂体27和臂尾29,臂尾29上设置有用于与起重机转台连接的销孔30,在起重臂上设置有上述自拆装装置24。The present invention also provides a boom, including
如图中所示,起重臂上可以设置两组以上的支腿和支腿油缸。支腿与臂体27铰接的情况下,在展开后,可采用固定销轴26或者固定连杆28固定支腿和臂体27的相对位置,避免自拆装装置24工作状态不稳定。固定销轴26设置在支腿和臂体27之间,在自拆装装置收起前,需要拔下固定销轴26;当自拆装装置24展开后,将固定销轴26插入销孔。还可以通过固定连杆28固定支腿和臂体27展开后的相对位置,固定连杆28可以是一个单独的零件;也可以是铰接在自拆装装置和臂体27之间,随自拆装装置的收起和展开进行相应的缩或者伸。As shown in the figure, more than two sets of outriggers and outrigger cylinders can be arranged on the boom. Under the situation that support leg and
位于前方的自拆装装置和位于后方的自拆装装置展开后成不同的角度,主要是为了实现定位的稳定性。实际操作过程中,调整不同支腿油缸的伸缩长度,可以使起重臂倾斜一定角度,调整待拆装部件与主机体的装配位置,从而满足装配要求。The front self-disassembly device and the rear self-disassembly device are deployed at different angles, mainly to achieve positioning stability. In the actual operation process, adjusting the telescopic length of different outrigger cylinders can tilt the boom at a certain angle, and adjust the assembly position of the parts to be disassembled and the main body, so as to meet the assembly requirements.
此外,位于前方的自拆装装置和位于后方的自拆装装置采用不同的结构设计,两者配合,后支脚盘油缸18的主动运动,带动与其连接的后支腿油缸22运动,从而带动位于前方的前支腿油缸21在前支撑座11与凸台15的间隙范围内进行移动,对正待拆装设备与主机体的连接位置。当然,也可以将位于前方的前支腿和前支腿油缸设置为图5中所示的结构形式,但会造成多点主动运动,调整比较困难。In addition, the self-disassembling device located at the front and the self-disassembled device located at the rear adopt different structural designs. When the two cooperate, the active movement of the rear
本发明所提供的自拆装装置的具体工作过程可以参考图8-1、图8-2、图8-3、图8-4和图8-5所示的自拆装装置将起重臂安装到起重机的步骤。The specific working process of the self-disassembling device provided by the present invention can refer to the self-disassembling device shown in Fig. 8-1, Fig. 8-2, Fig. 8-3, Fig. 8-4 and Fig. 8-5. Steps for installation to a crane.
如图所示,步骤一,在安装前,首先将设置有自拆装装置83的起重臂82通过运输车81运输到指定场地;步骤二,操作自拆装装置83,展开支腿和支腿油缸,从撤销两侧支撑起起重臂82,运输车81驶离;步骤三,起重机84驶来后,倒入起重臂82后方,大致对正两者的连接销孔,此时,可以伸缩支腿油缸控制起重臂82的高低,不同支腿油缸高低的调整控制起重臂82的角度,同时可以伸缩后支脚盘油缸控制起重臂82进行一定的转动和移动;步骤四,待销孔对正后,插装销轴,对起重臂82进行装配;步骤五,完成安装后,收起自拆装装置。拆卸过程与上述过程相,在此不再赘述。As shown in the figure, in step one, before installation, the
以上对本发明所提供的起重臂及其自拆装装置进行了详细介绍。本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以对本发明进行若干改进和修饰,这些改进和修饰也落入本发明权利要求的保护范围内。The boom provided by the present invention and its self-disassembling device have been introduced in detail above. In this paper, specific examples are used to illustrate the principle and implementation of the present invention, and the descriptions of the above embodiments are only used to help understand the method and core idea of the present invention. It should be pointed out that for those skilled in the art, without departing from the principle of the present invention, some improvements and modifications can be made to the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.
Claims (7)
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