CN102433483A - Special cutter composite material for aluminum cutting - Google Patents
Special cutter composite material for aluminum cutting Download PDFInfo
- Publication number
- CN102433483A CN102433483A CN2010102955714A CN201010295571A CN102433483A CN 102433483 A CN102433483 A CN 102433483A CN 2010102955714 A CN2010102955714 A CN 2010102955714A CN 201010295571 A CN201010295571 A CN 201010295571A CN 102433483 A CN102433483 A CN 102433483A
- Authority
- CN
- China
- Prior art keywords
- diamond
- wimet
- quasi
- low
- cutter
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 14
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 14
- 238000005520 cutting process Methods 0.000 title abstract description 10
- 239000002131 composite material Substances 0.000 title abstract description 4
- 238000005516 engineering process Methods 0.000 claims abstract description 20
- 238000000034 method Methods 0.000 claims abstract description 13
- 238000005498 polishing Methods 0.000 claims abstract description 6
- 238000005245 sintering Methods 0.000 claims abstract description 6
- 239000000758 substrate Substances 0.000 claims abstract description 6
- 238000004381 surface treatment Methods 0.000 claims abstract description 4
- 229910003460 diamond Inorganic materials 0.000 claims description 38
- 239000010432 diamond Substances 0.000 claims description 38
- 239000004411 aluminium Substances 0.000 claims description 11
- 239000011159 matrix material Substances 0.000 claims description 10
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 claims description 5
- 229910002804 graphite Inorganic materials 0.000 claims description 4
- 239000010439 graphite Substances 0.000 claims description 4
- 229910052799 carbon Inorganic materials 0.000 claims description 3
- 239000004576 sand Substances 0.000 claims description 3
- 239000011248 coating agent Substances 0.000 abstract description 9
- 238000000576 coating method Methods 0.000 abstract description 9
- 239000000956 alloy Substances 0.000 abstract description 6
- 229910045601 alloy Inorganic materials 0.000 abstract description 6
- 239000000463 material Substances 0.000 abstract description 5
- 238000004140 cleaning Methods 0.000 abstract description 3
- 238000005488 sandblasting Methods 0.000 abstract 1
- 230000007704 transition Effects 0.000 abstract 1
- 235000010210 aluminium Nutrition 0.000 description 10
- 230000003245 working effect Effects 0.000 description 8
- ORILYTVJVMAKLC-UHFFFAOYSA-N adamantane Chemical compound C1C(C2)CC3CC1CC2C3 ORILYTVJVMAKLC-UHFFFAOYSA-N 0.000 description 1
- 229910001573 adamantine Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
Landscapes
- Cutting Tools, Boring Holders, And Turrets (AREA)
- Chemical Vapour Deposition (AREA)
Abstract
A special cutter composite material for aluminum material cutting processing relates to the technical field of cutter composite materials. The operation steps are as follows: the method comprises the steps of adopting high-strength ultrafine grain hard alloy manufactured by a low-pressure vacuum high-temperature sintering technology as a diamond-like coating substrate, adopting wet sand blasting and wet polishing technologies to carry out surface treatment and cleaning on a hard alloy front cutter face before diamond-like coating, adopting a low-temperature physical coating technology to coat a Cr layer on the polished hard alloy front cutter face in advance to serve as a transition layer, then adopting the low-temperature physical coating technology to coat the diamond-like on the surface of the substrate hard alloy, and finally adopting the wet polishing technology to treat the hard alloy front cutter face after the diamond-like coating. It can process all aluminum products and simultaneously reduce the cost of the cutter.
Description
Technical field:
The present invention relates to the cutter technical field of composite materials, be specifically related to the special-purpose cutter matrix material of a kind of aluminium cut.
Background technology:
The existing cutter material of cut aluminium has two kinds: wimet and diamond.The high temperature y alloy y that the speed of inserted tool cutting aluminium is poorer than the speed surfaceness low, that stock-removing efficiency is low, wear resistance is low, the life-span is short, processed of diamond cutter cutting aluminium, can not cut Si >=12%; But intensity is high, good toughness, cost are low, about 20 yuan/sheet; The speed of diamond cutter cutting aluminium is better than the speed of inserted tool cutting aluminium surfaceness high, that stock-removing efficiency is high, wear resistance is high, the life-span is long, processed, can process all aluminiums; But intensity is low, poor toughness, cost high, about 120 yuan/sheet.
And sintered carbide tool material can only use PM technique production now, and the diamond cutter material can only adopt HTHP synthetic technology to produce.
Summary of the invention:
The purpose of this invention is to provide the special-purpose cutter matrix material of a kind of aluminium cut; Two kinds of cutter materials weakness separately before it has overcome can be processed all aluminiums, has both kept the H.T. of wimet and the high-wearing feature of quasi-diamond; Improve the cutting speed of cutter again; Then improve the surface quality and the stock-removing efficiency of workpiece, simultaneously, also reduce the cost (about 30 yuan/sheet) of cutter.
In order to solve the existing problem of background technology; The present invention adopts following technical scheme: its operation steps is: adopt the coated substrates of the high-strength ultra-fine grained wimet of low-voltage vacuum high temperature sintering technology manufacturing as quasi-diamond; Before quasi-diamond applies, adopt wet shot sand and wet tumbling technology that the wimet rake face is carried out surface treatment and cleaning, on the wimet rake face of polishing, adopt low-temperature physics paint-on technique (abbreviation DLC) to apply the thick Cr of one deck 0.1-1.0 μ m in advance as excessive layer; Then; Adopt low-temperature physics paint-on technique (being called for short DLC), be coated to the thick quasi-diamond of 1.0-10.0 μ m on the surface of matrix wimet, last; Wimet adopts the wet tumbling technology that the wimet rake face is handled after quasi-diamond applies.
The prescription of described high-strength ultra-fine grained wimet is: 88-95%WC+5-12%CO+0.1-1.5%Cr.
Described quasi-diamond is: 85-95% diamond+2-8% graphite+0.5-5% uncombined carbon.
The present invention has following beneficial effect:
1, improve quasi-diamond and the bonding force of wimet and the coating thickness of quasi-diamond, and then the work-ing life of improving cutter;
2, improve quasi-diamond and the bonding force of wimet and the coating thickness of quasi-diamond, simultaneously, improve the thick poor degree in its surface,, the possibility that produces built-up edge is reduced to minimum to reduce cutting resistance, thereby, the work-ing life of improving cutter;
3, improve the bonding strength of diamond and wimet;
4, raising improves the work-ing life of cutter and reduces its cost;
5, improve the work-ing life of cutter.
Embodiment:
This embodiment adopts following technical scheme: its operation steps is: its operation steps is: adopt the coated substrates of the high-strength ultra-fine grained wimet of low-voltage vacuum high temperature sintering technology manufacturing as quasi-diamond; Before quasi-diamond applies; Adopt wet shot sand and wet tumbling technology that the wimet rake face is carried out surface treatment and cleaning; On the wimet rake face of polishing, adopt low-temperature physics paint-on technique (being called for short DLC) to apply the thick Cr of one deck 0.1-1.0 μ m in advance, then, adopt low-temperature physics paint-on technique (being called for short DLC) as excessive layer; Be coated to the thick quasi-diamond of 1.0-10.0 μ m on the surface of matrix wimet; At last, wimet adopts the wet tumbling technology that the wimet rake face is handled after quasi-diamond applies.
The prescription of described high-strength ultra-fine grained wimet is: 88-95%WC+5-12%CO+0.1-1.5%Cr.
Described quasi-diamond is: 85-95% diamond+2-8% graphite+0.5-5% uncombined carbon.
This embodiment has following characteristic:
1, adopt the coated substrates of the high-strength ultra-fine grained wimet of low-voltage vacuum high temperature sintering technology manufacturing as quasi-diamond, with raising quasi-diamond and the bonding force of wimet and the coating thickness of quasi-diamond, and then the work-ing life of improving cutter;
2, the wimet rake face adopts the husky and wet tumbling technology of wet shot before quasi-diamond applies, and removes surperficial microscopic defect; The stress that produces when eliminating the low-voltage vacuum high temperature sintering improves its surfactivity, to improve quasi-diamond and the bonding force of wimet and the coating thickness of quasi-diamond; Simultaneously, improve the thick poor degree in its surface, to reduce cutting resistance; The possibility that produces built-up edge is reduced to minimum, thereby, the work-ing life of improving cutter;
3, adopt low-temperature physics paint-on technique (being called for short DLC), on the wimet rake face of polishing, apply the thick Cr of one deck 0.1-1.0 μ m in advance as excessive layer, to improve the bonding strength of diamond and wimet;
4, adopt low-temperature physics paint-on technique (being called for short DLC); Be coated to the thick quasi-diamond of 1.0-10.0 μ m on the surface of matrix wimet; Utilize the self lubricity of graphite, adamantine high-wearing feature, and low-temperature physics paint-on technique (being called for short DLC) cost is low; Characteristics such as advantage improve the work-ing life of cutter and reduce its cost with raising;
5, wimet adopts the wet tumbling technology after quasi-diamond applies, and eliminates the surface stress that produces when quasi-diamond applies; And thick poor the spending of improving rake face, to reduce cutting resistance, the possibility that produces built-up edge is reduced to minimum; Thereby, the work-ing life of improving cutter.
Claims (3)
1. the special-purpose cutter matrix material of an aluminium cut; The operation steps that it is characterized in that it is: adopt the coated substrates of the high-strength ultra-fine grained wimet of low-voltage vacuum high temperature sintering technology manufacturing as quasi-diamond; Before quasi-diamond applies, adopt wet shot sand and wet tumbling technology that the wimet rake face is carried out surface treatment and also clean, on the wimet rake face of polishing, adopt the low-temperature physics paint-on technique to apply the thick excessive layer of Cr conduct of one deck 0.1-1.0 μ m in advance; Then; Adopt the low-temperature physics paint-on technique, be coated to the thick quasi-diamond of 1.0-10.0 μ m on the surface of matrix wimet, last; Wimet adopts the wet tumbling technology that the wimet rake face is handled after quasi-diamond applies.
2. the special-purpose cutter matrix material of a kind of aluminium cut according to claim 1 is characterized in that the prescription of described high-strength ultra-fine grained wimet is: 88-95%WC+5-12%CO+0.1-1.5%Cr.
3. the special-purpose cutter matrix material of a kind of aluminium cut according to claim 1 is characterized in that described quasi-diamond is: 85-95% diamond+2-8% graphite+0.5-5% uncombined carbon.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010102955714A CN102433483A (en) | 2010-09-29 | 2010-09-29 | Special cutter composite material for aluminum cutting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010102955714A CN102433483A (en) | 2010-09-29 | 2010-09-29 | Special cutter composite material for aluminum cutting |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102433483A true CN102433483A (en) | 2012-05-02 |
Family
ID=45981829
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010102955714A Pending CN102433483A (en) | 2010-09-29 | 2010-09-29 | Special cutter composite material for aluminum cutting |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102433483A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111163890A (en) * | 2017-09-29 | 2020-05-15 | 三菱综合材料株式会社 | Diamond coated rotary cutting tool |
| CN111455346A (en) * | 2020-03-25 | 2020-07-28 | 东华大学 | A kind of preparation method of diamond coating on the surface of cobalt-free cemented carbide material |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101831651A (en) * | 2010-05-25 | 2010-09-15 | 晏双利 | Hard alloy cutter and film plating method of same |
| CN101837475A (en) * | 2010-04-28 | 2010-09-22 | 株洲钻石切削刀具股份有限公司 | Coated tip for processing aluminum materials and preparation method thereof |
-
2010
- 2010-09-29 CN CN2010102955714A patent/CN102433483A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101837475A (en) * | 2010-04-28 | 2010-09-22 | 株洲钻石切削刀具股份有限公司 | Coated tip for processing aluminum materials and preparation method thereof |
| CN101831651A (en) * | 2010-05-25 | 2010-09-15 | 晏双利 | Hard alloy cutter and film plating method of same |
Non-Patent Citations (2)
| Title |
|---|
| 《中国表面工程》 20100831 孙丽丽等 Cr掺杂及Cr过渡层对类金刚石薄膜附着力的影响 2 第23卷, 第4期 * |
| 孙丽丽等: "Cr掺杂及Cr过渡层对类金刚石薄膜附着力的影响", 《中国表面工程》, vol. 23, no. 4, 31 August 2010 (2010-08-31), pages 27 - 28 * |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111163890A (en) * | 2017-09-29 | 2020-05-15 | 三菱综合材料株式会社 | Diamond coated rotary cutting tool |
| CN111163890B (en) * | 2017-09-29 | 2021-07-09 | 三菱综合材料株式会社 | Diamond coated rotary cutting tool |
| CN111455346A (en) * | 2020-03-25 | 2020-07-28 | 东华大学 | A kind of preparation method of diamond coating on the surface of cobalt-free cemented carbide material |
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| C06 | Publication | ||
| PB01 | Publication | ||
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20120502 |
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| RJ01 | Rejection of invention patent application after publication |