CN102433359A - Biomass pretreatment method - Google Patents
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- CN102433359A CN102433359A CN2011103341201A CN201110334120A CN102433359A CN 102433359 A CN102433359 A CN 102433359A CN 2011103341201 A CN2011103341201 A CN 2011103341201A CN 201110334120 A CN201110334120 A CN 201110334120A CN 102433359 A CN102433359 A CN 102433359A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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Abstract
本发明涉及一种生物质预处理的方法,其能减少成本和环境污染,改进生物质乙醇发酵预处理。本发明包括以下步骤:(1)将生物质清除异物,洗净,粉碎成为粉末状;(2)加入清水,自然冰冻;(3)解冻:(4)搅拌、研磨后加入酶或者其它水解剂水解纤维素和半纤维素;(5)过滤,滤液用于乙醇发酵,滤渣为原木质素。The present invention relates to a method for pretreatment of biomass, which can reduce costs and environmental pollution and improve the pretreatment of biomass ethanol fermentation. The method comprises the following steps: (1) removing foreign matter from the biomass, washing it, and crushing it into powder; (2) adding clean water and freezing it naturally; (3) thawing it; (4) stirring and grinding it, and then adding enzymes or other hydrolyzing agents to hydrolyze cellulose and hemicellulose; (5) filtering, wherein the filtrate is used for ethanol fermentation, and the filter residue is the original lignin.
Description
一、技术领域: 1. Technical field:
本发明涉及一种生物能源的生产方法,尤其是涉及一种生物质预处理的方法,其利用气候条件冰冻预处理农作物秸秆和木屑及杂草。 The invention relates to a bioenergy production method, in particular to a biomass pretreatment method, which utilizes climatic conditions to freeze and pretreat crop straw, sawdust and weeds.
二、背景技术: 2. Background technology:
背景技术中,实现生物质中纤维素、半纤维素有效水解的生物质预处理技术是目前生物质发酵生产乙醇的关键。目前缺少一种廉价、少污染、温和条件下的适合大规模预处理的方法。 In the background technology, the biomass pretreatment technology to realize the effective hydrolysis of cellulose and hemicellulose in biomass is the key to the production of ethanol by fermentation of biomass. At present, there is a lack of a method suitable for large-scale pretreatment under low-cost, less-polluting, and mild conditions.
气爆技术的能耗高,酸碱处理不仅设备成本高,次生污染严重,既污染环境又产生抑制乙醇发酵的有毒物质。生物法耗时长,效果差。 The energy consumption of the gas explosion technology is high, and the acid-base treatment not only has high equipment costs, but also serious secondary pollution, which not only pollutes the environment but also produces toxic substances that inhibit ethanol fermentation. Biological methods are time-consuming and ineffective.
木质纤维素乙醇燃料生产急需一种能够显著降低生物质预处理成本,排除因为预处理而加入或者新生的抑制乙醇发酵微生物作用的物质的预处理新技术。 The production of lignocellulosic ethanol fuel is in urgent need of a new pretreatment technology that can significantly reduce the cost of biomass pretreatment and eliminate the added or new substances that inhibit the action of ethanol fermentation microorganisms due to pretreatment. the
冻融技术广泛应用于细胞破壁。室内人工冻融技术可以促进酶解秸秆中纤维素、半纤维素成为单糖。 Freeze-thaw techniques are widely used for cell wall disruption. Indoor artificial freezing and thawing technology can promote enzymatic hydrolysis of cellulose and hemicellulose in straw into monosaccharides.
这样的预处理不需要高温和有机溶剂,避免了木质素二次和纤维素的再结合和自身重新凝聚,对预处理设备的耐酸耐碱要求低。但实现冰冻所需的人工制冷的能量消耗又增加了成本,限制了这一技术的大规模工业化应用。 Such pretreatment does not require high temperature and organic solvents, avoids the recombination of lignin and cellulose and its own re-agglomeration, and has low requirements for acid and alkali resistance of pretreatment equipment. However, the energy consumption of artificial refrigeration required to achieve freezing increases the cost, which limits the large-scale industrial application of this technology.
我国东北、内蒙等地的冬季低温期长,对自然冰冻的工业利用一直不足。这些地区每年产生大量的生物质资源。 Northeast my country, Inner Mongolia and other places have a long period of low temperature in winter, and the industrial utilization of natural freezing has been insufficient. These areas generate a large amount of biomass resources every year.
在冬季,林木和秸秆类生物质的常规堆放期间,由于生物质表面的蜡层阻止雨水浸入,冰冻仅仅出现在木屑和秸秆的破损表面,深层处甚至还会释放微生物发酵带来的余热。 In winter, during the regular stacking of forest wood and straw biomass, because the wax layer on the surface of the biomass prevents rainwater from infiltrating, freezing only occurs on the damaged surface of wood chips and straw, and the waste heat caused by microbial fermentation is even released in the deep layer.
三、发明内容: 3. Contents of the invention:
本发明为了解决上述背景技术中的不足之处,提供一种生物质预处理的方法,其能减少成本和环境污染,改进生物质乙醇发酵预处理。 In order to solve the deficiencies in the above-mentioned background technology, the present invention provides a biomass pretreatment method, which can reduce cost and environmental pollution, and improve biomass ethanol fermentation pretreatment.
为实现上述目的,本发明采用的技术方案为 : To achieve the above object, the technical solution adopted in the present invention is:
一种生物质预处理的方法,其特征在于包括以下步骤: A method for biomass pretreatment, characterized in that it comprises the following steps:
(1)将生物质清除异物,洗净,粉碎成为粉末状; (1) Remove foreign matter from the biomass, wash it, and crush it into powder;
(2)加入清水,自然冰冻; (2) Add water and freeze naturally;
(3)解冻: (3) Unfreeze:
(4)搅拌、研磨后加入酶或者其它水解剂水解纤维素和半纤维素; (4) After stirring and grinding, add enzymes or other hydrolyzing agents to hydrolyze cellulose and hemicellulose;
(5)过滤,滤液用于乙醇发酵,滤渣为原木质素。 (5) Filtration, the filtrate is used for ethanol fermentation, and the filter residue is the original lignin.
步骤(2)中,自然冰冻为气温条件。例如能够降到-20℃以下的地区的冬季气候条件。 In step (2), natural freezing is the temperature condition. An example is winter weather conditions in regions that can drop below -20°C.
步骤(3)中,解冻为自然解冻或者人工解冻。 In step (3), the thawing is natural thawing or artificial thawing.
生物质包括秸秆、木材或杂草。 Biomass includes straw, wood or weeds.
预处理后的生物质用于所有生物质中纤维素、半纤维素和木质素产品的生产。 The pretreated biomass is used in the production of cellulose, hemicellulose and lignin products from all biomass.
与现有技术相比,本发明具有的优点和效果如下: Compared with prior art, the advantages and effects that the present invention has are as follows:
1、本发明不需要高压、高温和人工制冷。 1. The present invention does not need high pressure, high temperature and artificial refrigeration.
2、本发明不产生造纸黑液和抑制酵母菌乙醇发酵的次生物质。 2. The present invention does not produce papermaking black liquor and secondary substances that inhibit yeast ethanol fermentation.
3、本发明可获得原木质素。 3. The present invention can obtain raw lignin.
4、本发明适合大规模生产。 4. The present invention is suitable for large-scale production.
5、本发明成本低,使用简单方便。 5. The invention has low cost and is simple and convenient to use.
四、具体实施方式: Fourth, the specific implementation method:
本发明为一种生物质预处理的方法,具体工艺是:在冬季,在气温能够降到-20℃以下的地区,利用自然冰冻对秸秆等生物质进行大规模冰冻。在气温回升、自然解冻和人工解冻之后,开始进行生物质的酶解或其它方式的水解。以小麦秸秆为例:除去尘土、金属、塑料等异物后,切割秸秆成为碎片促进生物质吸水。放入耐低温的容器内,少量、多次加入清水并不断搅拌,直至秸秆不再吸水。在自然冰冻期间的初期,要继续进行适度搅拌。在春季到来后,冰冻的秸秆开始解冻,或者人工进行融解。解冻后的秸秆进入酶解阶段,或者用其它方法进一步水解。生物质包括所有的农作物秸秆、草、木材和纤维类植物。 The invention relates to a biomass pretreatment method. The specific process is: in winter, in areas where the temperature can drop below -20°C, large-scale freezing of straw and other biomass is carried out by natural freezing. After the temperature rises, natural thawing and artificial thawing, enzymatic hydrolysis or other hydrolysis of biomass begins. Take wheat straw as an example: After removing foreign matter such as dust, metal, plastic, etc., the straw is cut into pieces to promote the biomass to absorb water. Put it into a low-temperature-resistant container, add water in small amounts and several times and keep stirring until the straw no longer absorbs water. During the initial period of natural freezing, moderate agitation should be continued. After the arrival of spring, the frozen straw begins to thaw, or thaw artificially. The thawed straw enters the stage of enzymatic hydrolysis, or is further hydrolyzed by other methods. Biomass includes all crop residues, grasses, wood and fibrous plants.
本发明的原理是:等体积的水结冰后体积会增大,冰冻消融后体积回缩。因此可用来破坏细胞壁。吸水后的植物秸秆、茎叶细胞在吸水之后会因内含物吸水出现吸胀,结冰之后因细胞内和周边的水结冰而体积的增大,冰冻融化后的体积会再次缩小,从而导致细胞壁和周边结构撕裂,木质素、纤维素和半纤维素形成的有机质的结晶结构受到破坏。和制浆造纸的脱木素相比,生物质乙醇发酵的预处理目的是要松弛生物质各组分之间的天然结构,为酶法水解其中的纤维素和半纤维素成为可以发酵生成乙醇的单糖提供条件,木质素可以在不影响多糖水解和发酵状态下继续留在水解液和发酵液中,直到最后进行回收利用。 The principle of the present invention is: the volume of water of equal volume will increase after freezing, and the volume will shrink after freezing and melting. Therefore, it can be used to destroy cell walls. After absorbing water, the plant straw and stem and leaf cells will swell due to the water absorption of the contents after absorbing water. After freezing, the volume of the cells will increase due to the freezing of water in and around the cells, and the volume will shrink again after freezing and thawing, thus The cell wall and surrounding structures are torn, and the crystalline structure of organic matter formed by lignin, cellulose, and hemicellulose is destroyed. Compared with delignification in pulp and paper making, the pretreatment purpose of biomass ethanol fermentation is to relax the natural structure between the various components of biomass, and to enzymatically hydrolyze the cellulose and hemicellulose in it to become fermentable to produce ethanol The monosaccharide provides conditions, lignin can remain in the hydrolyzate and fermentation broth without affecting the polysaccharide hydrolysis and fermentation state, until finally recycled.
实施例1: Example 1:
将小麦秸秆粉碎成为粉末状,在水泥地面一边加入清水一边搅拌,直到秸秆粉末不再吸水为止,-20℃以下低温保持12小时,然后在室温下自然融化。在保温容器内对融化后的秸秆进行强力搅拌后,再加入纤维素酶和半纤维素酶的酶解。过滤后的滤液中含纤维素、半纤维素水解后的单糖,滤渣为原木质素。 Crush the wheat straw into powder, add water to the cement floor and stir until the straw powder no longer absorbs water, keep it at a low temperature below -20°C for 12 hours, and then melt it naturally at room temperature. After the melted straw is vigorously stirred in the heat preservation container, cellulase and hemicellulase are added for enzymatic hydrolysis. The filtered filtrate contains monosaccharides after hydrolysis of cellulose and hemicellulose, and the filter residue is original lignin.
实施例2: Example 2:
将小麦木屑粉碎成为粉末状,放入到水池中吸水12小时,排除多余的水,在-20℃以下低温保持12小时,然后在室温下自然融化。再将融化后的秸秆进行搅拌,研磨成浆,再进入其后的酶解或其它方式的水解。 Crush wheat sawdust into powder, put it into a pool to absorb water for 12 hours, drain excess water, keep it at a low temperature below -20°C for 12 hours, and then melt it naturally at room temperature. Stir the melted straw, grind it into a slurry, and then enter the subsequent enzymatic hydrolysis or hydrolysis in other ways.
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CN110079570A (en) * | 2019-05-17 | 2019-08-02 | 哈尔滨工业大学 | A kind of method of the pretreatment of alkalinuria solution and its enzymatic hydrolysis conversion outside the cold district winter room of lignocellulose biomass |
CN113735996A (en) * | 2021-09-30 | 2021-12-03 | 桂林古膳食品科技有限公司 | Method for efficiently separating water-insoluble xylan from wood fiber material |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104805151A (en) * | 2014-01-24 | 2015-07-29 | 华东理工大学 | Lignocellulosic feedstock pretreatment method without prepreg |
CN108026495A (en) * | 2015-10-08 | 2018-05-11 | 苏尔寿管理有限公司 | For handling the method and arrangement of biomass |
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CN110079570A (en) * | 2019-05-17 | 2019-08-02 | 哈尔滨工业大学 | A kind of method of the pretreatment of alkalinuria solution and its enzymatic hydrolysis conversion outside the cold district winter room of lignocellulose biomass |
CN110079570B (en) * | 2019-05-17 | 2022-11-01 | 哈尔滨工业大学 | Method for pretreatment of outdoor alkaline urine solution of lignocellulose biomass in cold area in winter and enzymolysis conversion of lignocellulose biomass |
CN113735996A (en) * | 2021-09-30 | 2021-12-03 | 桂林古膳食品科技有限公司 | Method for efficiently separating water-insoluble xylan from wood fiber material |
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