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CN102436889B - Low-weight-loss neodymium iron boron magnetic material with Titanium, zirconium and gallium compound addition and preparation method thereof - Google Patents

Low-weight-loss neodymium iron boron magnetic material with Titanium, zirconium and gallium compound addition and preparation method thereof Download PDF

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CN102436889B
CN102436889B CN201110379358.6A CN201110379358A CN102436889B CN 102436889 B CN102436889 B CN 102436889B CN 201110379358 A CN201110379358 A CN 201110379358A CN 102436889 B CN102436889 B CN 102436889B
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赵红良
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Ningbo Tongchuang Magnetic Industry Co.,Ltd.
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Abstract

本发明公开一种钛锆镓复合添加的钕铁硼磁性材料,属于磁性材料技术领域,它解决了现有的钕铁硼磁性材料制备成本太高且失重较高的技术问题。本发明钛锆镓复合添加的钕铁硼磁性材料的组分及质量百分比为:Nd:25%-30.1%,B:1%-1.5%,Dy:0.3%-5%,Al:0.5%-0.6%,Zr:0.2%,Ti:0.2%,Co:0.6-0.8%,Cu:0.2%-0.4%,Ga:0.2%,余量为Fe。同时,本发明还公开一种制备上述磁性材料的制备方法,包括熔炼、制粉、成型和烧结步骤。本发明使用相对廉价的金属元素钛和锆,对价格较高的Dy,Ga,进行替代,从而起到降低成本10%~20%的效益且本发明失重较小,满足了现有钕铁硼在各应用领域中的需求。The invention discloses a NdFeB magnetic material compounded with titanium, zirconium and gallium, belongs to the technical field of magnetic materials, and solves the technical problems of high preparation cost and high weight loss of the existing NdFeB magnetic material. The components and mass percentages of the NdFeB magnetic material compounded with titanium, zirconium and gallium in the present invention are: Nd: 25%-30.1%, B: 1%-1.5%, Dy: 0.3%-5%, Al: 0.5%- 0.6%, Zr: 0.2%, Ti: 0.2%, Co: 0.6-0.8%, Cu: 0.2%-0.4%, Ga: 0.2%, and the balance is Fe. At the same time, the invention also discloses a preparation method for the above-mentioned magnetic material, which includes the steps of smelting, powder making, molding and sintering. The invention uses relatively cheap metal elements titanium and zirconium to replace the more expensive Dy and Ga, thereby achieving the benefit of reducing the cost by 10% to 20%, and the weight loss of the invention is small, which meets the requirements of the existing NdFeB requirements in various application areas.

Description

钛锆镓复合添加的低失重钕铁硼磁性材料及其制备方法Low weight loss neodymium iron boron magnetic material compounded with titanium zirconium gallium and preparation method thereof

技术领域 technical field

本发明涉及一种磁性材料及其制备方法,尤其涉及一种钛锆镓复合添加的高性能低失重钕铁硼磁性材料及其制备方法。The invention relates to a magnetic material and a preparation method thereof, in particular to a high-performance low-weight-loss neodymium-iron-boron magnetic material compounded with titanium, zirconium and gallium, and a preparation method thereof.

背景技术 Background technique

在世界制造业、新材料产业中心向中国转移的过程中,作为高新技术产业基础的新材料行业备受瞩目,作为新材料产业重要组成部分的稀土永磁材料,尤其是钕铁硼产业也进入了关键性发展时期;我国在钕铁硼生产上,已经初步形成了自己的产业体系。产量已占到了世界总额的40%。In the process of the transfer of the world's manufacturing and new material industry centers to China, the new material industry as the basis of high-tech industries has attracted much attention. As an important part of the new material industry, rare earth permanent magnet materials, especially NdFeB industry, have also entered It has entered a critical period of development; my country has initially formed its own industrial system in the production of NdFeB. Production has accounted for 40% of the world's total.

钕铁硼(NdFeB)磁性材料是八十年代初开发的第三代永磁材料,其具有很强的磁性能,是当今磁性最强的永磁体,被称为“永磁王”。钕铁硼永磁材料因其具有良好的性价比,被广泛应用于国际和国内的新兴发展产业和支柱产业,如计算机工业、信息工业、通讯工业、汽车工业、核磁共振成像工业、办公自动化等。随着对磁体器件要求的提高,尤其是信息通讯领域所用器件向小型化、轻量化、高速化、低噪音化等方向的发展,要求磁体性能逐渐提高,对高性能钕铁硼磁体的用量将会不断增加,因此高性能钕铁硼永磁材料是目前行业发展的重点。Neodymium iron boron (NdFeB) magnetic material is the third generation of permanent magnet material developed in the early 1980s. It has strong magnetic properties and is the strongest permanent magnet today, known as the "permanent magnet king". Because of its good cost performance, NdFeB permanent magnet materials are widely used in international and domestic emerging industries and pillar industries, such as computer industry, information industry, communication industry, automobile industry, nuclear magnetic resonance imaging industry, office automation, etc. With the improvement of requirements for magnet devices, especially the development of devices used in the field of information and communication to the direction of miniaturization, light weight, high speed, low noise, etc., the performance of magnets is required to be gradually improved, and the amount of high-performance NdFeB magnets will be reduced. It will continue to increase, so high-performance NdFeB permanent magnet materials are the focus of current industry development.

但高性能钕铁硼磁性材料的生产需要使用较多的稀有贵重金属如镓和钴等,由于近年来的有色金属和稀土元素价格大幅上涨,这导致高性能钕铁硼磁性材料的生产成本居高不下,且现有的高性能钕铁硼永磁材料耐腐蚀性较差、失重高,严重制约了烧结钕铁硼磁性行业的快速发展。However, the production of high-performance NdFeB magnetic materials requires the use of more rare and precious metals such as gallium and cobalt. Due to the sharp rise in the prices of non-ferrous metals and rare earth elements in recent years, this has led to the production cost of high-performance NdFeB magnetic materials. High, and the existing high-performance NdFeB permanent magnet materials have poor corrosion resistance and high weight loss, which seriously restricts the rapid development of the sintered NdFeB magnetic industry.

现有技术中通过添加锆等价格相对便宜的金属,替代钕铁硼磁体中铌、钴等相对昂贵的金属,从而降低生产成本,如中国专利申请(公开号:CN101256860A)涉及一种用锆取代铌的钕铁硼永磁材料,该永磁材料的组成配比为,(28~35)%镨钕合金,(1~10)%钆,(0.1~0.5)%锆,(0.95~1.3)%硼,(0.1~1.5)%铝,(0.01~0.3)%铜,其余为铁及不可避免的杂质,上述为重量百分比。虽然该磁性材料通过调整合金成分,添加金属元素锆,取代钕铁硼合金中的铌元素。但是锆元素的添加量仅为0.1%~0.5%,在该磁性材料中还含有1~10%的稀土元素钆,仍不能有效的降低成本。又如中国专利申请(公开号:CN1862717A)涉及一种超高矫顽力烧结钕铁硼磁性材料及其制备方法,该钕铁硼磁性材料成分及其重量百分比为Nd:21%~26%;Dy:3%~10%;Tb:0.2%~6%;Co:2%~7%;Nb:0.2%~4%;Cu:0.05%~0.7%;Ga:0.01%~0.6%;B:0.6%~1.2%;其余为Fe。虽然可以通过传统普通铸锭方法制备出内禀矫顽力≥35kOe(2786kA/m)的烧结钕铁硼磁体。但是其贵重金属的使用量仍然偏高,例如钴(Co)的质量百分比为2%-7%,镝(Dy)的质量百分比为3%-10%,成本依然较高,并且其仅对钕铁硼的工作温度进行改进,无法减少其失重问题,从而对于磁性材料的耐腐蚀特性没有改进。In the prior art, relatively cheap metals such as zirconium are added to replace relatively expensive metals such as niobium and cobalt in NdFeB magnets, thereby reducing production costs. Niobium NdFeB permanent magnet material, the composition ratio of the permanent magnet material is (28-35)% praseodymium neodymium alloy, (1-10)% gadolinium, (0.1-0.5)% zirconium, (0.95-1.3) % boron, (0.1-1.5)% aluminum, (0.01-0.3)% copper, and the rest are iron and unavoidable impurities, the above are percentages by weight. Although the magnetic material adjusts the alloy composition and adds the metal element zirconium to replace the niobium element in the NdFeB alloy. However, the addition amount of zirconium element is only 0.1%-0.5%, and the magnetic material also contains 1-10% rare earth element gadolinium, which still cannot effectively reduce the cost. Another example is a Chinese patent application (publication number: CN1862717A) relating to an ultra-high coercive force sintered NdFeB magnetic material and its preparation method. The composition and weight percentage of the NdFeB magnetic material are Nd: 21% to 26%; Dy: 3% to 10%; Tb: 0.2% to 6%; Co: 2% to 7%; Nb: 0.2% to 4%; Cu: 0.05% to 0.7%; Ga: 0.01% to 0.6%; 0.6% to 1.2%; the rest is Fe. Although sintered NdFeB magnets with intrinsic coercive force ≥ 35kOe (2786kA/m) can be prepared by traditional ordinary ingot casting method. But the usage of its precious metals is still on the high side, for example, the mass percentage of cobalt (Co) is 2%-7%, and the mass percentage of dysprosium (Dy) is 3%-10%, and the cost is still high, and it is only for neodymium Improving the working temperature of iron boron cannot reduce its weight loss problem, so there is no improvement in the corrosion resistance of magnetic materials.

发明内容 Contents of the invention

本发明针对现有技术所存在的缺陷,提供一种高性能、成本低、耐腐蚀、低失重的钛锆镓复合添加的钕铁硼磁性材料。Aiming at the defects in the prior art, the invention provides a high-performance, low-cost, corrosion-resistant, and low-weight-loss titanium-zirconium-gallium compound-added NdFeB magnetic material.

本发明上述目的可以通过以下技术方案来实现的:一种钛锆镓复合添加的低失重钕铁硼磁性材料,其特征在于:所述钕铁硼磁性材料的组分及质量百分比为:Nd:25.0%-32.0%,B:1.0%-1.5%,Dy:0.3%-5.0%,Al:0.3%-0.8%,Zr:0.05-0.5%,Ti:0.05-0.5%,Co:0.2-0.8%,Cu:0.05%-0.4%,Ga:0.05-0.5%,余量为Fe。The above object of the present invention can be achieved through the following technical solutions: a low-weight-loss NdFeB magnetic material compounded with titanium, zirconium and gallium, characterized in that: the composition and mass percentage of the NdFeB magnetic material are: Nd: 25.0%-32.0%, B: 1.0%-1.5%, Dy: 0.3%-5.0%, Al: 0.3%-0.8%, Zr: 0.05-0.5%, Ti: 0.05-0.5%, Co: 0.2-0.8% , Cu: 0.05%-0.4%, Ga: 0.05-0.5%, and the balance is Fe.

烧结钕铁硼磁性材料具有多相组织,且各相的氧化能力不同,分布在晶界处的富Nd相和富B相易于优先发生氧化,形成晶间腐蚀。另外磁体的致密度不高,加上氧化物较疏松,孔隙率大,磁体的表面很难形成氧化物保护膜,一旦氧化就造成连锁反应,加速氧化;而且由于磁体主相Nd∶Fe∶B相的体积分数一般都在90%以上,当形成电化学局部腐蚀电池时,具有小阳极大阴极的特点,晶界处富Nd相和富B相的腐蚀电流密度较大,加速了晶间腐蚀和破坏。The sintered NdFeB magnetic material has a multi-phase structure, and the oxidation ability of each phase is different. The Nd-rich phase and B-rich phase distributed at the grain boundary are prone to preferential oxidation, forming intergranular corrosion. In addition, the density of the magnet is not high, and the oxide is relatively loose and the porosity is large. It is difficult to form an oxide protective film on the surface of the magnet. Once oxidized, it will cause a chain reaction and accelerate oxidation; and because the main phase of the magnet is Nd:Fe:B The volume fraction of the phase is generally above 90%. When an electrochemical localized corrosion cell is formed, it has the characteristics of a small anode and a large cathode. The corrosion current density of the Nd-rich phase and the B-rich phase at the grain boundary is relatively large, which accelerates the intergranular corrosion. and destruction.

首先,本发明采用钛锆镓复合添加的方式,并对其添加量进行了限制,这些合金能满足磁体对晶界相的要求,熔点较低,润湿性较好,在液相烧结过程中能起到光滑主相晶粒,细化结晶,使得晶界相分布均匀,减弱磁交换耦合作用;在烧结中能通过扩散作用进入Nd∶Fe∶B主相的组织中,部分取代Nd或Fe,从而改善磁体主相的耐腐蚀性能,磁体的致密度增加孔隙较少,最后得到的磁性材料的腐蚀失重也会更小。First of all, the present invention adopts the compound addition of titanium, zirconium and gallium, and limits the amount of addition. These alloys can meet the requirements of magnets for grain boundary phases, have low melting points and good wettability. It can smooth the main phase grains, refine the crystallization, make the grain boundary phase distribution uniform, and weaken the magnetic exchange coupling effect; it can enter the Nd:Fe:B main phase structure through diffusion during sintering, and partially replace Nd or Fe , so as to improve the corrosion resistance of the main phase of the magnet, the density of the magnet increases and the pores are less, and the corrosion weight loss of the final magnetic material will be smaller.

其次,本发明通过复合添加适当量钛(Ti)和锆(Zr)用于替代部分Dy、Co,既能够保持剩磁不降低又能提高矫顽力,还能起到很好的降成本作用。其中Zr元素降低了钕铁硼磁性材料对烧结温度的敏感性,提高了磁体的耐烧结温度,并且不发生晶粒的异常长大。复合添加Zr、Ga和Ti克服了烧结炉内温度场分布不均匀引起的磁体性能稳定性差的问题,最终制备了高磁能积且性能稳定的磁体。但是如果三种成分添加过多会使整个磁性材料的磁性能较差。Secondly, the present invention adds an appropriate amount of titanium (Ti) and zirconium (Zr) to replace part of Dy and Co, which can not only keep the remanence from decreasing but also increase the coercive force, and also play a good role in reducing costs . Among them, the Zr element reduces the sensitivity of the NdFeB magnetic material to the sintering temperature, improves the sintering temperature resistance of the magnet, and does not cause abnormal grain growth. Composite addition of Zr, Ga and Ti overcomes the problem of poor stability of magnet performance caused by uneven temperature field distribution in the sintering furnace, and finally prepares a magnet with high energy product and stable performance. However, if the three components are added too much, the magnetic properties of the entire magnetic material will be poor.

作为优选,所述钕铁硼磁性材料的组分及质量百分比为:Nd:26.5%-30.0%,B:1.0%-1.3%,Dy:1.0%-4.0%,Al:0.4%-0.6%,Zr:0.2-0.4%,Ti:0.2-0.4%,Co:0.2-0.5%,Cu:0.05%-0.25%,Ga:0.2-0.4%,余量为Fe;采用这种优化的质量百分比,是对本发明的一种更好的优化和限制。Preferably, the composition and mass percentage of the NdFeB magnetic material are: Nd: 26.5%-30.0%, B: 1.0%-1.3%, Dy: 1.0%-4.0%, Al: 0.4%-0.6%, Zr: 0.2-0.4%, Ti: 0.2-0.4%, Co: 0.2-0.5%, Cu: 0.05%-0.25%, Ga: 0.2-0.4%, the balance is Fe; using this optimized mass percentage, is A better optimization and limitation of the invention.

进一步优选,所述钕铁硼磁性材料的组分及质量百分比为:Nd:28.0%,B:1.0%,Dy:3.0%,Al:0.5%,Zr:0.2%,Ti:0.2%,Co:0.5%,Cu:0.1%,Ga:0.2%,余量为Fe。Further preferably, the composition and mass percentage of the NdFeB magnetic material are: Nd: 28.0%, B: 1.0%, Dy: 3.0%, Al: 0.5%, Zr: 0.2%, Ti: 0.2%, Co: 0.5%, Cu: 0.1%, Ga: 0.2%, and the balance is Fe.

本发明的另一个目的在于提供上述钕铁硼磁性材料的制备方法,该包括步骤以下步骤:Another object of the present invention is to provide the preparation method of the above-mentioned NdFeB magnetic material, which comprises the following steps:

S1:熔炼:按权利要求1至3任一项所述钕铁硼磁性材料的组分和质量百分比配比原料,并将该原料放入真空甩带炉中完全熔化后浇注成厚度为0.1mm-0.5mm的甩片;S1: Melting: According to the composition and mass percentage of the NdFeB magnetic material according to any one of claims 1 to 3, the raw materials are mixed, and the raw materials are put into a vacuum belt furnace and completely melted, and then poured into a thickness of 0.1mm -0.5mm flinger;

S2:制粉:将步骤S1得到的甩片置入氢碎炉中,往氢碎炉中通入氢气直至炉内压力达到0.1-0.5Mpa后关闭氢气阀,将氢碎炉升温至500℃-700℃后脱氢2-8小时,将脱氢后的甩片放入气流磨中制粉并控制粉料粒度为1-10μm,然后在粉料中加入抗氧化有机助剂搅拌30-90分钟;S2: Milling: Put the flakes obtained in step S1 into the hydrogen crushing furnace, feed hydrogen gas into the hydrogen crushing furnace until the pressure in the furnace reaches 0.1-0.5Mpa, then close the hydrogen valve, and raise the temperature of the hydrogen crushing furnace to 500°C- After dehydrogenation at 700°C for 2-8 hours, put the dehydrogenated flakes into the jet mill to make powder and control the particle size of the powder to 1-10 μm, then add antioxidant organic additives to the powder and stir for 30-90 minutes ;

S3:成型:将搅拌好的粉料放入成型压机模具中加磁场进行取向,取向后压制成型、退磁并真空封装,将真空封装的生坯放入等静压机中加压100-250Mpa、保压2-6分钟后取出;S3: Molding: Put the stirred powder into the molding press mold and apply a magnetic field for orientation. After orientation, press molding, demagnetization and vacuum packaging, and put the vacuum-packed green body into the isostatic press to pressurize 100-250Mpa , Hold the pressure for 2-6 minutes and take it out;

S4:烧结:将步骤S3成型后得到的生坯放入烧结炉中在1050℃-1200℃的温度下烧结3-8小时,并在750-950℃下回火0.5-3小时后风冷,将风冷后的生坯再次升温至400-700℃后回火2-6小时取出得到成品。S4: Sintering: put the green body obtained after forming in step S3 into a sintering furnace, sinter at a temperature of 1050°C-1200°C for 3-8 hours, temper at 750-950°C for 0.5-3 hours, and then air-cool, The air-cooled green body is heated again to 400-700° C., tempered for 2-6 hours, and taken out to obtain a finished product.

本发明步骤S1中浇注后采用冷却水进行冷却,冷却水的温度低于25℃,作为优选,原料在真空甩带炉熔化的步骤包括:将真空甩带炉的空气抽真空至3-8Pa时加温熔炼直至温度升温至950-1100℃时关闭真空阀,往真空甩带炉中充入氩气直至真空甩带炉中压强达到0.4-0.6MPa后升温至1450℃-1490℃将原料完全熔化,再精炼10-15分钟后进行浇注,浇注后甩片厚度优选控制在0.2-0.3mm.Cooling water is used for cooling after pouring in step S1 of the present invention, and the temperature of the cooling water is lower than 25°C. As a preference, the step of melting the raw material in the vacuum belt furnace includes: vacuumizing the air in the vacuum belt furnace to 3-8Pa Heat and smelt until the temperature rises to 950-1100°C, close the vacuum valve, fill the vacuum belt furnace with argon until the pressure in the vacuum belt furnace reaches 0.4-0.6MPa, then raise the temperature to 1450-1490°C to completely melt the raw materials , pouring after refining for 10-15 minutes, the thickness of the flakes after pouring is preferably controlled at 0.2-0.3mm.

步骤S2中采用氢碎工艺制粉,氢碎工艺可以大幅提高后续工序提高生产效率,使磨出的原始钕铁硼粉末具有良好的颗粒分布和形貌,为烧结细化晶粒提供基础,可以大幅提高材料的矫顽力,间接降低配方成本。In step S2, the hydrogen crushing process is used to make powder. The hydrogen crushing process can greatly improve the production efficiency of the subsequent process, so that the original NdFeB powder has a good particle distribution and shape, and provides a basis for sintering to refine the grains, which can The coercive force of the material is greatly improved, and the formulation cost is indirectly reduced.

步骤S3中成型工艺中,钕铁硼粉末在压机模腔内受到磁场的作用,磁粉颗粒进行取向排列,其中粉末取向度越高,烧结后材料的剩磁越高。提高材料成型时的取向度也是提高材料剩磁的方法之一,间接的也可降低材料的配方成本。本发明提高成型材料的取向度采用提高粉末材料的流动性,使得粉末更容易沿取向磁场的分布排列。提高粉末流动性的主要方法就是在粉末搅拌阶段加入抗氧化有机助剂;作为优选,本发明在加磁场时进行两次取向提高材料剩磁。In the molding process in step S3, the NdFeB powder is subjected to the action of a magnetic field in the cavity of the press, and the magnetic powder particles are oriented and arranged, wherein the higher the degree of powder orientation, the higher the residual magnetism of the sintered material. Improving the orientation degree of the material during molding is also one of the methods to improve the remanence of the material, which can also indirectly reduce the formulation cost of the material. The invention improves the orientation degree of the molding material by improving the fluidity of the powder material, so that the powder is more easily arranged along the distribution of the orientation magnetic field. The main method to improve the fluidity of the powder is to add an anti-oxidation organic additive during the powder stirring stage; as a preference, the present invention performs two orientations to improve the remanence of the material when the magnetic field is applied.

步骤S4中选择合理的烧结工艺是确保材料具有一定磁性能的关键。经过高温烧结后能够具有一定的剩磁和矫顽力,再经过回火处理可显著提高磁性材料的矫顽力,间接降低材料配方成本。Selecting a reasonable sintering process in step S4 is the key to ensure that the material has certain magnetic properties. After high-temperature sintering, it can have a certain remanence and coercive force, and then tempering can significantly improve the coercive force of magnetic materials, and indirectly reduce the cost of material formulation.

作为优选,步骤S2中脱氢时的温度为550℃-650℃,脱氢时间为3-6小时,制粉后粉料粒径控制在3-6μm。Preferably, the dehydrogenation temperature in step S2 is 550° C.-650° C., the dehydrogenation time is 3-6 hours, and the particle size of the powder after pulverization is controlled at 3-6 μm.

作为优选,步骤S2中所述的抗氧化有机助剂由含给电子基团的有机物、硼酸酯和汽油组成,含给电子基团的有机物的体积比为10-80%,硼酸酯的体积比为2-75%,汽油的体积比为10-80%,所述的含给电子基团的有机物成份为含苯胺基、烷基、氨基、甲氧基、羟基的一种或二种及以上的混合物;所述的抗氧化助剂的加入量为粉料重量百分比的0.02%-0.04%。As a preference, the antioxidant organic auxiliary agent described in step S2 is composed of organic substances containing electron-donating groups, borates and gasoline, and the volume ratio of organic substances containing electron-donating groups is 10-80%. The volume ratio is 2-75%, and the volume ratio of gasoline is 10-80%. The organic component containing electron-donating groups is one or two kinds of aniline, alkyl, amino, methoxy, and hydroxyl groups. and the above mixture; the added amount of the antioxidant additive is 0.02%-0.04% by weight of the powder.

作为优选,步骤S4中烧结温度为1060℃-1150℃,烧结时间为4-6小时,并在800-900℃下回火1-2小时后风冷,将风冷后的生坯再次升温至500-600℃后回火3-5小时。Preferably, in step S4, the sintering temperature is 1060°C-1150°C, the sintering time is 4-6 hours, and after tempering at 800-900°C for 1-2 hours, it is air-cooled, and the air-cooled green body is heated again to After tempering at 500-600°C for 3-5 hours.

综上所述,本发明具有以下优点:In summary, the present invention has the following advantages:

1、本发明使用相对廉价的金属元素钛和锆,对价格较高的Dy,Ga,进行替代,从而起到降低成本10%-20%的效益,在迅猛增长的稀土价格时代,大大增加了成本的竞争力,并且减少了对战略资源Co,Dy的使用量。1. The present invention uses relatively cheap metal elements titanium and zirconium to replace Dy and Ga, which are more expensive, thereby reducing the cost by 10%-20%. In the era of rapidly increasing rare earth prices, it greatly increases Cost competitiveness, and reduce the use of strategic resources Co, Dy.

2、本发明在减少Co的使用量的基础上,并且在不增加产品成本的基础上,通过Ti,Ga的复合添加及工艺的改良,改善了晶体的结构,使产品的失重降低,在3个大气压、温度130℃、相对湿度100%、时间168小时的试验条件下,本发明钛锆镓复合添加的钕铁硼磁性材料失重小于0.5mg/cm2,充分满足了现有钕铁硼在各应用领域中的最高需求。2. On the basis of reducing the amount of Co used and without increasing the cost of the product, the present invention improves the structure of the crystal through the compound addition of Ti and Ga and the improvement of the process, so that the weight loss of the product is reduced. Under the test conditions of atmospheric pressure, temperature 130°C, relative humidity 100%, and time 168 hours, the weight loss of the NdFeB magnetic material compounded with titanium, zirconium and gallium of the present invention is less than 0.5mg/cm 2 , which fully meets the requirements of the existing NdFeB Highest demands in every field of application.

3、本发明的方法在制备出具有较高性能的钕铁硼磁性材料,降低了生产成本,适合大规模工业化生产。3. The method of the present invention prepares NdFeB magnetic materials with higher performance, reduces production costs, and is suitable for large-scale industrial production.

具体实施方式 Detailed ways

下面通过具体实施例,对本发明的技术方案作进一步具体的说明;但是本发明并不限于这些实施例。The technical solutions of the present invention will be further specifically described below through specific examples; but the present invention is not limited to these examples.

实施例1:Example 1:

配料:按下列成分配比表中所述含量进行配比。Ingredients: Proportion according to the contents stated in the following composition ratio table.

以熔炼600Kg钕铁硼合金为例,各组分配比如表1-1所示:Taking the smelting of 600Kg NdFeB alloy as an example, the distribution ratio of each component is shown in Table 1-1:

表1-1:实施例一中各个组分配比(重量百分比%)Table 1-1: The distribution ratio of each component (% by weight) in Example 1

  成分 Element   Nd Nd   B B   Dy Dy   Al Al   Zr Zr   Ti Ti   Co Co   Cu Cu   Ga Ga   Fe Fe   实施例一 Embodiment 1   30.1 30.1   1.3 1.3   0.8 0.8   0.6 0.6   0.2 0.2   0.4 0.4   0.5 0.5   0.25 0.25   0.2 0.2   余量 Surplus

按以上配比成分,将各原材料混合装入到真空甩带炉中。According to the above proportioning composition, the raw materials are mixed and put into the vacuum belt furnace.

(1)熔炼:将经过表面清除的原材料按合金成分配比进行配料;置于中真空甩带炉中,当真空甩带炉中的空气抽真空到4-5Pa时,开始加温熔炼,至炉内配料发红时,关闭真空阀,充入氩气至0.4MPa,并升高温度在1490℃,直至配料完全熔化,再精炼10-15分钟后进行浇注,浇注时甩片厚度需控制在0.2mm-0.3mm之间,用冷却水进行冷却,冷却水的温度低于25℃。(1) Smelting: The raw materials that have been cleaned on the surface are prepared according to the alloy composition ratio; placed in a medium-vacuum belt throwing furnace, when the air in the vacuum belt throwing furnace is evacuated to 4-5Pa, heating and smelting is started until When the ingredients in the furnace turn red, close the vacuum valve, fill in argon to 0.4MPa, and raise the temperature at 1490°C until the ingredients are completely melted, and pour after refining for 10-15 minutes. The thickness of the flakes should be controlled at Between 0.2mm and 0.3mm, use cooling water for cooling, and the temperature of the cooling water is lower than 25°C.

(2)制粉:将甩片放置于氢碎炉中,通入氢气,待产品完全吸氢至0.2Mpa稳定后,关闭氢气阀,升温至550℃,进行脱氢6小时,脱氢完成后的甩片放入气流磨中进行制粉,控制粉料粒度在3~5μm,然后在粉料中加入其重量百分比为0.02%的抗氧化有机助剂并进行90分钟搅拌。(2) Milling: Place the flakes in a hydrogen crushing furnace, and pass in hydrogen gas. After the product is completely absorbed by hydrogen and stabilized at 0.2Mpa, close the hydrogen valve, raise the temperature to 550°C, and carry out dehydrogenation for 6 hours. After the dehydrogenation is completed Put the flakes into a jet mill to make powder, control the particle size of the powder to be 3-5 μm, then add 0.02% by weight of anti-oxidation organic additive to the powder and stir for 90 minutes.

(3)成型:搅拌好的粉料按规定重量称重,放入成型压机模具中,加磁场并进行两次取向,提高磁性能的取向度,取向后压制成型,然后退磁取出生坯,并迅速真空封装,再将真空封装的好的生坯放入等静压机中加压250Mpa,保压2分钟后取出。(3) Molding: The stirred powder is weighed according to the specified weight, put into the mold of the molding press, add a magnetic field and perform orientation twice to improve the orientation degree of magnetic properties, press molding after orientation, and then demagnetize to take out the green body. And quickly vacuum-package, then put the good green body of vacuum-package into the isostatic press and pressurize 250Mpa, take out after keeping the pressure for 2 minutes.

(4)烧结:将生坯装入烧结盆中,放入烧结炉烧结,在1150℃的烧结温度下烧结4小时,在800℃回火2小时后风冷,再次升温到500℃回火5小时取出,烧结钕铁硼磁体工序完成。(4) Sintering: Put the green body into a sintering pot, put it into a sintering furnace for sintering, sinter at a sintering temperature of 1150°C for 4 hours, temper at 800°C for 2 hours, then air-cool, then heat up to 500°C and temper for 5 Take it out in an hour, and the sintered NdFeB magnet process is completed.

按以上工序生产的烧结钕铁硼磁体,使用0.4%钛,0.2%锆,0.2%镓复合添加取代2%的钴,0.4%的镝,减少了0.1%的镓的用量,制成烧结钕铁硼磁性材料,按照GB/T3217永磁(硬磁)材料磁性试验方法规定进行检测,磁性能如表1-2所示:The sintered NdFeB magnet produced according to the above process uses 0.4% titanium, 0.2% zirconium, and 0.2% gallium to replace 2% cobalt and 0.4% dysprosium, reducing the amount of 0.1% gallium to make sintered NdFeB magnets. Boron magnetic materials are tested in accordance with the provisions of GB/T3217 permanent magnet (hard magnetic) material magnetic test method, and the magnetic properties are shown in Table 1-2:

表1-2:复合添加锆、钛、镓的钕铁硼磁体的磁性能(及与不复合添加锆、钛、镓的钕铁硼磁体比较)Table 1-2: Magnetic properties of NdFeB magnets compounded with zirconium, titanium, and gallium (and compared with NdFeB magnets without added zirconium, titanium, and gallium)

对比以上数据可知,使用0.4%钛,0.2%锆,0.2%镓复合添加取代2%的钴,0.4%的镝,减少了0.1%的镓的用量后,磁体的磁性能均得到了一定的提高,且成本节约10~20%。Comparing the above data, it can be seen that the magnetic properties of the magnets have been improved by using 0.4% titanium, 0.2% zirconium, and 0.2% gallium to replace 2% cobalt, 0.4% dysprosium, and reducing the amount of 0.1% gallium. , and cost savings of 10 to 20%.

实施例二:Embodiment two:

配料:按下列成分配比表中所述含量进行配比。Ingredients: Proportion according to the contents stated in the following composition ratio table.

以熔炼600Kg钕铁硼合金为例,各个组分配比如表2-1所示:Taking the smelting of 600Kg NdFeB alloy as an example, the distribution ratio of each component is shown in Table 2-1:

表2-1:实施例二中各个组分配比Table 2-1: The distribution ratio of each component in Example 2

  成分 Element   Nd Nd   B B   Dy Dy   Al Al   Zr Zr   Ti Ti   Co Co   Cu Cu   Ga Ga   Fe Fe   实施例二 Example 2   28.0 28.0   1.0 1.0   4.0 4.0   0.5 0.5   0.2 0.2   0.2 0.2   0.6 0.6   0.1 0.1   0.2 0.2   余量 Surplus

按以上配比成分,将各原材料混合装入到真空甩带炉中。According to the above proportioning composition, the raw materials are mixed and put into the vacuum belt furnace.

(1)熔炼:将经过表面清除的原材料按合金成分配比进行配料;置于中真空甩带炉中,当真空甩带炉中的空气抽真空到4-5Pa时,开始加温熔炼,至炉内配料发红时,关闭真空阀,充入氩气至0.5MPa,并升高温度在1450℃,直至配料完全熔化,再精炼10-15分钟后进行浇注,浇注时甩片厚度需控制在0.2mm-0.3mm之间,用冷却水进行冷却,冷却水的温度低于25℃。(1) Smelting: The raw materials that have been cleaned on the surface are prepared according to the alloy composition ratio; placed in a medium-vacuum belt throwing furnace, when the air in the vacuum belt throwing furnace is evacuated to 4-5Pa, heating and smelting is started until When the ingredients in the furnace turn red, close the vacuum valve, fill in argon to 0.5MPa, and raise the temperature at 1450°C until the ingredients are completely melted, and pour after refining for 10-15 minutes. The thickness of the flakes should be controlled at Between 0.2mm and 0.3mm, use cooling water for cooling, and the temperature of the cooling water is lower than 25°C.

(2)制粉:将甩片放置于氢碎炉中,通入氢气,待产品完全吸氢至0.3Mpa稳定后,关闭氢气阀,升温至600℃,进行脱氢4小时,脱氢完成后的甩片放入气流磨中进行制粉,控制粉料粒度在3~5μm,然后在粉料中加入其重量百分比为0.04%的抗氧化有机助剂并进行60分钟搅拌。(2) Milling: Place the flakes in a hydrogen crushing furnace, and pass in hydrogen gas. After the product is completely hydrogen-absorbed to 0.3Mpa and stabilized, close the hydrogen valve, raise the temperature to 600°C, and perform dehydrogenation for 4 hours. After the dehydrogenation is completed The flakes were put into a jet mill to make powder, and the particle size of the powder was controlled at 3-5 μm, and then 0.04% by weight of the anti-oxidation organic additive was added to the powder and stirred for 60 minutes.

(3)成型:搅拌好的粉料按规定重量称重,放入成型压机模具中,加磁场并进行两次取向,提高磁性能的取向度,取向后压制成型,然后退磁取出生坯,并迅速真空封装,再将真空封装的好的生坯放入等静压机中加压180Mpa,保压4分钟后取出。(3) Molding: The stirred powder is weighed according to the specified weight, put into the mold of the molding press, add a magnetic field and perform orientation twice to improve the orientation degree of magnetic properties, press molding after orientation, and then demagnetize to take out the green body. And quickly vacuum-package, then put the good green body of vacuum-package into the isostatic press and pressurize 180Mpa, take out after keeping the pressure for 4 minutes.

(4)烧结:将生坯装入烧结盆中,放入烧结炉烧结,在1100℃的烧结温度下烧结5小时,在850℃回火1.5小时后风冷,再次升温到600℃回火4小时取出,烧结钕铁硼磁体工序完成。(4) Sintering: Put the green body into a sintering pot, put it into a sintering furnace for sintering, sinter at a sintering temperature of 1100°C for 5 hours, temper at 850°C for 1.5 hours, then air-cool, then heat up to 600°C and temper for 4 Take it out in an hour, and the sintered NdFeB magnet process is completed.

按以上工序生产的烧结钕铁硼磁体,使用0.2%钛,0.2%锆,0.2%镓复合添加取代2%的钴,0.4%的镝,减少了0.1%的镓的用量,制成烧结钕铁硼合金,按照GB/T3217永磁(硬磁)材料磁性试验方法规定进行检测,磁性能如表2-2所示:The sintered NdFeB magnet produced according to the above process uses 0.2% titanium, 0.2% zirconium, and 0.2% gallium to replace 2% cobalt and 0.4% dysprosium, reducing the amount of gallium by 0.1%, and making sintered neodymium iron Boron alloys are tested according to the provisions of GB/T3217 permanent magnet (hard magnetic) material magnetic test method, and the magnetic properties are shown in Table 2-2:

表2-2:复合添加锆、钛、镓的钕铁硼磁体的磁性能(及与不复合添加锆、钛、镓的钕铁硼磁体比较)Table 2-2: Magnetic properties of NdFeB magnets compounded with zirconium, titanium, and gallium (and compared with NdFeB magnets without added zirconium, titanium, and gallium)

对比以上数据可知,使用0.2%钛,0.2%锆,0.2%镓复合添加取代2%的钴,0.4%的镝,减少了0.1%的镓的用量后,磁体的磁性能均得到了一定的提高,且成本节约10~20%。Comparing the above data, it can be seen that the magnetic properties of the magnet have been improved to a certain extent after using 0.2% titanium, 0.2% zirconium, and 0.2% gallium to replace 2% cobalt and 0.4% dysprosium, and reduce the amount of 0.1% gallium. , and cost savings of 10 to 20%.

实施例三:Embodiment three:

配料:按下列成分配比表中所述含量进行配比Ingredients: Proportion according to the content stated in the following composition ratio table

以熔炼600Kg钕铁硼合金为例,各个组分配比如表3-1所示:Taking the smelting of 600Kg NdFeB alloy as an example, the distribution ratio of each component is shown in Table 3-1:

表3-1:实施例三中各个组分配比Table 3-1: The distribution ratio of each component in Example 3

  成分 Element   Nd Nd   B B   Dy Dy   Al Al   Zr Zr   Ti Ti   Co Co   Cu Cu   Ga Ga   Fe Fe   实施例三 Example three   25.0 25.0   1.5 1.5   5.0 5.0   0.3 0.3   0.3 0.3   0.1 0.1   0.4 0.4   0.2 0.2   0.1 0.1   余量 Surplus

按以上配比成分,将各原材料混合装入到真空甩带炉中,其它制备工序同实施例二。According to the above proportioning composition, each raw material is mixed and charged into a vacuum belt throwing furnace, and other preparation procedures are the same as in Example 2.

按以上工序生产的烧结钕铁硼磁体,使用0.1%钛,0.3%锆,0.1%镓复合添加取代2%的钴,0.4%的镝,减少了0.2%的镓的用量,制成烧结钕铁硼合金,按照GB/T3217永磁(硬磁)材料磁性试验方法规定进行检测,磁性能如表3-2所示:The sintered NdFeB magnet produced according to the above process uses 0.1% titanium, 0.3% zirconium, and 0.1% gallium to replace 2% cobalt and 0.4% dysprosium, reducing the amount of 0.2% gallium to make sintered neodymium iron Boron alloys are tested in accordance with the provisions of GB/T3217 permanent magnet (hard magnetic) material magnetic test method, and the magnetic properties are shown in Table 3-2:

表3-2:复合添加锆、钛、镓的钕铁硼磁体的磁性能(及与不复合添加锆、钛、镓的钕铁硼磁体比较)Table 3-2: Magnetic properties of NdFeB magnets compounded with zirconium, titanium, and gallium (and compared with NdFeB magnets without added zirconium, titanium, and gallium)

对比以上数据可知,使用0.1%钛,0.3%锆,0.1%镓复合添加取代2%的钴,0.4%的镝,减少了0.2%的镓的用量后,磁体的磁性能均得到了一定的提高,且成本节约10~20%。Comparing the above data, it can be seen that the magnetic properties of the magnet have been improved to a certain extent after using 0.1% titanium, 0.3% zirconium, and 0.1% gallium to replace 2% cobalt and 0.4% dysprosium, and reduce the amount of 0.2% gallium. , and cost savings of 10 to 20%.

复合添加钛、锆、镓配方还可明显提高产品的低失重效果,在3个大气压、温度130℃、相对湿度100%、时间168小时的试验条件下,复合添加钛、锆、镓配方明显好于不复合添加钛、锆、镓配方。这主要是因为钛元素和锆元素属于高熔点合金元素,而镓元素属于低熔点合金元素,本发明中,高熔点合金元素含量增加、低熔点合金元素含量减少;钛元素形成Ti-B或Fe-Ti-B晶间相,锆元素形成Zr-B或Fe-Zr-B晶间相,该些晶间相具有较正的腐蚀电位,可以减弱晶间区相的反应分解,延缓晶界腐蚀的产生。Composite addition of titanium, zirconium and gallium formula can also significantly improve the low weight loss effect of the product. Under the test conditions of 3 atmospheric pressure, temperature 130 ℃, relative humidity 100%, and time of 168 hours, the composite addition of titanium, zirconium and gallium formula is obviously better It does not add titanium, zirconium and gallium to the formula. This is mainly because titanium and zirconium elements belong to high-melting alloy elements, while gallium elements belong to low-melting alloy elements. In the present invention, the content of high-melting alloy elements increases and the content of low-melting alloy elements decreases; titanium elements form Ti-B or Fe -Ti-B intergranular phase, zirconium element forms Zr-B or Fe-Zr-B intergranular phase, these intergranular phases have a relatively positive corrosion potential, which can weaken the reaction and decomposition of intergranular phases and delay grain boundary corrosion generation.

双方失重对比结果见表4:The weight loss comparison results of both sides are shown in Table 4:

表4:本发明与常规不添加锆和钛的钕铁硼磁体的失重率Table 4: The weight loss rate of the present invention and conventional NdFeB magnets without adding zirconium and titanium

综合以上烧结钕铁硼的测试数据,使用钛、锆、镓复合添加取代相对昂贵的镝、镓等稀有金属,能改良晶体结构,提高钕铁硼磁体的性能,降低了产品失重率,提高了产品的耐腐蚀性,达到了降低了企业的生产成本,提高产品性能的目的。Based on the above test data of sintered NdFeB magnets, the use of titanium, zirconium, and gallium composite additions to replace relatively expensive dysprosium, gallium and other rare metals can improve the crystal structure, improve the performance of NdFeB magnets, reduce the weight loss rate of products, and increase The corrosion resistance of the product has achieved the purpose of reducing the production cost of the enterprise and improving product performance.

本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are merely illustrative of the spirit of the invention. Those skilled in the art to which the present invention belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, but they will not deviate from the spirit of the present invention or go beyond the definition of the appended claims range.

Claims (2)

1. the low weightless neodymium-iron-boron magnetic material of the compound interpolation of a titanium zirconium gallium, it is characterized in that: the component of described neodymium-iron-boron magnetic material and mass percent are: Nd:28.0%, B:1.0%, Dy:3.0%, Al:0.5%, Zr:0.2%, Ti:0.2%, Co:0.5%, Cu:0.1%, Ga:0.2%, surplus is Fe; The preparation method of the low weightless neodymium-iron-boron magnetic material of the described compound interpolation of titanium zirconium gallium comprises the following steps:
S1: melting: by component and the mass percent proportioning raw material of described neodymium-iron-boron magnetic material, and this raw material is put into vacuum spun furnace, when being evacuated to 3-8Pa, the air of vacuum spun furnace heats melting until temperature is closed vacuum valve while being warming up to 950-1100 DEG C, toward being filled with argon gas in vacuum spun furnace until in vacuum spun furnace pressure reach and be warming up to 1450 DEG C-1490 DEG C after 0.4-0.6MPa raw material is melted completely, after fusing, pour into the rejection tablet that thickness is 0.1mm-0.5mm completely;
S2: powder process: the rejection tablet that step S1 is obtained is inserted in hydrogen crushing furnace, in hydrogen crushing furnace, pass into hydrogen until furnace pressure is closed hydrogen valve after reaching 0.1-0.5Mpa, dehydrogenase 13-6 hour after hydrogen crushing furnace is warming up to 550 DEG C-650 DEG C, rejection tablet after dehydrogenation being put into airflow milling powder process and control powder particles is 3-6 μ m, then in powder, add oxidation resistant organic additive to stir 30-90 minute, described oxidation resistant organic additive is by the organic substance containing electron donating group, borate and gasoline composition, organic volume ratio containing electron donating group is 10-80%, the volume ratio of borate is 2-75%, the volume ratio of gasoline is 10-80%, the described organic substance composition containing electron donating group is for containing anilino-, alkyl, amino, methoxyl group, a kind of or two kinds and the above mixture of hydroxyl, the addition of described anti-oxidant auxiliary agent is the 0.02%-0.04% of powder percentage by weight,
S3: moulding: the powder being stirred is put into moulding press mould and add magnetic field and be orientated, compressing after orientation, demagnetization Vacuum Package, take out after the green compact of Vacuum Package are put into isostatic pressing machine and pressurizeed 100-250Mpa, pressurize 2-6 minute;
S4: sintering: the green compact that obtain after step S3 moulding are put into sintering furnace sintering 4-6 hour at the temperature of 1060 DEG C-1150 DEG C, and air-cooled after tempering 1-2 hour at 800-900 DEG C, within tempering 3-5 hour, take out after the green compact after air-cooled are warming up to 500-600 DEG C again and obtain finished product.
2. the preparation method of the low weightless neodymium-iron-boron magnetic material of the compound interpolation of a titanium zirconium gallium, it is characterized in that: the component of described neodymium-iron-boron magnetic material and mass percent are: Nd:28.0%, B:1.0%, Dy:3.0%, Al:0.5%, Zr:0.2%, Ti:0.2%, Co:0.5%, Cu:0.1%, Ga:0.2%, surplus is Fe; Described preparation method comprises the following steps:
S1: melting: by component and the mass percent proportioning raw material of described neodymium-iron-boron magnetic material, and this raw material is put into vacuum spun furnace, when being evacuated to 3-8Pa, the air of vacuum spun furnace heats melting until temperature is closed vacuum valve while being warming up to 950-1100 DEG C, toward being filled with argon gas in vacuum spun furnace until in vacuum spun furnace pressure reach and be warming up to 1450 DEG C-1490 DEG C after 0.4-0.6MPa raw material is melted completely, after fusing, pour into the rejection tablet that thickness is 0.1mm-0.5mm completely;
S2: powder process: the rejection tablet that step S1 is obtained is inserted in hydrogen crushing furnace, in hydrogen crushing furnace, pass into hydrogen until furnace pressure is closed hydrogen valve after reaching 0.1-0.5Mpa, dehydrogenase 13-6 hour after hydrogen crushing furnace is warming up to 550 DEG C-650 DEG C, rejection tablet after dehydrogenation being put into airflow milling powder process and control powder particles is 3-6 μ m, then in powder, add oxidation resistant organic additive to stir 30-90 minute, described oxidation resistant organic additive is by the organic substance containing electron donating group, borate and gasoline composition, organic volume ratio containing electron donating group is 10-80%, the volume ratio of borate is 2-75%, the volume ratio of gasoline is 10-80%, the described organic substance composition containing electron donating group is for containing anilino-, alkyl, amino, methoxyl group, a kind of or two kinds and the above mixture of hydroxyl, the addition of described anti-oxidant auxiliary agent is the 0.02%-0.04% of powder percentage by weight,
S3: moulding: the powder being stirred is put into moulding press mould and add magnetic field and be orientated, compressing after orientation, demagnetization Vacuum Package, take out after the green compact of Vacuum Package are put into isostatic pressing machine and pressurizeed 100-250Mpa, pressurize 2-6 minute;
S4: sintering: the green compact that obtain after step S3 moulding are put into sintering furnace sintering 4-6 hour at the temperature of 1060 DEG C-1150 DEG C, and air-cooled after tempering 1-2 hour at 800-900 DEG C, within tempering 3-5 hour, take out after the green compact after air-cooled are warming up to 500-600 DEG C again and obtain finished product.
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