CN102432283B - Preparation Method of BaTiO3 Composite Film with Grain Boundary Layer Structure - Google Patents
Preparation Method of BaTiO3 Composite Film with Grain Boundary Layer Structure Download PDFInfo
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- 229910002113 barium titanate Inorganic materials 0.000 title claims abstract description 88
- 239000002131 composite material Substances 0.000 title claims abstract description 35
- 238000002360 preparation method Methods 0.000 title claims abstract description 22
- JRPBQTZRNDNNOP-UHFFFAOYSA-N barium titanate Chemical compound [Ba+2].[Ba+2].[O-][Ti]([O-])([O-])[O-] JRPBQTZRNDNNOP-UHFFFAOYSA-N 0.000 claims abstract description 84
- 239000013078 crystal Substances 0.000 claims abstract description 62
- 239000011258 core-shell material Substances 0.000 claims abstract description 32
- 239000011022 opal Substances 0.000 claims abstract description 30
- 238000001354 calcination Methods 0.000 claims abstract description 14
- 238000001035 drying Methods 0.000 claims abstract description 13
- 239000000084 colloidal system Substances 0.000 claims abstract description 5
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 171
- 239000000243 solution Substances 0.000 claims description 135
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 116
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 84
- 239000002245 particle Substances 0.000 claims description 75
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 56
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 claims description 46
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 claims description 43
- 235000011114 ammonium hydroxide Nutrition 0.000 claims description 43
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 claims description 42
- 238000003756 stirring Methods 0.000 claims description 42
- XTVVROIMIGLXTD-UHFFFAOYSA-N copper(II) nitrate Chemical compound [Cu+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O XTVVROIMIGLXTD-UHFFFAOYSA-N 0.000 claims description 29
- -1 benzoyl peroxide-isopropanol Chemical compound 0.000 claims description 28
- 239000000725 suspension Substances 0.000 claims description 28
- 239000011240 wet gel Substances 0.000 claims description 28
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 claims description 27
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 27
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 26
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 26
- 239000000203 mixture Substances 0.000 claims description 26
- 239000000758 substrate Substances 0.000 claims description 25
- 239000011521 glass Substances 0.000 claims description 24
- 239000003960 organic solvent Substances 0.000 claims description 17
- ITHZDDVSAWDQPZ-UHFFFAOYSA-L barium acetate Chemical compound [Ba+2].CC([O-])=O.CC([O-])=O ITHZDDVSAWDQPZ-UHFFFAOYSA-L 0.000 claims description 15
- FPCJKVGGYOAWIZ-UHFFFAOYSA-N butan-1-ol;titanium Chemical compound [Ti].CCCCO.CCCCO.CCCCO.CCCCO FPCJKVGGYOAWIZ-UHFFFAOYSA-N 0.000 claims description 15
- 239000012047 saturated solution Substances 0.000 claims description 15
- 239000002202 Polyethylene glycol Substances 0.000 claims description 14
- 229920001223 polyethylene glycol Polymers 0.000 claims description 14
- 239000002244 precipitate Substances 0.000 claims description 14
- 238000010992 reflux Methods 0.000 claims description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 14
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 13
- 239000010703 silicon Substances 0.000 claims description 13
- 229910052710 silicon Inorganic materials 0.000 claims description 13
- 229910052757 nitrogen Inorganic materials 0.000 claims description 12
- 239000000126 substance Substances 0.000 claims description 11
- 229910052788 barium Inorganic materials 0.000 claims description 9
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 claims description 9
- LLZRNZOLAXHGLL-UHFFFAOYSA-J titanic acid Chemical compound O[Ti](O)(O)O LLZRNZOLAXHGLL-UHFFFAOYSA-J 0.000 claims description 6
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims 1
- 239000002253 acid Substances 0.000 claims 1
- 239000010936 titanium Substances 0.000 claims 1
- 229910052719 titanium Inorganic materials 0.000 claims 1
- 239000004793 Polystyrene Substances 0.000 abstract description 4
- 239000012528 membrane Substances 0.000 abstract description 4
- 229920002223 polystyrene Polymers 0.000 abstract description 4
- QPLDLSVMHZLSFG-UHFFFAOYSA-N Copper oxide Chemical compound [Cu]=O QPLDLSVMHZLSFG-UHFFFAOYSA-N 0.000 abstract 2
- 239000005751 Copper oxide Substances 0.000 abstract 2
- 229910000431 copper oxide Inorganic materials 0.000 abstract 2
- 239000003292 glue Substances 0.000 abstract 1
- 239000004005 microsphere Substances 0.000 abstract 1
- 239000002243 precursor Substances 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 28
- 239000000919 ceramic Substances 0.000 description 4
- 239000003985 ceramic capacitor Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000005245 sintering Methods 0.000 description 3
- 229910001873 dinitrogen Inorganic materials 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000003990 capacitor Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 239000012798 spherical particle Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 238000001132 ultrasonic dispersion Methods 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
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Abstract
Description
技术领域 technical field
本发明涉及一种陶瓷膜的制备方法,特别涉及一种晶界层型结构BaTiO3复合膜的制备方法。The invention relates to a preparation method of a ceramic membrane, in particular to a preparation method of a grain boundary layer structure BaTiO 3 composite membrane.
背景技术 Background technique
随着电子科技向小型化、高密度化的发展,电子陶瓷以其独特的电、磁、声、光、热、力等性能受到关注。根据结构及原理,可将半导体陶瓷电容器分为表面层型和晶界层型两类,表面层型是在半导体陶瓷材料的表面上形成绝缘层作为介质层,而边界层型则是在半导体化陶瓷晶体的晶界处形成绝缘层,从而形成多个串、并联的电容器网络。器的串并联,最终得到很高的介电常数。BaTiO3是一种具有极高介电常数的铁电材料,在多层陶瓷电容器和介质放大器中得到了广泛的应用。但是BaTiO3的烧结温度较高,因此早期的边界层陶瓷电容器的烧结工艺都是高温二次烧成,这不仅会增加能耗,造成环境污染,且使用高温银浆而具有较高的成本。而采用掺杂改性、加入助熔剂、形成低温玻璃相等降低BaTiO3烧结温度的方法,由于受到粉体纯度、粒度大小不均等因素的影响,颗粒之间难以混合均匀,造成显微结构的不均性。With the development of electronic technology towards miniaturization and high density, electronic ceramics have attracted attention due to their unique properties of electricity, magnetism, sound, light, heat and force. According to the structure and principle, semiconductor ceramic capacitors can be divided into two types: surface layer type and grain boundary layer type. An insulating layer is formed at the grain boundaries of the ceramic crystals, thereby forming multiple series and parallel capacitor networks. The series-parallel connection of the device finally obtains a high dielectric constant. BaTiO3 is a ferroelectric material with extremely high dielectric constant, which has been widely used in multilayer ceramic capacitors and dielectric amplifiers. However, the sintering temperature of BaTiO 3 is relatively high, so the early sintering process of boundary layer ceramic capacitors is high-temperature secondary firing, which will not only increase energy consumption, cause environmental pollution, but also use high-temperature silver paste, which has a higher cost. However, the method of doping modification, adding flux, and forming low-temperature glass to reduce the sintering temperature of BaTiO 3 is affected by factors such as powder purity and uneven particle size, and it is difficult to mix uniformly between particles, resulting in uneven microstructure. Uniformity.
发明内容 Contents of the invention
为了克服上述现有技术的不足,本发明的目的在于提供一种晶界层型结构BaTiO3复合膜的制备方法,制备产物晶粒大小、分布均匀,结合紧密,且生产工艺简单、周期短、所需设备简单,能耗低。In order to overcome the above-mentioned deficiencies in the prior art, the object of the present invention is to provide a kind of grain boundary layer structure BaTiO 3 preparation method of the composite film, the preparation product grain size, uniform distribution, closely combined, and the production process is simple, the cycle is short, The required equipment is simple and the energy consumption is low.
为了实现上述目的,本发明采用的技术方案是:In order to achieve the above object, the technical scheme adopted in the present invention is:
晶界层型结构BaTiO3复合膜的制备方法,包括以下步骤:The preparation method of grain boundary layer structure BaTiO 3 composite film comprises the following steps:
第一步,将等量的两份柠檬酸分别溶于质量浓度为25~28%的氨水中,氨水以能溶解柠檬酸为准,再将摩尔比为1∶1的钛酸丁酯和醋酸钡分别溶于上述两份柠檬酸溶液中形成溶液A和溶液B,钛酸丁酯和醋酸钡的摩尔数之和与柠檬酸总量的摩尔比为1∶1.5~2.5,将溶液A与溶液B充分混合,加入氨水体积总量1/3~1/2的无水乙醇,并用氨水调PH值至5.0~7.0,再加入柠檬酸总质量1/3~1/2的聚乙二醇,搅拌均匀,经80~90℃水浴蒸发至湿凝胶,再将湿凝胶150℃干燥及700~750℃煅烧后获得钛酸钡颗粒;The first step is to dissolve two equal parts of citric acid in ammonia water with a mass concentration of 25-28%. Barium was dissolved in the above two citric acid solutions respectively to form solution A and solution B, the molar ratio of the sum of the moles of butyl titanate and barium acetate to the total amount of citric acid was 1:1.5-2.5, and the solution A and the solution B Mix well, add absolute ethanol with 1/3 to 1/2 of the total volume of ammonia water, adjust the pH value to 5.0 to 7.0 with ammonia water, then add polyethylene glycol with 1/3 to 1/2 of the total mass of citric acid, Stir evenly, evaporate in a water bath at 80-90°C to a wet gel, then dry the wet gel at 150°C and calcinate at 700-750°C to obtain barium titanate particles;
第二步,将3~5g制得的钛酸钡颗粒超声分散于50ml异丙醇中,连续搅拌下加入苯乙烯,其中摩尔比为n苯乙烯∶n钛酸钡=2~3∶1,通氮气,在65℃下回流情况下滴加浓度为1~2mol/L的过氧化苯甲酰-异丙醇溶液,其中过氧化苯甲酰-异丙醇溶液体积为苯乙烯混合液体积的1~2%,反应20~24h后,将沉淀物分别用甲苯和无水乙醇洗涤,在35~40℃下干燥即获得聚苯乙烯包裹的钛酸钡颗粒,其中:n苯乙烯表示苯乙烯的物质的量,n钛酸钡表示钛酸钡的物质的量;In the second step, ultrasonically disperse 3 to 5 g of the obtained barium titanate particles in 50 ml of isopropanol, and add styrene under continuous stirring, wherein the molar ratio is n styrene : n barium titanate = 2 to 3: 1, Nitrogen is blown, and benzoyl peroxide-isopropanol solution with a concentration of 1-2 mol/L is added dropwise under reflux at 65°C, wherein the volume of the benzoyl peroxide-isopropanol solution is 1/2 of the volume of the styrene mixture 1 to 2%, after reacting for 20 to 24 hours, wash the precipitate with toluene and absolute ethanol respectively, and dry at 35 to 40°C to obtain polystyrene-wrapped barium titanate particles, where: n styrene means styrene The amount of substance, n barium titanate represents the amount of substance of barium titanate;
第三步,将所制备聚苯乙烯包裹的钛酸钡颗粒超声分散于有机溶剂中,超声时间为2~3h,得到悬浮液,其颗粒的质量分数为1%~2%,将基底垂直浸入已放置平稳的悬浮液中,在40~50℃下真空干燥,待溶液完全蒸发后,在基底表面生长出一层核壳结构胶体晶体;The third step is to ultrasonically disperse the prepared polystyrene-wrapped barium titanate particles in an organic solvent for 2 to 3 hours to obtain a suspension with a particle mass fraction of 1% to 2%, and immerse the substrate vertically Placed in a stable suspension, vacuum-dried at 40-50°C, after the solution is completely evaporated, a layer of colloidal crystals with a core-shell structure grows on the surface of the substrate;
第四步,将核壳结构胶体晶体在400~500℃下煅烧4~6h,即获得非密堆蛋白石BaTiO3胶体晶体;The fourth step is to calcinate the core-shell structure colloidal crystals at 400-500°C for 4-6 hours to obtain non-close-packed opal BaTiO 3 colloidal crystals;
第五步,将非密堆蛋白石BaTiO3胶体晶体浸入硝酸铜的饱和溶液,在超声搅拌下滴加入浓度为2mol/LNaOH溶液,硝酸铜与NaOH的摩尔比为1∶2,反应30min后提拉出膜,100~150℃下干燥脱水,再经1150~1250℃煅烧即得晶界层型结构BaTiO3复合膜。The fifth step is to immerse the non-close-packed opal BaTiO 3 colloidal crystal in a saturated solution of copper nitrate, add dropwise a NaOH solution with a concentration of 2mol/L under ultrasonic stirring, and the molar ratio of copper nitrate to NaOH is 1:2, and pull it after 30 minutes of reaction. The film is produced, dried and dehydrated at 100-150°C, and then calcined at 1150-1250°C to obtain a grain boundary layer structure BaTiO 3 composite film.
所述第三步中有机溶剂为乙醇、甲醇、丙酮、乙腈或者异丙醇。In the third step, the organic solvent is ethanol, methanol, acetone, acetonitrile or isopropanol.
所述第三步中基底为载玻片、ITO玻璃或者硅片。The substrate in the third step is glass slide, ITO glass or silicon wafer.
所述第五步中提拉出膜后,先用滤纸吸取表面过剩的胶体,然后才进行干燥。After the film is pulled out in the fifth step, filter paper is used to absorb excess colloid on the surface, and then it is dried.
与现有技术相比,本发明以聚苯乙烯包裹钛酸钡颗粒形成核壳结构颗粒,将核壳结构颗粒组装形成胶体晶体,再经煅烧去除聚苯乙烯后获得非密堆蛋白石型钛酸钡胶体晶体,再将其浸入硝酸铜饱和溶液中,再经沉淀反应、干燥脱水、煅烧后即获得晶界层型结构BaTiO3复合膜。这样晶界层型结构陶瓷膜中各晶粒大小、分布均匀,结合紧密,且避免了如钛酸钡一类晶界和晶粒内部氧扩散速度过快以及两速度相差太小的物质难以形成核壳结构的情况。Compared with the prior art, the present invention wraps barium titanate particles with polystyrene to form core-shell structure particles, assembles the core-shell structure particles to form colloidal crystals, and then obtains non-close-packed opal-type titanic acid after calcination to remove polystyrene Barium colloidal crystals are immersed in a saturated solution of copper nitrate, and then precipitated, dried and dehydrated, and calcined to obtain a grain boundary layer structure BaTiO 3 composite film. In this way, the grain size and distribution of each grain in the grain boundary layer structure ceramic film are uniform, and the combination is tight, and it avoids the formation of substances such as barium titanate and grain boundaries that are too fast and the difference between the two speeds is too small. The case of the core-shell structure.
具体实施方式 Detailed ways
下面结合实施例对本发明做进一步详细说明。The present invention will be described in further detail below in conjunction with the examples.
实施例一Embodiment one
晶界层型结构BaTiO3复合膜的制备方法,包括以下步骤:The preparation method of grain boundary layer structure BaTiO 3 composite film comprises the following steps:
第一步,将等量的两份柠檬酸分别溶于质量浓度为28%的氨水中,氨水以能溶解柠檬酸为准,再将摩尔比为1∶1的钛酸丁酯和醋酸钡分别溶于上述两份柠檬酸溶液中形成溶液A和溶液B,钛酸丁酯和醋酸钡的摩尔数之和与柠檬酸总量的摩尔比为1∶1.5,将溶液A与溶液B充分混合,加入氨水体积总量1/3的无水乙醇,并用氨水调PH值至7.0,再加入柠檬酸总质量1/2的聚乙二醇,搅拌均匀,经80℃水浴蒸发至湿凝胶,再将湿凝胶150℃干燥及750℃煅烧后获得钛酸钡颗粒;In the first step, two equal parts of citric acid were dissolved in ammonia water with a mass concentration of 28%. Dissolve in the above two citric acid solutions to form solution A and solution B, the molar ratio of the sum of the moles of butyl titanate and barium acetate to the total amount of citric acid is 1:1.5, fully mix solution A and solution B, Add anhydrous ethanol with 1/3 of the total volume of ammonia water, and adjust the pH value to 7.0 with ammonia water, then add polyethylene glycol with 1/2 of the total mass of citric acid, stir evenly, evaporate in a water bath at 80°C until wet gel, and then Barium titanate particles were obtained by drying the wet gel at 150°C and calcining at 750°C;
第二步,将5g制得的钛酸钡颗粒超声分散于50ml异丙醇中,连续搅拌下加入苯乙烯,其中摩尔比为n苯乙烯∶n钛酸钡=3∶1,通氮气,在65℃下回流情况下滴加浓度为1mol/L的过氧化苯甲酰-异丙醇溶液,其中过氧化苯甲酰-异丙醇溶液体积为苯乙烯混合液体积的2%,反应20h后,将沉淀物分别用甲苯和无水乙醇洗涤,在35℃下干燥即获得聚苯乙烯包裹的钛酸钡颗粒;In the second step, ultrasonically disperse 5 g of the obtained barium titanate particles in 50 ml of isopropanol, add styrene under continuous stirring, wherein the molar ratio is n styrene : n barium titanate = 3: 1, blow nitrogen, and Under the condition of reflux at 65°C, add dropwise a benzoyl peroxide-isopropanol solution with a concentration of 1mol/L, wherein the volume of the benzoyl peroxide-isopropanol solution is 2% of the volume of the styrene mixture, and after 20 hours of reaction , the precipitate was washed with toluene and absolute ethanol, and dried at 35°C to obtain polystyrene-wrapped barium titanate particles;
第三步,将所制备聚苯乙烯包裹的钛酸钡颗粒超声分散于乙醇中,超声时间为2h,得到悬浮液,其颗粒的质量分数为2%,将载玻片垂直浸入已放置平稳的悬浮液中,在40℃下真空干燥,待溶液完全蒸发后,在载玻片表面生长出一层核壳结构胶体晶体;The third step is to ultrasonically disperse the prepared polystyrene-wrapped barium titanate particles in ethanol for 2 hours to obtain a suspension with a mass fraction of the particles of 2%. In the suspension, vacuum-dry at 40°C, and after the solution is completely evaporated, a layer of colloidal crystals with a core-shell structure grows on the surface of the glass slide;
第四步,将核壳结构胶体晶体在400℃下煅烧6h,即获得非密堆蛋白石BaTiO3胶体晶体;The fourth step is to calcinate the core-shell structure colloidal crystals at 400°C for 6 hours to obtain non-close-packed opal BaTiO 3 colloidal crystals;
第五步,将非密堆蛋白石BaTiO3胶体晶体浸入硝酸铜的饱和溶液,在超声搅拌下滴加入浓度为2mol/LNaOH溶液,硝酸铜与NaOH的摩尔比为1∶2,反应30min后提拉出膜,100℃下干燥脱水,再经1150℃煅烧即得晶界层型结构BaTiO3复合膜。The fifth step is to immerse the non-close-packed opal BaTiO 3 colloidal crystal in a saturated solution of copper nitrate, add dropwise a NaOH solution with a concentration of 2mol/L under ultrasonic stirring, and the molar ratio of copper nitrate to NaOH is 1:2, and pull it after 30 minutes of reaction. The film is produced, dried and dehydrated at 100°C, and then calcined at 1150°C to obtain a grain boundary layer structure BaTiO 3 composite film.
实施例二Embodiment two
晶界层型结构BaTiO3复合膜的制备方法,包括以下步骤:The preparation method of grain boundary layer structure BaTiO 3 composite film comprises the following steps:
第一步,将等量的两份柠檬酸分别溶于质量浓度为28%的氨水中,氨水以能溶解柠檬酸为准,再将摩尔比为1∶1的钛酸丁酯和醋酸钡分别溶于上述两份柠檬酸溶液中形成溶液A和溶液B,钛酸丁酯和醋酸钡的摩尔数之和与柠檬酸总量的摩尔比为1∶2.5,将溶液A与溶液B充分混合,加入氨水体积总量1/2的无水乙醇,并用氨水调PH值至5.0,再加入柠檬酸总质量1/2的聚乙二醇,搅拌均匀,经80℃水浴蒸发至湿凝胶,再将湿凝胶150℃干燥及700℃煅烧后获得钛酸钡颗粒;In the first step, two equal parts of citric acid were dissolved in ammonia water with a mass concentration of 28%. Dissolve in the above two citric acid solutions to form solution A and solution B, the molar ratio of the sum of the moles of butyl titanate and barium acetate to the total amount of citric acid is 1:2.5, fully mix solution A and solution B, Add absolute ethanol with 1/2 of the total volume of ammonia water, and adjust the pH value to 5.0 with ammonia water, then add polyethylene glycol with 1/2 of the total mass of citric acid, stir evenly, evaporate in a water bath at 80°C until wet gel, and then Barium titanate particles were obtained by drying the wet gel at 150°C and calcining at 700°C;
第二步,将5g制得的钛酸钡颗粒超声分散于50ml异丙醇中,连续搅拌下加入苯乙烯,其中摩尔比为n苯乙烯∶n钛酸钡=3∶1,通氮气,在65℃下回流情况下滴加浓度为2mol/L的过氧化苯甲酰-异丙醇溶液,其中过氧化苯甲酰-异丙醇溶液体积为苯乙烯混合液体积的2%,反应24h后,将沉淀物分别用甲苯和无水乙醇洗涤,在40℃下干燥即获得聚苯乙烯包裹的钛酸钡颗粒;In the second step, ultrasonically disperse 5 g of the obtained barium titanate particles in 50 ml of isopropanol, add styrene under continuous stirring, wherein the molar ratio is n styrene : n barium titanate = 3: 1, blow nitrogen, and Under the condition of reflux at 65°C, add dropwise a benzoyl peroxide-isopropanol solution with a concentration of 2mol/L, wherein the volume of the benzoyl peroxide-isopropanol solution is 2% of the volume of the styrene mixture, and after 24 hours of reaction , the precipitate was washed with toluene and absolute ethanol, and dried at 40°C to obtain polystyrene-wrapped barium titanate particles;
第三步,将所制备聚苯乙烯包裹的钛酸钡颗粒超声分散于甲醇中,超声时间为3h,得到悬浮液,其颗粒的质量分数为1%,将ITO玻璃垂直浸入已放置平稳的悬浮液中,在50℃下真空干燥,待溶液完全蒸发后,在ITO玻璃表面生长出一层核壳结构胶体晶体;The third step is to ultrasonically disperse the prepared polystyrene-wrapped barium titanate particles in methanol for 3 hours to obtain a suspension with a particle mass fraction of 1%, and vertically immerse the ITO glass into a stable suspension solution, dried in vacuum at 50°C, and after the solution was completely evaporated, a layer of core-shell structure colloidal crystals grew on the surface of the ITO glass;
第四步,将核壳结构胶体晶体在500℃下煅烧4h,即获得非密堆蛋白石BaTiO3胶体晶体;The fourth step is to calcinate the core-shell structure colloidal crystals at 500°C for 4 hours to obtain non-close-packed opal BaTiO 3 colloidal crystals;
第五步,将非密堆蛋白石BaTiO3胶体晶体浸入硝酸铜的饱和溶液,在超声搅拌下滴加入浓度为2mol/LNaOH溶液,硝酸铜与NaOH的摩尔比为1∶2,反应30min后提拉出膜,150℃下干燥脱水,再经1250℃煅烧即得晶界层型结构BaTiO3复合膜。The fifth step is to immerse the non-close-packed opal BaTiO 3 colloidal crystal in a saturated solution of copper nitrate, add dropwise a NaOH solution with a concentration of 2mol/L under ultrasonic stirring, and the molar ratio of copper nitrate to NaOH is 1:2, and pull it after 30 minutes of reaction. The film is produced, dried and dehydrated at 150°C, and then calcined at 1250°C to obtain a grain boundary layer structure BaTiO 3 composite film.
实施例三Embodiment three
晶界层型结构BaTiO3复合膜的制备方法,包括以下步骤:The preparation method of grain boundary layer structure BaTiO 3 composite film comprises the following steps:
第一步,将等量的两份柠檬酸分别溶于质量浓度为25%的氨水中,氨水以能溶解柠檬酸为准,再将摩尔比为1∶1的钛酸丁酯和醋酸钡分别溶于上述两份柠檬酸溶液中形成溶液A和溶液B,钛酸丁酯和醋酸钡的摩尔数之和与柠檬酸总量的摩尔比为1∶2.5,将溶液A与溶液B充分混合,加入氨水体积总量1/2的无水乙醇,并用氨水调PH值至6.0,再加入柠檬酸总质量1/3的聚乙二醇,搅拌均匀,经90℃水浴蒸发至湿凝胶,再将湿凝胶150℃干燥及700℃煅烧后获得钛酸钡颗粒;In the first step, two equal parts of citric acid were dissolved in ammonia water with a mass concentration of 25%, and the ammonia water was determined to be able to dissolve citric acid, and then butyl titanate and barium acetate with a molar ratio of 1:1 were respectively dissolved. Dissolve in the above two citric acid solutions to form solution A and solution B, the molar ratio of the sum of the moles of butyl titanate and barium acetate to the total amount of citric acid is 1:2.5, fully mix solution A and solution B, Add absolute ethanol with 1/2 of the total volume of ammonia water, and adjust the pH value to 6.0 with ammonia water, then add polyethylene glycol with 1/3 of the total mass of citric acid, stir evenly, evaporate in a 90°C water bath to a wet gel, and then Barium titanate particles were obtained by drying the wet gel at 150°C and calcining at 700°C;
第二步,将3g制得的钛酸钡颗粒超声分散于50ml异丙醇中,连续搅拌下加入苯乙烯,其中摩尔比为n苯乙烯∶n钛酸钡=2∶1,通氮气,在65℃下回流情况下滴加浓度为1mol/L的过氧化苯甲酰-异丙醇溶液,其中过氧化苯甲酰-异丙醇溶液体积为苯乙烯混合液体积的1%,反应24h后,将沉淀物分别用甲苯和无水乙醇洗涤,在35℃下干燥即获得聚苯乙烯包裹的钛酸钡颗粒;In the second step, ultrasonically disperse 3 g of the obtained barium titanate particles in 50 ml of isopropanol, and add styrene under continuous stirring, wherein the molar ratio is n styrene : n barium titanate = 2: 1, nitrogen, in Under the condition of reflux at 65°C, add dropwise a benzoyl peroxide-isopropanol solution with a concentration of 1mol/L, wherein the volume of the benzoyl peroxide-isopropanol solution is 1% of the volume of the styrene mixture, and after 24 hours of reaction , the precipitate was washed with toluene and absolute ethanol, and dried at 35°C to obtain polystyrene-wrapped barium titanate particles;
第三步,将所制备聚苯乙烯包裹的钛酸钡颗粒超声分散于丙酮中,超声时间为2h,得到悬浮液,其颗粒的质量分数为2%,将硅片垂直浸入已放置平稳的悬浮液中,在50℃下真空干燥,待溶液完全蒸发后,在硅片表面生长出一层核壳结构胶体晶体;The third step is to ultrasonically disperse the prepared polystyrene-wrapped barium titanate particles in acetone for 2 hours to obtain a suspension with a mass fraction of 2% of the particles, and vertically immerse the silicon wafer in a stable suspension solution, dried in vacuum at 50°C, and after the solution was completely evaporated, a layer of core-shell structure colloidal crystals grew on the surface of the silicon wafer;
第四步,将核壳结构胶体晶体在450℃下煅烧5h,即获得非密堆蛋白石BaTiO3胶体晶体;The fourth step is to calcinate the core-shell structure colloidal crystals at 450°C for 5 hours to obtain non-close-packed opal BaTiO 3 colloidal crystals;
第五步,将非密堆蛋白石BaTiO3胶体晶体浸入硝酸铜的饱和溶液,在超声搅拌下滴加入浓度为2mol/LNaOH溶液,硝酸铜与NaOH的摩尔比为1∶2,反应30min后提拉出膜,100℃下干燥脱水,再经1250℃煅烧即得晶界层型结构BaTiO3复合膜。The fifth step is to immerse the non-close-packed opal BaTiO 3 colloidal crystal in a saturated solution of copper nitrate, add dropwise a NaOH solution with a concentration of 2mol/L under ultrasonic stirring, and the molar ratio of copper nitrate to NaOH is 1:2, and pull it after 30 minutes of reaction. The film is produced, dried and dehydrated at 100°C, and then calcined at 1250°C to obtain a grain boundary layer structure BaTiO 3 composite film.
实施例四Embodiment four
晶界层型结构BaTiO3复合膜的制备方法,包括以下步骤:The preparation method of grain boundary layer structure BaTiO 3 composite film comprises the following steps:
第一步,将等量的两份柠檬酸分别溶于质量浓度为26%的氨水中,氨水以能溶解柠檬酸为准,再将摩尔比为1∶1的钛酸丁酯和醋酸钡分别溶于上述两份柠檬酸溶液中形成溶液A和溶液B,钛酸丁酯和醋酸钡的摩尔数之和与柠檬酸总量的摩尔比为1∶1.5,将溶液A与溶液B充分混合,加入氨水体积总量1/2的无水乙醇,并用氨水调PH值至5.0,再加入柠檬酸总质量1/2的聚乙二醇,搅拌均匀,经85℃水浴蒸发至湿凝胶,再将湿凝胶150℃干燥及720℃煅烧后获得钛酸钡颗粒;In the first step, two equal parts of citric acid were dissolved in ammonia water with a mass concentration of 26%. Dissolve in the above two citric acid solutions to form solution A and solution B, the molar ratio of the sum of the moles of butyl titanate and barium acetate to the total amount of citric acid is 1:1.5, fully mix solution A and solution B, Add absolute ethanol with 1/2 of the total volume of ammonia water, and adjust the pH value to 5.0 with ammonia water, then add polyethylene glycol with 1/2 of the total mass of citric acid, stir evenly, evaporate in a water bath at 85°C to a wet gel, and then Barium titanate particles were obtained by drying the wet gel at 150°C and calcining at 720°C;
第二步,将5g制得的钛酸钡颗粒超声分散于50ml异丙醇中,连续搅拌下加入苯乙烯,其中摩尔比为n苯乙烯∶n钛酸钡=3∶1,通氮气,在65℃下回流情况下滴加浓度为1.5mol/L的过氧化苯甲酰-异丙醇溶液,其中过氧化苯甲酰-异丙醇溶液体积为苯乙烯混合液体积的1%,反应20h后,将沉淀物分别用甲苯和无水乙醇洗涤,在35℃下干燥即获得聚苯乙烯包裹的钛酸钡颗粒;In the second step, ultrasonically disperse 5 g of the obtained barium titanate particles in 50 ml of isopropanol, add styrene under continuous stirring, wherein the molar ratio is n styrene : n barium titanate = 3: 1, blow nitrogen, and Add dropwise a benzoyl peroxide-isopropanol solution with a concentration of 1.5mol/L under reflux at 65°C, wherein the volume of the benzoyl peroxide-isopropanol solution is 1% of the volume of the styrene mixture, and react for 20 hours Finally, the precipitate was washed with toluene and absolute ethanol, and dried at 35°C to obtain polystyrene-wrapped barium titanate particles;
第三步,将所制备聚苯乙烯包裹的钛酸钡颗粒超声分散于乙腈中,超声时间为3h,得到悬浮液,其颗粒的质量分数为2%,将载玻片垂直浸入已放置平稳的悬浮液中,在45℃下真空干燥,待溶液完全蒸发后,在载玻片表面生长出一层核壳结构胶体晶体;The third step is to ultrasonically disperse the prepared polystyrene-wrapped barium titanate particles in acetonitrile for 3 hours to obtain a suspension with a mass fraction of 2% of the particles. In the suspension, vacuum-dry at 45°C, and after the solution is completely evaporated, a layer of colloidal crystals with a core-shell structure grows on the surface of the glass slide;
第四步,将核壳结构胶体晶体在450℃下煅烧4h,即获得非密堆蛋白石BaTiO3胶体晶体;The fourth step is to calcinate the core-shell structure colloidal crystals at 450°C for 4 hours to obtain non-close-packed opal BaTiO 3 colloidal crystals;
第五步,将非密堆蛋白石BaTiO3胶体晶体浸入硝酸铜的饱和溶液,在超声搅拌下滴加入浓度为2mol/LNaOH溶液,硝酸铜与NaOH的摩尔比为1∶2,反应30min后提拉出膜,120℃下干燥脱水,再经1200℃煅烧即得晶界层型结构BaTiO3复合膜。The fifth step is to immerse the non-close-packed opal BaTiO 3 colloidal crystal in a saturated solution of copper nitrate, add dropwise a NaOH solution with a concentration of 2mol/L under ultrasonic stirring, and the molar ratio of copper nitrate to NaOH is 1:2, and pull it after 30 minutes of reaction. The film is produced, dried and dehydrated at 120°C, and then calcined at 1200°C to obtain a grain boundary layer structure BaTiO 3 composite film.
实施例五Embodiment five
晶界层型结构BaTiO3复合膜的制备方法,包括以下步骤:The preparation method of grain boundary layer structure BaTiO 3 composite film comprises the following steps:
第一步,将等量的两份柠檬酸分别溶于质量浓度为27%的氨水中,氨水以能溶解柠檬酸为准,再将摩尔比为1∶1的钛酸丁酯和醋酸钡分别溶于上述两份柠檬酸溶液中形成溶液A和溶液B,钛酸丁酯和醋酸钡的摩尔数之和与柠檬酸总量的摩尔比为1∶2,将溶液A与溶液B充分混合,加入氨水体积总量1/2的无水乙醇,并用氨水调PH值至6.0,再加入柠檬酸总质量1/2的聚乙二醇,搅拌均匀,经80℃水浴蒸发至湿凝胶,再将湿凝胶150℃干燥及700℃煅烧后获得钛酸钡颗粒;In the first step, two equal parts of citric acid were dissolved in ammonia water with a mass concentration of 27%. Dissolve in the above two citric acid solutions to form solution A and solution B, the molar ratio of the sum of the moles of butyl titanate and barium acetate to the total amount of citric acid is 1:2, fully mix solution A and solution B, Add anhydrous ethanol with 1/2 of the total volume of ammonia water, and adjust the pH value to 6.0 with ammonia water, then add polyethylene glycol with 1/2 of the total mass of citric acid, stir evenly, evaporate in a water bath at 80°C to a wet gel, and then Barium titanate particles were obtained by drying the wet gel at 150°C and calcining at 700°C;
第二步,将4g制得的钛酸钡颗粒超声分散于50ml异丙醇中,连续搅拌下加入苯乙烯,其中摩尔比为n苯乙烯∶n钛酸钡=2.5∶1,通氮气,在65℃下回流情况下滴加浓度为1mol/L的过氧化苯甲酰-异丙醇溶液,其中过氧化苯甲酰-异丙醇溶液体积为苯乙烯混合液体积的2%,反应20h后,将沉淀物分别用甲苯和无水乙醇洗涤,在35℃下干燥即获得聚苯乙烯包裹的钛酸钡颗粒;In the second step, 4 g of the obtained barium titanate particles were ultrasonically dispersed in 50 ml of isopropanol, and styrene was added under continuous stirring, wherein the molar ratio was n styrene : n barium titanate = 2.5: 1, and nitrogen gas was used to Under the condition of reflux at 65°C, add dropwise a benzoyl peroxide-isopropanol solution with a concentration of 1mol/L, wherein the volume of the benzoyl peroxide-isopropanol solution is 2% of the volume of the styrene mixture, and after 20 hours of reaction , the precipitate was washed with toluene and absolute ethanol, and dried at 35°C to obtain polystyrene-wrapped barium titanate particles;
第三步,将所制备聚苯乙烯包裹的钛酸钡颗粒超声分散于异丙醇中,超声时间为3h,得到悬浮液,其颗粒的质量分数为1%,将ITO玻璃垂直浸入已放置平稳的悬浮液中,在40℃下真空干燥,待溶液完全蒸发后,在ITO玻璃表面生长出一层核壳结构胶体晶体;The third step is to ultrasonically disperse the prepared polystyrene-wrapped barium titanate particles in isopropanol for 3 hours to obtain a suspension with a mass fraction of 1% of the particles. ITO glass is vertically immersed in a stable In the suspension, dry it in vacuum at 40°C. After the solution is completely evaporated, a layer of core-shell structure colloidal crystals grows on the surface of the ITO glass;
第四步,将核壳结构胶体晶体在500℃下煅烧6h,即获得非密堆蛋白石BaTiO3胶体晶体;The fourth step is to calcinate the core-shell structure colloidal crystals at 500°C for 6 hours to obtain non-close-packed opal BaTiO 3 colloidal crystals;
第五步,将非密堆蛋白石BaTiO3胶体晶体浸入硝酸铜的饱和溶液,在超声搅拌下滴加入浓度为2mol/LNaOH溶液,硝酸铜与NaOH的摩尔比为1∶2,反应30min后提拉出膜,150℃下干燥脱水,再经1150℃煅烧即得晶界层型结构BaTiO3复合膜。The fifth step is to immerse the non-close-packed opal BaTiO 3 colloidal crystal in a saturated solution of copper nitrate, add dropwise a NaOH solution with a concentration of 2mol/L under ultrasonic stirring, and the molar ratio of copper nitrate to NaOH is 1:2, and pull it after 30 minutes of reaction. The film is produced, dried and dehydrated at 150°C, and then calcined at 1150°C to obtain a grain boundary layer structure BaTiO 3 composite film.
实施例六Embodiment six
晶界层型结构BaTiO3复合膜的制备方法,包括以下步骤:The preparation method of grain boundary layer structure BaTiO 3 composite film comprises the following steps:
第一步,将等量的两份柠檬酸分别溶于质量浓度为28%的氨水中,氨水以能溶解柠檬酸为准,再将摩尔比为1∶1的钛酸丁酯和醋酸钡分别溶于上述两份柠檬酸溶液中形成溶液A和溶液B,钛酸丁酯和醋酸钡的摩尔数之和与柠檬酸总量的摩尔比为1∶2.5,将溶液A与溶液B充分混合,加入氨水体积总量1/2的无水乙醇,并用氨水调PH值至5.0,再加入柠檬酸总质量1/3的聚乙二醇,搅拌均匀,经80℃水浴蒸发至湿凝胶,再将湿凝胶150℃干燥及750℃煅烧后获得钛酸钡颗粒;In the first step, two equal parts of citric acid were dissolved in ammonia water with a mass concentration of 28%. Dissolve in the above two citric acid solutions to form solution A and solution B, the molar ratio of the sum of the moles of butyl titanate and barium acetate to the total amount of citric acid is 1:2.5, fully mix solution A and solution B, Add absolute ethanol with 1/2 of the total volume of ammonia water, and adjust the pH value to 5.0 with ammonia water, then add polyethylene glycol with 1/3 of the total mass of citric acid, stir evenly, evaporate in a water bath at 80°C until wet gel, and then Barium titanate particles were obtained by drying the wet gel at 150°C and calcining at 750°C;
第二步,将5g制得的钛酸钡颗粒超声分散于50ml异丙醇中,连续搅拌下加入苯乙烯,其中摩尔比为n苯乙烯∶n钛酸钡=2∶1,通氮气,在65℃下回流情况下滴加浓度为1mol/L的过氧化苯甲酰-异丙醇溶液,其中过氧化苯甲酰-异丙醇溶液体积为苯乙烯混合液体积的1%,反应24h后,将沉淀物分别用甲苯和无水乙醇洗涤,在35℃下干燥即获得聚苯乙烯包裹的钛酸钡颗粒;In the second step, 5 g of the obtained barium titanate particles were ultrasonically dispersed in 50 ml of isopropanol, and styrene was added under continuous stirring, wherein the molar ratio was n styrene : n barium titanate = 2: 1, and nitrogen gas was used to Under the condition of reflux at 65°C, add dropwise a benzoyl peroxide-isopropanol solution with a concentration of 1mol/L, wherein the volume of the benzoyl peroxide-isopropanol solution is 1% of the volume of the styrene mixture, and after 24 hours of reaction , the precipitate was washed with toluene and absolute ethanol, and dried at 35°C to obtain polystyrene-wrapped barium titanate particles;
第三步,将所制备聚苯乙烯包裹的钛酸钡颗粒超声分散于乙醇中,超声时间为2h,得到悬浮液,其颗粒的质量分数为1%,将硅片垂直浸入已放置平稳的悬浮液中,在50℃下真空干燥,待溶液完全蒸发后,在硅片表面生长出一层核壳结构胶体晶体;The third step is to ultrasonically disperse the prepared polystyrene-wrapped barium titanate particles in ethanol for 2 hours to obtain a suspension with a mass fraction of 1% of the particles, and vertically immerse the silicon wafer in a stable suspension solution, dried in vacuum at 50°C, and after the solution was completely evaporated, a layer of core-shell structure colloidal crystals grew on the surface of the silicon wafer;
第四步,将核壳结构胶体晶体在400℃下煅烧6h,即获得非密堆蛋白石BaTiO3胶体晶体;The fourth step is to calcinate the core-shell structure colloidal crystals at 400°C for 6 hours to obtain non-close-packed opal BaTiO 3 colloidal crystals;
第五步,将非密堆蛋白石BaTiO3胶体晶体浸入硝酸铜的饱和溶液,在超声搅拌下滴加入浓度为2mol/LNaOH溶液,硝酸铜与NaOH的摩尔比为1∶2,反应30min后提拉出膜,100℃下干燥脱水,再经1250℃煅烧即得晶界层型结构BaTiO3复合膜。The fifth step is to immerse the non-close-packed opal BaTiO 3 colloidal crystal in a saturated solution of copper nitrate, add dropwise a NaOH solution with a concentration of 2mol/L under ultrasonic stirring, and the molar ratio of copper nitrate to NaOH is 1:2, and pull it after 30 minutes of reaction. The film is produced, dried and dehydrated at 100°C, and then calcined at 1250°C to obtain a grain boundary layer structure BaTiO 3 composite film.
以上各个实施例中,球体颗粒超声分散用的有机溶剂,还可以有其它多种选择;各个实施例中,基底都可以为载玻片、ITO玻璃或者硅片等。In each of the above embodiments, the organic solvent for the ultrasonic dispersion of spherical particles can also have other choices; in each of the embodiments, the substrate can be a glass slide, ITO glass or silicon wafer.
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